Gasket code printing size inspection flexible line and gasket code printing size inspection method
By designing the spacer coding and inspection dimensional flexibility lines, the problems of low efficiency and low accuracy of spacer coding and inspection in the prior art are solved, and efficient and accurate spacer coding and measurement are achieved, improving production efficiency and product consistency.
Patent Information
- Application Number
- CN202510047504.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-13
AI Technical Summary
The existing gasket coding inspection efficiency is low and the accuracy is not high, making it difficult to meet the needs of high-precision and large-scale production.
A flexible line for spacer coding and inspection dimensions is designed, including a loading unit, a scanning code inspection unit, a dimension detection unit and a cutting unit, which can achieve efficient coding and accurate dimension detection of spacers through automated and intelligent means.
It improves coding efficiency and accuracy, ensures high-precision detection of gaskets, reduces manpower investment, and improves production efficiency and product consistency.
Smart Images

Figure CN119771778A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of gasket manufacturing, in particular to a gasket coding size inspection flexible line and a gasket coding size inspection method. Background Art
[0002] At present, modern manufacturing is developing towards intelligence, precision and efficiency. Under this trend, the requirements for precise control and quality traceability of the parts production process are getting higher and higher. As the basic parts of many mechanical equipment and products, the quality and accuracy of production information of upper and lower gaskets have a vital impact on the performance and quality of the entire product. Traditional production methods have been difficult to meet the needs of high-precision and large-scale production. The emergence of flexible production lines can effectively solve this problem, and realize the efficient and accurate operation of upper and lower gasket coding and size detection through automation and intelligent means. All walks of life pay more and more attention to product quality, and quality control has been throughout the entire production process. For upper and lower gaskets, coding is the key link to achieve product quality traceability, and accurate size detection is the basic requirement to ensure product quality. For example, in the automotive manufacturing industry, a small gasket size that is unqualified or unable to trace its production information may lead to serious safety accidents. Therefore, establishing a complete coding and size detection flexible line will help enterprises build a complete quality traceability system and improve product quality and brand reputation.
[0003] In recent years, automation technology, machine vision technology, laser technology, etc. have made great progress. These technologies provide a solid technical foundation for the development of flexible lines for upper and lower gasket coding and size inspection. Machine vision technology can achieve high-precision size detection, and laser coding technology can make clear and lasting marks on the surface of gaskets. Automation technology can seamlessly connect coding and detection links, realize fully automated production processes, and improve production efficiency and stability. The global manufacturing market is highly competitive, and companies need to reduce production costs and improve production efficiency while ensuring product quality.
[0004] In view of this, it is necessary to provide a gasket coding size inspection flexible line and a gasket coding size inspection method. Summary of the invention
[0005] The invention provides a gasket coding size inspection flexible line and a gasket coding size inspection method, which effectively solve the problems of low efficiency and low precision of existing gasket coding inspection.
[0006] The technical solution adopted by the present invention is:
[0007] The flexible line for checking the size of gasket coding comprises a jig, a feeding unit, a code scanning and checking unit, a size checking unit and a feeding unit. The feeding unit is used to provide gaskets, the code scanning and checking unit is used to perform laser coding on gaskets and check whether the coding is qualified, the size checking unit is used to check the size of gaskets, and the feeding unit is used to feed gaskets.
[0008] Furthermore, the feeding unit includes a No. 1 frame, a No. 1 material bin arranged on the No. 1 frame, a precision positioning mechanism arranged on the No. 1 frame, a No. 1 conveyor line arranged on the No. 1 frame along the X direction, a No. 1 transfer mechanism arranged on the No. 1 frame, and a flattening mechanism arranged on the No. 1 frame for pressing the gasket in the fixture on the No. 1 conveyor line. The precision positioning mechanism includes a No. 1 seat arranged on the No. 1 frame, a plurality of No. 1 supporting seats arranged on the No. 1 seat along the Y direction, and a No. 1 clamping cylinder arranged on the No. 1 seat and corresponding to the No. 1 supporting seat one by one. After the gasket is placed on the No. 1 supporting seat, the two claws of the No. 1 clamping cylinder align the gasket.
