Efficient leaching stirring device
By setting up a cooling mechanism, an electric heating ring and a temperature control system in the leaching and stirring device, the problem that existing devices are difficult to control the reaction environment is solved, and a more efficient leaching process and a wider application range are achieved.
Patent Information
- Application Number
- CN202510058206.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing leaching and stirring devices are difficult to control the reaction environment, which limits its application range and improvement in leaching efficiency.
By setting up a cooling mechanism, electric heating ring, temperature sensor and controller, the temperature in the mixing drum is controlled, and the cooling efficiency of the cooling gas is ensured through the circulation design of the cooling chamber and the cooling tube.
It realizes the control of the temperature of the material treatment process, improves the leaching efficiency and quality, and expands the application range of the device.
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Figure CN119771210A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metallurgical equipment, in particular to a high-efficiency leaching and stirring device. Background Art
[0002] Leaching refers to the process of extracting soluble substances from solids with chemical solvents, also known as leaching. Metal leaching is the process of extracting metals from solids with chemical solvents. Generally, this process requires stirring to ensure a higher metal leaching rate, which requires the use of a leaching stirring device.
[0003] The metallurgical leaching process often needs to maintain the required temperature and pressure conditions to optimize the leaching reaction. For the leaching process of some difficult-to-treat ores, the leaching reaction rate can be increased by stably maintaining the required reaction environment, thereby improving the metal purity and leaching rate.
[0004] However, the existing device has the following shortcomings during use:
[0005] During use of the existing device, for some processes that require leaching under specific temperature and pressure conditions, the existing leaching stirring device is difficult to control the reaction environment, which further limits its application scope and the improvement of leaching efficiency, and the use effect is poor.
[0006] Therefore, we proposed a high-efficiency leaching and stirring device to solve the above-mentioned problems. Summary of the invention
[0007] The object of the present invention is to provide a high-efficiency leaching stirring device, which facilitates the control of the temperature in the stirring drum by setting up a cooling mechanism, an electric heating ring, a temperature sensor and a controller. At the same time, the cooling gas circulates in the cooling chamber, cooling pipe and other components, which can ensure the cooling efficiency of the cooling gas and solve the problems raised by the above-mentioned background technology.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an efficient leaching and stirring device, comprising a bottom plate, a stirring drum is fixedly installed on the top of the bottom plate, a cooling chamber is provided inside the stirring drum, an electric heating ring is embedded inside the stirring drum, a temperature sensor and a pressure sensor are fixedly installed on the inner top of the stirring drum, a feed inlet and a liquid inlet are provided on the top of the stirring drum, two first electromagnetic valves are installed on the feed inlet and the liquid inlet, a cooling mechanism and a circulation mechanism are provided on the top of the bottom plate, a driving mechanism is provided on the bottom of the stirring drum, an air intake mechanism and a stirring mechanism are provided on the cooling mechanism, a PLC controller is fixedly installed on the outer surface of the stirring drum, and the wiring terminal of the PLC controller is connected to the wiring port in the device through a wire;
[0009] The cooling mechanism comprises a connecting pipe, which is rotatably installed through the bottom of the mixing drum, the bottom end of the connecting pipe is rotatably connected to a first conveying pipe, an air pump is fixedly installed on the top of the bottom plate, an end of the first conveying pipe away from the connecting pipe is connected to an output end of the air pump, a first rotating shaft is rotatably installed through the mixing drum, the first rotating shaft is a hollow structure, a cooling pipe is fixedly inserted on the inner surface of the first rotating shaft, the bottom end of the cooling pipe is rotatably connected to a second conveying pipe, an end of the second conveying pipe away from the cooling pipe passes through the cooling chamber and the mixing drum and is connected to the first conveying pipe; by setting the synergistic effect of the cooling mechanism, the electric heating ring, the temperature sensor and the controller, it is convenient to control the temperature in the mixing drum, and at the same time, the cooling gas circulates in the cooling chamber, the cooling pipe and other components, which can ensure the cooling efficiency of the cooling gas, thereby realizing the control of the temperature of the material processing process, which is beneficial to improving the leaching efficiency and quality, and solving the problem that the existing leaching stirring device is difficult to control the reaction environment, further limiting its application scope and the improvement of the leaching efficiency.
