A loader frame welding robot
By loading the anti-collision cover of the motorcycle frame welding robot and the retractable components, the laser welding joints are adjusted in real time, which solves the collision problem of welding joints, and achieves an efficient and safe welding process, reducing maintenance costs and improving system stability.
Patent Information
- Application Number
- CN202510136663.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2045-02-07
AI Technical Summary
During the welding process of existing welding equipment, the welding head may collide with the workpiece due to welding path offset or system errors, causing wear and deformation, affecting the processing accuracy and increasing maintenance costs.
A loading frame welding robot is designed, using an anti-collision cover and retracting components to prevent the laser welding joint from colliding with the workpiece. It is monitored by visual sensors and adjusted in real time during the welding process to retract the laser welding joint into the installation shell to provide automated protection.
Effectively prevent collision damage of welding joints, reduce maintenance costs, improve the system intelligence level and work efficiency, ensure the continuity and stability of the welding process, and protect the safety of operators and equipment.
Smart Images

Figure CN119772372B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding devices, in particular to a loader frame welding robot. Background Art
[0002] Welding equipment is crucial in modern manufacturing. Through automated, high-precision welding, it significantly improves production efficiency and quality. Its consistency and reliability far exceed those of manual welding, reducing workers' exposure to hazardous environments and enabling long periods of continuous operation, thereby reducing production costs while meeting stringent industrial standards and requirements. Welding equipment not only optimizes production processes but also provides flexible and precise solutions for the fabrication of complex structures.
[0003] For example, Chinese patent publication No. CN118976989A discloses a welding device for three-point welding of pipes, including a hood, wherein the inner wall of the bottom end of the hood is simultaneously installed with a laser body and a fan assembly, and a clamping mechanism and a welding mechanism are provided at the center position of the hood; the welding mechanism includes a limiting support frame, and three third linear guides are fixedly connected to the limiting support frame at the same time, and one side outer wall of each of the third linear guides is respectively and sequentially connected to an angled support frame, a second linear guide and a first linear guide, and each of the first linear guides is movably connected to a welding gun, and the welding gun includes a welding head, and one side of the limiting support frame is simultaneously connected to a jet assembly; one side outer wall of the limiting support frame is fixedly connected to a first side support plate. The welding device for three-point welding of pipes disclosed in the invention can better meet the higher processing precision requirements of small pipe workpieces through fast multi-point locking and surrounding multi-point synchronous welding.
[0004] This welding equipment can better meet the high processing precision requirements of small pipe workpieces through rapid multi-point locking and surrounding multi-point synchronous welding. However, when the pipe to be welded is offset or the path calculation is incorrect due to system problems, the welding head may collide with the workpiece when aligning with the weld seam and moving along the weld seam. If this is not discovered in time, the continuous movement of the welding head will cause wear and deformation of the welding head, which will affect subsequent processing and increase maintenance costs. Summary of the Invention
[0005] The object of the present invention is to provide a loader frame welding robot to solve at least one technical problem existing in the above-mentioned prior art.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: a loader frame welding robot, comprising a robotic arm mounted on top of a welding table, a welding device fixedly mounted on the end effector of the robotic arm, the welding device comprising a mounting housing, a laser welding head mounted at the center of the mounting housing, a vertically slidable anti-collision cover mounted within the mounting housing, and the anti-collision cover enclosing the laser welding head;
[0007] It also includes a retraction component, which controls the laser welding head to retract into the mounting shell when the upward movement distance of the anti-collision cover exceeds a preset value.
[0008] Preferably, a fixing ring is fixedly installed on the inner wall of the mounting shell, a mounting rod is slidably installed on the inner wall of the fixing ring, the laser welding head is fixedly installed on the bottom of the mounting rod, two first elastic telescopic rods are ball-hinged on the top of the fixing ring, two blocks are fixedly connected to the outer wall of the mounting rod, and the telescopic parts of the two first elastic telescopic rods are both ball-hinged to the bottom of the corresponding blocks, and two second elastic telescopic rods are fixedly installed on the inner wall of the mounting shell, and the tops of the telescopic parts of the two second elastic telescopic rods are both set as inclined surfaces. In the initial state, the bottoms of the telescopic parts of the two second elastic telescopic rods are in contact with the tops of the corresponding blocks.