[0009] Furthermore, the transfer mechanism No. 1 includes a support No. 1 arranged on the support No. 1 along the Y direction, a linear module No. 1 B fixedly arranged at the output end of the linear module No. 1 A along the Z direction, a connecting plate No. 1 fixedly arranged at the output end of the linear module No. 1 B, and a plurality of suction cups No. 1 arranged on the connecting plate No. 1 along the Y direction; the flattening mechanism includes a plurality of pressing heads, a mounting seat No. 1 arranged on the frame No. 1, a cylinder No. 1 vertically arranged on the mounting seat No. 1, a plate No. 1 fixedly arranged at the output end of the cylinder No. 1, and a plurality of elastic buffers arranged on the No. 1 plate and connected to the upper end of the pressing head.
[0010] Furthermore, the code scanning and code checking unit includes a No. 2 frame, a No. 2 conveyor line arranged on the No. 2 frame along the X direction and docking with the No. 1 conveyor line, a marking component, a code scanning component, a code checking component, a No. 2 destruction component and a No. 2 transfer mechanism arranged on the No. 2 frame, the marking component, the code scanning component, the code checking component, the No. 2 destruction component and the No. 2 transfer mechanism are arranged in an array along the X direction and are all located on one side of the No. 2 conveyor line, the marking component is used to draw a two-dimensional code on the gasket, the code scanning component is used to detect whether the second number can be scanned normally, the code checking component is used to detect the code deviation of the two-dimensional code, and the No. 2 transfer mechanism is used to transfer the gasket with an unqualified two-dimensional code to the No. 2 destruction component for destruction.
[0011] Furthermore, the No. 2 transfer mechanism includes a No. 2 mounting seat arranged on the No. 2 frame, a No. 2 linear module A arranged on the No. 2 mounting seat, a No. 2 linear module B fixedly arranged at the output end of the No. 2 linear module A along the Z direction, a No. 2 plate arranged at the output end of the No. 2 linear module B, and a plurality of clamps fixedly arranged on the No. 2 plate.
[0012] The gasket coding size inspection flexible line according to claim 5 is characterized in that: the size detection unit includes a No. 3 frame, a No. 3 conveyor line arranged on the No. 3 frame along the X direction, a transverse conveying mechanism arranged on the No. 3 frame, a transfer conveying mechanism arranged on the No. 3 frame, an inspection mechanism arranged on the No. 3 frame, and a No. 3 destruction component arranged on the No. 3 frame, the transfer conveying mechanism is used to transfer the products in the No. 3 conveyor line to the transfer to the transverse conveying mechanism, the transverse conveying mechanism is used to transport the products to the inspection mechanism for inspection, the inspection mechanism is used to perform size inspection and penetration shortage inspection on the products, and the No. 3 destruction component is used to scrap the products that fail the shortage inspection.
[0013] Furthermore, the structures of the No. 2 destroying assembly and the No. 3 destroying assembly are the same, and the No. 3 destroying assembly includes a No. 3 cylinder A fixedly arranged on the No. 3 frame, a No. 3 plywood A arranged at the output end of the No. 3 cylinder A, a No. 3 cylinder B arranged on the No. 3 frame, and a No. 3 plywood B fixedly arranged at the output end of the No. 3 cylinder B, and the No. 3 plywood A and the No. 3 plywood B are arranged opposite to each other.
[0014] Furthermore, there are two of the transfer transport mechanism, the transverse transport mechanism and the out-of-stock inspection mechanism. The transfer transport mechanism includes a No. 3 seat A arranged on the No. 3 frame, a No. 3 linear module A arranged on the No. 3 seat A along the Y direction, a No. 3 linear module B arranged at the output end of the No. 3 linear module A, and a plurality of No. 3 clamps arranged at the output end of the No. 3 linear module B; the transverse transport mechanism includes a No. 3 seat B arranged on the No. 3 frame, a No. 3 linear module C arranged on the No. 3 seat B along the X direction, and a carrier plate fixedly arranged at the output end of the No. 3 linear module C; the inspection mechanism includes a No. 3 seat C arranged on the No. 3 frame and a No. 1 CCD camera and a No. 2 CCD camera arranged on the No. 3 seat C.
