Infrared support shaping device
By using the pre-bending and bending shaping device of the infrared bracket shaping equipment, the internal stress distribution of the metal material is changed, the springback problem of the infrared bracket is solved, and the yield of the infrared receiver head is improved.
Patent Information
- Application Number
- CN202510108328.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-01-23
AI Technical Summary
Existing infrared brackets are prone to springback after bending and shaping, resulting in a large deviation between the shape and the specified shape, which affects the yield of the infrared receiver heads produced later.
An infrared support shaping device is used, including a pre-bending device and a bending and shaping device. By pre-bending, the internal stress distribution of the metal material is changed, the springback is reduced, and the first and second parts are ensured to be perpendicular to the main body.
This effectively reduces the deviation between the shape of the infrared bracket and the specified shape, and improves the yield rate of the infrared receiver head.
Smart Images

Figure CN119771984B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of orthopedics, in particular to an infrared bracket orthopedic device. BACKGROUND
[0002] The infrared receiving head is an electronic component that can convert the received infrared light signal into an electrical signal, commonly used in remote controllers and various electronic devices. The infrared receiving head is usually composed of a substrate, an infrared receiver and a packaging layer. The infrared bracket is a metal base material used for processing substrates, which is composed of multiple substrates. By punching or cutting the infrared bracket, multiple substrates can be processed. Before packaging the infrared bracket, the infrared bracket needs to be bent and shaped to ensure that the subsequent infrared receiving head has good performance. The substrate is composed of a main body, a shielding net and a shielding cover. The shielding cover is connected to the main body through a first bending block, and the shielding net is connected to the shielding cover through a second bending block. The main bodies of multiple substrates together form the body part of the infrared bracket, the shielding covers of multiple substrates together form the first part of the infrared bracket, the shielding nets of multiple substrates together form the second part of the infrared bracket, the first bending blocks of multiple substrates together form the first bending part of the infrared bracket, and the second bending blocks of multiple substrates together form the second bending part of the infrared bracket.
[0003] The infrared bracket shaping device is a device for bending and shaping the infrared bracket. It will sequentially extrude and bend the first bending part and the second bending part inward, so that the first part swings inward relative to the body part, and the second part swings inward relative to the first part, so that the first part is perpendicular to the body part, and the second part is perpendicular to the first part, to complete the bending and shaping of the infrared bracket. In the prior art, after the bending and shaping of the infrared bracket is completed, the first part and the second part will rebound to a certain extent, which can easily cause a large deviation between the shape of the infrared bracket and the specified shape, thereby reducing the yield of the subsequent infrared receiving head. SUMMARY
[0004] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides an infrared bracket shaping device that can reduce the rebound amount of the infrared bracket after the bending and shaping is completed, thereby reducing the deviation between the shape of the infrared bracket and the specified shape, and is beneficial to improve the yield of the subsequent infrared receiving head.
[0005] The infrared support shaping device according to the embodiment of the present application comprises a rack, a pushing device, a containing device, a pre-bending device, a bending shaping device and a collecting device. The pre-bending device, the bending shaping device and the collecting device are sequentially arranged on the rack from back to front. The containing device is used for containing a plurality of infrared supports. The pushing device is used for pushing the infrared supports in the containing device from back to front, so that the infrared supports can sequentially pass through the pre-bending device and the bending shaping device, and enter the collecting device. The pre-bending device is used for swinging a first part and a second part on the infrared support outward, so that a first bending part and a second bending part on the infrared support are outwardly bent. The bending shaping device is used for sequentially swinging the first part and the second part inward, so that the first bending part and the second bending part are inwardly bent, and the first part is perpendicular to a body part on the infrared support, and the second part is perpendicular to the first part. The collecting device is used for collecting the infrared supports after shaping.
[0006] At least has the following beneficial effects:
[0007] When the first bending part and the second bending part are pre-bent outward, the stress distribution inside the metal material at the first bending part and the second bending part changes, so that the pre-reverse bending generates elastic stress inside the metal material in the opposite direction of the rebound direction of the final bending, in other words, after the first part and the second part on the infrared support swing outward, the metal material at the first bending part and the second bending part is outwardly bent, and the metal material at the first bending part and the second bending part generates elastic stress promoting the first part and the second part to swing inward. After the infrared support completes the bending shaping, the metal material at the first bending part and the second bending part generates elastic stress promoting the first part and the second part to swing outward. The inward swinging elastic stress generated by the pre-bending can offset part of the outward swinging elastic stress, so that the outward swinging elastic stress is reduced, and in turn, the rebound amount of the first part and the second part swinging outward is reduced, so that the deviation amount between the shape of the infrared support and the specified shape is effectively reduced, which is beneficial to improve the yield of the infrared receiving head subsequently manufactured.
[0008] According to an embodiment of the infrared bracket shaping device of the present invention, the pre-bending device includes a first pre-bending block, a second pre-bending block, and a first lifting drive component. The first pre-bending block is disposed on the frame, and the second pre-bending block is disposed above the first pre-bending block. The second pre-bending block is movably disposed on the frame in the vertical direction. The upper surface of the first pre-bending block is provided with a second shaping surface, a first shaping surface, and a first supporting plane from left to right. The first shaping surface is inclined to the lower left relative to the first supporting plane, and the second shaping surface is inclined to the lower left relative to the first shaping surface. The first supporting plane is used to support the main body. The lower surface of the second pre-bending block is provided with... It has a fourth shaping surface, a third shaping surface, and a second supporting plane. The third shaping surface, the fourth shaping surface, and the second supporting plane are parallel to the first shaping surface, the second shaping surface, and the first supporting plane, respectively. The gap between the first pre-bent block and the second pre-bent block is used for the infrared bracket to pass through. The first lifting drive can drive the second pre-bent block to descend. The first shaping surface and the third shaping surface clamp the first part to make the first part swing outward. The second shaping surface and the fourth shaping surface clamp the second part to make the second part swing outward. The first supporting plane and the second supporting plane clamp the body part to keep the body part flat.
[0009] According to an embodiment of the infrared bracket shaping device of the present invention, the bending and shaping device includes a first pushing mechanism, a second pushing mechanism, a bending table, a floating table, and a plurality of elastic elements. The first pushing mechanism, the second pushing mechanism, and the bending table are all mounted on the frame. The upper surface of the bending table is flush with the first supporting plane. The floating table is located on the right side of the bending table and is movably mounted on the frame in the vertical direction. The floating table is connected to the frame through the plurality of elastic elements, and the plurality of elastic elements are used to push the floating table upward so that the upper surface of the floating table is flush with the upper surface of the bending table. The upper surface of the bending table is used to support the... The second part and the first part, the upper surface of the floating platform is used to support the main body part, the pushing device can drive the infrared bracket on the first pre-bending block to move forward to the floating platform and the bending platform, so that the left edge of the floating platform and the right edge of the bending platform can be aligned with the first bending part, the first pushing mechanism can push the infrared bracket on the floating platform downward, the floating platform can descend, so that the right edge of the bending platform can push the first part upward, and make the first part swing inward and perpendicular to the main body part, the second pushing mechanism can push the second part to the right, so that the second part swings inward and perpendicular to the first part.
[0010] The infrared support shaping device according to the embodiment of the present application, the bending shaping device further comprises a third pushing mechanism, the third pushing mechanism is arranged on the frame, and the third pushing mechanism is used for pushing the second part downward to swing the second part inward to reduce the rebound amount of the second part outward.
[0011] The infrared support shaping device according to the embodiment of the present application, the bending shaping device further comprises a fourth pushing mechanism, the fourth pushing mechanism is arranged on the frame, and the fourth pushing mechanism is used for pushing the first part tightly on the bending table.
