A processing device for industrial brush production

By designing automated wire shaking and cutting components, combined with a magnetic pressure table and a rotary load module, the automated trimming, residual wire removal and rust removal of industrial roller brushes are achieved, solving the problem of low automation level in existing devices and improving processing efficiency and product quality.

CN119769833BActive Publication Date: 2025-09-26YANGZHOU TUNTOO BRUSH MASCH CO LTD
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Patent Information

Application Number
CN202510002064.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-09-26
Estimated Expiration
2045-01-02

AI Technical Summary

Technical Problem

The existing industrial roller brush processing equipment has a low degree of automation, resulting in manual operation for trimming the external strands of the wire roller brush, removing residual strands, removing rust, and cutting materials, and the cleaning effect is poor.

Method used

A processing device including a wire shaking component and a wire cutting component was designed. The shaking seat, work station turntable, internal gear shaft and transmission bevel gear and other components were used to realize the automatic trimming, residual wire removal and rust removal of the wire roller brush. The magnetic pressure table and rotary load module were combined for rotary processing, and the wire removal brush roller and rust removal roller were equipped for automatic rust removal and material unloading.

Benefits of technology

It realizes the automatic trimming, residual wire removal and rust removal of the wire roller brush, improves the processing efficiency, ensures the regularity and free of impurities of the wire roller brush, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of industrial brush production, and in particular to a processing device for industrial brush production, comprising a carrier, on which a wire shaking component and a wire cutting component are installed, the wire shaking component is transmission-connected with a shaking seat that can shake back and forth up and down, a rotatable workstation turret, and a rotatable internal gear shaft, the workstation turret is rotationally connected to the shaking seat, the internal gear shaft is rotationally connected to the workstation turret, a transmission bevel gear and an active gear ring are installed on the internal gear shaft, and a reciprocating table is slidably installed on the workstation turret. When the present invention is working, it can use an automated program to realize the trimming of external stray wires of the wire roller brush, the removal of residual wires of the wire roller brush after trimming, the automatic rust removal of the roller brush after the residual wires are removed, and the automatic unloading of the roller brush after processing.
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Description

Technical Field

[0001] The present invention relates to the technical field of industrial brush production, in particular to a processing device for industrial brush production. Background Art

[0002] An industrial roller brush is a tool used for cleaning, polishing, mixing, and coating. It usually consists of a rotating drum or shaft and bristles. It can be used in industrial production. Industrial roller brushes are usually made of durable materials such as steel wire, nylon, polyester fiber, etc. These bristles can be selected according to the work requirements. For example, hard bristles can be selected for cleaning dirt, or soft bristles can be selected for polishing and coating.

[0003] During the production of industrial roller brushes, after the bristles are implanted into the roller surface, they need to be trimmed to improve the neatness and appearance of the bristles. Although some devices for automatically trimming industrial roller brushes have appeared on the market, the existing devices have the following technical problems: the degree of automation in processing industrial roller brushes is low, resulting in the need for manual and step-by-step completion of the trimming of the external stray wires of the wire roller brush, the removal of the residual wires from the wire roller brush after trimming, the automatic rust removal of the roller brush after the residual wires are removed, and the unloading of the roller brush after processing. It is also not convenient to effectively improve the removal effect of residual wires on the industrial wire brush blank and the removal effect of loose wires from the industrial wire brush blank through vibration, rotary brushing, and centrifugal brushing. Based on this, we propose a processing device for industrial brush production. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a processing device for industrial brush production.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: a processing device for industrial brush production, including a carrier, a wire shaking component and a wire cutting component are installed on the carrier, the wire shaking component is connected to a shaking seat that can shake back and forth up and down, a rotatable work station turntable and a rotatable internal gear shaft, the work station turntable is rotatably connected to the shaking seat, the internal gear shaft is rotatably connected to the work station turntable, a transmission bevel gear and an active gear ring are installed on the internal gear shaft, a reciprocating table is slidably installed on the work station turntable, and a reset spring limited by the work station turntable is installed on the reciprocating table. An industrial brush rotating carrier module driven by a transmission bevel gear is rotatably installed on the reciprocating table, three first positive magnets cooperating with the industrial brush rotating carrier module are installed on the shaking seat, an inner shaking frame is installed on the shaking seat, and two camshafts are rotatably installed on the inner shaking frame, both of the camshafts are installed with a passive gear driven by an active ring gear, and both of the camshafts are installed with an upper protrusion for driving the reciprocating table to move back and forth, and two elastic pressing components are installed on the carrier, and a rotatable wire removal brush roller and a rotatable rust removal roller are respectively connected to the two elastic pressing components.