[0015] Furthermore, the unloading unit includes a No. 4 frame, a No. 4 material bin arranged on the No. 4 frame, a No. 4 transport mechanism arranged on the No. 4 frame, and a No. 4 conveyor line arranged on the No. 4 frame.
[0016] The gasket coding and size inspection method adopts the gasket coding and size inspection flexible line, provides gaskets to the jig through the feeding unit, and transports the jig to the code scanning and inspection unit, the code scanning and inspection unit draws a two-dimensional code on the gasket in the jig and detects the two-dimensional code, detects the gasket size through the size detection unit, and unloads the gasket through the unloading unit.
[0017] Beneficial effects of the invention:
[0018] 1. It can quickly realize the coding of gaskets and QR code detection, effectively improving the coding efficiency and coding accuracy.
[0019] 2. By setting the No. 2 destruction component and the No. 3 destruction component, unqualified gaskets can be scrapped to prevent unqualified gaskets from being mixed with qualified gaskets.
[0020] 3. The modular design of the loading unit, code scanning detection unit, size detection unit and unloading unit can facilitate modular assembly according to different products and different processing requirements, thereby improving adaptability.
[0021] 4. The number of the transfer transport mechanism, transverse transport mechanism and out-of-stock inspection mechanism of the size inspection unit is two, which is conducive to improving the inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of an overall top view of a gasket coding inspection dimension flexible line provided in an embodiment of the present application.
[0023] Figure 2 A schematic diagram of a feeding unit of a flexible line for checking the size of gasket coding provided in an embodiment of the present application.
[0024] Figure 3 A schematic diagram of a precise positioning mechanism for a flexible line for checking the size of a gasket coding provided in an embodiment of the present application.
[0025] Figure 4 A schematic diagram of a flattening mechanism for a flexible line for checking the size of a gasket coding provided in an embodiment of the present application.
[0026] Figure 5 A schematic diagram of a code scanning and inspection unit of a flexible line for checking the size of gasket coding provided in an embodiment of the present application.
[0027] Figure 6 A schematic diagram of a dimension detection unit of a flexible wire for inspecting dimension of a gasket coding provided in an embodiment of the present application.
[0028] Figure 7 A schematic diagram of a blanking unit of a flexible line for checking the size of gasket coding provided in an embodiment of the present application.
[0029] The markings in the figure are: 1. fixture; 2. loading unit; 3. code scanning and inspection unit; 4. size detection unit; 5. unloading unit; 21. rack No. 1; 22. bin No. 1; 23. precision positioning mechanism; 24. conveyor line No. 1; 25. transfer mechanism No. 1; 26. flattening mechanism; 231. seat No. 1; 232. support seat No. 1; 233. clamping claw cylinder No. 1; 251. support seat No. 1; 252. linear module A No. 1; 253. linear module B No. 1; 254. connecting plate No. 1; 255. suction cup No. 1; 261. pressure head; 262. mounting seat No. 1; 263. air cylinder No. 1 Cylinder; 264, elastic buffer; 31, frame No. 2; 32, conveyor line No. 2; 33, marking component; 34, code scanning component; 35, code inspection component; 37, transfer mechanism No. 2; 371, mounting seat No. 2; 372, linear module No. 2 A; 373, linear module No. 2 B; 374, gripper; 41, frame No. 3; 42, conveyor line No. 3; 43, transverse transport mechanism; 44, transfer transport mechanism; 45, inspection mechanism; 46, destruction component No. 3; 51, frame No. 4; 52, silo No. 4; 53, transport mechanism No. 4; 54, conveyor line No. 4; 100, gasket. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0031] like Figure 1 As shown, the first embodiment provided by the present application is a flexible wire for coding and inspecting the size of a gasket 100, and its structure includes a jig 1, a loading unit 2, a code scanning and inspection unit 3, a size detection unit 4 and a unloading unit 5. The loading unit 2 is used to provide the gasket 100, the code scanning and inspection unit 3 is used to perform laser coding on the gasket 100 and detect whether the coding is qualified, the size detection unit 4 is used to inspect the size of the gasket 100, and the unloading unit 5 is used to unload the gasket 100.