[0012] The infrared support shaping device according to the embodiment of the present application, the right side of the first support plane is provided with a first limiting block, the right side of the floating table is provided with a second limiting block, the left side faces of the first limiting block and the second limiting block are flush with each other, the left side face of the first limiting block can abut against the body part, so that the first shaping surface and the third shaping surface can clamp the first part, the second shaping surface and the fourth shaping surface can clamp the second part, the left side face of the second limiting block can abut against the body part, so that the left edge of the floating table and the right edge of the bending table can be aligned with the first bending part, a mounting groove is arranged on the first support plane, a conveying belt is arranged in the mounting groove, the upper surface of the conveying belt is flush with the first support plane, so that the conveying belt can abut against the body part, and the conveying belt is used for conveying the body part to the right front, so that the body part can abut against the left side faces of the first limiting block and the second limiting block.
[0013] The infrared support shaping device according to the embodiment of the present application, the pushing device comprises a pushing plate and a first linear driving member, the pushing plate is movably arranged on the frame in the front-rear direction, the first linear driving member is arranged on the frame, the first linear driving member is used for driving the pushing plate to move in the front-rear direction, the pushing plate is used for pushing the infrared support in the containing device forward, so that the infrared support can pass through the first pre-bending block and the floating table in sequence, and the infrared support can enter the collecting device, and the pushing plate moving forward can be in transmission connection with the conveying belt, so that the pushing plate moving forward can drive the conveying belt to rotate, and the conveying belt can convey the body part to the right front.
[0014] According to the infrared support shaping device, the first support plane is provided with a guide groove parallel to the front-rear direction, the guide groove is used for inserting the pushing plate, the pre-bending device further comprises a plurality of gears, a plurality of transmission members and a plurality of transmission shafts, the plurality of gears are rotatably connected to the inner side wall of the guide groove, the plurality of gears are distributed along the front-rear direction, two ends of the plurality of transmission shafts are rotatably connected to the inner wall of the mounting groove, the conveying belt is arranged on the plurality of transmission shafts, the plurality of gears are connected with the plurality of transmission shafts through the transmission members respectively, the pushing plate is provided with a gear rack parallel to the front-rear direction, the gear rack moving forward can be engaged with the plurality of gears, so that the plurality of gears rotating can drive the plurality of transmission shafts to rotate respectively, and the conveying belt can convey the body part to the right front.
[0015] According to the infrared support shaping device, the transmission member is a universal joint.
[0016] According to the infrared support shaping device, the containing device comprises a YZ shaft driving mechanism and a plurality of surrounding containing assemblies, the YZ shaft driving mechanism is arranged on the rack, the plurality of surrounding containing assemblies are distributed along the left-right direction, the output end of the YZ shaft driving mechanism is connected with the plurality of surrounding containing assemblies, the YZ shaft driving mechanism is used for driving the plurality of surrounding containing assemblies to move along the up-down direction and the left-right direction, and the surrounding containing assembly is used for containing the plurality of infrared supports.
[0017] Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following and / or can be learned by practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0018] The application will be further described below in conjunction with the drawings and embodiments, wherein:
[0019] Figure 1 It is a structural schematic view of the substrate of the embodiment of the application;
[0020] Figure 2 It is a structural schematic view of the substrate of the embodiment of the application; Figure 1 It is a partial enlarged view of A in the figure;
[0021] Figure 3 It is a side view schematic view of the infrared support of the embodiment of the application;
[0022] Figure 4 It is a structural schematic view of the infrared support of the embodiment of the application;
[0023] Figure 5 It is a partial structural schematic view of the infrared support after the bending shaping of the embodiment of the application;
[0024] Figure 6 Structure diagram of infrared support shaping device according to an embodiment of the present application;
[0025] Figure 7 Structure diagram of infrared support shaping device according to an embodiment of the present application; Figure 5 Structure diagram of infrared support shaping device according to an embodiment of the present application;
[0026] Figure 8 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0027] Figure 9 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0028] Figure 10 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0029] Figure 11 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0030] Figure 12 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0031] Figure 13 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0032] Figure 14 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0033] Figure 15 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0034] Figure 16 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0035] Figure 17 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0036] Figure 18 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0037] Figure 19 Structure diagram of bending shaping device in infrared support shaping device according to an embodiment of the present application;
[0038] Reference signs:
[0039] Pushing device 100; first linear driving part 110; pushing plate 120; rack 130;
[0040] Containing device 200; enclosing assembly 210; first enclosure 220; first slot 221; second enclosure 230; second slot 231; YZ axis driving mechanism 240;
[0041] Pre-bending device 300; first pre-bending block 310; first shaping surface 311; second shaping surface 312; first supporting surface 313; guide groove 314; second pre-bending block 320; third shaping surface 321; fourth shaping surface 322; second supporting surface 323; first lifting driving part 330; first limiting block 340; gear 350; transmission part 360; transmission shaft 370; conveying belt 380;
[0042] Bending and shaping device 400; first pushing mechanism 410; second lifting driving part 411; pressing block 412; first limiting block 413; second limiting block 414; second pushing mechanism 420; second linear driving part 421; second pushing block 422; third pushing mechanism 430; third lifting driving part 431; third pushing block 432; bending table 440; floating table 450; second limiting block 451; avoiding hole 452; rack 500;
[0043] Infrared support 10; first part 11; second part 12; first bending part 13; second bending part 14; body part 15; base plate 20; shielding cover 21; shielding net 22; first bending block 23; second bending block 24; main body 25. DETAILED DESCRIPTION
[0044] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application.
[0045] In the description of the present application, if the first, second, etc. are described, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the sequence of technical features indicated.
[0046] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.
[0047] REFERENCE Figure 6The application discloses an infrared support shaping device, which comprises a rack 500, a pushing device 100, a containing device 200, a pre-bending device 300, a bending shaping device 400 and a collecting device. The pushing device 100, the containing device 200, the pre-bending device 300, the bending shaping device 400 and the collecting device are sequentially arranged on the rack 500 from back to front. The containing device 200 is used for containing a plurality of infrared supports 10. The pushing device 100 is used for pushing the infrared supports 10 in the containing device 200 from back to front, so that the infrared supports 10 can sequentially pass through the pre-bending device 300 and the bending shaping device 400, and the infrared supports 10 can enter the collecting device. The pre-bending device 300 is used for swinging the first part 11 and the second part 12 on the infrared support 10 outward, so that the first bending part 13 and the second bending part 14 on the infrared support 10 are bent outward. The bending shaping device 400 is used for sequentially swinging the first part 11 and the second part 12 inward, so that the first bending part 13 and the second bending part 14 are bent inward, and the first part 11 is perpendicular to the body part 15 on the infrared support 10, and the second part 12 is perpendicular to the first part 11. The collecting device is used for collecting the infrared supports 10 after shaping.
[0048] Reference Figures 1 to 5 In the embodiment of the application, two creases are formed on the upper surface of the infrared support 10, and the two creases correspond to the first bending part 13 and the second bending part 14 respectively. In the process of bending and shaping the infrared support 10, the first part 11 on the infrared support 10 is first subjected to an upward thrust, so that the first bending part 13 is bent inward, at this time, the first part 11 swings inward and is perpendicular to the body part 15. Then the second part 12 on the infrared support 10 is subjected to a rightward thrust, so that the second bending part 14 is bent inward, at this time, the second part 12 swings inward and is perpendicular to the first part 11, so as to complete the bending and shaping of the infrared support 10. In the embodiment of the application, the upper surface of the infrared support 10 is always upward, and the solid arrows in the figure are the directions of the inward bending and the inward swinging. When the first part 11 swings clockwise relative to the body part 15, it is that the first bending part 13 is bent inward, and it is also that the first part 11 swings inward. When the second part 12 swings clockwise relative to the first part 11, it is that the second bending part 14 is bent inward, and it is also that the second part 12 swings inward. Figure 3 , the dashed arrows in the figure are the directions of the outward bending and the outward swinging. When the first part 11 swings counterclockwise relative to the body part 15, it is that the first bending part 13 is bent outward, and it is also that the first part 11 swings outward. When the second part 12 swings counterclockwise relative to the first part 11, it is that the second bending part 14 is bent outward, and it is also that the second part 12 swings outward. Figure 3 , the dashed arrows in the figure are the directions of the outward bending and the outward swinging. When the first part 11 swings counterclockwise relative to the body part 15, it is that the first bending part 13 is bent outward, and it is also that the first part 11 swings outward. When the second part 12 swings counterclockwise relative to the first part 11, it is that the second bending part 14 is bent outward, and it is also that the second part 12 swings outward.