[0006] Preferably, the wire shaking component includes an indexing motor and a DC motor installed on the carrier, the carrier is rotatably installed with a bottom shaft, the bottom shaft and the output shaft end of the DC motor are both installed with a first bevel gear, the two first bevel gears are meshed with each other, the internal gear shaft is fixedly provided with a transmission groove with a bottom end opening and slidingly connected to the bottom shaft, the cross-sections of the transmission groove and the bottom shaft are both regular polygons, the output shaft end of the DC motor is fixedly installed with a lower protrusion, the shaking seat is rotatably installed with a shaking wheel, the shaking wheel is adaptively connected to the lower protrusion, the top surface of the shaking seat is installed with two symmetrically arranged return springs limited by the carrier, the output shaft end of the indexing motor is fixedly installed with a driving gear, and the bottom of the work station rotary frame is installed with an indexing gear adaptively connected to the driving gear.

[0007] Preferably, the tooth height of the driving gear is 6 to 8 times the tooth height of the indexing gear.

[0008] Preferably, the industrial brush rotating load module includes a magnetic pressure platform, a rotating load shaft rotatably connected to the reciprocating platform and an outer flat shaft rotatably connected to the work station turntable. The magnetic pressure platform is slidably installed on the work station turntable. The back of the magnetic pressure platform is installed with a second positive magnet that is adaptively connected to the first positive magnet. The inner wall of the magnetic pressure platform is rotatably installed with an inner core shaft. A compression spring is sleeved on the inner core shaft and corresponds to the position between the work station turntable and the magnetic pressure platform. A driven bevel gear is fixedly installed on one end of the inner core shaft, and the driven bevel gear is adaptively connected to the transmission bevel gear.

[0009] Preferably, a sleeve shaft is rotatably mounted on the reciprocating table, a first through groove is fixedly provided inside the sleeve shaft and is slidably connected to the outer flat shaft, a second bevel gear is installed on the sleeve shaft and the rotating shaft, the two second bevel gears are meshed with each other, a second through groove is fixedly provided inside the outer flat shaft with both ends open and slidably connected to the inner core shaft, the cross sections of the first through groove, the second through groove, the outer flat shaft and the inner core shaft are all regular polygons, and a driven wheel is rotatably mounted on the reciprocating table and cooperates with the upper protrusion.

[0010] Preferably, a waste storage cylinder with an open top is installed on the rotating shaft, and a slot is provided on the rotating shaft, in which an industrial wire brush blank is inserted.

[0011] Preferably, the two elastic pressing components each include an elastic pressure frame, a group of elastic pressure-resistant parts are installed between the elastic pressure frame and the carrier, a rotating motor is installed on the elastic pressure frame, the wire removal brush roller and the rust removal roller are respectively rotatably installed on the elastic pressure frames on the two elastic pressing components, and the wire removal brush roller and the rust removal roller are both driven by a rotating motor at the corresponding position.

[0012] Preferably, it also includes a negative pressure vacuum cleaner fixed on an elastic pressure frame, a negative pressure chamber is fixedly opened inside the rust removal roller, the suction end of the negative pressure vacuum cleaner is rotatably connected to the negative pressure chamber through a pipe, and a plurality of regularly distributed negative pressure suction holes are opened on the rust removal roller.