[0032] During actual use, the gasket 100 is provided to the jig 1 through the loading unit 2, and the jig 1 is transported to the code scanning and inspection unit 3, the code scanning and inspection unit 3 draws a QR code on the gasket 100 in the jig 1 and detects the QR code, the size of the gasket 100 is detected by the size detection unit 4, and the gasket 100 is unloaded by the unloading unit 5.
[0033] In the above design, the flexible line of the present application integrates loading and unloading, coding and inspection, and size detection into one, and completes a series of processes without manual intervention. The coding is clear, durable and efficient; it can quickly and accurately measure the inner and outer diameters, thickness and other dimensions of the gasket 100, with an accuracy of up to micron level, greatly improving the detection efficiency and accuracy; it has a high level of automation, automatic loading and unloading, conveyor belt transmission, automatic rejection of unqualified products and other devices, to achieve fully automated production of coding and size inspection of upper and lower gaskets 100, reduce manpower input, and improve production efficiency and product consistency.
[0034] Specifically: Figure 2 As shown, the loading unit 2 includes a No. 1 frame 21, a No. 1 material bin 22 arranged on the No. 1 frame 21, a precision positioning mechanism 23 arranged on the No. 1 frame 21, a No. 1 conveyor line 24 arranged on the No. 1 frame 21 along the X direction, a No. 1 transfer mechanism 25 arranged on the No. 1 frame 21, and a flattening mechanism 26 arranged on the No. 1 frame 21 for pressing the gasket 100 in the jig 1 on the No. 1 conveyor line 24. Figure 3 As shown, the precision positioning mechanism 23 includes a No. 1 seat 231 arranged on the No. 1 frame 21, a plurality of No. 1 supporting seats 232 arranged along the Y direction on the No. 1 seat 231, and a No. 1 clamping cylinder 233 arranged on the No. 1 seat 231 and corresponding to the No. 1 supporting seat 232 one by one. After the gasket 100 is placed on the No. 1 supporting seat 232, the two claws of the No. 1 clamping cylinder 233 align the gasket 100.
[0035] In actual use, the gasket 100 in the No. 1 hopper 22 is transferred to the fine positioning mechanism 23 through the No. 1 transfer mechanism 25, and the two ends of the gasket 100 on the No. 1 support seat 232 are corrected by the two claws of the No. 1 clamping cylinder 233 to achieve fine positioning, and then the No. 1 transfer mechanism 25 transfers the gasket 100 from the No. 1 support seat 232 to the fixture 1.
[0036] In the above design, the structural design and specific implementation of the feeding unit 2 facilitate rapid feeding of the gasket 100 .
[0037] Specifically: Figure 2 As shown, the No. 1 transfer mechanism 25 includes a No. 1 support 251 disposed on the No. 1 frame 21, a No. 1 linear module A252 disposed on the No. 1 support 251 along the Y direction, a No. 1 linear module B253 fixedly disposed at the output end of the No. 1 linear module A252 along the Z direction, a No. 1 connecting plate 254 fixedly disposed at the output end of the No. 1 linear module B253, and a plurality of No. 1 suction cups 255 arranged on the No. 1 connecting plate 254 along the Y direction. Figure 4As shown, the flattening mechanism 26 includes a plurality of pressing heads 261, a No. 1 mounting seat 262 arranged on the No. 1 frame 21, a No. 1 cylinder 263 vertically arranged on the No. 1 mounting seat 262, a No. 1 plate fixedly arranged at the output end of the No. 1 cylinder 263, and a plurality of elastic buffer members 264 arranged on the No. 1 plate and connected to the upper end of the pressing head 261.
