Disc spring processing device
By designing a disc spring processing device with a hydraulic cylinder and a return spring, the problem of difficult to control stamping pressure and low processing efficiency in the prior art is solved, and high-quality stamping and automated support surface processing are achieved.
Patent Information
- Application Number
- CN202510272453.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing disc spring processing device is not convenient to control the pressure of stamping, and it is prone to inadequate stamping, which affects the processing quality. After the stamping is completed, it is necessary to form a support surface through mechanical processing, affecting efficiency.
A disc spring processing device including a hydraulic cylinder, a punch and a stamping die is designed. The extrusion pressure between the punch and the steel plate is controlled by a telescopic mechanism and a return spring, and the support surface is automatically processed by a grinding sleeve after the stamping is completed.
Accurate control of the stamping process is achieved, stamping quality is ensured, and the efficiency and convenience of disc spring processing is improved through the automated grinding process.
Smart Images

Figure CN119772007A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of disc spring stamping, in particular to a disc spring processing device. Background Art
[0002] Disc springs, also known as Belleville spring washers, are conical discs that can be used individually or in series or in parallel. They bear static or dynamic loads acting in the axial direction at the upper inner edge and the lower outer edge. They are deformed after being compressed until they are flattened, storing energy as live loads. When necessary, they are automatically converted into additional compression loads required for sealing to reduce the continuous tightening requirements of gaskets and packings. They are mainly produced by stamping. During processing, the steel plate is placed on the stamping machine and stamped using a punch and a die.
[0003] However, the existing disc spring processing equipment is not convenient for controlling the stamping pressure, and it is easy to cause the stamping to be incomplete, which affects the processing quality of the disc spring body. In addition, after the stamping is completed, for the disc spring with a supporting surface, it is necessary to form a supporting surface on its inner and outer edges through mechanical processing after the stamping is completed, which is not convenient and fast enough, and affects the processing efficiency of the disc spring body. Summary of the invention
[0004] The object of the present invention is to provide a disc spring processing device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a disc spring processing device, comprising a workbench, a hydraulic cylinder, a punch and a stamping die arranged on a hydraulic punch body, the stamping die comprising a fixed part and a movable part, and the telescopic end of the hydraulic cylinder is fixedly connected with a movable disk, the movable disk is connected to the top of the punch through a telescopic mechanism, and the bottom of the movable part is fixedly connected with a first connecting block, the bottom of the first connecting block is fixedly connected with a first moving block, and the bottom of the first moving block is connected with a second moving block through a first lifting mechanism, the movement of the first moving block is pushed by a first pushing mechanism, and the second moving block is connected to the bottom of the workbench through a guiding mechanism, and the bottom of the workbench is provided with a processing mechanism for processing the support surface of the disc spring body after stamping; The processing mechanism includes a support plate fixedly connected to the bottom of the workbench, and the side wall of the support plate is connected to a third moving block through a first reset mechanism, the top of the third moving block is connected to a moving ring through a second lifting mechanism, and the top of the moving ring is rotatably connected to a conically set grinding sleeve, and the rotation of the grinding sleeve is driven by the first driving mechanism.
[0006] Preferably, the telescopic mechanism includes two symmetrically arranged fixed rods fixedly connected to the bottom of the movable disk, and the side wall of each fixed rod is sleeved with a movable tube, the lower end of the movable tube is fixed to the top of the punch, the side wall of each movable tube is sleeved with a reset spring, and a distance sensor is fixedly inserted at the bottom of the movable disk.
[0007] Preferably, the first lifting mechanism includes a first sleeve fixedly connected to the bottom of the first moving block, and a first sleeve rod is inserted in the first sleeve, the lower end of the first sleeve rod is fixed to the top of the second moving block, and a threaded tube is fixedly connected to the bottom of the first moving block, a threaded rod is threadedly connected in the threaded tube, the lower end of the threaded rod is rotatably connected to the top of the second moving block, and the rotation of the threaded rod is driven by the second driving mechanism.
[0008] Preferably, the first pushing mechanism includes a first pushing plate fixedly connected to the bottom of the workbench, and the side wall of the first pushing plate is provided with a first sliding groove, the first sliding groove includes a first vertical groove and an oblique groove connected end to end, the side wall of the first moving block is fixedly connected with a pushing pin, and the pushing pin is inserted in the first sliding groove.