[0013] Preferably, the slicing component includes an annular cutting belt, a cutting motor mounted on a carrier, and two pulleys rotatably connected to the carrier, the output shaft end of the cutting motor is fixedly connected to one of the pulleys, and both of the pulleys are fixedly connected to the annular cutting belt.

[0014] Preferably, the carrier is respectively provided with loading and unloading stations, a wire cutting station corresponding to the position of the wire cutting component, a residual wire removal station corresponding to the position of the wire removal brush roller, and a rust removal station corresponding to the position of the rust removal roller. The positions of the three first positive magnets respectively correspond to the positions of the wire cutting station, the residual wire removal station and the rust removal station, and the positions of the two camshafts respectively correspond to the positions of the residual wire removal station and the rust removal station. A single-chip microcomputer is installed on the carrier.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. When the present invention is working, it can use the automated program to realize the trimming of the external debris of the wire roller brush, the removal of the residual wires of the wire roller brush after trimming, the automatic rust removal of the roller brush after the residual wires are removed, and the automatic unloading of the roller brush after processing. By realizing the above-mentioned integrated processing flow, the trimming efficiency of the wire roller brush is effectively improved.

[0017] 2. In the present invention, when the industrial wire brush blank is in the loading and unloading station, under the action of the compression spring, the transmission bevel gear loses its transmission effect on the driven bevel gear, thereby facilitating the rapid loading and unloading of the industrial wire brush blank at the loading and unloading station. During the entire processing process, the industrial wire brush blank can vibrate up and down at a set frequency under the action of the shaking seat, thereby realizing the vibration wire removal in the axial direction of the industrial wire brush blank, and when the industrial wire brush blank is in the residual wire removal station and the rust removal station, the reciprocating table can move back and forth within a set stroke, and reciprocate to change the friction strength between the industrial wire brush blank and the wire removal brush roller and the rust removal roller, thereby quickly realizing the rapid removal of residual steel wire and non-firm steel wire inside the industrial wire brush blank and the rust removal of steel wire with rust stains.

[0018] 3. In the present invention, when processing the industrial wire brush blank, firstly, the material is loaded in the loading and unloading station. After loading, the outer edge of the industrial wire brush blank is cut off at the wire cutting station. The industrial wire brush blank after wire cutting moves to the rust removal station under the driving action of the station rotating frame and is rust-removed by the rust removal roller. After rust removal, the industrial wire brush blank moves to the position corresponding to the rust removal roller under the driving action of the station rotating frame and rust removal is carried out on the wire on the industrial wire brush blank. After rust removal, the processing is completed. The industrial wire brush blanks are unloaded in the loading and unloading stations. When the industrial wire brush blanks are in the wire cutting station, the residual wire removal station and the rust removal station, the first positive magnet acts on the second positive magnet, the magnetic pressure table is sufficiently close to the station turntable, the compression spring is in a compressed state, the driven bevel gear is engaged with the transmission bevel gear, and finally the rotary shaft is in a rotating state at the wire cutting station, the residual wire removal station and the rust removal station, thereby facilitating the rotation processing of the industrial wire brush blanks at the wire cutting station, the residual wire removal station and the rust removal station. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of a processing device for producing industrial brushes according to the present invention;

[0020] Figure 2 For the present invention Figure 1 Schematic diagram of the local enlarged structure at A in the middle;

[0021] Figure 3 For the present invention Figure 1 Schematic diagram of the local enlarged structure at B in the middle;

[0022] Figure 4 For the present invention Figure 1 Schematic diagram of the cross-section structure;

[0023] Figure 5 For the present invention Figure 4 Schematic diagram of the local enlarged structure at C in the middle;

[0024] Figure 6 For the present invention Figure 4 Schematic diagram of the local enlarged structure at D in the middle;

[0025] Figure 7 Schematic diagram of the structure of the slot and the first positive magnet of the present invention;

[0026] Figure 8 For the present invention Figure 7 Schematic diagram of the local enlarged structure at E in the middle;

[0027] Figure 9 This is a schematic structural diagram of the wire removal brush roller and the rotary motor of the present invention;

[0028] Figure 10It is a structural schematic diagram of the elastic pressure-resistant member and the elastic pressure frame of the present invention;

[0029] Figure 11 It is a structural schematic diagram of the industrial wire brush blank of the present invention.