[0049] In the embodiments of the present application, with reference to Figures 1 to 5 The first part 11 of the infrared bracket 10 is composed of the shielding covers 21 of the plurality of substrates 20, the second part 12 of the infrared bracket 10 is composed of the shielding nets 22 of the plurality of substrates 20, the first bending part 13 of the infrared bracket 10 is composed of the first bending blocks 23 of the plurality of substrates 20, the second bending part 14 of the infrared bracket 10 is composed of the second bending blocks 24 of the plurality of substrates 20, and the body part 15 of the infrared bracket 10 is composed of the main bodies 25 of the plurality of substrates 20. Pushing the first part 11 of the infrared bracket 10 upward is equivalent to pushing the shielding covers 21 on the plurality of substrates 20 upward at the same time, so that the shielding covers 21 on the plurality of substrates 20 swing inward at the same time, and then the plurality of shielding covers 21 are respectively perpendicular to the main bodies 25 on the plurality of substrates 20. Pushing the second part 12 of the infrared bracket 10 to the right is equivalent to pushing the shielding nets 22 on the plurality of substrates 20 to the right at the same time, so that the shielding nets 22 on the plurality of substrates 20 swing inward at the same time, and then the plurality of shielding nets 22 are respectively perpendicular to the shielding covers 21 on the plurality of substrates 20. It needs to be explained that after the infrared bracket 10 is completed to be inwardly bent and shaped, the metal material inside the first bending part 13 and the second bending part 14 will generate an elastic stress in the opposite direction of the bending direction, in other words, after the infrared bracket 10 is completed to be bent and shaped, the metal material inside the first bending part 13 and the second bending part 14 will generate an elastic stress that promotes the first part 11 and the second part 12 to swing outward. Under the action of the outward swinging elastic stress, the first part 11 and the second part 12 will rebound outward, and the greater the outward swinging elastic stress, the greater the amplitude of the first part 11 and the second part 12 swinging outward, and the greater the rebound amount of the first part 11 and the second part 12, and then the deviation between the shape of the infrared bracket 10 and the specified shape will be greater. The rebound of the metal material during the bending process is a common processing phenomenon, which will not be further described here.
[0050] In the prior art, the infrared bracket 10 will rebound to a certain extent after being completed to be bent and shaped, that is, the first part 11 will swing counterclockwise outward relative to the body part 15, and the second part 12 will swing counterclockwise outward relative to the first part 11, and then it is easy to cause a large deviation between the shape of the infrared bracket 10 and the specified shape. With reference to Figure 5The specified shape means that after the infrared support 10 is finished with the bending and shaping, the first part 11 is perpendicular to the body part 15, and the second part 12 is perpendicular to the first part 11. When there is a large deviation between the shape of the infrared support 10 after the shaping is finished and the specified shape, it will cause a large deviation between the punched substrate 20 and the original design shape. Normally, the infrared receiving head has a specific receiving angle range, which is used to effectively receive the infrared signal from a specific direction. For example, in some remote control devices, the infrared receiving head is designed to be able to sensitively receive the infrared signal emitted by the remote controller within a certain angle range (such as ±30°). When there is a large deviation between the substrate 20 and the original design shape, the receiving angle of the infrared receiving head may exceed this design range, resulting in a decrease in the receiving sensitivity of the infrared receiving head. As can be seen, when there is a large deviation between the shape of the infrared support 10 and the specified shape, it will cause the yield of the infrared receiving head produced subsequently to decrease.
[0051] In the embodiment of the present application, the rack 500 is sequentially provided from back to front with the pushing device 100, the containing device 200, the pre-bending device 300, the bending and shaping device 400, and the collecting device. The containing device 200 contains a plurality of infrared supports 10. The pushing device 100 moves the infrared supports 10. The pushing device 100 can push the infrared supports 10 in the containing device 200 from back to front, so that the plurality of infrared supports 10 in the containing device 200 can pass through the pre-bending device 300 and the bending and shaping device 400 in sequence and enter the collecting device, thereby enabling the collecting device to collect the plurality of infrared supports 10 after the bending and shaping is finished.
[0052] Reference Figure 6It can be understood that, under the pushing action of the pushing device, the infrared bracket 10 in the containing device 200 can move forward into the pre-bending device 300. The pre-bending device 300 can make the first part 11 and the second part 12 on the infrared bracket 10 swing outward, and make the first bending part 13 and the second bending part 14 bend outward. After the pre-bending of the infrared bracket 10 is completed, under the pushing action of the pushing device 100, the infrared bracket 10 in the pre-bending device 300 moves forward into the bending and shaping device 400. The bending and shaping device 400 can sequentially push the first part 11 and the second part 12 on the infrared bracket 10, so that the first part 11 and the second part 12 swing inward, and the first bending part 13 and the second bending part 14 bend outward, thereby making the first part 11 perpendicular to the body part 15, and the second part 12 perpendicular to the first part 11, to complete the bending and shaping of the infrared bracket 10. After the bending and shaping of the infrared bracket 10 in the bending and shaping device 400 is completed, the pushing device 100 pushes the infrared bracket 10 in the bending and shaping device 400 forward into the collecting device, so that the collecting device can collect the infrared bracket 10 after the bending and shaping is completed. Before the bending and shaping of the infrared bracket 10 is performed, the pre-bending device 300 will pre-bend the infrared bracket 10 in the opposite direction.
[0053] When the first bending part 13 and the second bending part 14 are pre-bent outward, the stress distribution inside the metal material at the first bending part 13 and the second bending part 14 changes, so that the pre-bending in the opposite direction generates an elastic stress inside the metal material in the opposite direction of the rebound direction of the final bending, in other words, after the first part 11 and the second part 12 on the infrared bracket 10 swing outward, the metal material at the first bending part 13 and the second bending part 14 bends outward, and an elastic stress inside the metal material at the first bending part 13 and the second bending part 14 generates to make the first part 11 and the second part 12 swing inward. After the bending and shaping of the infrared bracket 10 is completed, an elastic stress inside the metal material at the first bending part 13 and the second bending part 14 generates to make the first part 11 and the second part 12 swing outward. The inward swinging elastic stress generated by the pre-bending can offset part of the outward swinging elastic stress, so that the outward swinging elastic stress is reduced, thereby reducing the rebound amount of the first part 11 and the second part 12 swinging outward, and effectively reducing the deviation amount between the shape of the infrared bracket 10 and the specified shape, which is beneficial to improve the yield of the infrared receiving head subsequently manufactured.
[0054] In the embodiment of the present application, the pre-bending can cause slight metal fatigue of the metal material at the first bending part 13 and the second bending part 14, so that after the bending and shaping of the infrared bracket 10 is completed, the rebound force of the metal material at the first bending part 13 and the second bending part 14 is reduced, thereby reducing the rebound amount of the first part 11 and the second part 12 swinging outward.