[0009] Preferably, the guiding mechanism comprises two symmetrically arranged first T-shaped guide rods fixedly connected to the side walls of the second moving block, the side walls of the first T-shaped guide rods are sleeved with connecting plates, and the connecting plates are fixed to the bottom of the workbench.
[0010] Preferably, the first reset mechanism comprises two symmetrically arranged second T-shaped guide rods inserted in the side walls of the third moving block, the support plate is sleeved on the side walls of the second T-shaped guide rods, and the side walls of each second T-shaped guide rod are sleeved with a first spring.
[0011] Preferably, the second lifting mechanism includes a second sleeve fixedly connected to the top of the third moving block, and each second sleeve is inserted with a second rod, the upper end of the second rod is fixed to the bottom of the moving ring, and the side wall of each second sleeve is sleeved with a second spring.
[0012] Preferably, the first driving mechanism includes a gear ring fixedly sleeved on the side wall of the grinding sleeve, and the side wall of the moving ring is fixedly connected to a mounting plate, the top of the mounting plate is rotatably connected to the first gear through a rotating shaft, and the first gear is meshed with the gear ring, the lower end of the rotating shaft is fixedly connected to the second gear, and the bottom of the mounting plate is fixedly connected to a support block, the side wall of the support block is fixedly connected to two symmetrically arranged third T-shaped guide rods, and the side wall of each third T-shaped guide rod is sleeved with a first slider, the side walls opposite to the two first sliders are fixedly connected with a first rack, and the first rack is meshed with the second gear, the side walls of each of the third T-shaped guide rods are sleeved with a third spring, and the side wall of the first rack is fixed with a pushing frame, and the side wall of the first moving block is fixedly connected to the first pushing block.
[0013] Preferably, the second driving mechanism includes a third gear fixedly sleeved on the side wall of the threaded rod, and the side wall of the workbench is fixedly connected to two symmetrically arranged fourth T-shaped guide rods, the side wall of the fourth T-shaped guide rod is sleeved with a second slider, and the side wall of the second slider is fixedly connected to a moving frame, the side wall of the moving frame is fixedly connected with a second rack, and the second rack is meshing with the third gear, the side wall of each of the fourth T-shaped guide rods is sleeved with a fourth spring, the top of the moving frame is fixedly connected with a fourth moving block, and the movement of the fourth moving block is driven by the second pushing mechanism.
[0014] Preferably, the second pushing mechanism includes a second slide groove opened on the side wall of the fourth moving block, and the second slide groove includes a second vertical groove and a horizontal groove connected end to end, a circular block is slidably connected in the second slide groove, and the side wall of the circular block is fixedly connected to the second pushing plate, the second pushing plate includes a first inclined surface and a second inclined surface, and the side wall of the moving disk is fixedly connected to the second pushing block, the bottom of the circular block is fixedly connected to two symmetrically arranged fifth T-shaped guide rods, and the side wall of the fifth T-shaped guide rod is sleeved with a second connecting block, and the side wall of each fifth T-shaped guide rod is sleeved with a fifth spring, the side wall of the second connecting block is fixedly connected to two symmetrically arranged sixth T-shaped guide rods, and the side wall of the sixth T-shaped guide rod is sleeved with a third connecting block, the third connecting block is fixed to the side wall of the fourth moving block, and the side wall of each sixth T-shaped guide rod is sleeved with a sixth spring.