[0010] Preferably, the circulation mechanism includes a cooling gas storage cylinder, which is fixedly installed on the top of the base plate, and the outer surface of the cooling gas storage cylinder is fixedly connected to a third delivery pipe, and the end of the third delivery pipe away from the cooling gas storage cylinder is connected to the input end of the air pump.
[0011] Preferably, a cooling liquid storage cylinder is installed on the top of the base plate, and a first support sleeve is fixedly connected to the top of the mixing drum, and a first air outlet pipe is fixedly connected to the inner surface of the first support sleeve, one end of the first air outlet pipe is connected to the cooling pipe, and the first air outlet pipe is rotatably connected to the cooling pipe, and one end of the first air outlet pipe away from the cooling pipe passes through the cooling liquid storage cylinder and is connected to the cooling gas storage cylinder, and a second air outlet pipe is fixedly connected to the top of the mixing drum, and the bottom end of the second air outlet pipe is connected to the interior of the cooling chamber, and the top end of the second air outlet pipe is connected to the first air outlet pipe.
[0012] Preferably, a check valve is installed on the first air outlet pipe, a plurality of heat dissipation fins are fixedly connected to one side of the cooling liquid storage cylinder, and a heat dissipation fan is fixedly installed on one side of the cooling liquid storage cylinder.
[0013] Preferably, the driving mechanism includes a mounting frame, the mounting frame is fixedly connected to the bottom of the mixing drum, a servo motor is fixedly installed on the bottom of the mounting frame, the output end of the servo motor movably passes through the mounting frame and is fixedly connected to a first rotating rod, the top end of the first rotating rod is rotatably connected to the mixing drum, the first rotating rod and the outer surface of the connecting pipe are fixedly sleeved with two first rotating wheels, and the outer surfaces of the two first rotating wheels are transmission-connected with a first belt.
[0014] Preferably, two fixed plates are fixedly connected to the outer surface of the mixing drum, and a second rotating shaft is rotatably installed on the two fixed plates. Two second wheels are arranged on the outer surface of the connecting tube and the bottom end of the second rotating shaft, and the outer surfaces of the two second wheels are transmission-connected with a second belt. Two third wheels are arranged on the outer surface of the first rotating shaft and the top end of the second rotating shaft, and the outer surfaces of the two third wheels are transmission-connected with a third belt. By designing a stirring mechanism, a stirring rod and a spiral stirring plate in the stirring mechanism can fully stir the material, and the opposite spiral directions of the spiral stirring plates can enhance the stirring effect. At the same time, the cooling gas can directly act on the material around the stirring rod through the cooling tube and the cavity, which is convenient for local cooling of the material and improves the efficiency and uniformity of the overall leaching process.
[0015] Preferably, the air intake mechanism includes a square tube, the square tube is fixedly connected to the top end of the connecting tube, an air collecting port is provided on the top of the square tube, a support plate is fixedly connected to the inner surface of the air collecting port, a second rotating rod is connected to the support plate through a bearing, and a fan blade is fixedly installed on the top end of the second rotating rod.
[0016] Preferably, a third rotating shaft is rotatably connected inside the square tube, and two bevel gears are fixedly connected to the outer surface of the third rotating shaft and the bottom end of the second rotating rod, and the two bevel gears are meshingly connected. A micro motor is fixedly installed on one side of the square tube, and the output end of the micro motor movably passes through the square tube and is fixedly connected to the third rotating shaft. A protective shell is fixedly connected to one side of the square tube, and the protective shell covers the micro motor. A porous plate is fixedly connected to the cooling chamber.
[0017] Preferably, the stirring mechanism includes a stirring rod, which is fixedly connected to the outer surface of the first rotating shaft, and two spiral stirring plates are fixedly connected to the outer surface of the first rotating shaft. The spiral directions of the two spiral stirring plates are opposite, and a cavity is opened at one end of the stirring rod, and the cavity is connected to the cooling pipe.