[0009] Preferably, the retraction assembly includes a second sleeve mounted on the outer wall of the mounting rod and capable of vertical sliding adjustment, the bottom of the second sleeve is fixedly connected to two unlocking blocks capable of respectively contacting the tops of the two second elastic telescopic rods, and the unlocking blocks are longer than the locking blocks;
[0010] The utility model further comprises a connecting portion, wherein the connecting portion connects the impact shield and the second sleeve, and when the impact shield moves, the connecting portion causes the second sleeve to move synchronously in the opposite direction.
[0011] The cam is fixedly mounted on the top of the first sleeve and has two limit blocks, the outer walls of the two limit blocks are arranged to have inclined surfaces in the same direction, and the first sleeve is fixedly connected to the anti-collision cover by ribs, the first sleeve is connected to the top of the mounting shell, the top of the mounting shell is fixedly connected to the base, the outer wall of the second sleeve is in contact with the inner wall of the base and the two are slidably connected, the outer wall of the base is provided with a limiting groove, and a driving plate is slidably mounted in the limiting groove, the inner wall of the driving plate is hollow and is arranged to have two sections of inclined ribs, the outer walls on both sides of the driving plate are respectively arranged to have inclined surfaces adapted to the outer walls of the two limit blocks, and the inclined surfaces on both sides of the driving plate are always in contact with the corresponding limit block inclined surfaces, the outer wall of the second sleeve is provided with a moving groove, and the ribs of the driving plate are slidably mounted in the moving groove.
[0012] Preferably, a rotation groove is formed on the outer wall of the mounting rod, and the rotation groove includes an oblique groove and a vertical groove, and a protrusion that can slide in the rotation groove is fixedly connected to the inner wall of the fixing ring.
[0013] Preferably, the two first elastic telescopic rods are both arranged obliquely, and the inclination directions of the two first elastic telescopic rods are opposite.
[0014] Preferably, a movable ring is rotatably mounted on the outer wall of the mounting rod extending outside the second sleeve, a rotating ring is slidably mounted on the outer wall of the card seat, the movable ring and the rotating ring are fixedly connected by a connecting rod, a through hole is provided on the inner wall of the card seat, and a latch is slidably mounted in the through hole of the card seat, a connecting rod is rotatably mounted on the outer wall of the rotating ring, the other end of the connecting rod is rotatably connected to the outer wall of the latch, and a socket for inserting the latch is provided on the inner wall of the second sleeve.
[0015] Preferably, the second elastic telescopic rod includes a sleeve fixedly mounted on the outer wall of the mounting shell, a sliding rod is slidably mounted on the inner wall of the sleeve, a second spring is installed between the sliding rod and the inner wall of the mounting shell, and the top of the outer wall of the sliding rod is set as an inclined surface.
[0016] Preferably, a visual sensor is fixedly mounted on the bottom of the mounting shell, and the visual sensor can monitor the position and posture of the frame to be welded.
[0017] Preferably, the latches are all elastic telescopic rods.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention prevents accidental collisions between the laser welding head and the workpiece through the cooperation of the anti-collision cover and the retraction component, thereby ensuring the safety of the operation process, and provides an automated protection mechanism that can adjust the laser welding head in real time during the welding process, so that it retracts into the installation shell to protect it, preventing damage to the laser welding head from affecting the subsequent welding process, and reducing the risk of accidents during the operation of the equipment, thereby protecting the safety of operators and equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A perspective view of the present invention;
[0021] Figure 2 It is a right side view of the present invention;
[0022] Figure 3 is a three-dimensional diagram of the welding device of the present invention;
[0023] Figure 4 It is a front cross-sectional view of the welding device of the present invention;
[0024] Figure 5 For the present invention Figure 4 A magnified view of point A in the figure;
[0025] Figure 6 For the present invention Figure 4 Enlarged view of point B in FIG.
