A fast forging device for plate chain

Abstract

The present invention discloses a plate chain rapid forging device, which specifically relates to the technical field of forging devices, including a base, a calcining chamber is arranged inside the base, a fire door is arranged on the front side of the calcining chamber, a transparent window is fixedly installed on the fire door, air ports are arranged on both sides of the calcining chamber, an air inlet pipe is fixedly installed on the rear side of the calcining chamber, a blower is fixedly installed on the air inlet pipe, side panels are welded on both sides of the top of the base, a vacuum insulation cavity is arranged inside the side panels, and a forging chamber is arranged between the two side panels. The present invention can increase the time that a single calcined blank can be forged by providing structures such as a hot air outlet, an intelligent control module, a forging chamber temperature sensor and a control panel, so that more times of forging can be performed during a single calcination process, which can reduce the number of forging times, speed up the forging efficiency, and make the forging process more efficient, so that the actual use effect of the present invention is better.

Description

Technical Field

[0001] The present invention relates to the technical field of forging devices, and more specifically, to a fast forging device for a plate chain. Background Art

[0002] Plate chain is an important mechanical transmission and conveying element, widely used in various industrial fields. In the production and processing of plate chain, forging device is a frequently used processing equipment, which is used to forge metal plates to form the required plate chain shape and size.

[0003] Although the forging device in the prior art can be used normally, it still has many shortcomings in actual use. For example, the forging device in the prior art cannot reduce the heat loss of the forging during the forging process, so that the forging cannot maintain a high temperature state for a long time. Forging under low temperature conditions is prone to cracking. Therefore, after the forging is cooled, it needs to be reheated, which affects the processing efficiency, thereby making the actual use effect of the forging device in the prior art poor. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a plate chain rapid forging device, which can increase the forging time of a single calcined blank by being provided with structures such as a hot air outlet, an intelligent control module, a forging chamber temperature sensor and a control panel, so that more forging times can be performed during one calcination process, which can reduce the number of forging times, speed up the forging efficiency, and make the forging process more efficient, so that the actual use effect of the present invention is better, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a plate chain rapid forging device, comprising a base, a calcining chamber is arranged inside the base, a fire door is arranged on the front side of the calcining chamber, a transparent window is fixedly installed on the fire door, air ports are arranged on both sides of the calcining chamber, an air inlet pipe is fixedly installed on the rear side of the calcining chamber, a blower is fixedly installed on the air inlet pipe, side panels are welded on both sides of the top of the base, a vacuum insulation cavity is arranged inside the side panels, a forging chamber is arranged between the two side panels, and a A coal storage box is welded to the outer wall of the side plate, a discharge channel is arranged at the bottom of the coal storage box, and an electric discharge control gate is arranged at the connection between the discharge channel and the coal storage box. A transparent heat-insulating glass plate is arranged on the rear side of the forging chamber, a rubber sleeve is bonded to the bottom of the transparent heat-insulating glass plate, a control clamp is arranged inside the rubber sleeve, and a clamp is welded to the end of the control clamp. Hot air outlets are arranged on both sides of the top of the calcining chamber, a forging platform is welded on the top of the base, and four pillars are welded inside the calcining chamber, and the four pillars are respectively It is arranged at the bottom of the four corners of the forging table, a front cover is arranged on the front side of the forging chamber, the front cover is hinged to the side plate at the corresponding position, a top seat is arranged on the top of the forging chamber, the top seat is welded and arranged on the top of the two side plates, a hydraulic cylinder is fixedly installed inside the top seat, a forging head is fixedly installed at the bottom end of the hydraulic cylinder output shaft, an intelligent control module is connected to the input end of the blower, the intelligent control module is arranged to be a single-chip microcomputer, a power supply is connected to the input end of the intelligent control module, a calcining chamber temperature sensor is connected to the input end of the intelligent control module, a forging chamber temperature sensor is connected to the input end of the intelligent control module, a control panel is connected to the input end of the intelligent control module, the control panel is fixedly installed on the rear side of the transparent heat-insulating glass plate, a unloading button is connected to the input end of the control panel, a stop unloading button is connected to the input end of the control panel, a blast button is connected to the input end of the control panel, a stop blast button is connected to the input end of the control panel, a forging button is connected to the input end of the control panel, and a stop forging button is connected to the input end of the control panel; The calcining chamber temperature sensor is used to detect the temperature inside the calcining chamber and transmit the detection result to the intelligent control module for processing; The forging chamber temperature sensor is used to detect the temperature inside the forging chamber and transmit the detection result to the intelligent control module for processing.

[0006] In a preferred embodiment, the fire door is hinged to the base, and the air inlet pipe is connected to the calcining chamber.