[0038] In actual use, the No. 1 linear module A252 drives the No. 1 linear module B253 to move back and forth between the silo and the No. 1 conveyor line 24 along the Y direction, and the No. 1 connecting plate 254 is driven to rise and fall by the No. 1 linear module B253, so that the No. 1 suction cups 255 move synchronously. When it is necessary to flatten the gasket 100 in the jig 1, the No. 1 plate is driven downward by the No. 1 cylinder 263, so that the pressure head 261 contacts the gasket 100, and the elastic buffer 264 is compressed with the continuous driving of the No. 1 cylinder 263 until the pressure head 261 completes the pressing of the gasket 100.
[0039] In the above design, the structural design and specific implementation method of the No. 1 transfer mechanism 25 can effectively realize the rapid pressing of the gasket 100.
[0040] Specifically: Figure 5 As shown, the code scanning and code checking unit 3 includes a No. 2 frame 31, a No. 2 conveyor line 32 arranged on the No. 2 frame 31 along the X direction and connected to the No. 1 conveyor line 24, a marking component 33, a code scanning component 34, a code checking component 35, a No. 2 destruction component and a No. 2 transfer mechanism 37 arranged on the No. 2 frame 31, the marking component 33, the code scanning component 34, the code checking component 35, the No. 2 destruction component and the No. 2 transfer mechanism 37 are arranged along the X direction and are all located on one side of the No. 2 conveyor line 32, the marking component 33 is used to draw a two-dimensional code on the gasket 100, the code scanning component 34 is used to detect whether the second number can be scanned normally, the code checking component 35 is used to detect the code deviation of the two-dimensional code, and the No. 2 transfer mechanism 37 is used to transfer the gasket 100 with an unqualified two-dimensional code to the No. 2 destruction component for destruction.
[0041] In actual use, after the jig 1 enters the No. 2 conveyor line 32 from the No. 1 conveyor line 24, the gasket 100 in the jig 1 is laser marked by the marking component 33, and the marked two-dimensional code is read by the code scanning component 34. If the two-dimensional code can be read normally, it is qualified, otherwise it is unqualified. The code detection component 35 is used to check the code deviation of the two-dimensional code. The gasket 100 that fails the inspection by the code scanning component 34 or the code detection component 35 is transferred to the No. 2 destruction component by the No. 2 transfer mechanism 37 for destruction, and the gasket 100 that passes the code scanning component 34 and the code detection component 35 flows into the size detection unit 4 along the No. 2 conveyor line 32.
[0042] In the above design, the structural design of the code scanning and checking unit 3 is convenient for drawing a two-dimensional code on the gasket 100 and automatically checking the two-dimensional code.
[0043] Specifically: Figure 5 As shown, the No. 2 transfer mechanism 37 includes a No. 2 mounting seat 371 arranged on the No. 2 frame 31, a No. 2 linear module A372 arranged on the No. 2 mounting seat 371, a No. 2 linear module B373 fixedly arranged at the output end of the No. 2 linear module A372 along the Z direction, a No. 2 plate arranged at the output end of the No. 2 linear module B373, and a plurality of clamps 374 fixedly arranged on the No. 2 plate.
[0044] In actual use, the No. 2 linear module A372 drives the No. 2 linear module B373 to move the No. 2 plate, so that the clamping claws 374 on the No. 2 plate transfer the unqualified gasket 100 in the fixture 1 to the No. 2 destruction assembly for destruction.
[0045] Specifically: Figure 6 As shown, the size detection unit 4 includes a No. 3 frame 41, a No. 3 conveyor line 42 arranged on the No. 3 frame 41 along the X direction, a transverse transport mechanism 43 arranged on the No. 3 frame 41, a transfer transport mechanism 44 arranged on the No. 3 frame 41, an inspection mechanism 45 arranged on the No. 3 frame 41, and a No. 3 destruction component 46 arranged on the No. 3 frame 41, the transfer transport mechanism 44 is used to transfer the products in the No. 3 conveyor line 42 to the transfer to the transverse transport mechanism 43, the transverse transport mechanism 43 is used to transport the products to the inspection mechanism 45 for inspection, the inspection mechanism 45 is used to perform size inspection and penetration shortage inspection on the products, and the No. 3 destruction component 46 is used to scrap the products that fail the shortage inspection.