[0018] Preferably, the top of the bottom plate is fixedly connected with a second support sleeve, the first delivery pipe is fixedly connected to the inner surface of the second support sleeve, the cooling chamber is fixedly connected with a third support sleeve, the second delivery pipe is fixedly connected to the inner surface of the third support sleeve, the outer surface of the mixing drum is fixedly connected with a discharge pipe, and a second solenoid valve is installed on the discharge pipe; by setting a driving mechanism, the driving mechanism uses a servo motor to connect the drive of the wheel and the belt through the transmission connection, so as to achieve stable power transmission to the connecting pipe, the first rotating shaft, the second rotating shaft and other components, ensure the coordinated rotation of the stirring structure and the cooling structure, and improve the overall working efficiency and reliability of the device. Multiple support sleeves play a role in fixing and supporting the delivery pipe, preventing the pipeline from shaking or displacement affecting the gas delivery and cooling effect, ensuring the stability and durability of the entire device during operation, and reducing the equipment failure rate and maintenance cost.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention facilitates the control of the temperature in the mixing drum by setting the synergistic effect of the cooling mechanism, the electric heating ring, the temperature sensor and the controller. At the same time, the cooling gas circulates in the cooling chamber, the cooling pipe and other components, which can ensure the cooling efficiency of the cooling gas, thereby realizing the control of the temperature of the material processing process, which is beneficial to improving the leaching efficiency and quality, and solves the problem that the existing leaching stirring device is difficult to control the reaction environment, further limiting its application scope and the improvement of the leaching efficiency.
[0021] 2. The present invention designs a stirring mechanism, in which the stirring rod and the spiral stirring plate can fully stir the material, and the opposite spiral directions of the spiral stirring plates can enhance the stirring effect. At the same time, the cooling gas can directly act on the material around the stirring rod through the cooling pipe and the cavity, which is convenient for local cooling of the material and improves the efficiency and uniformity of the overall leaching process.
[0022] 3. The present invention, by setting a driving mechanism, uses a servo motor to connect the drive of the rotating wheel and the belt, realizes stable power transmission to the connecting pipe, the first rotating shaft, the second rotating shaft and other components, ensures the coordinated rotation of the stirring structure and the cooling structure, and improves the overall working efficiency and reliability of the device. Multiple support sleeves fix and support the delivery pipe, prevent the pipeline from shaking or displacement affecting the gas delivery and cooling effect, ensure the stability and durability of the entire device during operation, and reduce the equipment failure rate and maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional diagram of the main structure of a high-efficiency leaching and stirring device of the present invention;
[0024] Figure 2 It is a left side structural stereogram of a high-efficiency leaching and stirring device of the present invention;
[0025] Figure 3 It is a three-dimensional diagram of the rear structure of a high-efficiency leaching and stirring device of the present invention;
[0026] Figure 4 It is a partial structural stereogram of a stirring drum in a high-efficiency leaching and stirring device of the present invention;
[0027] Figure 5 It is a partial cross-sectional structural stereogram of a stirring drum in a high-efficiency leaching and stirring device of the present invention;
[0028] Figure 6 It is a partially cutaway structural stereogram of an air intake mechanism in a high-efficiency leaching and stirring device of the present invention;
[0029] Figure 7 It is a partially cutaway structural stereogram of a cooling liquid storage cylinder in a high-efficiency leaching and stirring device of the present invention;
[0030] Figure 8 The present invention is a three-dimensional diagram of the cross-sectional structure of a stirring rod in a high-efficiency leaching and stirring device.
[0031] In the figure: 1, bottom plate; 2, mixing drum; 3, cooling chamber; 4, electric heating ring; 5, temperature sensor; 6, pressure sensor; 7, feed port; 8, liquid inlet; 10, first solenoid valve; 11, cooling mechanism; 1101, connecting pipe; 1102, first delivery pipe; 1103, air pump; 1104, first rotating shaft; 1105, cooling pipe; 1106, second delivery pipe; 1107, second support sleeve; 1108, third support sleeve; 12, circulation mechanism; 1201, cooling gas storage cylinder; 1202, third delivery pipe; 1203, cooling liquid storage cylinder; 1204, first support sleeve; 1205, first air outlet pipe; 1206, second air outlet pipe; 1207, check valve; 1208, heat dissipation fins; 1209, heat dissipation fan; 13, driving mechanism; 1 301, mounting frame; 1302, servo motor; 1303, first rotating rod; 1304, first rotating wheel; 1305, first belt; 1306, fixing plate; 1307, second rotating shaft; 1308, second rotating wheel; 1309, second belt; 1310, third rotating wheel; 1311, third belt; 14, air intake mechanism; 1401, square tube; 1402, air collecting port; 1403, supporting plate; 1404, second rotating rod; 1405, fan blade; 1406, third rotating shaft; 1407, bevel gear; 1408, micro motor; 1409, protective shell; 1410, porous plate; 15, stirring mechanism; 1501, stirring rod; 1502, spiral stirring plate; 1503, cavity; 16, PLC controller; 17, discharge pipe; 18, second solenoid valve. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] like Figure 1-Figure 8As shown, the present invention provides a technical solution: an efficient leaching and stirring device, comprising a bottom plate 1, a stirring drum 2 is fixedly installed on the top of the bottom plate 1, a cooling chamber 3 is opened inside the stirring drum 2, an electric heating ring 4 is embedded inside the stirring drum 2, a temperature sensor 5 and a pressure sensor 6 are fixedly installed on the inner top of the stirring drum 2, a feed port 7 and a liquid inlet 8 are arranged on the top of the stirring drum 2, two first electromagnetic valves 10 are installed on the feed port 7 and the liquid inlet 8, a cooling mechanism 11 and a circulation mechanism 12 are arranged on the top of the bottom plate 1, a driving mechanism 13 is arranged on the bottom of the stirring drum 2, an air intake mechanism 14 and a stirring mechanism 15 are arranged on the cooling mechanism 11, a PLC controller 16 is fixedly installed on the outer surface of the stirring drum 2, and the wiring terminal of the PLC controller 16 is connected to the wiring port in the device through a wire;
[0034] The cooling mechanism 11 includes a connecting pipe 1101, which is rotatably installed through the bottom of the mixing drum 2. The bottom end of the connecting pipe 1101 is rotatably connected to a first delivery pipe 1102. An air pump 1103 is fixedly installed on the top of the bottom plate 1. One end of the first delivery pipe 1102 away from the connecting pipe 1101 is connected to the output end of the air pump 1103. A first rotating shaft 1104 is rotatably installed through the mixing drum 2. The first rotating shaft 1104 is a hollow structure. A cooling pipe 1105 is fixedly inserted on the inner surface of the first rotating shaft 1104. The bottom end of the cooling pipe 1105 is rotatably connected to a second delivery pipe 1106. One end of the second delivery pipe 1106 away from the cooling pipe 1105 passes through the cooling chamber 3 and the mixing drum 2 and is connected to the first delivery pipe 1102.
[0035] like Figure 1 and Figure 2 As shown, the circulation mechanism 12 includes a cooling gas storage cylinder 1201, which is fixedly installed on the top of the base plate 1. The outer surface of the cooling gas storage cylinder 1201 is fixedly connected to a third delivery pipe 1202. The end of the third delivery pipe 1202 away from the cooling gas storage cylinder 1201 is connected to the input end of the air pump 1103. By setting the cooling gas storage cylinder 1201, it is convenient to store the cooling gas.
[0036] like Figure 1 , Figure 2 and Figure 5As shown, a cooling liquid storage cylinder 1203 is installed on the top of the bottom plate 1, a first support sleeve 1204 is fixedly connected to the top of the mixing drum 2, a first air outlet pipe 1205 is fixedly connected to the inner surface of the first support sleeve 1204, one end of the first air outlet pipe 1205 is connected to the cooling pipe 1105, and the first air outlet pipe 1205 is rotatably connected to the cooling pipe 1105, one end of the first air outlet pipe 1205 away from the cooling pipe 1105 passes through the cooling liquid storage cylinder 1203 and is connected to the cooling gas storage cylinder 1201, and a second air outlet pipe 1206 is fixedly connected to the top of the mixing drum 2 The bottom end of the second air outlet pipe 1206 is connected to the interior of the cooling chamber 3, and the top end of the second air outlet pipe 1206 is connected to the first air outlet pipe 1205. The cooling liquid storage cylinder 1203 can absorb the heat brought by the cooling gas to prevent the heat from flowing back to the cooling gas storage cylinder 1201, thereby ensuring the cooling efficiency of the cooling gas. The connecting design of the first air outlet pipe 1205 and the second air outlet pipe 1206 allows the cooled gas to flow back to the cooling gas storage cylinder 1201 smoothly, thereby ensuring the integrity and smoothness of the circulation system and further improving the temperature control capability of the entire device.
[0037] like Figure 2 and Figure 3 As shown, a check valve 1207 is installed on the first air outlet pipe 1205, a plurality of heat dissipation fins 1208 are fixedly connected to one side of the cooling liquid storage cylinder 1203, and a heat dissipation fan 1209 is fixedly installed on one side of the cooling liquid storage cylinder 1203. The check valve 1207 can prevent the cooling gas from flowing back, ensuring that the cooling gas flows in a predetermined direction. The combination of the heat dissipation fins 1208 and the heat dissipation fan 1209 can enhance the heat dissipation capacity of the cooling liquid storage cylinder 1203, quickly dissipate the heat absorbed by the coolant, and enable the coolant to continuously and effectively absorb the heat brought out by the cooling gas.