[0026] Figure 7 3D exploded view of the second sleeve and the driving plate in the present invention;
[0027] Figure 8 is a three-dimensional schematic diagram of the first sleeve in the present invention;
[0028] Figure 9 It is a three-dimensional schematic diagram of the mounting rod of the present invention.
[0029] In the figure: 1. Welding table; 2. Robotic arm; 3. Welding device; 4. Mounting shell; 5. Anti-collision cover; 6. Mounting rod; 7. Laser welding head; 8. Block; 9. Fixed ring; 10. First elastic telescopic rod; 11. Second elastic telescopic rod; 12. First sleeve; 13. Limit block; 14. Second sleeve; 15. Card seat; 16. Drive plate; 17. First spring; 18. Moving groove; 19. Unlocking block; 20. Protrusion; 21. Rotating groove; 22. Socket; 23. Moving ring; 24. Rotating ring; 25. Connecting rod; 26. Pin; 27. Connecting rod; 28. Third sleeve; 29. Second spring; 30. Sliding rod; 31. Visual sensor; 32. Limit groove. DETAILED DESCRIPTION
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] See also Figures 1 to 9 The present invention provides a technical solution: a loader frame welding robot, comprising a robotic arm 2 mounted on top of a welding table 1, a welding device 3 fixedly mounted on the end effector of the robotic arm 2, the welding device 3 comprising a mounting housing 4, a laser welding head 7 mounted at the center of the mounting housing 4, a vertically slidable anti-collision cover 5 mounted inside the mounting housing 4, and the anti-collision cover 5 enveloping the laser welding head 7;
[0032] It also includes a retraction component. When the upward movement distance of the anti-collision cover 5 exceeds a preset value, the retraction component controls the laser welding head 7 to retract into the installation shell 4.
[0033] When this device is in use, the loader frame to be welded is fixed on the top of the welding table 1 through an external clamping mechanism, the weld tracking path of the welding device 3 is planned through the data acquisition and analysis system, and the welding device 3 is driven by the robotic arm 2 to weld the frame. The robotic arm 2 adopts existing technology and mature technology and is easy to implement, so it will not be described here.
[0034] When a calculation error causes a deviation from the established route (or the clamped frame is offset due to external reasons), and the welding device 3 moves downward and contacts the top of the frame surface to be welded, the anti-collision cover 5 will first contact the top of the frame to prevent the laser welding head 7 from directly contacting the top of the frame and causing wear or deformation; when the mounting shell 4 continues to move downward, the anti-collision cover 5 will move upward under the action of the frame. When the upward movement distance of the anti-collision cover 5 exceeds the preset value and is about to cause damage to the laser welding head 7, the retraction component will control the laser welding head 7 to retract into the mounting shell 4, effectively preventing the laser welding head 7 from being damaged by collision or excessive pressure, extending its service life, reducing maintenance and replacement costs, and reducing human intervention, thereby improving the intelligence level and work efficiency of the system and ensuring the continuity and stability of the welding process.
[0035] Therefore, through the cooperation of the anti-collision cover 5 and the retraction component, accidental collision between the laser welding head 7 and the workpiece is prevented, the safety of the operation process is ensured, and an automated protection mechanism is provided, which can adjust the laser welding head 7 in real time during the welding process, so that it is retracted into the mounting shell 4 to protect it, preventing damage to the laser welding head 7 and affecting the subsequent welding process, and reducing the risk of accidents during the operation of the equipment, protecting the safety of operators and equipment.
[0036] It is worth mentioning that an alarm switch can be provided at the bottom of the anti-collision cover 5. When the anti-collision cover 5 contacts the surface of the frame, an alarm can be sounded in time to remind the staff and prevent more serious accidents.