[0030] 1. Carrier; 2. Shaking seat; 3. Workstation turret; 4. Internal gear shaft; 5. Transmission bevel gear; 6. Active ring gear; 7. Reciprocating table; 8. Return spring; 9. First positive magnet; 10. Internal shaking frame; 11. Camshaft; 12. Driven gear; 13. Upper bump; 14. Wire removal brush roller; 15. Rust removal roller; 16. Single chip microcomputer; 17. Indexing motor; 18. DC motor; 19. Bottom shaft; 20. Lower bump; 21. Shaking wheel; 22 , return spring; 23, magnetic pressure table; 24, rotary load shaft; 25, outer flat shaft; 26, second positive magnet; 27, inner core shaft; 28, compression spring; 29, sleeve shaft; 30, waste storage barrel; 31, slot; 32, industrial wire brush blank; 33, elastic pressure frame; 34, elastic pressure-resistant part; 35, rotating motor; 36, negative pressure vacuum cleaner; 37, negative pressure suction hole; 38, annular cutting belt; 39, cutting motor; 40, driven wheel. DETAILED DESCRIPTION

[0031] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0032] like Figures 1-11 The processing device for industrial brush production shown in the figure includes a carrier 1, on which are mounted a wire shaking component and a wire cutting component. The wire shaking component is connected in a transmission manner to a shaking seat 2 that can shake back and forth up and down, a rotatable station rotating frame 3, and a rotatable internal gear shaft 4;

[0033] The station rotating frame 3 is rotatably connected to the shaking seat 2, and the internal gear shaft 4 is rotatably connected to the station rotating frame 3;

[0034] The wire shaking component includes an indexing motor 17 and a DC motor 18 mounted on the carrier 1. A bottom shaft 19 is rotatably mounted on the carrier 1. The output shaft ends of the bottom shaft 19 and the DC motor 18 are both mounted with first bevel gears, and the two first bevel gears are meshed with each other.

[0035] A transmission groove with an opening at the bottom end fixedly formed on the internal gear shaft 4 and slidably connected to the bottom shaft 19 is provided. The cross sections of the transmission groove and the bottom shaft 19 are both regular polygons.

[0036] The transmission groove and the regular polygonal cross section of the bottom shaft 19 are arranged so that when the shaking seat 2 and the inner gear shaft 4 move up and down, the bottom shaft 19 can continuously drive the inner gear shaft 4;

[0037] like Figure 4 and Figure 5 As shown, a lower protrusion 20 is fixedly mounted on the output shaft end of the DC motor 18, a shaking wheel 21 is rotatably mounted on the shaking seat 2, and the shaking wheel 21 is adaptively connected to the lower protrusion 20. The top surface of the shaking seat 2 is equipped with two symmetrically arranged return springs 22 that are limited by the carrier 1;

[0038] When the industrial wire brush blank 32 is processed, the lower protrusion 20, the return spring 8 and the shaking wheel 21 are arranged so that the shaking seat 2 can be moved back and forth within the set stroke, and then the shaking seat 2 can form an up and down shaking state;

[0039] By realizing the up and down shaking state of the shaking seat 2, the industrial wire brush blank 32 is vibrated and shaken when the brush wire is cut. By vibrating and shaking the wire, the residual rate of the cut waste wire on the industrial wire brush blank 32 is effectively reduced, thereby improving the regularity and cleanliness of the industrial wire brush blank 32 after processing;

[0040] like Figure 4 As shown, a driving gear is fixedly mounted on the output shaft end of the indexing motor 17, and an indexing gear adapted to be connected to the driving gear is mounted on the bottom of the station rotary frame 3;