[0038] like Figure 1 and Figure 4As shown, the driving mechanism 13 includes a mounting frame 1301, which is fixedly connected to the bottom of the mixing drum 2. A servo motor 1302 is fixedly installed at the bottom of the mounting frame 1301. The output end of the servo motor 1302 movably passes through the mounting frame 1301 and is fixedly connected to a first rotating rod 1303. The top of the first rotating rod 1303 is rotatably connected to the mixing drum 2. The first rotating rod 1303 and the outer surface of the connecting pipe 1101 are fixedly sleeved with two first rotating wheels 1304. The outer surfaces of the two first rotating wheels 1304 are transmission-connected with a first belt 1305. By providing the mounting frame 1301, a supporting effect is played on the servo motor 1302, so that the servo motor 1302 can run stably. The transmission connection of multiple rotating wheels and belts realizes power transmission from the servo motor 1302 to the connecting pipe 1101, the second rotating shaft 1307 and the first rotating shaft 1104. The transmission efficiency is high, which can ensure the coordinated rotation of the stirring structure and the cooling structure, and improve the overall working efficiency and reliability of the device.
[0039] like Figure 2 , Figure 3 and Figure 4 As shown, two fixed plates 1306 are fixedly connected to the outer surface of the mixing drum 2, and a second rotating shaft 1307 is rotatably installed on the two fixed plates 1306. Two second rotating wheels 1308 are arranged on the outer surface of the connecting tube 1101 and the bottom end of the second rotating shaft 1307, and the outer surfaces of the two second rotating wheels 1308 are transmission-connected with a second belt 1309. Two third rotating wheels 1310 are arranged on the outer surface of the first rotating shaft 1104 and the top of the second rotating shaft 1307, and the outer surfaces of the two third rotating wheels 1310 are transmission-connected with a third belt 1311. By setting up two fixed plates 1306, the second rotating shaft 1307 can be stably rotated, and the first rotating shaft 1104 can be driven to rotate under the cooperation of the second rotating wheel 1308 and the second belt 1309, the second rotating wheel 1308, the third rotating wheel 1310 and the third belt 1311.
[0040] like Figure 1 , Figure 4 and Figure 6 As shown, the air intake mechanism 14 includes a square tube 1401, which is fixedly connected to the top of the connecting tube 1101. An air collecting port 1402 is arranged on the top of the square tube 1401. A support plate 1403 is fixedly connected to the inner surface of the air collecting port 1402. A second rotating rod 1404 is connected to the support plate 1403 through a bearing. A fan blade 1405 is fixedly installed on the top of the second rotating rod 1404. By setting the fan blade 1405, it is convenient to evenly blow the cooling gas into the cooling chamber 3. The support plate 1403 is arranged to support the second rotating rod 1404, so as to facilitate the stable rotation of the second rotating rod 1404.
[0041] like Figure 5 and Figure 6 As shown, a third rotating shaft 1406 is rotatably connected in the square tube 1401, and two bevel gears 1407 are fixedly connected to the outer surface of the third rotating shaft 1406 and the bottom end of the second rotating rod 1404, and the two bevel gears 1407 are meshingly connected. A micro motor 1408 is fixedly installed on one side of the square tube 1401, and the output end of the micro motor 1408 movably passes through the square tube 1401 and is fixedly connected to the third rotating shaft 1406. A protective shell 1409 is fixedly connected to one side of the square tube 1401, and the protective shell 1409 covers the micro motor 1408. A porous plate 1410 is fixedly connected in the cooling chamber 3, and the rotational power of the micro motor 1408 is converted into the rotational power of the fan blades 1405 through the meshing transmission of the bevel gears 1407, so that the fan blades 1405 can evenly blow the cooling gas into the cooling chamber 3, and the porous plate 1410 can evenly distribute the cooling gas in the cooling chamber 3, increase the contact area between the cooling gas and the cooling chamber 3, and improve the heat exchange efficiency.