[0037] Furthermore, a fixing ring 9 is fixedly installed on the inner wall of the mounting shell 4, and a mounting rod 6 is slidably installed on the inner wall of the fixing ring 9. The laser welding head 7 is fixedly installed on the bottom of the mounting rod 6. Two first elastic telescopic rods 10 are ball-hinged on the top of the fixing ring 9. Two clamping blocks 8 are fixedly connected to the outer wall of the mounting rod 6, and the telescopic parts of the two first elastic telescopic rods 10 are both ball-hinged with the bottom of the corresponding clamping blocks 8. Two second elastic telescopic rods 11 are fixedly installed on the inner wall of the mounting shell 4, and the tops of the telescopic parts of the two second elastic telescopic rods 11 are both set as inclined surfaces. In the initial state, the bottoms of the telescopic parts of the two second elastic telescopic rods 11 are in contact with the tops of the corresponding clamping blocks 8.
[0038] The anti-collision cover 5 further comprises a connecting portion, which connects the anti-collision cover 5 and the second sleeve 14. When the anti-collision cover 5 moves, the connecting portion causes the second sleeve 14 to move synchronously in the opposite direction.
[0039] See Figure 4 The laser welding head 7 is fixedly installed at the bottom of the mounting rod 6. In the initial state, the first elastic telescopic rod 10 is in a compressed state, thereby applying an upward elastic force to the block 8, and the block 8 is in contact with the second elastic telescopic rod 11. The cooperation between them completes the locking of the mounting rod 6, so that the mounting rod 6 is locked with the mounting shell 4 in the initial state, and can move synchronously with the mounting shell 4, so that the laser welding head 7 moves synchronously with the mounting shell 4 to complete the purpose of welding the frame.
[0040] It is worth mentioning that a photoelectric sensor can be set on the top of the mounting housing 4 and electrically connected to the emergency stop switch. When the photoelectric sensor detects that the mounting rod 6 moves upward, the emergency stop switch can be triggered to shut down the entire device to prevent serious accidents and protect the laser welding head 7 more effectively.
[0041] When the second elastic telescopic rod 11 unlocks the block 8 to rotate and rise, due to the large inclination angle of the rotating groove 21, the horizontal friction between the socket 22 and the rotating groove 21 may be too large to rotate. At this time, by setting the inclined first elastic telescopic rod 10, the two first elastic telescopic rods 10 will generate a horizontal component force on the block 8, so that the mounting rod 6 is sufficient to overcome the horizontal friction between the socket 22 and the rotating groove 21 and rotate, so that it can move upward stably.
[0042] It is worth noting that the initial horizontal component of the force exerted by the two first elastic telescopic rods 10 on the block 8 is smaller than the friction between the block 8 and the second elastic telescopic rod 11, thereby preventing the block 8 from rotating prematurely, thereby causing the laser welding head 7 to retract into the mounting housing 4 when there is no threat.
[0043] Furthermore, the retraction assembly includes a second sleeve 14 mounted on the outer wall of the mounting rod 6 and capable of vertical sliding adjustment. The bottom of the second sleeve 14 is fixedly connected to two unlocking blocks 19 that can respectively contact the tops of the two second elastic telescopic rods 11, and the unlocking blocks 19 are longer than the locking blocks 8.
[0044] Furthermore, the two first elastic telescopic rods 10 are both arranged obliquely, and the oblique directions of the two first elastic telescopic rods 10 are opposite.
[0045] From the above, it can be seen that the locking between the mounting rod 6 and the mounting shell 4 is achieved through the joint cooperation of the card block 8, the second elastic telescopic rod 11 and the first elastic telescopic rod 10, that is, when the telescopic part of the second elastic telescopic rod 11 is retracted, the card block 8 will be unlocked, and under the elastic force of the first elastic telescopic rod 10, the card block 8 will drive the mounting rod 6 to move upward, thereby driving the laser welding head 7 to move upward, completing the protection process of the laser welding head 7.