[0046] In actual use, the jig 1 in the No. 2 conveyor line 32 is received by the No. 3 conveyor line 42, and then the gasket 100 in the jig 1 is transferred to the transverse conveying mechanism 43 by the transfer conveying mechanism 44, and the gasket 100 is moved to the detection position of the inspection mechanism 45 for inspection by the transverse conveying mechanism 43. When the inspection mechanism 45 passes the inspection, the gasket 100 is transferred back to the jig 1 by the transfer conveying mechanism 44. If the inspection mechanism 45 fails the inspection, the gasket 100 is transferred to the No. 3 destruction component 46 by the transfer conveying mechanism 44.
[0047] In the above design, the structural design and specific implementation of the size detection unit 4 can quickly detect the size of the gasket 100.
[0048] Specifically: the No. 2 destruction component and the No. 3 destruction component 46 have the same structure, and the No. 3 destruction component 46 includes a No. 3 cylinder A fixedly set on the No. 3 frame 41, a No. 3 plywood A set at the output end of the No. 3 cylinder A, a No. 3 cylinder B set on the No. 3 frame 41, and a No. 3 plywood B fixedly set at the output end of the No. 3 cylinder B, and the No. 3 plywood A and the No. 3 plywood B are arranged opposite to each other.
[0049] In actual use, the unqualified gasket 100 is placed between the No. 3 plywood A and the No. 3 plywood B, and then the No. 3 cylinder A and the No. 3 cylinder B respectively drive the No. 3 plywood A and the No. 3 plywood B to move towards each other to squeeze the gasket 100, thereby destroying the gasket 100.
[0050] In the above design, the structural design and specific implementation of the No. 2 destroying component 46 and the No. 3 destroying component 46 facilitate the rapid destruction of the defective gasket 100 .
[0051] Specifically: Figure 6 As shown, the number of the transfer transport mechanism 44, the transverse transport mechanism 43, and the out-of-stock inspection mechanism 45 are all two. The transfer transport mechanism 44 includes a No. 3 seat A arranged on the No. 3 frame 41, a No. 3 linear module A arranged on the No. 3 seat A along the Y direction, a No. 3 linear module B arranged at the output end of the No. 3 linear module A, and a plurality of No. 3 clamps 374 arranged at the output end of the No. 3 linear module B; the transverse transport mechanism 43 includes a No. 3 seat B arranged on the No. 3 frame 41, a No. 3 linear module C arranged on the No. 3 seat B along the X direction, and a support plate fixedly arranged at the output end of the No. 3 linear module C; the inspection mechanism 45 includes a No. 3 seat C arranged on the No. 3 frame 41 and a No. 1 CCD camera and a No. 2 CCD camera arranged on the No. 3 seat C.
[0052] In actual use, the working principle of the transfer transport mechanism 44 is: the No. 3 linear module A drives the No. 3 linear module B to move along the Y direction, the No. 3 linear module B drives the No. 3 clamp 374 to rise and fall, and the No. 3 clamp 374 drives the gasket 100 to rise and fall. The working principle of the transverse transport mechanism 43 is: the No. 3 linear module C drives the carrier plate to move along the X direction, so that the carrier plate drives the gasket 100 to move below the No. 1 CCD camera and the No. 2 CCD camera, and the No. 1 CCD camera detects the size of the gasket 100, and the No. 2 CCD camera detects whether the gasket 100 is penetrating and lacking.
[0053] In the above design, the structural design and specific implementation methods of the transfer transport mechanism 44 , the transverse transport mechanism 43 and the out-of-stock inspection mechanism 45 can effectively realize the rapid inspection of the gasket 100 .