[0015] Compared with the prior art, the present invention has the following beneficial effects: This disc spring processing device, by setting a telescopic mechanism, etc., when stamping, first put the steel plate on the workbench, then start the hydraulic cylinder to make the movable plate move downward, and drive the punch to move downward and realize the stamping operation through the telescopic mechanism. After the stamping is completed, when the movable plate continues to move downward, the return spring is gradually compressed. At this time, the pressure of the punch on the steel plate gradually increases. By detecting the distance change of the punch through the distance sensor, the extrusion force between the punch and the steel plate can be controlled to ensure that the required pressure can be achieved and the quality of the stamping is guaranteed. By setting the processing mechanism, etc., after the stamping is completed, when the movable plate continues to move downward, the return spring is gradually compressed. When the second push block abuts against the first inclined surface, it can push the circular block downward along the second vertical groove. When the second pushing block passes over the second pushing plate, the return block can move and reset under the action of the sixth spring, and can move upward and reset along the second vertical slot under the action of the fifth spring. After the stamping is completed, when the moving disk moves upward, the reset spring gradually resets, and when the second pushing block abuts against the second inclined surface, the second pushing plate cannot move upward, thereby pushing the return block to move, and at the same time, it can push the fourth When the moving part moves out, the pushing pin can slide downward along the inclined groove, and the moving part can be driven to move obliquely downward. At the same time, with the movement of the moving part, the third moving block can be driven to move in the direction away from the supporting plate under the action of the first spring. When the second gear is rotated, the rotating shaft and the first gear are driven to rotate, thereby driving the rotating shaft and the first gear to rotate, thereby driving the rotating shaft and the first gear to rotate, thereby driving the rotating shaft and the first gear to rotate, thereby grinding the bottom of the stamped disc spring body to form a supporting surface, so that after the stamping is completed,The bottom of the disc spring body is automatically processed with a supporting surface, which is more convenient and quick to use, and can improve the efficiency of disc spring processing. After the grinding is completed, the second push block can pass over the second push plate, and after the reset spring is reset, the punch can move upward. After the second push block passes over the second push plate, the fourth moving block can move and reset under the action of the fourth spring, thereby driving the moving frame and the second rack to move and reset, and can push the first moving block to move upward, and at the same time, the pushing pin can move upward along the inclined groove. When the moving part abuts against the side wall of the grinding sleeve, the grinding sleeve can be pushed to move downward and move out from the bottom of the fixed part. At the same time, the second spring is compressed. When the moving part continues to move and aligns with the bottom center of the fixed part, it can push the grinding sleeve to move, and drive the third moving block to move in the direction close to the support plate through the second lifting mechanism. The first spring is compressed. When the pushing pin moves upward along the first vertical groove, the moving part can be moved into the fixed part to continue the stamping operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial cross-sectional structural schematic diagram of the present invention; Figure 3 for Figure 1 A schematic diagram of the enlarged structure at A in the middle; Figure 4 for Figure 2 A schematic diagram of the enlarged structure at B in the middle; Figure 5 for Figure 3 Schematic diagram of the enlarged structure at C in the middle; Figure 6 for Figure 4 Schematic diagram of the enlarged structure at D in the middle; Figure 7 for Figure 6 Schematic diagram of the enlarged structure at E in the middle.
[0017] In the figure: 1. hydraulic punch body; 101. workbench; 102. hydraulic cylinder; 103. fixed part; 104. moving part; 105. punch; 2. telescopic mechanism; 201. fixed rod; 202. moving tube; 203. return spring; 204. distance sensor; 3. first lifting mechanism; 301. first moving block; 302. first connecting block; 303. second moving block; 304. first sleeve; 305. first sleeve rod; 306. threaded tube; 307. threaded rod; 4. first push driving mechanism; 401, first push plate; 402, first vertical slot; 403, inclined slot; 404, push pin; 5, guide mechanism; 501, connecting plate; 502, first T-shaped guide rod; 6, first reset mechanism; 601, second T-shaped guide rod; 602, first spring; 7, second lifting mechanism; 701, second sleeve; 702, second sleeve rod; 703, second spring; 8, first driving mechanism; 801, gear ring; 802, mounting plate; 803, rotating shaft; 804, first gear; 805 , second gear; 806, support block; 807, third T-shaped guide rod; 808, first slider; 809, first rack; 810, third spring; 811, first push block; 812, push frame; 9, second drive mechanism; 901, third gear; 902, fourth T-shaped guide rod; 903, second slider; 904, fourth spring; 905, mobile frame; 906, second rack; 907, fourth mobile block; 10, second push mechanism; 1001, horizontal slot; 1002, second vertical slot Groove; 1003, circular block; 1004, second push plate; 1005, first inclined surface; 1006, second inclined surface; 1007, third connecting block; 1008, sixth T-shaped guide rod; 1009, second connecting block; 1010, sixth spring; 1011, fifth T-shaped guide rod; 1012, fifth spring; 1013, second push block; 11, moving disk; 12, processing mechanism; 1201, support plate; 1202, third moving block; 1203, moving ring; 1204, grinding sleeve. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-Figure 7The present invention provides a technical solution: a disc spring processing device, comprising a workbench 101, a hydraulic cylinder 102, a punch 105 and a stamping die arranged on a hydraulic punch body 1, the stamping die comprising a fixed part 103 and a moving part 104, and the telescopic end of the hydraulic cylinder 102 is fixedly connected with a moving disk 11, the moving disk 11 is connected to the top of the punch 105 through a telescopic mechanism 2, and the bottom of the moving part 104 is fixedly connected with a first connecting block 302, the bottom of the first connecting block 302 is fixedly connected with a first moving block 301, and the bottom of the first moving block 301 is connected with a second moving block 303 through a first lifting mechanism 3, the movement of the first moving block 301 is pushed by a first pushing mechanism 4, and the second moving block 303 is connected to the bottom of the workbench 101 through a guide mechanism 5, and the bottom of the workbench 101 is provided with a processing mechanism 12 for processing the support surface of the disc spring body after stamping; The processing mechanism 12 includes a support plate 1201 fixedly connected to the bottom of the workbench 101, and the side wall of the support plate 1201 is connected to the third moving block 1202 through the first reset mechanism 6, the top of the third moving block 1202 is connected to the moving ring 1203 through the second lifting mechanism 7, and the top of the moving ring 1203 is rotatably connected to a conically set grinding sleeve 1204, and the rotation of the grinding sleeve 1204 is driven by the first driving mechanism 8, which can control the extrusion pressure between the punch 105 and the steel plate to ensure that the required pressure can be achieved and the quality of the stamping can be guaranteed; after the stamping is completed, the bottom of the disc spring body can be automatically polished to process the supporting surface, which is more convenient and quick to use and can improve the efficiency of disc spring processing.