[0041] Through the setting of the indexing motor 17 and the indexing gear, the station turret 3 can be used to convert the processing stations;

[0042] The tooth height of the driving gear is 7 times that of the indexing gear;

[0043] By setting the tooth height ratio of the driving gear and the indexing gear, the indexing motor 17 can continuously drive the station turret 3 when the station turret 3 moves up and down;

[0044] like Figure 4 and Figure 5 As shown, the internal gear shaft 4 is mounted with a transmission bevel gear 5 and an active gear ring 6, the station rotary frame 3 is slidably mounted with a reciprocating table 7, and the reciprocating table 7 is mounted with a return spring 8 limited by the station rotary frame 3;

[0045] An industrial brush rotating module driven by a transmission bevel gear 5 is rotatably mounted on the reciprocating table 7. Three first positive magnets 9 cooperating with the industrial brush rotating module are mounted on the shaking seat 2. An inner shaking frame 10 is mounted on the shaking seat 2. Two camshafts 11 are rotatably mounted on the inner shaking frame 10. Both camshafts 11 are mounted with a passive gear 12 driven by a driving ring gear 6.

[0046] The two camshafts 11 are both provided with upper protrusions 13 for driving the reciprocating table 7 to move back and forth. The carrier 1 is provided with two elastic pressing components, to which a rotatable wire removal brush roller 14 and a rotatable rust removal roller 15 are respectively connected.

[0047] The carrier 1 is provided with loading and unloading stations, a wire cutting station corresponding to the position of the wire cutting component, a residual wire removal station corresponding to the position of the wire removal brush roller 14, and a rust removal station corresponding to the position of the rust removal roller 15. The positions of the two camshafts 11 correspond to the positions of the residual wire removal station and the rust removal station respectively. A single-chip microcomputer 16 is installed on the carrier 1;

[0048] When the industrial wire brush blank 32 is processed, it is first loaded in the loading and unloading station. After loading, the industrial wire brush blank 32 is cut off at the wire cutting station to remove the outer edge of the wire brush. After wire cutting, the industrial wire brush blank 32 is driven by the station rotary frame 3 to move to the rust removal station and is rust-removed by the rust removal roller 15. After rust removal, the industrial wire brush blank 32 is driven by the station rotary frame 3 to move to the position corresponding to the rust removal roller 15 and the rust removal operation is carried out on the steel wire of the industrial wire brush blank 32. After rust removal, the processed industrial wire brush blank 32 is unloaded in the loading and unloading station.

[0049] like Figure 7 and Figure 8 As shown, the industrial brush rotating module includes a magnetic pressure table 23, a rotating shaft 24 rotatably connected to the reciprocating table 7, and an outer flat shaft 25 rotatably connected to the station rotary frame 3. The magnetic pressure table 23 is slidably mounted on the station rotary frame 3, and a second positive magnet 26 adapted to connect with the first positive magnet 9 is installed on the back of the magnetic pressure table 23;

[0050] The first positive magnet 9 and the second positive magnet 26 are both positive permanent magnets;

[0051] An inner core shaft 27 is rotatably installed on the inner wall of the magnetic pressure platform 23. A compression spring 28 is sleeved on the inner core shaft 27 and corresponds to the position between the work station rotary frame 3 and the magnetic pressure platform 23. A driven bevel gear is fixedly installed on one end of the inner core shaft 27, and the driven bevel gear is adaptively connected to the transmission bevel gear 5.