[0055] Reference Figures 14 to 17 , the pre-bending device 300 comprises a first pre-bending block 310, a second pre-bending block 320 and a first lifting driving element 330, the first pre-bending block 310 is arranged on the rack 500, the second pre-bending block 320 is arranged above the first pre-bending block 310, the second pre-bending block 320 is movably arranged on the rack 500 in the up-down direction, the upper surface of the first pre-bending block 310 is sequentially provided with a second shaping surface 312, a first shaping surface 311 and a first supporting surface 313 from left to right, the first shaping surface 311 is inclined downward to the left relative to the first supporting surface 313, the second shaping surface 312 is inclined downward to the left relative to the first shaping surface 311, and the first supporting surface 313 is used to support the body part 15, the lower surface of the second pre-bending block 320 is sequentially provided with a fourth shaping surface 322, a third shaping surface 321 and a second supporting surface 323 from left to right, the third shaping surface 321, the fourth shaping surface 322 and the second supporting surface 323 are respectively parallel to the first shaping surface 311, the second shaping surface 312 and the first supporting surface 313, the gap between the first pre-bending block 310 and the second pre-bending block 320 is used for the infrared bracket 10 to pass through, the first lifting driving element 330 can drive the second pre-bending block 320 to descend, the first shaping surface 311 and the third shaping surface 321 clamp the first part 11 to make the first part 11 swing outward, the second shaping surface 312 and the fourth shaping surface 322 clamp the second part 12 to make the second part 12 swing outward, and the first supporting surface 313 and the second supporting surface 323 clamp the body part 15 to make the body part 15 keep flat.
[0056] It can be understood that under the forward pushing of the pushing device 100, the infrared bracket 10 in the containing device 200 can move forward to the first pre-bending block 310, so that the first supporting surface 313 can support the body part 15 of the infrared bracket 10, and then the body part 15 can move forward on the first supporting surface 313 under the action of the pushing device 100. After the infrared bracket 10 moves to the position, the first lifting driving element 330 drives the second pre-bending block 320 to descend, the first shaping surface 311 and the third shaping surface 321 clamp the first part 11, the second shaping surface 312 and the fourth shaping surface 322 clamp the second part 12, and the first supporting surface 313 and the second supporting surface 323 clamp the body part 15, so that the first part 11 swings outward relative to the body part 15 under the clamping action, and the second part 12 swings outward relative to the first part 11 under the clamping action, at this time, the first bending part 13 and the second bending part 14 on the infrared bracket 10 are bent outward to complete the pre-bending of the infrared bracket 10. After the pre-bending is completed, the first lifting driving element 330 drives the second pre-bending block 320 to ascend, and then the pushing device 100 continues to push the pre-bending completed infrared bracket 10 forward to move forward, so that the infrared bracket 10 leaves the first pre-bending block 310 and enters the bending and shaping device 400.
[0057] Reference is made to Figure 17 , the first shaping surface 311 is inclined downward to the left relative to the first support surface 313 by an angle α, the second shaping surface 312 is inclined downward to the left relative to the first shaping surface 311 by an angle β, the first part 11 is swung outward relative to the body part 15 by an angle α after the infrared bracket 10 is pre-bent, and the second part 12 is swung outward relative to the first part 11 by an angle β. In the embodiment of the present application, both α and β can be 5°.
[0058] Reference is made to Figures 8 to 12 , the bending shaping device 400 comprises a first pushing mechanism 410, a second pushing mechanism 420, a bending table 440, a floating table 450 and a plurality of elastic members, the first pushing mechanism 410, the second pushing mechanism 420 and the bending table 440 are arranged on a rack 500, the upper surface of the bending table 440 is flush with the first support surface 313, the floating table 450 is arranged on the right side of the bending table 440, the floating table 450 is arranged on the rack 500 and can move up and down, the floating table 450 is connected with the rack 500 through the plurality of elastic members, the plurality of elastic members are used to push the floating table 450 upward, so that the upper surface of the floating table 450 can be flush with the upper surface of the bending table 440, the upper surface of the bending table 440 is used to support the second part 12 and the first part 11, the upper surface of the floating table 450 is used to support the body part 15, the pushing device 100 can drive the infrared bracket 10 on the first pre-bending block 310 to move forward to the floating table 450 and the bending table 440, so that the left edge of the floating table 450 and the right edge of the bending table 440 can be aligned with the first bending part 13, the first pushing mechanism 410 can push the infrared bracket 10 on the floating table 450 downward, the floating table 450 can be lowered, so that the right edge of the bending table 440 can push the first part 11 upward, and the first part 11 is swung inward and perpendicular to the body part 15, the second pushing mechanism 420 can push the second part 12 to the right, so that the second part 12 is swung inward and perpendicular to the first part 11.
[0059] It can be understood that after the pre-bending is completed, the pushing device 100 pushes the infrared bracket 10 on the first pre-bending block 310 forward to move forward, since the upper surface of the bending table 440 is flush with the first support plane 313, and the upper surface of the floating table 450 can be flush with the first support plane 313 under the upward pushing force of the plurality of elastic members, the infrared bracket 10 can move forward to the bending table 440 and the floating table, at this time the bending table 440 supports the first part 11 and the second part 12 of the infrared bracket 10, and the floating table 450 supports the body part 15 of the infrared bracket 10. After the infrared bracket 10 moves to the bending table 440 and the floating table, the right edge of the bending table 440 and the left edge of the floating table are aligned with the first bending part 13 of the infrared bracket 10 at the same time. After the infrared bracket 10 is moved to the position, the first pushing mechanism 410 pushes the body part 15 of the infrared bracket 10 on the floating table 450 downward, so that the body part 15 is tightly fixed on the floating table 450 by the first pushing mechanism 410, and the plurality of elastic members are compressed, so that the floating table 450 is lowered. During the lowering of the floating table 450, the right edge of the bending table 440 pushes the first part 11 upward, so that the first part 11 swings inward, the first bending part 13 is bent inward, and the first part 11 is perpendicular to the body part 15. After the floating table 450 is lowered to a certain degree and stops moving, the second bending part 14 on the infrared bracket 10 is aligned with the right edge of the bending table 440 at this time. Then the second pushing mechanism 420 pushes the second part 12 on the infrared bracket 10 to the right, so that the second part 12 swings inward, so that the second bending part 14 is bent inward, and the second part 12 is perpendicular to the first part 11, so as to complete the bending and shaping of the infrared bracket 10. After the bending and shaping of the infrared bracket 10 is completed, the second pushing mechanism 420 is reset to the left, and the first pushing mechanism 410 is reset upward, at this time the plurality of elastic members are stretched and drive the floating table 450 to rise and reset, so that the upper surface of the floating table 450 is flush with the first support plane 313 on the first pre-bending block 310. Finally, the pushing device 100 pushes the infrared bracket 10 on the next first pre-bending block 310 forward to the bending block and the floating table 450, so that the infrared bracket 10 on which the bending and shaping are completed on the floating table 450 is pushed forward to the containing device 200 by the next infrared bracket 10.
[0060] In the embodiments of the present application, with reference to Figures 10 to 13, the floating platform 450 has an upper limit position and a lower limit position in the up-down direction, and under the action of no external force of the first pushing mechanism 410, the plurality of elastic members can push the floating platform 450 upward, so that the floating platform 450 is always in the upper limit position. When the floating platform 450 is in the upper limit position, the upper surface of the floating platform 450 is flush with the first support plane 313 of the first pre-bending block 310. After the floating platform 450 is subjected to the downward pushing force of the first pushing mechanism 410, the plurality of elastic members are compressed, and the floating platform 450 is lowered to the lower limit position. When the floating platform 450 is in the lower limit position, the right edge of the bending shaping device 440 is aligned with the second bending part 14 on the infrared support 10. The elastic member can be a compression spring.