[0042] like Figure 1 and Figure 8 As shown, the stirring mechanism 15 includes a stirring rod 1501, which is fixedly connected to the outer surface of the first rotating shaft 1104, and two spiral stirring plates 1502 are fixedly connected to the outer surface of the first rotating shaft 1104. The spiral directions of the two spiral stirring plates 1502 are opposite. A cavity 1503 is opened at one end of the stirring rod 1501, and the cavity 1503 is connected to the cooling pipe 1105. The cavity 1503 is connected to the cooling pipe 1105, so that the cooling gas can directly act on the material around the stirring rod 1501, thereby achieving more precise local cooling of the material during the stirring process.
[0043] like Figure 4 , Figure 5 and Figure 6 As shown, a second support sleeve 1107 is fixedly connected to the top of the bottom plate 1, the first delivery pipe 1102 is fixedly connected to the inner surface of the second support sleeve 1107, a third support sleeve 1108 is fixedly connected in the cooling chamber 3, the second delivery pipe 1106 is fixedly connected to the inner surface of the third support sleeve 1108, and a discharge pipe 17 is fixedly connected to the outer surface of the mixing drum 2, and a second solenoid valve 18 is installed on the discharge pipe 17. The second support sleeve 1107 and the third support sleeve 1108 respectively fix and support the first delivery pipe 1102 and the second delivery pipe 1106 to ensure the stability of the pipeline during the operation of the device and prevent the gas delivery and cooling effects from being affected by pipeline shaking or displacement. The discharge pipe 17 facilitates the discharge of materials after leaching is completed, and the second solenoid valve 18 facilitates the control of the discharge.
[0044] The usage and working principle of the device: in the preparation stage, the two first solenoid valves 10 on the feed port 7 and the liquid inlet 8 are opened through the PLC controller 16, the material to be leached is put into the mixing drum 2, and the leachate is injected into the mixing drum 2 through the liquid inlet 8, and then the two first solenoid valves 10 on the feed port 7 and the liquid inlet 8 are closed through the PLC controller 16, and then the target temperature and pressure in the mixing drum 2 are set through the PLC controller 16 according to the leaching process requirements.
[0045] During the stirring stage, the servo motor 1302 is started through the PLC controller 16. The servo motor 1302 drives the first rotating rod 1303 to rotate. The connecting pipe 1101 is rotated through the transmission of the first rotating wheel 1304 and the first belt 1305. The rotation of the connecting pipe 1101 is driven by the second rotating wheel 1308 and the second belt 1309, and the third rotating wheel 1310 and the third belt 1311, respectively driving the second rotating shaft 1307 and the first rotating shaft 1104 to rotate. The first rotating shaft 1104 rotates the stirring rod 1501 and the spiral stirring plate 1502. The rotating stirring rod 1501 stirs the material so that the material and the leachate are fully contacted and mixed. The opposite spiral directions of the two spiral stirring plates 1502 can cause the material to flip up and down in the stirring drum 2.
[0046] In the environmental control stage, during the mixing process, the temperature sensor 5 and the pressure sensor 6 monitor the temperature and pressure inside the mixing drum 2 in real time. When the temperature sensor 5 detects that the temperature inside the mixing drum 2 is lower than the target temperature, the temperature sensor 5 sends a signal to the PLC controller 16. After receiving the signal, the PLC controller 16 controls the electric heating ring 4 to turn on the power for heating, so that the temperature inside the mixing drum 2 is heated to the target temperature. At the same time, when the pressure sensor 6 detects that the pressure inside the mixing drum 2 deviates from the target pressure, the pressure sensor 6 sends a signal to the PLC controller 16. After receiving the signal, the PLC controller 16 opens the first solenoid valve 10 on the feed port 7 to release the pressure. When the pressure inside the mixing drum 2 returns to the target pressure, the pressure sensor 6 detects that the pressure inside the mixing drum 2 returns to the target pressure. The pressure sensor 6 sends the detected signal to the PLC controller 16. After receiving the signal, the PLC controller 16 controls the closing of the first solenoid valve 10 on the feed port 7.