[0052] The positions of the three first positive magnets 9 correspond to the positions of the wire cutting station, the residual wire removal station and the rust removal station respectively;

[0053] When the industrial wire brush blank 32 is in the wire cutting station, the residual wire removal station and the rust removal station, the first positive magnet 9 acts on the second positive magnet 26, the magnetic pressure platform 23 is sufficiently close to the station rotary frame 3, the compression spring 28 is in a compressed state, the driven bevel gear is engaged with the transmission bevel gear 5, and finally the rotary shaft 24 is in a rotating state at the wire cutting station, the residual wire removal station and the rust removal station, thereby facilitating the rotation processing of the industrial wire brush blank 32 at the wire cutting station, the residual wire removal station and the rust removal station;

[0054] When the industrial wire brush blank 32 is at the loading and unloading station, under the action of the compression spring 28, the driving bevel gear 5 loses its transmission effect on the driven bevel gear, thereby facilitating the rapid loading and unloading of the industrial wire brush blank 32 at the loading and unloading station;

[0055] A sleeve shaft 29 is rotatably mounted on the reciprocating table 7. A first through slot is fixedly opened inside the sleeve shaft 29 and is slidably connected to the outer flat shaft 25. Second bevel gears are mounted on both the sleeve shaft 29 and the rotating bearing shaft 24. The two second bevel gears mesh with each other.

[0056] A second through groove with openings at both ends and slidingly connected to the inner core shaft 27 is fixedly opened inside the outer flat shaft 25. The cross-sections of the first through groove, the second through groove, the outer flat shaft 25 and the inner core shaft 27 are all regular polygons. A driven wheel 40 that cooperates with the upper protrusion 13 is rotatably sleeved on the reciprocating table 7.

[0057] A waste storage barrel 30 with an open top is mounted on the rotary shaft 24 . The waste storage barrel 30 is used to collect the cut steel wire. A slot 31 is provided on the rotary shaft 24 . An industrial wire brush blank 32 is inserted into the slot 31 .

[0058] Both elastic pressing components include an elastic pressure frame 33, a group of elastic pressure-resistant parts 34 are installed between the elastic pressure frame 33 and the carrier 1, and a rotating motor 35 is installed on the elastic pressure frame 33. The wire removal brush roller 14 and the rust removal roller 15 are respectively rotatably installed on the elastic pressure frames 33 on the two elastic pressing components. The wire removal brush roller 14 and the rust removal roller 15 are both driven by a rotating motor 35 at the corresponding position.

[0059] It also includes a negative pressure vacuum cleaner 36 fixed on an elastic pressure frame 33. A negative pressure chamber is fixedly opened inside the rust removal roller 15. The suction end of the negative pressure vacuum cleaner 36 is rotatably connected to the negative pressure chamber through a pipe. The rust removal roller 15 is provided with multiple groups of regularly distributed negative pressure suction holes 37.

[0060] When the industrial wire brush blank 32 is in the rust removal station, the rust removal operation of the wire of the industrial wire brush blank 32 is performed via the rust removal roller 15;

[0061] During the rust removal operation, negative pressure is generated inside the negative pressure suction hole 37 and the rust smoke generated by the rust removal is sucked away by negative pressure;

[0062] like Figure 1 As shown, the slitting component includes an annular cutting belt 38, a cutting motor 39 mounted on the carrier 1 and two pulleys rotatably connected to the carrier 1. The output shaft end of the cutting motor 39 is fixedly connected to a pulley, and both pulleys are fixedly connected to the annular cutting belt 38.

[0063] The working principle of the present invention is: when the industrial wire brush blank 32 is processed, it is first loaded in the loading and unloading station. After loading, the industrial wire brush blank 32 is cut off at the wire cutting station to remove the outer edge of the wire. After cutting, the industrial wire brush blank 32 moves to the rust removal station under the driving action of the station rotating frame 3 and is rust-removed by the rust removal roller 15. After rust removal, the industrial wire brush blank 32 moves to the position corresponding to the rust removal roller 15 under the driving action of the station rotating frame 3 and rust removal is carried out on the steel wire on the industrial wire brush blank 32. After rust removal, the processing is completed. The final industrial wire brush blank 32 is unloaded in the loading and unloading station. When the industrial wire brush blank 32 is in the wire cutting station, the residual wire removal station and the rust removal station, the first positive magnet 9 acts on the second positive magnet 26, the magnetic pressure table 23 is sufficiently close to the station turntable 3, the compression spring 28 is in a compressed state, the driven bevel gear is engaged with the transmission bevel gear 5, and finally the rotary shaft 24 is in a rotating state at the wire cutting station, the residual wire removal station and the rust removal station, thereby facilitating the rotation processing of the industrial wire brush blank 32 at the wire cutting station, the residual wire removal station and the rust removal station;