[0054] Specifically: Figure 7As shown, the unloading unit 5 includes a fourth frame 51 , a fourth material bin 52 arranged on the fourth frame 51 , a fourth transport mechanism 53 arranged on the fourth frame 51 , and a fourth conveying line 54 arranged on the fourth frame 51 .
[0055] During actual use, the gasket 100 is transported to the No. 4 silo 52 by the No. 4 transport mechanism 53 .
[0056] The method for coding and inspecting the size of the gasket 100 adopts the flexible line for coding and inspecting the size of the gasket 100, provides the gasket 100 to the jig 1 through the feeding unit 2, and transports the jig 1 to the code scanning and inspection unit 3, the code scanning and inspection unit 3 draws a two-dimensional code on the gasket 100 in the jig 1 and detects the two-dimensional code, detects the size of the gasket 100 through the size detection unit 4, and unloads the gasket 100 through the unloading unit 5.
[0057] To further explain in detail, it should be understood that the above is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A flexible line for checking the size of gasket coding, comprising a jig (1), characterized in that: The invention comprises a loading unit (2), a code scanning and detecting unit (3), a size detecting unit (4) and a unloading unit (5), wherein the loading unit (2) is used to provide a gasket (100), the code scanning and detecting unit (3) is used to perform laser coding on the gasket (100) and detect whether the coding is qualified, the size detecting unit (4) is used to check the size of the gasket (100), and the unloading unit (5) is used to unload the gasket (100).
2. The flexible line for checking the size of gasket coding according to claim 1 is characterized by: The loading unit (2) comprises a No. 1 frame (21), a No. 1 material bin (22) arranged on the No. 1 frame (21), a precision positioning mechanism (23) arranged on the No. 1 frame (21), a No. 1 conveyor line (24) arranged on the No. 1 frame (21) along the X direction, a No. 1 transfer mechanism (25) arranged on the No. 1 frame (21), and a flattening machine arranged on the No. 1 frame (21) for pressing the gasket (100) in the jig (1) on the No. 1 conveyor line (24). The precise positioning mechanism (23) comprises a No. 1 seat (231) arranged on a No. 1 frame (21), a plurality of No. 1 supporting seats (232) arranged on the No. 1 seat (231) along the Y direction, and a No. 1 clamping claw cylinder (233) arranged on the No. 1 seat (231) and corresponding to the No. 1 supporting seat (232) one by one. After the gasket (100) is placed on the No. 1 supporting seat (232), two claws of the No. 1 clamping claw cylinder (233) align the gasket (100).
3. The flexible line for checking the size of gasket coding according to claim 2 is characterized by: The No. 1 transfer mechanism (25) comprises a No. 1 support (251) arranged on the No. 1 frame (21), a No. 1 linear module A (252) arranged on the No. 1 support (251) along the Y direction, a No. 1 linear module B (253) fixedly arranged at the output end of the No. 1 linear module A (252) along the Z direction, a No. 1 connecting plate (254) fixedly arranged at the output end of the No. 1 linear module B (253), and a plurality of No. 1 suction cups (255) arranged in the Y direction on the No. 1 connecting plate (254); the flattening mechanism (26) comprises a plurality of pressing heads (261), a No. 1 mounting seat (262) arranged on the No. 1 frame (21), a No. 1 cylinder (263) vertically arranged on the No. 1 mounting seat (262), a No. 1 plate fixedly arranged at the output end of the No. 1 cylinder (263), and a plurality of elastic buffers (264) arranged on the No. 1 plate and connected to the upper end of the pressing head (261).
4. The flexible line for checking the size of gasket coding according to claim 1 is characterized by: The code scanning and code checking unit (3) comprises a second frame (31), a second conveying line (32) arranged on the second frame (31) along the X direction and connected to the first conveying line (24), a marking component (33) arranged on the second frame (31), a code scanning component (34), a code checking component (35), a second destruction component and a second transfer mechanism (37), wherein the marking component (33), the code scanning component (34), the code checking component (35), the second destruction component and the second transfer mechanism (37) are arranged in an arranged manner along the X direction and are all located on one side of the second conveying line (32), the marking component (33) is used to draw a two-dimensional code on the gasket (100), the code scanning component (34) is used to detect whether the second code can be scanned normally, the code checking component (35) is used to detect the code deviation of the two-dimensional code, and the second transfer mechanism (37) is used to transfer the gasket (100) with an unqualified two-dimensional code to the second destruction component for destruction.