[0061] With reference to Figure 8 and Figure 13 , the bending shaping device 400 further comprises a third pushing mechanism 430 provided on the rack 500, and the third pushing mechanism 430 is used to push the second part 12 downward to make the second part 12 swing inward to reduce the rebound amount of the second part 12. It can be understood that after the second pushing mechanism 420 is reset to the left, the third pushing mechanism 430 pushes the second part 12 of the infrared support 10 downward, so that the second part 12 swings downward, that is, the second part 12 swings inward, at this time, the elastic stress of the metal material at the second bending part 14 is further weakened, and the rebound amount of the second part 12 is effectively reduced.
[0062] As an embodiment of the present application, the bending shaping device 400 further comprises a fourth pushing mechanism (not shown in the figure), which is provided on the rack 500, and the fourth pushing mechanism is used to push the first part 11 tightly on the bending platform 440. The fourth pushing mechanism can push the first part 11 of the infrared support 10 tightly on the bending platform 440, so that the second part 12 of the infrared support 10 can swing inward smoothly. The first pushing mechanism 410 pushes the body part 15 of the infrared support 10 on the floating platform 450 downward, so that the floating platform 450 is lowered, at this time, the first part 11 of the infrared support 10 swings inward and is perpendicular to the body part 15 of the infrared support 10. Then the fourth pushing mechanism pushes the first part 11 of the infrared support 10 to the left, so that the first part 11 is pushed tightly on the right side surface of the bending block. Then the second pushing mechanism 420 pushes the second part 12 of the infrared support 10 to the right, so that the second part 12 swings inward and is perpendicular to the body part 15. Then the second pushing mechanism 420 moves to the left to reset, the fourth pushing mechanism moves to the right to reset, and then the third pushing mechanism 430 pushes the second part 12 of the infrared support 10 downward, so that the second part 12 swings downward. Finally, the first pushing mechanism 410 moves upward to reset, to complete the bending shaping of the infrared support 10.
[0063] With reference to Figure 8 , Figure 9 and Figure 19The first pushing mechanism 410 comprises a second lifting driving member 411 and a plurality of pressing blocks 412 distributed along the front and back directions. The second lifting driving member 411 can drive the plurality of pressing blocks 412 to descend. Any two adjacent pressing blocks 412 are used to abut against the front and back sides of the main body 25 of the substrate 20, and the pressing blocks 412 are close to the right edge of the first bending block 23 of the substrate 20. The plurality of pressing blocks 412 can press the plurality of main bodies 25 of the substrates 20 on the floating platform 450, and make the floating platform 450 descend. The gap between any two adjacent pressing blocks 412 is used for the shielding mesh 22 of the inwardly oscillating substrate 20 to extend into. It can be understood that the gap between any two adjacent pressing blocks 412 is respectively arranged one-to-one with the plurality of main bodies 25 of the substrates 20 on the infrared bracket 10. The second lifting driving member 411 drives the plurality of pressing blocks 412 to descend, so that the plurality of pressing blocks 412 descending can press the plurality of main bodies 25 of the substrates 20 on the floating platform 450, and also make the floating platform 450 descend. Under the pushing action of the second pushing mechanism 420, the second part 12 of the infrared bracket 10 oscillates inwardly, that is, the shielding mesh 22 on the plurality of substrates 20 oscillates inwardly. The inwardly oscillating shielding mesh 22 can extend into the gap between the two pressing blocks 412, that is, the gap between the two pressing blocks 412 plays a role of avoiding the shielding mesh 22, so that the shielding mesh 22 can smoothly oscillate inwardly, that is, so that the second part 12 can smoothly oscillate inwardly.
[0064] Reference Figure 12 , Figure 13 and Figure 19 , it needs to be explained that, Figure 12 and Figure 13The dashed box in the figure is the pressing block 412. In the embodiment of the present application, the second pushing mechanism 420 comprises a second linear driving member 421 and a plurality of second pushing blocks 422, the plurality of second pushing blocks 422 are movably arranged on the bending table 440 in the left-right direction, the second linear driving member 421 can drive the plurality of second pushing blocks 422 to move rightward, so that the plurality of second pushing blocks 422 can respectively push the shielding nets 22 on the plurality of substrates 20, the shielding nets 22 on the plurality of substrates 20 can swing inward, and then the plurality of shielding nets 22 can be respectively perpendicular to the plurality of shielding covers 21, that is, the second part 12 of the infrared bracket 10 is perpendicular to the first part 11 of the infrared bracket 10. The plurality of second pushing blocks 422 are respectively arranged corresponding to the plurality of pressing blocks 412, that is, the second pushing block 422 can be inserted between two pressing blocks 412. In the embodiment of the present application, the first pushing mechanism 410 further comprises a mounting block, the plurality of pressing blocks 412 are arranged on the mounting block, the mounting block is slidably connected to the rack 500 in the up-down direction, the second lifting driving member 411 is arranged on the rack 500, and the output end of the second lifting driving member 411 is connected to the mounting block. The third pushing mechanism 430 comprises a third lifting driving member 431 and a plurality of third pushing blocks 432, the plurality of third pushing blocks 432 are slidably connected to the mounting block in the up-down direction, the third lifting driving member 431 is arranged on the mounting block, and the third lifting driving member 431 can drive the plurality of third pushing blocks 432 to descend, so that the plurality of third pushing blocks 432 can respectively push the shielding nets 22 on the plurality of substrates 20 downward, so that the plurality of shielding nets 22 can respectively swing downward. The plurality of third pushing blocks 432 are respectively arranged corresponding to the plurality of pressing blocks 412, that is, the third pushing block 432 can be inserted between two pressing blocks 412.
[0065] Reference Figure 8 , Figure 9 and Figure 18, the first pushing mechanism 410 further comprises a first limiting block 413 and a second limiting block 414, two avoiding holes 452 are formed on the floating platform 450, the two avoiding holes 452 are respectively used for inserting the first limiting block 413 and the second limiting block 414, the second limiting block 414 is arranged in front of the first limiting block 413, the lower ends of the first limiting block 413 and the second limiting block 414 are located below the pressing blocks 412, the included angle of the first guide slope and the second guide slope is downward, the second lifting driving part 411 can drive the first limiting block 413 and the second limiting block 414 to descend, so that the first guide slope or the second guide slope can abut against the rear side or the front side of the body part 15, and the plurality of pressing blocks 412 can be aligned with the main bodies 25 of the plurality of substrates 20 respectively. For the convenience of description, the bending and shaping station is arranged on the floating platform 450, and the bending and shaping station is arranged between the two avoiding holes 452. When the body part 15 of the infrared bracket 10 is in the bending and shaping station, the plurality of pressing blocks 412 can be aligned with the main bodies 25 on the plurality of substrates 20 respectively. Assuming that the body part 15 of the infrared bracket 10 is offset backward or forward relative to the bending and shaping station, that is, the infrared bracket 10 is not moved in place, at this time, the plurality of pressing blocks 412 cannot correspond to the main bodies 25 on the plurality of substrates 20, resulting in that the plurality of pressing blocks 412 cannot press the main bodies 25 on the plurality of substrates 20 on the floating platform 450, and further resulting in that the subsequent bending and shaping process cannot be smoothly carried out.