[0020] See also Figure 2 and Figure 3 The telescopic mechanism 2 includes two symmetrically arranged fixed rods 201 fixedly connected to the bottom of the moving disk 11, and the side wall of each fixed rod 201 is sleeved with a moving tube 202, the lower end of the moving tube 202 is fixed to the top of the punch 105, and the side wall of each moving tube 202 is sleeved with a return spring 203, and a distance sensor 204 is fixedly inserted at the bottom of the moving disk 11. After the stamping is completed, when the moving disk 11 continues to move downward, the return spring 203 is gradually compressed. At this time, the pressure of the punch 105 on the steel plate gradually increases. The distance change of the punch 105 is detected by the distance sensor 204, so that the extrusion force between the punch 105 and the steel plate can be controlled to ensure that the required pressure can be achieved and the quality of the stamping is guaranteed.
[0021] See also Figure 6The first lifting mechanism 3 includes a first sleeve 304 fixedly connected to the bottom of the first moving block 301, and a first sleeve rod 305 is inserted in the first sleeve 304, the lower end of the first sleeve rod 305 is fixed to the top of the second moving block 303, and a threaded tube 306 is fixedly connected to the bottom of the first moving block 301, and a threaded rod 307 is threadedly connected to the threaded tube 306, the lower end of the threaded rod 307 is rotatably connected to the top of the second moving block 303, and the rotation of the threaded rod 307 is driven by the second driving mechanism 9. After the stamping is completed, when the moving disk 11 moves upward, the reset spring 203 gradually resets, and the threaded rod 307 is driven to rotate by the second driving mechanism 9, thereby driving the first moving block 301 to move downward, and then driving the moving part 104 to move downward through the first connecting block 302.
[0022] See also Figure 6 The first pushing mechanism 4 includes a first pushing plate 401 fixedly connected to the bottom of the workbench 101, and the side wall of the first pushing plate 401 is provided with a first slide groove, the first slide groove includes a first vertical groove 402 and an oblique groove 403 connected end to end, and the side wall of the first moving block 301 is fixedly connected with a pushing pin 404, and the pushing pin 404 is inserted in the first slide groove, and the pushing pin 404 slides downward along the first vertical groove 402. At this time, the moving part 104 can be moved downward out of the fixed part 103. After the moving part 104 is moved out, when the pushing pin 404 slides downward along the oblique groove 403, it can drive the moving part 104 to move obliquely downward.
[0023] See also Figure 6 The guide mechanism 5 includes two symmetrically arranged first T-shaped guide rods 502 fixedly connected to the side walls of the second moving block 303. The side walls of the first T-shaped guide rods 502 are sleeved with connecting plates 501, and the connecting plates 501 are fixed to the bottom of the workbench 101, which guides and limits the movement of the second moving block 303.
[0024] See also Figure 6 The first reset mechanism 6 includes two symmetrically arranged second T-shaped guide rods 601 inserted into the side walls of the third moving block 1202, the support plate 1201 is sleeved on the side walls of the second T-shaped guide rods 601, and the side walls of each second T-shaped guide rod 601 are sleeved with a first spring 602, which guides and resets the movement of the third moving block 1202.