[0064] When the industrial wire brush blank 32 is in the loading and unloading station, under the action of the compression spring 28, the transmission bevel gear 5 loses its transmission effect on the driven bevel gear, thereby facilitating the rapid loading and unloading of the industrial wire brush blank 32 at the loading and unloading station. During the entire processing process, the industrial wire brush blank 32 can vibrate up and down at a set frequency under the action of the shaking seat 2, thereby realizing the vibration wire removal in the axial direction of the industrial wire brush blank 32, and when the industrial wire brush blank 32 is in the residual wire removal station and the rust removal station, the reciprocating table 7 can move back and forth within a set stroke, and reciprocate to change the friction strength between the industrial wire brush blank 32 and the wire removal brush roller 14 and the rust removal roller 15, thereby quickly realizing the rapid removal of residual steel wire and non-firm steel wire inside the industrial wire brush blank 32 and the rust removal of steel wire with rust stains.

[0065] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A processing device for industrial brush production, comprising a carrier (1), characterized in that: The carrier (1) is provided with a wire shaking component and a wire cutting component, and the wire shaking component is connected to a shaking seat (2) that can shake back and forth up and down, a rotatable work station rotating frame (3) and a rotatable inner gear shaft (4), the work station rotating frame (3) is rotatably connected to the shaking seat (2), the inner gear shaft (4) is rotatably connected to the work station rotating frame (3), a transmission bevel gear (5) and an active gear ring (6) are installed on the inner gear shaft (4), a reciprocating table (7) is slidably installed on the work station rotating frame (3), a reset spring (8) limited by the work station rotating frame (3) is installed on the reciprocating table (7), and a work station driven by the transmission bevel gear (5) is rotatably installed on the reciprocating table (7). An industrial brush rotating carrier module, wherein three first positive magnets (9) cooperating with the industrial brush rotating carrier module are installed on the shaking seat (2), an inner shaking frame (10) is installed on the shaking seat (2), two camshafts (11) are rotatably installed on the inner shaking frame (10), both of the two camshafts (11) are installed with a passive gear (12) driven by an active ring gear (6), and both of the two camshafts (11) are installed with an upper protrusion (13) for driving the reciprocating table (7) to move back and forth, and two elastic pressing components are installed on the carrier (1), and the two elastic pressing components are respectively connected with a rotatable wire removal brush roller (14) and a rotatable rust removal roller (15).

2. The processing device for industrial brush production according to claim 1, characterized in that: The carrier (1) is provided with loading and unloading stations, a wire cutting station corresponding to the position of the wire cutting component, a residual wire removal station corresponding to the position of the wire removal brush roller (14), and a rust removal station corresponding to the position of the rust removal roller (15). The positions of the three first positive magnets (9) correspond to the positions of the wire cutting station, the residual wire removal station, and the rust removal station, respectively. The positions of the two camshafts (11) correspond to the positions of the residual wire removal station and the rust removal station, respectively. A single-chip microcomputer (16) is installed on the carrier (1).

3. The processing device for industrial brush production according to claim 1, characterized in that: The shaking wire component includes an indexing motor (17) and a DC motor (18) mounted on a carrier (1); a bottom shaft (19) is rotatably mounted on the carrier (1); the output shaft ends of the bottom shaft (19) and the DC motor (18) are both mounted with first bevel gears, and the two first bevel gears are meshed with each other; a transmission groove with a bottom end opening and slidingly connected to the bottom shaft (19) is fixedly provided on the internal gear shaft (4); the cross sections of the transmission groove and the bottom shaft (19) are both regular polygons, and the straight The output shaft end of the flow motor (18) is fixedly mounted with a lower protrusion (20), the shaking seat (2) is rotatably mounted with a shaking wheel (21), the shaking wheel (21) is adaptively connected to the lower protrusion (20), the top surface of the shaking seat (2) is mounted with two symmetrically arranged return springs (22) which are limited by the carrier (1), the output shaft end of the indexing motor (17) is fixedly mounted with a driving gear, and the bottom of the station rotating frame (3) is mounted with an indexing gear adaptively connected to the driving gear.