[0007] In a preferred embodiment, the bottom end of the discharge channel is arranged on one side of the top of the base, and the discharge channel is communicated with the calcining chamber.

[0008] In a preferred embodiment, the transparent heat-insulating glass plate is fixedly mounted on two side plates, and the cross-sectional shape of the rubber sleeve is set to be a square shape.

[0009] In a preferred embodiment, the clamping plate is arranged inside the forging chamber, and the forging platform is arranged on the bottom side of the forging chamber.

[0010] In a preferred embodiment, the forging head is arranged inside the forging chamber, and the forging head is drivingly connected to the output shaft of the hydraulic cylinder.

[0011] In a preferred embodiment, the calcining chamber temperature sensor is arranged inside the calcining chamber, and the forging chamber temperature sensor is arranged inside the forging chamber.

[0012] In a preferred embodiment, the output end of the intelligent control module is connected to the input end of the unloading electric control gate, and the output end of the intelligent control module is connected to the input end of the hydraulic cylinder.

[0013] Technical effects and advantages of the present invention: The present invention can increase the forging time of a single calcined blank by providing structures such as a hot air vent, an intelligent control module, a forging chamber temperature sensor and a control panel, so that more forgings can be performed during one calcination process, which can reduce the number of forgings, speed up the forging efficiency, and make the forging process more efficient, thereby making the actual use effect of the present invention better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the present invention.

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the transparent heat-insulating glass panel of the present invention when viewed from above.

[0017] Figure 4 It is a system schematic diagram of the present invention.

[0018] Figure 5 Schematic diagram of the circuit of the present invention.

[0019] The accompanying drawings are marked as follows: 1. base; 2. calcining chamber; 3. fire door; 4. transparent window; 5. air port; 6. air inlet pipe; 7. blower; 8. side panel; 9. vacuum insulation chamber; 10. forging chamber; 11. coal storage box; 12. discharge channel; 13. electric control gate for unloading; 14. rubber sleeve; 15. control clamp; 16. clamp; 17. hot air outlet; 18. forging table; 19. pillar; 20. front cover; 21. top seat; 22. hydraulic cylinder; 23. forging head; 24. intelligent control module; 25. power supply; 26. calcining chamber temperature sensor; 27. forging chamber temperature sensor; 28. control panel; 29. ​​unloading button; 30. stop unloading button; 31. blast button; 32. stop blast button; 33. forging button; 34. stop forging button; 35. transparent insulating glass plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 5As shown, the present invention provides a plate chain rapid forging device, including a base 1, a calcining chamber 2 is arranged inside the base 1, a fire door 3 is arranged on the front side of the calcining chamber 2, a transparent window 4 is fixedly installed on the fire door 3, air ports 5 are arranged on both sides of the calcining chamber 2, an air inlet pipe 6 is fixedly installed on the rear side of the calcining chamber 2, a blower 7 is fixedly installed on the air inlet pipe 6, side panels 8 are welded on both sides of the top of the base 1, a vacuum insulation cavity 9 is arranged inside the side panels 8, a forging chamber 10 is arranged between the two side panels 8, a coal storage box 11 is welded on the outer wall of one of the side panels 8, a discharge channel 12 is arranged at the bottom of the coal storage box 11, and a discharge electric control gate 13 is arranged at the connection between the discharge channel 12 and the coal storage box 11, and the forging chamber 2 is provided with a transparent heat-insulating glass plate 35 at the rear side, a rubber sleeve 14 is bonded to the bottom of the transparent heat-insulating glass plate 35, a control clamp 15 is provided inside the rubber sleeve 14, and a clamp 16 is welded to the end of the control clamp 15, hot air outlets 17 are provided on both sides of the top of the calcining chamber 2, a forging platform 18 is welded on the top of the base 1, four pillars 19 are welded inside the calcining chamber 10, and the four pillars 19 are respectively arranged at the bottom of the four corners of the forging platform 18, a front cover 20 is provided on the front side of the forging chamber 10, and the front cover 20 is hinged to the side plate 8 at the corresponding position, a top seat 21 is provided on the top of the forging chamber 10, and the top seat 21 is welded to the top of the two side plates 8, and a hydraulic cylinder 22 is fixedly installed inside the top seat 2, A forging head 23 is fixedly installed at the bottom end of the output shaft of the hydraulic cylinder 22, and an intelligent control module 24 is connected to the input end of the blower 7. The intelligent control module 24 is configured as a single-chip microcomputer. A single-chip microcomputer is an integrated circuit chip that uses ultra-large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, a random access memory RAM, a read-only memory ROM, a variety of I / O ports and interrupt systems, timers / counters and other functions into a silicon chip to form a small and complete microcomputer system. The input end of the intelligent control module 24 is connected to a power supply 25, and the input end of the intelligent control module 24 is connected to a calcining chamber temperature sensor 26, and the input end of the intelligent control module 24 is connected to a forging chamber temperature sensor 27. A sensor refers to a sensor that can sense temperature and convert it into a usable output signal. It can be divided into two categories according to the measurement method: contact and non-contact. It can be divided into two categories: thermal resistors and thermocouples according to the sensor material and electronic component characteristics. The input end of the intelligent control module 24 is connected to a control panel 28, and the control panel 28 is fixedly installed on the rear side of a transparent insulating glass plate 35. The input end of the control panel 28 is connected to a unloading button 29, and the input end of the control panel 28 is connected to a stop unloading button 30. The input end of the control panel 28 is connected to a blast button 31, and the input end of the control panel 28 is connected to a stop blast button 32. The input end of the control panel 28 is connected to a forging button 33, and the input end of the control panel 28 is connected to a stop forging button 34. The calcining chamber temperature sensor 26 is used to detect the temperature inside the calcining chamber 2 and transmit the detection result to the intelligent control module 24 for processing; The forging chamber temperature sensor 27 is used to detect the temperature inside the forging chamber 10 and transmit the detection result to the intelligent control module 24 for processing.