[0025] See also Figure 6 The second lifting mechanism 7 includes a second sleeve 701 fixedly connected to the top of the third moving block 1202, and each second sleeve 701 is inserted with a second rod 702, the upper end of the second rod 702 is fixed to the bottom of the moving ring 1203, and the side wall of each second sleeve 701 is sleeved with a second spring 703, which plays a guiding and resetting role in the lifting and lowering of the moving ring 1203 and the grinding sleeve 1204.
[0026] See also Figure 7 The first driving mechanism 8 includes a gear ring 801 fixedly sleeved on the side wall of the grinding sleeve 1204, and the side wall of the movable ring 1203 is fixedly connected with a mounting plate 802, the top of the mounting plate 802 is rotatably connected with a first gear 804 through a rotating shaft 803, and the first gear 804 is meshed with the gear ring 801, the lower end of the rotating shaft 803 is fixedly connected with a second gear 805, and the bottom of the mounting plate 802 is fixedly connected with a supporting block 806, the side wall of the supporting block 806 is fixedly connected with two symmetrically arranged third T-shaped guide rods 807, and the side wall of each third T-shaped guide rod 807 is sleeved with a first slider 808, the side walls opposite to the two first sliders 808 are fixedly connected with a first rack 809, and the first rack 809 is meshed with the second gear 805, the side wall of each third T-shaped guide rod 807 is sleeved with a third spring 810, and the first rack 80 9 is fixed with a pushing frame 812 on the side wall, and the side wall of the first moving block 301 is fixedly connected with the first pushing block 811. When the pushing pin 404 continues to slide downward along the inclined groove 403, the first pushing block 811 can be abutted against the side wall of the pushing frame 812, and the first rack 809 can be driven to move toward the direction close to the support block 806. At the same time, the third spring 810 is compressed and can push the second gear 805 to rotate. When the second gear 805 rotates, it can drive the rotating shaft 803 and the first gear 804 to rotate, and then drive the grinding sleeve 1204 to rotate, so that the bottom of the disc spring body after stamping can be polished to form a supporting surface, so that the supporting surface can be automatically processed on the bottom of the disc spring body after stamping, which is more convenient and quick to use and can improve the efficiency of disc spring processing.
[0027] See also Figure 5 and Figure 6The second driving mechanism 9 includes a third gear 901 fixedly sleeved on the side wall of the threaded rod 307, and the side wall of the workbench 101 is fixedly connected to two symmetrically arranged fourth T-shaped guide rods 902, the side wall of the fourth T-shaped guide rod 902 is sleeved with a second slider 903, and the side wall of the second slider 903 is fixedly connected to a moving frame 905, the side wall of the moving frame 905 is fixedly connected to a second rack 906, and the second rack 906 is meshed with the third gear 901, the side wall of each fourth T-shaped guide rod 902 is sleeved with a fourth spring 904, the top of the moving frame 905 is fixedly connected to a fourth moving block 907, and the fourth moving The movement of block 907 is driven by the second pushing mechanism 10. After the stamping is completed, when the movable disk 11 moves upward, the reset spring 203 is gradually reset. At this time, the fourth movable block 907 can be pushed to move by the second pushing mechanism 10, and the second rack 906 is driven to move by the movable frame 905. When the movable frame 905 moves, it drives the second slider 903 to move along the fourth T-shaped guide rod 902 away from the workbench 101. At the same time, the fourth spring 904 is compressed. When the second rack 906 moves, it can drive the third gear 901 and the threaded rod 307 to rotate.