[0046] See Figure 4 as well as Figure 7 When the robot arm 2 controls the mounting shell 4 to move downward, the anti-collision cover 5 contacts the surface of the frame due to external factors, and the anti-collision cover 5 moves upward in the vertical direction. In this process, the second sleeve 14 moves downward synchronously through the connecting portion, thereby driving the unlocking block 19 to move downward. When the bottom of the unlocking block 19 contacts the top inclined surface of the telescopic portion of the second elastic telescopic rod 11, the telescopic portion of the second elastic telescopic rod 11 gradually moves toward the inner wall of the mounting shell 4, thereby completing the unlocking of the card block 8. Under the action of the elastic force of 10, the card block 8 will drive the mounting rod 6 to move upward. Since the unlocking block 19 is longer than the card block 8, that is, when the second elastic telescopic rod 11 unlocks the card block 8, there is still a distance between the card block 8 and the unlocking block 19. The elastic force of the first elastic telescopic rod 10 on the card block 8 will make the card block 8 gradually fit with the unlocking block 19, thereby completing the purpose of retracting the laser welding head 7 into the mounting shell 4, preventing the mounting shell 4 from continuing to move and causing damage to the laser welding head 7, so as to reduce maintenance costs and improve the overall reliability and life of the equipment.
[0047] The outer wall of the second sleeve 14 is fixedly connected to the inner wall of the card seat 15 and the two inner walls of the card seat 15 are slidably connected. A limiting groove 32 is provided on the outer wall of the card seat 15, and a driving plate 16 is slidably installed in the limiting groove 32. The inner wall of the driving plate 16 is hollow and is provided with two sections of inclined ribs. The outer walls on both sides of the driving plate 16 are respectively provided with inclined surfaces adapted to the outer walls of the two limiting blocks 13, and the inclined surfaces on both sides of the driving plate 16 are always in contact with the corresponding inclined surfaces of the limiting blocks 13. The outer wall of the second sleeve 14 is provided with a moving groove 18, and the ribs of the driving plate 16 are slidably installed in the moving groove 18.
[0048] See Figure 4 as well as Figure 6When the anti-collision cover 5 contacts the workshop surface and moves upward, it will drive the first sleeve 12 and the limit block 13 to move upward. Under the cooperation of the inclined surfaces of the two limit blocks 13 and the inclined surfaces on both sides of the drive plate 16, the drive plate 16 will slide horizontally to the left in the limit groove 32. Figure 7 When the driving plate 16 moves horizontally, it will slide in the moving groove 18, thereby causing the second sleeve 14 to move vertically downward, and then drive the unlocking block 19 to move downward and contact the inclined surface at the top of the telescopic part of the second elastic telescopic rod 11, so that the telescopic part of the second elastic telescopic rod 11 moves toward the inner wall of the mounting shell 4 to complete the unlocking of the card block 8, so that the card block 8 drives the mounting rod 6 and the laser welding head 7 to move upward, completing the protection of the laser welding head 7.
[0049] It is worth mentioning that when the anti-collision cover 5 contacts the frame to be welded due to a minor calculation error, but does not cause damage to the laser welding head 7, the second elastic telescopic rod 11 will not unlock the block 8, that is, when the anti-collision cover 5 contacts the top of the frame and the unlocking block 19 moves downward close to the second elastic telescopic rod 11, if the anti-collision cover 5 does not meet the set rising height, the unlocking block 19 will not retract the second elastic telescopic rod 11 to the state where the block 8 is completely unlocked. At this time, the laser welding head 7 can continue to work and continue welding the frame being welded, reducing unnecessary downtime, improving the continuity and overall work efficiency of the production line, and ensuring its efficient operation while protecting the laser welding head 7. Under the action of the alarm switch at the bottom of the anti-collision cover 5, an alarm will be issued, allowing staff to make subtle adjustments to the established route to avoid affecting the welding process, so as to improve the flexibility and adaptability of the production line and better cope with various situations in the production process.
[0050] Furthermore, a rotation groove 21 is formed on the outer wall of the mounting rod 6 . The rotation groove 21 includes an oblique groove and a vertical groove. A protrusion 20 that can slide in the rotation groove 21 is fixedly connected to the inner wall of the fixing ring 9 .