[0047] During the leaching process, as the reaction proceeds, heat is released. When the temperature sensor 5 detects that the temperature in the mixing drum 2 is higher than the target temperature, the temperature sensor 5 sends the detected signal to the PLC controller 16. After receiving the signal, the PLC controller 16 starts the air pump 1103, the cooling fan 1209 and the micro motor 1408. The air pump 1103 extracts the cooling gas in the cooling gas storage cylinder 1201 and draws it into the square tube 1401 through the first delivery pipe 1102 and the connecting pipe 1101. At the same time, the micro motor 1408 drives the third rotating shaft 1406 to rotate. The third rotating shaft 1406 drives the second rotating rod 1404 to rotate through the bevel gear 1407. The fan blades 1405 rotate to blow the cooling gas into the cooling chamber 3 through the gas collecting port 1402 to promote heat exchange. At the same time, during the stirring process, the connecting pipe 1101 drives the square tube 1401 to rotate synchronously, so that the cooling gas is evenly blown into the cooling chamber 3. At the same time, the cooling gas drawn out by the air pump 1103 enters the cooling pipe 1105 through the second delivery pipe 1106, so that the cooling gas exchanges heat with the heat in the mixing drum 2 when flowing in the cooling pipe 1105 and the cooling chamber 3, and evenly cools the material and the leachate in the mixing drum 2, so that the temperature in the mixing drum 2 drops to the target temperature, and the cooled gas returns to the cooling gas storage cylinder 1201 through the first outlet pipe 1205 and the second outlet pipe 1206. At the same time, the coolant in the cooling liquid storage cylinder 1203 can absorb the heat brought out by the first outlet pipe 1205, and dissipate the heat through the heat dissipation fins 1208 and the heat dissipation fan 1209.
[0048] In the discharging stage, the second solenoid valve 18 is opened by the PLC controller 16 to discharge the leached material and liquid mixture.
[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency leaching and stirring device, characterized in that: The invention comprises a bottom plate (1), a mixing drum (2) is fixedly mounted on the top of the bottom plate (1), a cooling chamber (3) is provided inside the mixing drum (2), an electric heating ring (4) is embedded inside the mixing drum (2), a temperature sensor (5) and a pressure sensor (6) are fixedly mounted on the inner top of the mixing drum (2), a feed port (7) and a liquid inlet (8) are provided on the top of the mixing drum (2), two first electromagnetic valves (10) are installed on the feed port (7) and the liquid inlet (8), a cooling mechanism (11) and a circulation mechanism (12) are provided on the top of the bottom plate (1), a driving mechanism (13) is provided on the bottom of the mixing drum (2), an air intake mechanism (14) and a mixing mechanism (15) are provided on the cooling mechanism (11), a PLC controller (16) is fixedly mounted on the outer surface of the mixing drum (2), and the wiring terminal of the PLC controller (16) is connected to the wiring port in the device through a wire; The cooling mechanism (11) comprises a connecting pipe (1101), wherein the connecting pipe (1101) is rotatably installed through the bottom of the mixing drum (2), the bottom end of the connecting pipe (1101) is rotatably connected to a first delivery pipe (1102), an air pump (1103) is fixedly installed on the top of the bottom plate (1), one end of the first delivery pipe (1102) away from the connecting pipe (1101) is connected to an output end of the air pump (1103), a first rotating shaft (1104) is rotatably installed through the mixing drum (2), the first rotating shaft (1104) is a hollow structure, a cooling pipe (1105) is fixedly inserted on the inner surface of the first rotating shaft (1104), the bottom end of the cooling pipe (1105) is rotatably connected to a second delivery pipe (1106), one end of the second delivery pipe (1106) away from the cooling pipe (1105) passes through the cooling cavity (3) and the mixing drum (2) and is connected to the first delivery pipe (1102).
2. A high-efficiency leaching and stirring device according to claim 1, characterized in that: The circulation mechanism (12) includes a cooling gas storage cylinder (1201), which is fixedly installed on the top of the base plate (1), and the outer surface of the cooling gas storage cylinder (1201) is fixedly connected to a third delivery pipe (1202), and the end of the third delivery pipe (1202) away from the cooling gas storage cylinder (1201) is connected to the input end of the air pump (1103).
3. A high-efficiency leaching and stirring device according to claim 2, characterized in that: A cooling liquid storage cylinder (1203) is installed on the top of the base plate (1), and a first support sleeve (1204) is fixedly connected to the top of the mixing drum (2). A first air outlet pipe (1205) is fixedly connected to the inner surface of the first support sleeve (1204), one end of the first air outlet pipe (1205) is connected to the cooling pipe (1105), and the first air outlet pipe (1205) is rotatably connected to the cooling pipe (1105), and one end of the first air outlet pipe (1205) away from the cooling pipe (1105) passes through the cooling liquid storage cylinder (1203) and is connected to the cooling gas storage cylinder (1201), and a second air outlet pipe (1206) is fixedly connected to the top of the mixing drum (2), the bottom end of the second air outlet pipe (1206) is connected to the inside of the cooling chamber (3), and the top end of the second air outlet pipe (1206) is connected to the first air outlet pipe (1205).