[0028] See also Figure 2 , Figure 3 and Figure 5The second pushing mechanism 10 includes a second slide groove opened on the side wall of the fourth moving block 907, and the second slide groove includes a second vertical groove 1002 and a horizontal groove 1001 connected end to end, a round block 1003 is slidably connected in the second slide groove, and the side wall of the round block 1003 is fixedly connected with a second pushing plate 1004, the second pushing plate 1004 includes a first inclined surface 1005 and a second inclined surface 1006, and the side wall of the moving plate 11 is fixedly connected with a second pushing block 1013, the bottom of the round block 1003 is fixedly connected with two symmetrically arranged fifth T-shaped guide rods 1011, and the side wall of the fifth T-shaped guide rod 1011 is sleeved with a second connecting block 1009 , and the side wall of each fifth T-shaped guide rod 1011 is sleeved with a fifth spring 1012, the side wall of the second connecting block 1009 is fixedly connected with two symmetrically arranged sixth T-shaped guide rods 1008, and the side wall of the sixth T-shaped guide rod 1008 is sleeved with a third connecting block 1007, the third connecting block 1007 is fixed to the side wall of the fourth moving block 907, and the side wall of each sixth T-shaped guide rod 1008 is sleeved with a sixth spring 1010, the elastic coefficient of the fifth spring 1012 and the sixth spring 1010 is smaller than the elastic coefficient of the fourth spring 904, ensuring that when the second pushing block 1013 abuts against the first inclined surface 1005, it will not push the fourth moving block 90 7 is moved. After the stamping is completed, when the moving plate 11 continues to move downward, the reset spring 203 is gradually compressed. When the second pushing block 1013 abuts against the first inclined surface 1005, the return block 1003 can be pushed to move downward along the second vertical groove 1002. At the same time, the fifth spring 1012 is compressed. When the return block 1003 moves to one end of the horizontal groove 1001, at this time, under the push of the second pushing block 1013, the return block 1003 can slide along the horizontal groove 1001. At the same time, the sixth spring 1010 is compressed. At this time, the fourth moving block 907 will not move. At the same time, it can ensure that the second pushing block 1013 can pass over the second push plate 1004, and when the second push block 1013 passes over the second push plate 1004, the circular block 1003 can move and reset under the action of the sixth spring 1010, and can move and reset upward along the second vertical groove 1002 under the action of the fifth spring 1012. After the stamping is completed, when the movable disk 11 moves upward, the reset spring 203 gradually resets. When the second push block 1013 is against the second inclined surface 1006, the second push plate 1004 cannot move upward at this time, thereby being able to push the circular block 1003 to move, and at the same time, being able to push the fourth movable block 907 to move.
[0029] Working principle: When in use, when stamping, first place the steel plate on the workbench 101, then start the hydraulic cylinder 102, so that the movable plate 11 moves downward, and drives the punch 105 to move downward and realize the stamping operation through the telescopic mechanism 2. After the stamping is completed, when the movable plate 11 continues to move downward, the return spring 203 is gradually compressed. At this time, the pressure of the punch 105 on the steel plate gradually increases. The distance sensor 204 detects the distance change of the punch 105, and the extrusion force between the punch 105 and the steel plate can be controlled to ensure that the required pressure can be achieved and the quality of stamping is guaranteed; After the stamping is completed, when the moving disk 11 continues to move downward, the return spring 203 is gradually compressed, and when the second pushing block 1013 abuts against the first inclined surface 1005, the return block 1003 can be pushed to move downward along the second vertical slot 1002. At the same time, the fifth spring 1012 is compressed. When the return block 1003 moves to one end of the horizontal slot 1001, at this time, under the push of the second pushing block 1013, the return block 1003 can slide along the horizontal slot 1001. At the same time, the sixth spring 1010 is compressed. At this time, the fourth moving block 907 will not move. At the same time, it can ensure that the second pushing block 1013 can pass over the second pushing plate 1004, and when the second pushing block 1013 passes over the second pushing plate 1004, the return block 1003 can move and reset under the action of the sixth spring 1010, and can move and reset upward along the second vertical slot 1002 under the action of the fifth spring 1012. After the stamping is completed, when the moving plate 11 moves upward, the reset spring 203 is gradually reset, and when the second pushing block 1013 abuts against the second inclined surface 1006, the second pushing plate 1004 cannot move upward, so that the circular block 1003 can be pushed to move, and at the same time, the fourth moving block 907 can be pushed to move, and the second rack 906 is driven to move through the moving frame 905. When the moving frame 905 moves, the second slider 903 is driven to move along the fourth T-shaped guide rod 902 in a direction away from the workbench 101, and at the same time , the fourth spring 904 is compressed, and when the second rack 906 moves, it can drive the third gear 901 and the threaded rod 307 to rotate, thereby driving the first moving block 301 to move downward, and then driving the moving part 104 to move downward through the first connecting block 302, and the pushing pin 404 slides downward along the first vertical slot 402. At this time, the moving part 104 can be moved downward out of the fixed part 103. After the moving part 104 is moved out, when the pushing pin 404 slides downward along the oblique slot 403, it can