[0066] After the pre-bending is completed, the pushing device 100 pushes the infrared bracket 10 on the first pre-bending block 310 to the floating platform 450 and the bending table 440. Then the second lifting driving part 411 drives the first limiting block 413, the second limiting block 414 and the plurality of pressing blocks 412 to descend. Assuming that the body part 15 of the infrared bracket 10 is offset backward relative to the bending and shaping station, the first guide slope on the lower end of the first limiting block 413 will first abut against the rear side of the body part 15, so that the first guide slope can push the body part 15 forward, so that the body part 15 moves to the bending and shaping station. Assuming that the body part 15 of the infrared bracket 10 is offset forward relative to the bending and shaping station, the second guide slope on the lower end of the second limiting block 414 will first abut against the front side of the body part 15, so that the second guide slope can push the body part 15 backward, so that the body part 15 moves to the bending and shaping station. It can be understood that the first limiting block 413 and the second limiting block 414 play a positioning role in the forward and backward directions of the infrared bracket 10, so that the plurality of pressing blocks 412 can be accurately pressed on the main bodies 25 of the plurality of substrates 20, and the bending and shaping can be ensured to be carried out smoothly. After the plurality of pressing blocks 412 are pressed on the main bodies 25 of the plurality of substrates 20, the first limiting block 413 and the second limiting block 414 are respectively inserted into the two avoiding holes 452.
[0067] As an embodiment of the present application, the fourth pushing mechanism comprises a fourth linear driving member and a plurality of fourth pushing blocks. The fourth linear driving member is arranged on the frame 500, and the plurality of fourth pushing blocks are movably arranged on the floating platform 450 in the left-right direction. The fourth linear driving member can drive the plurality of fourth pushing blocks to move leftward, so that the plurality of fourth pushing blocks respectively push the shielding covers 21 on the plurality of substrates 20 against the bending blocks, to ensure that the shielding nets 22 on the plurality of substrates 20 can smoothly swing inward, that is, to ensure that the second part 12 on the infrared bracket 10 can smoothly swing inward. The plurality of fourth pushing blocks are respectively arranged corresponding to the plurality of pressing blocks 412, that is, to enable the fourth pushing blocks to be inserted between the two pressing blocks 412.
[0068] Referring to Figure 8 , Figure 15 and Figure 18 , the right side of the first supporting plane 313 is provided with a first limiting block 340, and the right side of the floating platform 450 is provided with a second limiting block 451. The left side surfaces of the first limiting block 340 and the second limiting block 451 are flush with each other. The left side surface of the first limiting block 340 can abut against the body part 15, so that the first shaping surface 311 and the third shaping surface 321 can clamp the first part 11, and the second shaping surface 312 and the fourth shaping surface 322 can clamp the second part 12. The left side surface of the second limiting block 451 can abut against the body part 15, so that the left edge of the floating platform 450 and the right edge of the bending platform 440 can be aligned with the first bending part 13. An installation groove is formed in the first supporting plane 313, and a conveying belt 380 is arranged in the installation groove. The upper surface of the conveying belt 380 is flush with the first supporting plane 313, so that the conveying belt 380 can abut against the body part 15. The conveying belt 380 is used to convey the body part 15 to the right front, so that the body part 15 can abut against the left side surfaces of the first limiting block 340 and the second limiting block 451.
[0069] It can be understood that the left side surface of the first limiting block 340 on the first supporting plane 313 can abut against the body part 15 of the infrared bracket 10, so that the first limiting block 340 can position the infrared bracket 10 in the left-right direction, and then the first shaping surface 311 and the third shaping surface 321 can clamp the first part 11, and the second shaping surface 312 and the fourth shaping surface 322 can clamp the second part 12, so as to ensure that the pre-bending can be smoothly performed. The left side surface of the second limiting block 451 of the floating platform 450 can abut against the body part 15 of the infrared bracket 10, so that the second limiting block 451 can position the infrared bracket 10 in the left-right direction, and then the left edge of the floating platform 450 and the right edge of the bending platform 440 can be aligned with the first bending part 13 on the infrared bracket 10, so as to ensure that the bending shaping can be smoothly performed. The conveying belt 380 is inclined to the right front, so that the conveying belt 380 can convey the body part 15 of the infrared bracket 10 to the right front, so that the body part 15 has a tendency to move to the right during the forward movement on the first supporting plane 313, and then the body part 15 moving forward on the first supporting plane 313 can always abut against the left side surface of the first limiting block 340, so as to ensure that the pre-bending can be smoothly performed.
[0070] After the pre-bending is completed, the infrared bracket 10 continues to move forward under the pushing of the pushing device 100. Since the left side surfaces of the first limiting block 340 and the second limiting block 451 are flush with each other, during the movement of the infrared bracket 10 to the floating platform 450 and under the action of the conveying belt 380, the body part 15 of the infrared bracket 10 can gradually separate from the left side surface of the first limiting block 340 and abut against the left side surface of the second limiting block 451, so that the body part 15 of the infrared bracket 10 can always abut against the left side surface of the second limiting block 451 during the forward movement, and then the body part 15 of the infrared bracket 10 can always abut against the left side surface of the second limiting block 451 after moving to the floating platform 450, so as to ensure that the left edge of the floating platform 450 and the right edge of the bending platform 440 are aligned with the first bending part 13 of the infrared bracket 10, and then ensure that the bending shaping can be smoothly performed.
[0071] Reference Figure 6 and Figure 7, the pushing device 100 comprises a pushing plate 120 and a first linear driving member 110, the pushing plate 120 is movably arranged on the frame 500 in the front-rear direction, the first linear driving member 110 is arranged on the frame 500, and the first linear driving member 110 is used for driving the pushing plate 120 to move in the front-rear direction. The pushing plate 120 can push the infrared bracket 10 in the containing device 200 forward, so that the infrared bracket 10 can pass through the first pre-bending block 310 and the floating platform 450 in sequence, and the infrared bracket 10 can enter the collecting device. The pushing plate 120 moving forward can be in driving connection with the conveying belt 380, so that the pushing plate 120 moving forward can drive the conveying belt 380 to rotate, and the conveying belt 380 can convey the body part 15 to the right front. It can be understood that the first linear driving member 110 drives the pushing plate 120 to move forward, and the pushing plate 120 first extends into the containing device 200, so that the pushing plate 120 can push the infrared bracket 10 in the containing device 200 to the first pre-bending block 310. After the pre-bending is completed, the pushing plate 120 pushes the infrared bracket 10 on the first pre-bending block 310 to the floating platform 450.
[0072] During the bending and shaping of the infrared bracket 10 on the floating platform 450, the first linear driving member 110 drives the pushing plate 120 to move backward and reset, and then the first linear driving member 110 continues to drive the pushing plate 120 to move forward, so that the pushing plate 120 can push the infrared bracket 10 in the next containing device 200 to the first pre-bending block 310. After the infrared bracket 10 on the first pre-bending block 310 completes the pre-bending, and after the infrared bracket 10 on the floating platform 450 completes the bending and shaping, the pushing plate 120 pushes the infrared bracket 10 on the first pre-bending block 310 to the floating platform 450, so that the infrared bracket 10 on the floating platform 450 moves forward to the collecting device under the pushing of the next infrared bracket 10. During the process that the pushing plate 120 pushes the infrared bracket 10 forward, the pushing plate 120 can be in driving connection with the conveying belt 380, so that the pushing plate 120 moving forward can drive the conveying belt 380 to rotate, and then the conveying belt 380 can convey the body part 15 of the infrared bracket 10 to the right front, so as to ensure that the body part 15 of the infrared bracket 10 can always abut against the left side of the first limiting block 340 and the second limiting block 451.
[0073] Reference Figures 14 to 16The first support plane 313 is provided with a guide groove 314 parallel to the front-rear direction, the guide groove 314 is used for inserting the pushing plate 120, the pre-bending device 300 further comprises a plurality of gears 350, a plurality of transmission members 360 and a plurality of transmission shafts 370, the plurality of gears 350 are rotatably connected to the inner side wall of the guide groove 314, the plurality of gears 350 are distributed along the front-rear direction, both ends of the plurality of transmission shafts 370 are rotatably connected to the inner wall of the mounting groove, a conveying belt 380 is wound on the plurality of transmission shafts 370, the plurality of gears 350 are respectively connected to the plurality of transmission shafts 370 through the transmission member 360, the pushing plate 120 is provided with a rack 130 parallel to the front-rear direction, the forward-moving rack 130 can be engaged with the plurality of gears 350, so that the plurality of rotating gears 350 can drive the plurality of transmission shafts 370 to rotate respectively, and the conveying belt 380 can convey the body part 15 to the right front.
