A green compound feed and processing method thereof
By using a green composite feed processing device and using a combination technology of a spiral frame and a triangular blade plate, the problem of difficulty in uniform dispersing of additives in the prior art is solved, efficient feed mixing and forming is achieved, and feed quality and processing efficiency are improved.
Patent Information
- Application Number
- CN202510001879.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When mixing and stirring, the existing feed processing methods have a small proportion of additives and are difficult to disperse evenly, resulting in a long period of mixing and stirring to ensure the quality of the feed.
A green composite feed processing device is adopted, including molded pipes, conical pipes, extrusion pipes and mixing pipes. Through the extrusion of the spiral frame and the cutting of the triangle blade plate, uniform mixing and forming of the main material and auxiliary material is achieved, forming a columnar feed with auxiliary material strips on the side.
It improves the uniformity and processing efficiency of additives in the feed, reduces the mixing and stirring time, and ensures the quality of the feed.
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Figure CN119769751A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of feed, in particular to a green compound feed and a processing method thereof. Background Art
[0002] With the progress of society, the continuous improvement of people's living standards and the increasing demand for meat, eggs and milk, the concept of "green food" and the slogans of "green feed" and "green breeding" have been put forward. People are not only paying more and more attention to the greening of feed, but also calling for the greening of feed.
[0003] In order to ensure the greenness of feed, appropriate amounts of trace elements, amino acids and other additives are generally added to the main feed to ensure the healthy growth of livestock. At present, the existing feed processing methods are mostly to put all the raw materials into a mixing and stirring mechanism for mixing to obtain green compound feed. However, since the additives account for a small proportion, it is difficult to evenly disperse them in the feed, so a long period of mixing and stirring is required to ensure the quality of the feed. Summary of the invention
[0004] The purpose of the present invention is to provide a green compound feed processing method, which can ensure the ratio of additives and main ingredients in feed by using a processing device and improve processing efficiency.
[0005] The purpose of the present invention is achieved through the following technical solutions:
[0006] A green compound feed processing device comprises a forming tube, wherein a cone tube I is arranged at the upper end of the forming tube, an extrusion tube is arranged at the upper end of the cone tube I, a spiral frame rotates inside the extrusion tube, a triangular knife plate is vertically penetrated through the side surface of the forming tube, the blade of the triangular knife plate is arranged at the top and a feeding channel is axially arranged inside, and an injection hole connected to the feeding channel is arranged at the lower end of the triangular knife plate located in the forming tube.
[0007] A cone tube II is provided at the upper end of the extrusion tube, a mixing tube is provided at the upper end of the cone tube II, a cover plate is fixed at the upper end of the mixing tube, a transmission wheel rotates at the center of the cover plate, a stirring shaft passes through the transmission wheel, a plurality of stirring plates are fixed on the stirring shaft, a blocking block is provided at the lower end of the stirring shaft, the lower end of the blocking block is coaxially fixedly connected to the spiral frame, and a horizontal plate rotates at the upper end of the stirring shaft.
[0008] The cover plate is provided with a feeding port.
[0009] Two pin seats are symmetrically arranged on the outside of the mixing tube, and the mixing tube rotates in the support frame through the two pin seats. A long hole arm plate is fixed on the vertical surface of the two pin seats on the outside of the mixing tube. A crankshaft rotates horizontally on the support frame, and the eccentric part of the crankshaft passes through the long hole arm plate.
[0010] A plurality of cross-section plates are transversely fixed in the support frame, and the plurality of cross-section plates are evenly arranged with the axes of the two pin shaft seats as axes. The lower end of the forming tube is provided with an arc surface with the axes of the two pin shaft seats as axes, and the arc surface contacts and slides with the upper ends of the plurality of cross-section plates.
[0011] An auxiliary material box is fixed below one of the pin shaft seats, a vertical pipe is arranged at the lower end of the auxiliary material box, and a channel pipe is connected between the lower end of the vertical pipe and the outer end of the triangular knife plate.
[0012] A piston slides in the channel tube, and a sliding rod is fixed to the end of the piston away from the triangular knife plate. The other end of the sliding rod passes through the vertical tube and is fixed with a semicircular head. A spring is provided between the semicircular head and the vertical tube. Convex plates are integrally formed on multiple cross-sectional plates, and the semicircular head contacts and slides with multiple convex plates.