drive the moving part 104 to move obliquely downward; At the same time, as the moving part 104 moves away, under the action of the first spring 602, the third moving block 1202 can be driven to move away from the support plate 1201, and the moving ring 1203 and the grinding sleeve 1204 can be driven to move synchronously through the second lifting mechanism 7, and when the grinding sleeve 1204 is driven to align with the center of the fixed part 103, under the action of the second spring 703, the grinding sleeve 1204 can be driven to move upward and abut against the bottom of the stamped disc spring body, and when the push pin 404 continues to slide downward along the inclined groove 403, the first pushing block 811 and the pushing frame 8 The side walls of the first gear 809 abut against each other, and the first rack 809 can be driven to move toward the support block 806. At the same time, the third spring 810 is compressed and can push the second gear 805 to rotate. When the second gear 805 rotates, the rotating shaft 803 and the first gear 804 can be driven to rotate, and then the grinding sleeve 1204 can be driven to rotate, so that the bottom of the disc spring body after stamping can be polished to form a supporting surface, so that the supporting surface can be automatically processed on the bottom of the disc spring body after stamping, which is more convenient and quick to use and can improve the efficiency of disc spring processing; After the grinding is completed, the second push block 1013 can pass over the second push plate 1004, and after the reset spring 203 is reset, the punch 105 can move upward. After the second push block 1013 passes over the second push plate 1004, the fourth moving block 907 can move and reset under the action of the fourth spring 904, thereby driving the moving frame 905 and the second rack 906 to move and reset, and can push the first moving block 301 to move upward, and at the same time push the pin 404 to move upward along the inclined groove 403, until the moving part 104 abuts against the side wall of the grinding sleeve 1204. When the moving part 104 continues to move and is aligned with the bottom center of the fixed part 103, the polishing sleeve 1204 can be pushed to move, and the third moving block 1202 is driven by the second lifting mechanism 7 to move toward the support plate 1201. The first spring 602 is compressed. When the push pin 404 moves upward along the first vertical groove 402, the moving part 104 can be moved into the fixed part 103 for subsequent stamping operations.
Claims
1. A disc spring processing device, comprising a workbench (101), a hydraulic cylinder (102), a punch (105) and a punching die arranged on a hydraulic punch body (1), characterized in that: The stamping die comprises a fixed part (103) and a movable part (104), and the telescopic end of the hydraulic cylinder (102) is fixedly connected to a movable plate (11), the movable plate (11) is connected to the top of the punch (105) via a telescopic mechanism (2), and the bottom of the movable part (104) is fixedly connected to a first connecting block (302), the bottom of the first connecting block (302) is fixedly connected to a first movable block (301), and the bottom of the first movable block (301) is connected to a second movable block (303) via a first lifting mechanism (3), the movement of the first movable block (301) is driven by a first pushing mechanism (4), and the second movable block (303) is connected to the bottom of a workbench (101) via a guiding mechanism (5), and the bottom of the workbench (101) is provided with a processing mechanism (12) for processing a supporting surface of a disc spring body after stamping; The processing mechanism (12) comprises a support plate (1201) fixedly connected to the bottom of the workbench (101), and the side wall of the support plate (1201) is connected to a third moving block (1202) via a first reset mechanism (6), the top of the third moving block (1202) is connected to a moving ring (1203) via a second lifting mechanism (7), and the top of the moving ring (1203) is rotatably connected to a conically arranged grinding sleeve (1204), and the rotation of the grinding sleeve (1204) is driven by a first driving mechanism (8).
2. A disc spring processing device according to claim 1, characterized in that: The telescopic mechanism (2) comprises two symmetrically arranged fixed rods (201) fixedly connected to the bottom of the movable plate (11), and the side wall of each fixed rod (201) is sleeved with a movable tube (202), the lower end of the movable tube (202) is fixed to the top of the punch (105), the side wall of each movable tube (202) is sleeved with a return spring (203), and a distance sensor (204) is fixedly inserted into the bottom of the movable plate (11).
3. A disc spring processing device according to claim 1, characterized in that: The first lifting mechanism (3) comprises a first sleeve (304) fixedly connected to the bottom of the first moving block (301), and a first sleeve rod (305) is inserted into the first sleeve (304), the lower end of the first sleeve rod (305) is fixed to the top of the second moving block (303), and a threaded tube (306) is fixedly connected to the bottom of the first moving block (301), a threaded rod (307) is internally threadedly connected to the threaded tube (306), the lower end of the threaded rod (307) is rotatably connected to the top of the second moving block (303), and the rotation of the threaded rod (307) is driven by a second driving mechanism (9).
4. The disc spring processing device according to claim 1, characterized in that: The first pushing mechanism (4) comprises a first pushing plate (401) fixedly connected to the bottom of the workbench (101), and a first sliding groove is provided on a side wall of the first pushing plate (401), the first sliding groove comprises a first vertical groove (402) and an inclined groove (403) connected end to end, and a pushing pin (404) is fixedly connected to the side wall of the first moving block (301), and the pushing pin (404) is inserted into the first sliding groove.