[0074] It can be understood that the pushing plate 120 is parallel to the front-rear direction, and in the process of driving the pushing plate 120 to move forward by the first linear drive member 110, the pushing plate 120 can abut against the body part 15 of the infrared bracket 10 in the containing device 200, so that the pushing plate 120 can push the infrared bracket 10 to move forward. After the pushing plate 120 pushes the body part 15 of the infrared bracket 10 to the first pre-bending block 310, the pushing plate 120 continues to move forward, so that the pushing plate 120 and the rack 130 on the pushing plate 120 can be inserted into the guide groove 314 on the first pre-bending block 310. The plurality of gears 350 are rotatably connected to the inner side wall of the guide groove 314, and the plurality of gears 350 are distributed along the front-rear direction, so that the forward-moving rack 130 can be engaged with the plurality of gears 350. Under the driving of the forward-moving rack 130, the plurality of gears 350 begin to rotate, since the plurality of gears 350 are respectively connected to the plurality of transmission shafts 370 through the transmission member 360, the plurality of rotating gears 350 can drive the plurality of transmission shafts 370 to rotate respectively, so that the plurality of transmission shafts 370 can drive the conveying belt 380 to rotate, and then the conveying belt 380 can convey the body part 15 to the right front, thereby ensuring that the body part 15 can always abut against the left side surface of the first limiting block 340.
[0075] When the pushing plate 120 pushes the infrared bracket 10 to the middle of the first pre-bending block 310, the first linear driving member 110 stops driving the pushing plate 120 to continue moving forward, and then the second pre-bending block 320 is lowered to complete the pre-bending of the infrared bracket 10. After the pre-bending of the infrared bracket 10 is completed, the first linear driving member 110 drives the pushing plate 120 to continue moving forward, at this time, the rack 130 continues to drive the plurality of gears 350 to rotate, so that the body part 15 of the infrared bracket 10 moving forward can abut against the left side of the second limiting block 451 on the floating platform 450. After the body part 15 on the infrared bracket 10 moves between the two avoiding holes 452, at this time, the pushing plate 120 moves to the limit position forward, the first linear driving member 110 drives the pushing plate 120 to move backward to reset, so that the pushing plate 120 can push the next infrared bracket 10 in the containing device 200. In the embodiment of the application, the second pre-bending block 320 and the floating platform 450 are both provided with avoiding grooves for the pushing plate 120 and the rack 130 to extend into, which plays a role of avoiding the pushing plate 120 and the rack 130, so that the second pre-bending block 320 can be pressed downward smoothly, and the pushing plate 120 can also push the body part 15 of the infrared bracket 10 to the floating platform 450 smoothly. As an embodiment of the application, the transmission member 360 is a universal joint, which is a common transmission member 360 and can realize the transmission connection between the gear 350 and the inclined transmission shaft 370, which will not be described further.
[0076] With reference to Figure 6 and Figure 7 The containing device 200 comprises a YZ-axis driving mechanism 240 and a plurality of surrounding containing assemblies, the plurality of surrounding containing assemblies are distributed along the left-right direction, the output end of the YZ-axis driving mechanism 240 is connected with the plurality of surrounding containing assemblies, and the YZ-axis driving mechanism 240 is used to drive the plurality of surrounding containing assemblies to move along the up-down direction and the left-right direction. The surrounding containing assemblies comprise a first surrounding part 220 and a second surrounding part 230, a plurality of first insertion grooves 221 and a plurality of second insertion grooves 231 are respectively arranged on the opposite sides of the first surrounding part 220 and the second surrounding part 230, the plurality of first insertion grooves 221 and the plurality of second insertion grooves 231 are both distributed along the up-down direction, the plurality of first insertion grooves 221 are respectively arranged correspondingly with the plurality of second insertion grooves 231, the inner bottom walls of the plurality of first insertion grooves 221 and the plurality of second insertion grooves 231 are both perpendicular to the up-down direction and are flush with the first supporting plane 313, and the gap between the first surrounding part 220 and the second surrounding part 230 is used for the infrared bracket 10 to pass through. The opposite first insertion grooves 221 and second insertion grooves 231 are used for the left and right sides of the infrared bracket 10 to be inserted, so that the inner bottom walls of the first insertion grooves 221 and the second insertion grooves 231 can support the infrared bracket 10, and then the infrared bracket 10 can be kept horizontal. The gap between the first insertion grooves 221 and the second insertion grooves 231 can be used for the pushing plate 120 to extend into.
[0077] The infrared bracket 10 is inserted into the plurality of first slots 221 and the plurality of second slots 231, so that the plurality of infrared bracket 10 is accommodated between the first enclosure 220 and the second enclosure 230. The first linear drive 110 drives the pushing plate 120 to move forward, so that the pushing plate 120 extends into the corresponding first slot 221 and second slot 231, and the pushing plate 120 abuts against the body part 15 of the infrared bracket 10 between the first slot 221 and the second slot 231. The pushing plate 120 pushes the infrared bracket 10 between the first slot 221 and the second slot 231 forward, so that the infrared bracket 10 is separated from the first slot 221 and the second slot 231 and moves to the first bending block 23. When the pushing plate pushes the infrared bracket 10 on the first bending block 23 to the floating platform 450 after the infrared bracket 10 is pre-bent, the first linear drive 110 drives the pushing plate 120 to move backward, so that the pushing plate 120 is pulled out of the first enclosure 220 and the second enclosure 230, and then the YZ-axis driving mechanism 240 drives the first enclosure 220 and the second enclosure 230 to descend, so that the inner bottom wall of the next first slot 221 and second slot 231 is flush with the first supporting plane 313 on the first pre-bending block 310, and the infrared bracket 10 between the first slot 221 and the second slot 231 is aligned with the pushing plate 120, and so on, so that the pushing plate 120 can push the plurality of infrared bracket 10 between the first enclosure 220 and the second enclosure 230 in turn. The plurality of infrared bracket 10 in one enclosure accommodating assembly is bent and shaped, and then the YZ-axis driving mechanism 240 drives the plurality of enclosure accommodating assemblies to move rightward, so that the pushing plate 120 can push the infrared bracket 10 in the next enclosure accommodating assembly. As an embodiment of the present application, the collecting device includes a box, and the box can collect the infrared bracket 10 that is bent and shaped and falls from the floating platform 450.
[0078] The technical features of the above-described embodiments can be combined in any manner. To make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, but as long as the combinations of the technical features do not conflict, they should be considered within the scope of the present disclosure.
[0079] Of course, the present application is not limited to the above-described embodiments, and those skilled in the art can make equivalent modifications or replacements without departing from the spirit of the present application. These equivalent modifications or replacements are also included in the scope defined by the claims of the present application.