[0022] The fireproof door 3 is hinged to the base 1 , and the air inlet pipe 6 is connected to the calcining chamber 2 .

[0023] The bottom end of the discharge channel 12 is arranged on one side of the top of the base 1 , and the discharge channel 12 is communicated with the calcining chamber 2 .

[0024] The transparent heat-insulating glass plate 35 is fixedly mounted on the two side plates 8, and the cross-sectional shape of the rubber sleeve 14 is set to be a square shape.

[0025] The clamping plate 16 is disposed inside the forging chamber 10 , and the forging platform 18 is disposed on the bottom side of the forging chamber 10 .

[0026] The forging head 23 is disposed inside the forging chamber 10 , and the forging head 23 is drivingly connected to the output shaft of the hydraulic cylinder 22 .

[0027] The calcining chamber temperature sensor 26 is disposed inside the calcining chamber 2 , and the forging chamber temperature sensor 27 is disposed inside the forging chamber 10 .

[0028] The output end of the intelligent control module 24 is connected to the input end of the unloading electric control gate 13 , and the output end of the intelligent control module 24 is connected to the input end of the hydraulic cylinder 22 .

[0029] The single chip microcomputer model is set to M68HC16, and the temperature sensor model is set to WLHT-2S-500.

[0030] The specific implementation method is as follows: when using the present invention, the metal blank to be forged is placed in the calcining chamber 2 for calcining, taken out after calcining and placed on the forging table 18, and then the front cover 20 is closed, and then the forging button 33 is pressed, and the hydraulic cylinder 22 regularly drives the forging head 23 to move up and down to forge the blank, and then the staff can adjust the position and placement state of the blank by controlling the clamp 15, so as to facilitate the forging of the blank well, the calcining chamber temperature sensor 26 can detect the temperature inside the calcining chamber 2, and transmit the detection result to the intelligent control module 24 for processing, the forging chamber temperature sensor 27 can detect the temperature inside the forging chamber 10, and transmit the detection result to the intelligent control module 24 for processing, when it is detected that the temperature inside the forging chamber 10 is low, the intelligent control module 24 controls the unloading electric control gate 13 to open, and then The coal in the coal storage box 11 will fall into the calcining chamber 2 through the discharge channel 12, and then the temperature inside the calcining chamber 2 will increase due to the addition of coal. Then the intelligent control module 24 will control the blower 7 to start, so that wind enters from the air inlet pipe 6, increasing the oxygen in the calcining chamber 2, thereby accelerating the combustion of the coal and increasing the heating rate. Heat will enter the forging chamber 10 through the hot air port 17, thereby increasing the temperature inside the forging chamber 10, and then increasing the ambient temperature during the forging of the blank. By providing a vacuum insulation cavity 9, the heat loss rate in the forging chamber 10 can be reduced, which can increase the forging time of a single forging blank, so that more forging times can be performed during a single calcination process, which can reduce the number of forging times, speed up the forging efficiency, and make the forging process more efficient, thereby making the actual use effect of the present invention better.

[0031] Working principle of the present invention: Refer to the instruction manual Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 5 When using the present invention, by providing structures such as the hot air outlet 17, the intelligent control module 24, the forging chamber temperature sensor 27 and the control panel 28, the forging time of a single calcined blank can be increased, so that more forging times can be performed during a single calcination process, which can reduce the number of calcinations, speed up the forging efficiency, and make the forging process more efficient, thereby making the actual use effect of the present invention better.