5. The disc spring processing device according to claim 1, characterized in that: The guide mechanism (5) comprises two symmetrically arranged first T-shaped guide rods (502) fixedly connected to the side walls of the second moving block (303), the side walls of the first T-shaped guide rods (502) being sleeved with connecting plates (501), and the connecting plates (501) being fixed to the bottom of the workbench (101).
6. The disc spring processing device according to claim 1, characterized in that: The first reset mechanism (6) comprises two symmetrically arranged second T-shaped guide rods (601) inserted into the side walls of the third moving block (1202); the support plate (1201) is sleeved on the side walls of the second T-shaped guide rods (601); and the side walls of the second T-shaped guide rods (601) are sleeved with first springs (602).
7. The disc spring processing device according to claim 1, characterized in that: The second lifting mechanism (7) comprises a second sleeve (701) fixedly connected to the top of the third moving block (1202), and each second sleeve (701) is provided with a second rod (702) inserted therein, the upper end of the second rod (702) is fixed to the bottom of the moving ring (1203), and the side wall of each second sleeve (701) is provided with a second spring (703).
8. The disc spring processing device according to claim 1, characterized in that: The first driving mechanism (8) comprises a gear ring (801) fixedly mounted on the side wall of the grinding sleeve (1204), and the side wall of the movable ring (1203) is fixedly connected to a mounting plate (802), the top of the mounting plate (802) is rotatably connected to a first gear (804) via a rotating shaft (803), and the first gear (804) is meshed with the gear ring (801), the lower end of the rotating shaft (803) is fixedly connected to a second gear (805), and the bottom of the mounting plate (802) is fixedly connected to a support block (806), and the side wall of the support block (806) is fixedly connected to the support block (806). There are two symmetrically arranged third T-shaped guide rods (807), and the side wall of each third T-shaped guide rod (807) is sleeved with a first slider (808), the opposite side walls of the two first sliders (808) are fixedly connected with a first rack (809), and the first rack (809) is meshed with the second gear (805), the side wall of each third T-shaped guide rod (807) is sleeved with a third spring (810), and the side wall of the first rack (809) is fixed with a pushing frame (812), and the side wall of the first moving block (301) is fixedly connected with a first pushing block (811).
9. The disc spring processing device according to claim 3, characterized in that: The second driving mechanism (9) comprises a third gear (901) fixedly sleeved on the side wall of the threaded rod (307), and the side wall of the workbench (101) is fixedly connected to two symmetrically arranged fourth T-shaped guide rods (902), the side wall of the fourth T-shaped guide rod (902) is sleeved with a second slider (903), and the side wall of the second slider (903) is fixedly connected to a moving frame (905), the side wall of the moving frame (905) is fixedly connected with a second rack (906), and the second rack (906) is meshed with the third gear (901), the side wall of each of the fourth T-shaped guide rods (902) is sleeved with a fourth spring (904), the top of the moving frame (905) is fixedly connected with a fourth moving block (907), and the movement of the fourth moving block (907) is driven by the second driving mechanism (10).
10. The disc spring processing device according to claim 9, characterized in that: The second pushing mechanism (10) comprises a second slide groove provided on the side wall of the fourth moving block (907), and the second slide groove comprises a second vertical groove (1002) and a horizontal groove (1001) connected end to end, a circular block (1003) is slidably connected in the second slide groove, and the side wall of the circular block (1003) is fixedly connected to a second pushing plate (1004), the second pushing plate (1004) comprises a first inclined surface (1005) and a second inclined surface (1006), and the side wall of the moving plate (11) is fixedly connected to a second pushing block (1013), and the bottom of the circular block (1003) is fixedly connected to two symmetrically arranged A fifth T-shaped guide rod (1011) is provided, and a second connecting block (1009) is sleeved on the side wall of the fifth T-shaped guide rod (1011), and a fifth spring (1012) is sleeved on the side wall of each fifth T-shaped guide rod (1011), two symmetrically arranged sixth T-shaped guide rods (1008) are fixedly connected to the side wall of the second connecting block (1009), and a third connecting block (1007) is sleeved on the side wall of the sixth T-shaped guide rod (1008), the third connecting block (1007) is fixed to the side wall of the fourth moving block (907), and a sixth spring (1010) is sleeved on the side wall of each sixth T-shaped guide rod (1008).
Citation Information
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