[0013] A heating device is fixed in a support frame below the multiple cross-section plates, a guide plate is provided on the heating device for cleaning and sliding, another crankshaft is provided for horizontal rotation at the lower part of the support frame, and a linkage plate is rotatably connected between the eccentric part of the crankshaft and the guide plate.
[0014] A processing method using the processing device includes:
[0015] S1. Add the mixed main material into the extrusion tube, and extrude the main material into the forming tube through the rotating spiral frame, and compress the main material into a cylinder through the forming tube;
[0016] S2. When the main material is formed in the forming tube and passes through the triangular blade, a side groove will be cut by the triangular blade. The side groove will automatically heal and disappear as the main material continues to be squeezed;
[0017] S3. The mixed auxiliary materials are sent to the side groove through the feeding channel and the injection hole. As the main materials continue to be extruded and slid in the forming tube, they are formed into one body to obtain a columnar feed with auxiliary material strips on the side.
[0018] The green compound feed obtained by the processing method is in the form of cylindrical particles, and auxiliary material strips are axially arranged on the side of the cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the processing device;
[0020] Figure 2 It is a structural schematic diagram of the support frame;
[0021] Figure 3 It is a schematic diagram of the local structure of the processing device;
[0022] Figure 4 It is a schematic diagram of the structures of the mixing tube, the cone tube II, the extrusion tube and the cone tube I;
[0023] Figure 5 and Figure 6 It is a schematic diagram of the cover plate, transmission wheel, stirring shaft, blocking block and spiral frame structure;
[0024] Figure 7 It is a structural schematic diagram of the auxiliary material box, vertical pipe, channel pipe, triangular knife plate and injection hole;
[0025] Figure 8 yes Figure 7 A schematic diagram of a partial cross-sectional structure;
[0026] Fig. 9 yes Figure 8 A schematic diagram of a local enlarged structure;
[0027] Fig.10 It is a structural schematic diagram of the guide plate;
[0028] Fig.11 It is a schematic diagram of the structure of green compound feed.
[0029] In the figure:
[0030] Support frame 101; heating device 102; cross-section plate 103; convex plate 104; crankshaft 105;
[0031] Mixing tube 201; cone tube II 202; extrusion tube 203; cone tube I 204; forming tube 205; pin seat 206; long hole arm plate 207;
[0032] Cover plate 301; feeding port 302; transmission wheel 303; stirring shaft 304; blocking block 305; stirring plate 306; spiral frame 307; horizontal plate 308;
[0033] Auxiliary material box 401; vertical pipe 402; channel pipe 403; triangular blade plate 404; injection hole 405; slide rod 406; semicircular head 407; spring 408; piston 409;
[0034] Guide plate 501; Linking plate 502. DETAILED DESCRIPTION
[0035] like Figure 1-11 As shown, the processing device is described in detail:
[0036] A green compound feed processing device includes a forming tube 205, a conical tube I 204 is provided at the upper end of the forming tube 205, an extrusion tube 203 is provided at the upper end of the conical tube I 204, a spiral frame 307 rotates inside the extrusion tube 203, a triangular knife plate 404 is vertically penetrated through the side of the forming tube 205, the blade of the triangular knife plate 404 is arranged at the top and a feeding channel is axially arranged inside, and an injection hole 405 connected to the feeding channel is provided at the lower end of the triangular knife plate 404 located in the forming tube 205.
[0037] When in use, the mixed main material is first added into the extrusion tube 203, and then the transmission screw frame 307 rotates, and the rotating screw frame 307 will spirally push the main material down into the cone tube I 204, and squeeze it into the extrusion tube 203 through the cone tube I 204, and be compressed into a columnar structure in the extrusion tube 203;
[0038] The column structure will slide down along the extrusion tube 203. When the column structure passes through the triangular blade 404, it will be cut and squeezed by the blade at the upper end of the triangular blade 404, so that a side groove is formed at the back of the blade at the lower end of the triangular blade 404. Due to the friction between the column structure and the extrusion tube 203, there is always an extrusion force during the sliding process of the column structure, and then the side groove will gradually and automatically decrease during the sliding process until it is healed and eliminated.