Claims
1. An infrared cradle reshaping apparatus, characterized by, Comprise: a rack (500); a pushing device (100), a containing device (200), a pre-bending device (300), a bending and shaping device (400) and a collecting device, which are sequentially arranged on the rack (500) from back to front; the containing device (200) is used for containing a plurality of infrared supports (10); the pushing device (100) is used for pushing the infrared supports (10) in the containing device (200) from back to front, so that the infrared supports (10) can pass through the pre-bending device (300) and the bending and shaping device (400) in sequence, and enter the collecting device; the pre-bending device (300) is used for swinging the first part (11) and the second part (12) of the infrared support (10) outward, so that the first bending part (13) and the second bending part (14) of the infrared support (10) are bent outward; the bending and shaping device (400) is used for sequentially swinging the first part (11) and the second part (12) inward, so that the first bending part (13) and the second bending part (14) are bent inward, and the first part (11) is perpendicular to the body part (15) of the infrared support (10), and the second part (12) is perpendicular to the first part (11); The pre-bending device (300) comprises a first pre-bending block (310), a second pre-bending block (320) and a first lifting driving element (330), the first pre-bending block (310) is arranged on the rack (500), the second pre-bending block (320) is arranged above the first pre-bending block (310), the second pre-bending block (320) is movably arranged on the rack (500) in the up-down direction, the upper surface of the first pre-bending block (310) is sequentially provided with a second shaping surface (312), a first shaping surface (311) and a first supporting surface (313) from left to right, the first shaping surface (311) is inclined downward to the left relative to the first supporting surface (313), the second shaping surface (312) is inclined downward to the left relative to the first shaping surface (311), the first supporting surface (313) is used for supporting the body part (15), the lower surface of the second pre-bending block (320) is sequentially provided with a fourth shaping surface (322), a third shaping surface (321) and a second supporting surface (323) from left to right, the third shaping surface (321), the fourth shaping surface (322) and the second supporting surface (323) are respectively parallel to the first shaping surface (311), the second shaping surface (312) and the first supporting surface (313), the gap between the first pre-bending block (310) and the second pre-bending block (320) is used for the infrared support (10) to pass through, the first lifting driving element (330) can drive the second pre-bending block (320) to descend, the first shaping surface (311) and the third shaping surface (321) clamp the first part (11) to make the first part (11) swing outward, the second shaping surface (312) and the fourth shaping surface (322) clamp the second part (12) to make the second part (12) swing outward, the first supporting surface (313) and the second supporting surface (323) clamp the body part (15) to make the body part (15) keep flat; The bending shaping device (400) comprises a first pushing mechanism (410), a second pushing mechanism (420), a bending table (440), a floating table (450) and a plurality of elastic members, the first pushing mechanism (410), the second pushing mechanism (420) and the bending table (440) are arranged on the rack (500), the upper surface of the bending table (440) is flush with the first supporting plane (313), the floating table (450) is arranged on the right side of the bending table (440), the floating table (450) is movably arranged on the rack (500) in the up-down direction, the floating table (450) is connected with the rack (500) through a plurality of elastic members, the plurality of elastic members are used for upwardly pushing the floating table (450), so that the upper surface of the floating table (450) can be flush with the upper surface of the bending table (440), the upper surface of the bending table (440) is used for supporting the second part (12) and the first part (11), the upper surface of the floating table (450) is used for supporting the body part (15), the pushing device (100) can drive the infrared support (10) on the first pre-bending block (310) to move forward to the floating table (450) and the bending table (440), so that the left edge of the floating table (450) and the right edge of the bending table (440) can be aligned with the first bending part (13), the first pushing mechanism (410) can downwardly push the infrared support (10) on the floating table (450), the floating table (450) can be lowered, so that the right edge of the bending table (440) can upwardly push the first part (11), and the first part (11) swings inwardly and perpendicularly to the body part (15), the second pushing mechanism (420) can rightwardly push the second part (12), so that the second part (12) swings inwardly and perpendicularly to the first part (11). The collecting device is used for collecting the infrared support (10) after shaping.
2. The infrared cradle shaping apparatus of claim 1, wherein: The bending shaping device (400) further comprises a third pushing mechanism (430), the third pushing mechanism (430) is arranged on the rack (500), and the third pushing mechanism (430) is used for downwardly pushing the second part (12), so that the second part (12) swings inwardly, thereby reducing the rebound amount of the second part (12) outwardly.
3. The infrared support orthopedic apparatus of claim 1, wherein: The bending shaping device (400) further comprises a fourth pushing mechanism, the fourth pushing mechanism is arranged on the rack (500), and the fourth pushing mechanism is used for tightly pushing the first part (11) on the bending table (440).
4. The infrared support orthopedic apparatus of claim 1, wherein: The right side of the first supporting plane (313) is provided with a first limiting block (340), the right side of the floating table (450) is provided with a second limiting block (451), the left side faces of the first limiting block (340) and the second limiting block (451) are flush with each other, the left side face of the first limiting block (340) can abut against the body part (15), so that the first shaping surface (311) and the third shaping surface (321) can clamp the first part (11), the second shaping surface (312) and the fourth shaping surface (322) can clamp the second part (12), the left side face of the second limiting block (451) can abut against the body part (15), so that the left edge of the floating table (450) and the right edge of the bending table (440) can be aligned with the first bending part (13), a mounting groove is formed in the first supporting plane (313), a conveying belt (380) is arranged in the mounting groove, the upper surface of the conveying belt (380) is flush with the first supporting plane (313), so that the conveying belt (380) can abut against the body part (15), the conveying belt (380) is used for conveying the body part (15) to the right front, so that the body part (15) can abut against the left side faces of the first limiting block (340) and the second limiting block (451).
5. The infrared support orthopedic apparatus of claim 4, wherein: The pushing device (100) comprises a pushing plate (120) and a first linear driving member (110), the pushing plate (120) is movably arranged on the rack (500) in the front-back direction, the first linear driving member (110) is arranged on the rack (500), the first linear driving member (110) is used for driving the pushing plate (120) to move in the front-back direction, the pushing plate (120) is used for pushing the infrared support (10) in the containing device (200) forward, so that the infrared support (10) can pass through the first pre-bending block (310) and the floating table (450) in sequence, and the infrared support (10) can enter the collecting device, the pushing plate (120) moving forward can be in transmission connection with the conveying belt (380), so that the pushing plate (120) moving forward can drive the conveying belt (380) to rotate, and the conveying belt (380) can convey the body part (15) to the right front.
6. The infrared support orthopedic apparatus of claim 5, wherein: A guide groove (314) parallel to the front-rear direction is formed on the first supporting plane (313) and is used for inserting the pushing plate (120), the pre-bending device (300) further comprises a plurality of gears (350), a plurality of transmission members (360) and a plurality of transmission shafts (370), the plurality of gears (350) are rotatably connected to the inner side wall of the guide groove (314), the plurality of gears (350) are distributed along the front-rear direction, two ends of the plurality of transmission shafts (370) are rotatably connected to the inner wall of the mounting groove, the conveying belt (380) is wound around the plurality of transmission shafts (370), the plurality of gears (350) are respectively connected to the plurality of transmission shafts (370) through the transmission members (360), the pushing plate (120) is provided with a rack (130) parallel to the front-rear direction, the rack (130) moving forward can engage with the plurality of gears (350), so that the plurality of gears (350) rotating can respectively drive the plurality of transmission shafts (370) to rotate, and the conveying belt (380) can convey the body part (15) to the right front.
7. The infrared support orthopedic apparatus of claim 6, wherein: The transmission member (360) is a universal coupling.
8. The infrared support orthopedic apparatus of claim 1, wherein: The containing device (200) comprises a YZ shaft driving mechanism (240) and a plurality of surrounding containing assemblies, the YZ shaft driving mechanism (240) is arranged on the rack (500), the plurality of surrounding containing assemblies are distributed along the left-right direction, the output end of the YZ shaft driving mechanism (240) is connected with the plurality of surrounding containing assemblies, the YZ shaft driving mechanism (240) is used for driving the plurality of surrounding containing assemblies to move along the up-down direction and the left-right direction, and the surrounding containing assembly is used for containing the plurality of infrared supports (10).
Citation Information
Patent Citations
Mould of bending in succession of support
CN208321833U
Pre-bending device
WO2023070849A1