[0032] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fast forging device for a plate chain, comprising a base (1), characterized in that: A calcining chamber (2) is arranged inside the base (1), a fireproof door (3) is arranged on the front side of the calcining chamber (2), a transparent window (4) is fixedly installed on the fireproof door (3), air ports (5) are arranged on both sides of the calcining chamber (2), an air inlet pipe (6) is fixedly installed on the rear side of the calcining chamber (2), a blower (7) is fixedly installed on the air inlet pipe (6), side panels (8) are welded on both sides of the top of the base (1), a vacuum insulation cavity (9) is arranged inside the side panels (8), a forging chamber (10) is arranged between the two side panels (8), a coal storage box (11) is welded on the outer wall of one of the side panels (8), and a discharge channel (12) is arranged at the bottom of the coal storage box (11), A material discharge electric control gate (13) is provided at the connection between the discharge channel (12) and the coal storage box (11); a transparent heat-insulating glass plate (35) is provided at the rear side of the forging chamber (2); a rubber sleeve (14) is bonded to the bottom of the transparent heat-insulating glass plate (35); a control clamp (15) is provided inside the rubber sleeve (14); a clamp (16) is welded to the end of the control clamp (15); hot air outlets (17) are provided on both sides of the top of the calcining chamber (2); a forging platform (18) is welded to the top of the base (1); four pillars (19) are welded inside the calcining chamber (10); the four pillars (19) are respectively arranged at the bottom of four corners of the forging platform (18); the forging chamber ( The forging chamber (10) is provided with a front cover (20) on the front side, the front cover (20) being hinged to the side plate (8) at the corresponding position, a top seat (21) being provided on the top of the forging chamber (10), the top seat (21) being welded to the tops of the two side plates (8), a hydraulic cylinder (22) being fixedly installed inside the top seat (2), a forging head (23) being fixedly installed at the bottom end of the output shaft of the hydraulic cylinder (22), an intelligent control module (24) being connected to the input end of the blower (7), the intelligent control module (24) being configured as a single chip microcomputer, the input end of the intelligent control module (24) being connected to a power supply (25), the input end of the intelligent control module (24) being connected to a calcining chamber temperature sensor (26), the intelligent control The input end of the module (24) is connected to a forging chamber temperature sensor (27); the input end of the intelligent control module (24) is connected to a control panel (28); the control panel (28) is fixedly mounted on the rear side of a transparent heat-insulating glass plate (35); the input end of the control panel (28) is connected to a material unloading button (29); the input end of the control panel (28) is connected to a material unloading stop button (30); the input end of the control panel (28) is connected to an air blast button (31); the input end of the control panel (28) is connected to a air blast stop button (32); the input end of the control panel (28) is connected to a forging button (33); and the input end of the control panel (28) is connected to a forging stop button (34); The calcining chamber temperature sensor (26) is used to detect the temperature inside the calcining chamber (2) and transmit the detection result to the intelligent control module (24) for processing; The forging chamber temperature sensor (27) is used to detect the temperature inside the forging chamber (10) and transmit the detection result to the intelligent control module (24) for processing.

2. A plate chain rapid forging device according to claim 1, characterized in that: The fireproof door (3) is hinged to the base (1), and the air inlet pipe (6) is in communication with the calcining chamber (2).

3. A plate chain rapid forging device according to claim 1, characterized in that: The bottom end of the discharge channel (12) is arranged on one side of the top of the base (1), and the discharge channel (12) is connected to the calcining chamber (2).

4. A plate chain rapid forging device according to claim 1, characterized in that: The transparent heat-insulating glass plate (35) is fixedly mounted on the two side plates (8), and the cross-sectional shape of the rubber sleeve (14) is set to be a square shape.

5. A plate chain rapid forging device according to claim 1, characterized in that: The clamping plate (16) is arranged inside the forging chamber (10), and the forging platform (18) is arranged on the bottom side inside the forging chamber (10).

6. A plate chain rapid forging device according to claim 1, characterized in that: The forging head (23) is arranged inside the forging chamber (10), and the forging head (23) is drivingly connected to the output shaft of the hydraulic cylinder (22).

7. A plate chain rapid forging device according to claim 1, characterized in that: The calcining chamber temperature sensor (26) is arranged inside the calcining chamber (2), and the forging chamber temperature sensor (27) is arranged inside the forging chamber (10).

8. A plate chain rapid forging device according to claim 1, characterized in that: The output end of the intelligent control module (24) is connected to the input end of the unloading electric control gate (13), and the output end of the intelligent control module (24) is connected to the input end of the hydraulic cylinder (22).

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