[0039] When the mixed auxiliary material is sent to the side groove through the feeding channel in the triangular blade 404 and the injection hole 405, the side groove is filled, and as the main material continues to be extruded and slid in the forming tube 205, the auxiliary material in the side groove will gradually be formed into one with the main material to obtain a columnar feed with auxiliary material strips on the side; cutting is performed at the lower end of the forming tube 205 to obtain cylindrical particles.
[0040] Among them, the main ingredient can be a mixture of corn flour, soybean flour, wheat bran flour, corn straw flour, and distiller's grains, and the auxiliary material can be a mixture of complex vitamins, complex trace elements, and amino acids. At the same time, the auxiliary material is in a gelatinous state and can be blended by adding clean water and starch.
[0041] like Figure 3-6 As shown:
[0042] The upper end of the extrusion tube 203 is provided with a cone tube II 202, and the upper end of the cone tube II 202 is provided with a mixing tube 201. The upper end of the mixing tube 201 is fixed with a cover plate 301. A transmission wheel 303 rotates at the center of the cover plate 301. A stirring shaft 304 penetrates through the transmission wheel 303. A plurality of stirring plates 306 are fixed on the stirring shaft 304. A blocking block 305 is provided at the lower end of the stirring shaft 304. The lower end of the blocking block 305 is coaxially fixedly connected to the spiral frame 307. A horizontal plate 308 rotates at the upper end of the stirring shaft 304.
[0043] The driving wheel 303 is driven by the first motor installed on the cover plate 301, so as to drive the stirring shaft 304 to rotate through the key, so that the stirring shaft 304 mixes and stirs the main material raw materials in the mixing tube 201 through the multiple stirring plates 306, and then obtains the main material;
[0044] Among them, when the main raw materials are mixed and stirred, the blocking block 305 presses against the inner wall of the cone tube II 202 to ensure that the raw materials will not enter the extrusion tube 203. When the mixing is complete, the electric telescopic rod installed between the horizontal plate 308 and the cover plate 301 is started, which can push the horizontal plate 308 to drive the stirring shaft 304 to rise, so that the blocking block 305 is separated from the inner wall of the cone tube II 202, and then the main material slides into the extrusion tube 203 along the inner wall of the cone tube II 202. At this time, the first motor is kept started, and the main material in the mixing tube 201 is continued to be stirred to improve the efficiency of the main material sliding down. At the same time, the spiral frame 307 is driven to rotate, so as to spirally push the main material in the extrusion tube 203 downward, so that the main material enters the forming tube 205 for forming.
[0045] Further:
[0046] The feed port 302 is provided on the cover plate 301 , so that the main material can be easily added into the mixing tube 201 .
[0047] like Figure 2-4 As shown:
[0048] Two pin seats 206 are symmetrically arranged on the outside of the mixing tube 201, and the mixing tube 201 rotates in the support frame 101 through the two pin seats 206. A long hole arm plate 207 is fixed on the outside of the mixing tube 201 and the vertical surface of the two pin seats 206. A crankshaft 105 is horizontally rotated on the support frame 101, and the eccentric part of the crankshaft 105 passes through the long hole arm plate 207.
[0049] The crankshaft 105 is driven by a second motor installed on the side of the support frame 101, and the eccentric part of the crankshaft 105 will slide in the long hole of the long hole arm plate 207, and then the long hole arm plate 207 will drive the mixing tube 201 to reciprocate with the two pin seats 206 as the axis, thereby shaking the raw materials in the mixing tube 201, thereby improving the mixing efficiency of the raw materials in the mixing tube 201.
[0050] Further:
[0051] A plurality of cross-section plates 103 are transversely fixed in the support frame 101 , and the plurality of cross-section plates 103 are evenly arranged with the axes of the two pin shaft seats 206 as axes. The lower end of the forming tube 205 is provided with an arc surface with the axes of the two pin shaft seats 206 as axes, and the arc surface contacts and slides with the upper ends of the plurality of cross-section plates 103 .
[0052] When the mixing tube 201 reciprocates with the two pin seats 206 as the axis, it will also drive the forming tube 205 to reciprocate, and then the lower end of the forming tube 205 will reciprocate and contact with multiple cross-section plates 103 in turn, thereby cutting the cylindrical feed extruded from the lower end of the forming tube 205, and then obtaining feed particles.