4. A high-efficiency leaching and stirring device according to claim 3, characterized in that: A check valve (1207) is installed on the first air outlet pipe (1205), a plurality of heat dissipation fins (1208) are fixedly connected to one side of the cooling liquid storage cylinder (1203), and a heat dissipation fan (1209) is fixedly installed on one side of the cooling liquid storage cylinder (1203).
5. The high-efficiency leaching and stirring device according to claim 1, characterized in that: The driving mechanism (13) comprises a mounting frame (1301), wherein the mounting frame (1301) is fixedly connected to the bottom of the mixing drum (2), a servo motor (1302) is fixedly installed at the bottom of the mounting frame (1301), an output end of the servo motor (1302) movably passes through the mounting frame (1301) and is fixedly connected to a first rotating rod (1303), a top end of the first rotating rod (1303) is rotatably connected to the mixing drum (2), the first rotating rod (1303) and the outer surface of the connecting pipe (1101) are fixedly sleeved with two first rotating wheels (1304), and the outer surfaces of the two first rotating wheels (1304) are transmission-connected to a first belt (1305).
6. A high-efficiency leaching and stirring device according to claim 5, characterized in that: Two fixed plates (1306) are fixedly connected to the outer surface of the mixing drum (2), and a second rotating shaft (1307) is rotatably installed on the two fixed plates (1306). Two second rotating wheels (1308) are arranged on the outer surface of the connecting tube (1101) and the bottom end of the second rotating shaft (1307), and the outer surfaces of the two second rotating wheels (1308) are connected to the second belt (1309) in a transmission manner. Two third rotating wheels (1310) are arranged on the outer surface of the first rotating shaft (1104) and the top end of the second rotating shaft (1307), and the outer surfaces of the two third rotating wheels (1310) are connected to the third belt (1311) in a transmission manner.
7. The high-efficiency leaching and stirring device according to claim 1, characterized in that: The air intake mechanism (14) comprises a square tube (1401), wherein the square tube (1401) is fixedly connected to the top end of the connecting tube (1101), an air collecting port (1402) is arranged at the top of the square tube (1401), a support plate (1403) is fixedly connected to the inner surface of the air collecting port (1402), a second rotating rod (1404) is connected to the support plate (1403) via a bearing, and a fan blade (1405) is fixedly mounted at the top end of the second rotating rod (1404).
8. The high-efficiency leaching and stirring device according to claim 7, characterized in that: A third rotating shaft (1406) is rotatably connected inside the square tube (1401); two bevel gears (1407) are fixedly connected to the outer surface of the third rotating shaft (1406) and the bottom end of the second rotating rod (1404); the two bevel gears (1407) are meshingly connected; a micro motor (1408) is fixedly installed on one side of the square tube (1401); the output end of the micro motor (1408) movably passes through the square tube (1401) and is fixedly connected to the third rotating shaft (1406); a protective shell (1409) is fixedly connected to one side of the square tube (1401); the protective shell (1409) covers the micro motor (1408); and a porous plate (1410) is fixedly connected inside the cooling cavity (3).
9. The high-efficiency leaching and stirring device according to claim 1, characterized in that: The stirring mechanism (15) comprises a stirring rod (1501), wherein the stirring rod (1501) is fixedly connected to the outer surface of a first rotating shaft (1104), and two spiral stirring plates (1502) are fixedly connected to the outer surface of the first rotating shaft (1104), wherein the spiral directions of the two spiral stirring plates (1502) are opposite, and a cavity (1503) is provided at one end of the stirring rod (1501), and the cavity (1503) is connected to a cooling pipe (1105).
10. The high-efficiency leaching and stirring device according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to a second support sleeve (1107), the first delivery pipe (1102) is fixedly connected to the inner surface of the second support sleeve (1107), the cooling chamber (3) is fixedly connected to a third support sleeve (1108), the second delivery pipe (1106) is fixedly connected to the inner surface of the third support sleeve (1108), and the outer surface of the mixing drum (2) is fixedly connected to a discharge pipe (17), and a second solenoid valve (18) is installed on the discharge pipe (17).
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A high-efficiency stirring device for leaching kettle
CN224605041U