5. The flexible line for checking the size of gasket coding according to claim 4 is characterized by: The No. 2 transfer mechanism (37) comprises a No. 2 mounting seat (371) arranged on the No. 2 frame (31), a No. 2 linear module A (372) arranged on the No. 2 mounting seat (371), a No. 2 linear module B (373) fixedly arranged at the output end of the No. 2 linear module A (372) along the Z direction, a No. 2 plate arranged at the output end of the No. 2 linear module B (373), and a plurality of clamping claws (374) fixedly arranged on the No. 2 plate.
6. The flexible line for checking the size of gasket coding according to claim 5 is characterized by: The size detection unit (4) comprises a No. 3 frame (41), a No. 3 conveying line (42) arranged on the No. 3 frame (41) along the X direction, a transverse transport mechanism (43) arranged on the No. 3 frame (41), a transfer transport mechanism (44) arranged on the No. 3 frame (41), an inspection mechanism (45) arranged on the No. 3 frame (41), and a No. 3 destruction assembly (46) arranged on the No. 3 frame (41), wherein the transfer transport mechanism (44) is used to transfer products in the No. 3 conveying line (42) to the transfer transverse transport mechanism (43), the transverse transport mechanism (43) is used to transport products to the inspection mechanism (45) for inspection, the inspection mechanism (45) is used to perform size inspection and penetration shortage inspection on products, and the No. 3 destruction assembly (46) is used to scrap products that fail the shortage inspection.
7. The flexible line for checking the size of gasket coding according to claim 6 is characterized by: The second destroying assembly and the third destroying assembly (46) have the same structure. The third destroying assembly (46) comprises a third cylinder A fixedly arranged on a third frame (41), a third clamping plate A arranged at the output end of the third cylinder A, a third cylinder B arranged on the third frame (41), and a third clamping plate B fixedly arranged at the output end of the third cylinder B. The third clamping plate A is arranged opposite to the third clamping plate B.
8. The flexible line for checking the size of gasket coding according to claim 6 is characterized by: The number of the transfer transport mechanism (44), the transverse transport mechanism (43), and the out-of-stock inspection mechanism (45) are all two. The transfer transport mechanism (44) includes a No. 3 seat A arranged on the No. 3 frame (41), a No. 3 linear module A arranged on the No. 3 seat A along the Y direction, a No. 3 linear module B arranged at the output end of the No. 3 linear module A, and a plurality of No. 3 clamps (374) arranged at the output end of the No. 3 linear module B; the transverse transport mechanism (43) includes a No. 3 seat B arranged on the No. 3 frame (41), a No. 3 linear module C arranged on the No. 3 seat B along the X direction, and a support plate fixedly arranged at the output end of the No. 3 linear module C; the inspection mechanism (45) includes a No. 3 seat C arranged on the No. 3 frame (41) and a No. 1 CCD camera and a No. 2 CCD camera arranged on the No. 3 seat C.
9. The flexible line for checking the size of gasket coding according to claim 1, characterized in that: The unloading unit (5) comprises a fourth frame (51), a fourth material bin (52) arranged on the fourth frame (51), a fourth transport mechanism (53) arranged on the fourth frame (51), and a fourth conveying line (54) arranged on the fourth frame (51).
10. A method for checking the size of a gasket by coding, using the gasket coding size checking flexible line according to any one of claims 1 to 9, characterized in that: A gasket (100) is provided to the jig (1) through a loading unit (2), and the jig (1) is transported to a code scanning and detecting unit (3). The code scanning and detecting unit (3) draws a two-dimensional code on the gasket (100) in the jig (1) and detects the two-dimensional code. The size of the gasket (100) is detected through a size detection unit (4), and the gasket (100) is unloaded through a unloading unit (5).
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