[0053] like Figure 7-9 As shown:
[0054] An auxiliary material box 401 is fixed below one of the pin seats 206 , a vertical pipe 402 is provided at the lower end of the auxiliary material box 401 , and a channel pipe 403 is connected between the lower end of the vertical pipe 402 and the outer end of the triangular blade plate 404 .
[0055] The mixed auxiliary materials in the form of glue are added into the auxiliary material box 401 . Under the influence of its own gravity, the auxiliary materials will automatically flow down into the vertical pipe 402 , then enter the material supply channel through the channel pipe 403 , and finally flow out through the injection hole 405 .
[0056] Further:
[0057] A piston 409 slides in the channel tube 403, and a sliding rod 406 is fixed to the end of the piston 409 away from the triangular knife plate 404. The other end of the sliding rod 406 passes through the vertical tube 402 and is fixed with a semicircular head 407. A spring 408 is provided between the semicircular head 407 and the vertical tube 402. A convex plate 104 is integrally formed on the multiple cross-section plates 103, and the semicircular head 407 contacts and slides with the multiple convex plates 104.
[0058] When the mixing tube 201 reciprocates with the two pin seats 206 as the axis, the auxiliary material box 401 also reciprocates with the two pin seats 206 as the axis, and then the semicircular head 407 is driven to reciprocate, so that it will contact with multiple convex plates 104 in sequence. When the semicircular head 407 contacts one of the convex plates 104, the semicircular head 407 will be squeezed, so that the semicircular head 407 overcomes the elastic force of the spring 408 and drives the piston 409 to slide toward the channel tube 403, and the piston 409 does not enter the channel tube 403. When the semicircular head 407 slides over the convex plate 104, the elastic force of the spring 408 will push the semicircular head 407 to drive the piston 409 to slide away from the channel tube 403, thereby forming a reciprocating sliding of the piston 409 in the vertical tube 402, and then pushing the auxiliary material into the channel tube 403, ensuring that the auxiliary material continues to flow out at the injection hole 405.
[0059] like Figure 2 and 10 As shown:
[0060] A heating device 102 is fixed in the support frame 101 below the multiple cross-section plates 103, and a guide plate 501 is slidingly provided on the heating device 102 for cleaning. Another crankshaft 105 rotates laterally at the lower part of the support frame 101, and a linkage plate 502 is rotatably connected between the eccentric part of the crankshaft 105 and the guide plate 501.
[0061] Since the auxiliary material is in the form of a gel, the obtained feed particles will make one side of the cylinder wet. In order to ensure the shelf life of the feed, the feed particles need to be dried. Therefore, a heating device 102 is provided. When the feed particles fall onto the guide plate 501, the heating device 102 heats the guide plate 501, thereby heating the feed particles and drying the feed particles quickly.
[0062] At the same time, the third motor installed on the side of the support frame 101 can drive the crankshaft 105 to rotate, and then drive the guide plate 501 to move back and forth on the heating device 102 through the linkage plate 502, thereby forming a rapid downward slide of the feed particles on the guide plate 501.
[0063] like Figure 1-11 As shown:
[0064] A processing method using the processing device includes:
[0065] S1, the mixed main material is added into the extrusion tube 203, and the main material is extruded into the forming tube 205 by the rotating spiral frame 307, and the main material is compressed into a cylinder by the forming tube 205;
[0066] S2. When the main material is formed in the forming tube 205 and passes through the triangular blade 404, a side groove will be cut by the triangular blade 404. The side groove will automatically heal and disappear as the main material continues to be squeezed;
[0067] S3, the mixed auxiliary materials are sent to the side groove through the feeding channel and the injection hole 405. As the main material continues to be extruded and slid in the forming tube 205, it is formed into one body to obtain a columnar feed with auxiliary material strips on the side.
[0068] like Fig.11 As shown:
[0069] The green compound feed obtained by the processing method is in the form of cylindrical particles, and auxiliary material strips are axially arranged on the side of the cylinder.