[0051] From the above, it can be seen that when the robotic arm 2 controls the welding device 3 during the welding process, due to external factors, the anti-collision cover 5 contacts the vehicle frame and rises a certain distance, which is about to cause damage to the laser welding head 7, the unlocking block 19 will move downward to allow the second elastic telescopic rod 11 to unlock the blocking block 8, thereby allowing the mounting rod 6 to drive the laser welding head 7 to retract into the mounting shell 4 to achieve the purpose of protecting it.
[0052] After the unlocking block 19 moves downward to unlock the second elastic telescopic rod 11, the locking block 8 moves upward to fit with the unlocking block 19. The unlocking block 19 and the second elastic telescopic rod 11 need to be long enough to allow the laser welding head 7 to rise into the protection range. Reducing larger components can reduce the energy consumption of the system and improve operational efficiency. Therefore, when the unlocking block 19 is pressed down to allow the second elastic telescopic rod 11 to unlock the locking block 8 and move the mounting rod 6 upward, the mounting rod 6 will rotate a certain angle in the initial stage of rising under the action of the rotating groove 21 and the protrusion 20, so that the locking block 8 and the unlocking block 19 are misaligned with each other, and then continue to move upward. In this way, the unlocking block 19 and the second elastic telescopic rod 11 can be set relatively small to optimize space utilization. Smaller and more concentrated components can not only reduce the overall occupied space, but also improve the compactness and integration of the system. Smaller and more concentrated components mean less material usage and manufacturing complexity, thereby reducing overall costs.
[0053] Furthermore, a movable ring 23 is rotatably installed on the outer wall of the mounting rod 6 extending beyond the second sleeve 14, and a rotating ring 24 is slidably installed on the outer wall of the card seat 15. The movable ring 23 and the rotating ring 24 are fixedly connected by a connecting rod 27. A through hole is provided on the inner wall of the card seat 15, and a latch 26 is slidably installed in the through hole of the card seat 15. A connecting rod 25 is rotatably installed on the outer wall of the rotating ring 24, and the other end of the connecting rod 25 is rotatably connected to the outer wall of the latch 26. A socket 22 for inserting the latch 26 is provided on the inner wall of the second sleeve 14.
[0054] Furthermore, the latches 26 are all elastic telescopic rods.
[0055] See Figure 5 When the second sleeve 14 drives the unlocking block 19 to move downward, the second elastic telescopic rod 11 will unlock the block 8 and move the mounting rod 6 upward, which will drive the moving ring 23 to move upward, thereby driving the rotating ring 24 to slide upward through the connecting rod 27. Under the action of the connecting rod 25, the pin 26 moves into the card seat 15, and the telescopic part of the pin 26 is abutted against the outer wall of the second sleeve 14. When the socket 22 coincides with the through hole of the card seat 15, it is instantly inserted into the socket 22, thereby locking the second sleeve 14 to prevent the second sleeve 14 from moving upward excessively, causing the limit block 13 to completely disengage from the drive plate 16, ensuring that all parts of the system maintain the correct position and avoiding failure or damage caused by part detachment.
[0056] Furthermore, the second elastic telescopic rod 11 includes a third sleeve 28 fixedly mounted on the outer wall of the mounting shell 4, a sliding rod 30 is slidably mounted on the inner wall of the third sleeve 28, a second spring 29 is installed between the sliding rod 30 and the inner wall of the mounting shell 4, and the top of the outer wall of the sliding rod 30 is set as an inclined surface.
[0057] See Figure 4The second elastic telescopic rod 11 is composed of a third sleeve 28, a second spring 29 and a sliding rod 30. The top of the sliding rod 30 is set as an inclined surface. When the unlocking block 19 moves downward, it contacts the top of the sliding rod 30, causing the sliding rod 30 to compress the second spring 29 and retract toward the third sleeve 28. When the unlocking block 19 moves upward and disengages from the second elastic telescopic rod 11, the second elastic telescopic rod 11 will be reset under the action of the second spring 29.