4. The processing device for industrial brush production according to claim 3, characterized in that: The tooth height of the driving gear is 6 to 8 times the tooth height of the indexing gear.

5. The processing device for industrial brush production according to claim 3, characterized in that: The industrial brush rotating module includes a magnetic pressure platform (23), a rotating shaft (24) rotatably connected to the reciprocating platform (7) and an outer flat shaft (25) rotatably connected to the work station rotary frame (3). The magnetic pressure platform (23) is slidably installed on the work station rotary frame (3). The back of the magnetic pressure platform (23) is installed with a second positive magnet (26) adapted to be connected to the first positive magnet (9). The inner wall of the magnetic pressure platform (23) is rotatably installed with an inner core shaft (27). A compression spring (28) is sleeved on the inner core shaft (27) and corresponds to the position between the work station rotary frame (3) and the magnetic pressure platform (23). One end of the inner core shaft (27) is fixedly installed with a driven bevel gear, and the driven bevel gear is adapted to be connected to the transmission bevel gear (5).

6. The processing device for industrial brush production according to claim 5, characterized in that: A sleeve shaft (29) is rotatably mounted on the reciprocating table (7). A first through slot is fixedly provided inside the sleeve shaft (29) and is slidably connected to the outer flat shaft (25). Second bevel gears are installed on both the sleeve shaft (29) and the rotating shaft (24). The two second bevel gears are meshed with each other. A second through slot with two ends open and slidably connected to the inner core shaft (27) is fixedly provided inside the outer flat shaft (25). The cross sections of the first through slot, the second through slot, the outer flat shaft (25) and the inner core shaft (27) are all regular polygons. A driven wheel (40) is rotatably mounted on the reciprocating table (7) and is matched with the upper protrusion (13).

7. The processing device for industrial brush production according to claim 6, characterized in that: A waste storage cylinder (30) with an open top is installed on the rotating shaft (24). A slot (31) is provided on the rotating shaft (24), and an industrial wire brush blank (32) is inserted into the slot (31).

8. The processing device for industrial brush production according to claim 1, characterized in that: The two elastic pressing components each include an elastic pressure frame (33), a group of elastic pressure-resistant parts (34) are installed between the elastic pressure frame (33) and the carrier (1), a rotary motor (35) is installed on the elastic pressure frame (33), the wire removal brush roller (14) and the rust removal roller (15) are respectively rotatably installed on the elastic pressure frames (33) on the two elastic pressing components, and the wire removal brush roller (14) and the rust removal roller (15) are both driven by a rotary motor (35) at a corresponding position.

9. The processing device for industrial brush production according to claim 8, characterized in that: The invention also includes a negative pressure vacuum cleaner (36) fixed on an elastic pressure frame (33), a negative pressure chamber is fixedly opened inside the rust removal roller (15), a suction end of the negative pressure vacuum cleaner (36) is rotatably connected to the negative pressure chamber through a pipe, and a plurality of regularly distributed negative pressure suction holes (37) are opened on the rust removal roller (15).

10. The processing device for industrial brush production according to claim 1, characterized in that: The slicing component comprises an annular cutting belt (38), a cutting motor (39) mounted on a carrier (1), and two pulleys rotatably connected to the carrier (1), wherein the output shaft end of the cutting motor (39) is fixedly connected to one of the pulleys, and both of the pulleys are fixedly connected to the annular cutting belt (38).

Citation Information

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