Claims
1. A green compound feed processing device, characterized in that: The invention comprises a forming tube (205), wherein a cone tube I (204) is provided at the upper end of the forming tube (205), an extrusion tube (203) is provided at the upper end of the cone tube I (204), a spiral frame (307) rotates inside the extrusion tube (203), a triangular blade (404) is vertically penetrated through the side of the forming tube (205), a blade of the triangular blade (404) is arranged at the upper part and a material supply channel is axially arranged inside, and a material injection hole (405) connected to the material supply channel is provided at the lower end of the triangular blade (404) located inside the forming tube (205).
2. A green compound feed processing device according to claim 1, characterized in that: The upper end of the extrusion tube (203) is provided with a cone tube II (202), the upper end of the cone tube II (202) is provided with a mixing tube (201), the upper end of the mixing tube (201) is fixed with a cover plate (301), a transmission wheel (303) is rotatable at the center of the cover plate (301), a stirring shaft (304) passes through the transmission wheel (303), a plurality of stirring plates (306) are fixed on the stirring shaft (304), a blocking block (305) is provided at the lower end of the stirring shaft (304), the lower end of the blocking block (305) is coaxially fixedly connected to the spiral frame (307), and a horizontal plate (308) is rotatable at the upper end of the stirring shaft (304).
3. A green compound feed processing device according to claim 2, characterized in that: The cover plate (301) is provided with a feeding port (302).
4. A green compound feed processing device according to claim 2, characterized in that: Two pin seats (206) are symmetrically arranged on the outside of the mixing tube (201), and the mixing tube (201) rotates in the support frame (101) through the two pin seats (206). A long hole arm plate (207) is fixed on the outside of the mixing tube (201) and on a vertical surface of the two pin seats (206). A crankshaft (105) is rotatable transversely on the support frame (101), and the eccentric part of the crankshaft (105) passes through the long hole arm plate (207).
5. A green compound feed processing device according to claim 4, characterized in that: A plurality of cross-section plates (103) are transversely fixed in the support frame (101), and the plurality of cross-section plates (103) are evenly arranged with the axes of the two pin shaft seats (206) as axes. The lower end of the forming tube (205) is provided with an arc surface with the axes of the two pin shaft seats (206) as axes, and the arc surface contacts and slides with the upper ends of the plurality of cross-section plates (103).
6. A green compound feed processing device according to claim 5, characterized in that: An auxiliary material box (401) is fixed below one of the pin shaft seats (206), a vertical pipe (402) is provided at the lower end of the auxiliary material box (401), and a channel pipe (403) is connected between the lower end of the vertical pipe (402) and the outer end of the triangular knife plate (404).
7. A green compound feed processing device according to claim 6, characterized in that: A piston (409) slides in the channel tube (403), a sliding rod (406) is fixed to the end of the piston (409) away from the triangular knife plate (404), the other end of the sliding rod (406) passes through the vertical tube (402) and is fixed with a semicircular head (407), a spring (408) is provided between the semicircular head (407) and the vertical tube (402), and a plurality of cross-section plates (103) are integrally formed with convex plates (104), and the semicircular head (407) contacts and slides with the plurality of convex plates (104).
8. The green compound feed processing device according to claim 5, characterized in that: A heating device (102) is fixed in a support frame (101) below the plurality of cross-section plates (103), a guide plate (501) is provided on the heating device (102) for cleaning and sliding, another crankshaft (105) is provided for horizontal rotation at the lower part of the support frame (101), and a linkage plate (502) is rotatably connected between the eccentric part of the crankshaft (105) and the guide plate (501).
9. A processing method using the processing device according to any one of claims 1 to 8, characterized in that: include S1. The mixed main ingredients are added into the extrusion tube (203), and the main ingredients are extruded into the forming tube (205) by the rotating spiral frame (307), and the main ingredients are compressed into a cylinder by the forming tube (205); S2. When the main material is formed in the forming tube (205) and passes through the triangular blade (404), a side groove is cut by the triangular blade (404). The side groove will automatically heal and disappear as the main material continues to be squeezed; S3, the mixed auxiliary materials are sent to the side groove through the feeding channel and the injection hole (405). As the main materials continue to be squeezed and slid in the forming tube (205), they are formed into one body to obtain a columnar feed with auxiliary material strips on the side.
10. The green compound feed obtained by the processing method according to claim 9, characterized in that: The green compound feed is in the form of cylindrical particles, and auxiliary material strips are axially arranged on the side of the cylinder.