[0058] When the laser welding head 7 is retracted into the mounting housing 4 to protect it and shut down, the operator can control the mounting rod 6 to move downward. At this time, the block 8 will rotate to fit the top of the sliding rod 30, and the sliding rod 30 will be pressed into the third sleeve 28 under the action of the inclined surface at the top of the sliding rod 30. When the block 8 moves to the initial position and separates from the sliding rod 30, the sliding rod 30 is reset under the action of the second spring 29, and the bottom of the sliding rod 30 contacts the top of the block 8, locking the block 8 again.
[0059] Furthermore, a visual sensor 31 is fixedly mounted on the bottom of the mounting shell 4 , and the visual sensor 31 can monitor the position and posture of the frame to be welded.
[0060] The welded frame is monitored by the visual sensor 31. When it is found that the distance between the frame and the mounting shell 4 is lower than the preset distance, an alarm is issued in time to remind the staff in advance so that the staff can confirm in advance whether the laser welding head 7 will be damaged during the subsequent welding process.
[0061] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural components recorded in the specification and drawings can also be directly processed according to existing technical common sense without any doubt. At the same time, the connection method of each component adopts the mature conventional means in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, so no specific description will be given here.
[0062] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A loader frame welding robot, comprising a robotic arm (2) mounted on top of a welding table (1), characterized in that: The end effector of the robot arm (2) is fixedly mounted with a welding device (3), the welding device (3) comprising a mounting shell (4), a laser welding head (7) being mounted at the center of the mounting shell (4), a vertically slidable anti-collision cover (5) being mounted inside the mounting shell (4), and the anti-collision cover (5) enclosing the laser welding head (7); It also includes a retraction component, which controls the laser welding head (7) to retract into the mounting housing (4) when the upward movement distance of the anti-collision cover (5) exceeds a preset value; The inner wall of the mounting shell (4) is fixedly mounted with a fixing ring (9), the inner wall of the fixing ring (9) is slidably mounted with a mounting rod (6), the laser welding head (7) is fixedly mounted on the bottom of the mounting rod (6), the top of the fixing ring (9) is ball-hinged with two first elastic telescopic rods (10), the outer wall of the mounting rod (6) is fixedly connected with two clamping blocks (8), and the telescopic parts of the two first elastic telescopic rods (10) are both ball-hinged with the bottom of the corresponding clamping blocks (8), the inner wall of the mounting shell (4) is fixedly mounted with two second elastic telescopic rods (11), the tops of the telescopic parts of the two second elastic telescopic rods (11) are both set as inclined surfaces, and in the initial state, the bottoms of the telescopic parts of the two second elastic telescopic rods (11) are in contact with the tops of the corresponding clamping blocks (8); The retracting assembly comprises a second sleeve (14) mounted on the outer wall of the mounting rod (6) and capable of vertical sliding adjustment, two unlocking blocks (19) being fixedly connected to the bottom of the second sleeve (14), and the unlocking blocks (19) are longer than the locking blocks (8); It also includes a connecting portion, which connects the anti-collision cover (5) and the second sleeve (14). When the anti-collision cover (5) moves, the connecting portion causes the second sleeve (14) to move synchronously in the opposite direction. The connecting portion comprises a first sleeve (12) rotatably mounted on the inner wall of the mounting shell (4); the inner wall of the first sleeve (12) is fixedly connected to two limit blocks (13); the outer walls of the two limit blocks (13) are both arranged as inclined surfaces in the same direction; the first sleeve (12) is fixedly connected to the anti-collision cover (5) through ribs; a first spring (17) is connected between the first sleeve (12) and the inner top of the mounting shell (4); a card seat (15) is fixedly connected to the top of the mounting shell (4); the outer wall of the second sleeve (14) is in contact with the inner wall of the card seat (15) and the two slide together. The movable connection is provided, the outer wall of the card seat (15) is provided with a limit groove (32), a driving plate (16) is slidably installed in the limit groove (32), the inner wall of the driving plate (16) is hollow and is provided with two sections of inclined ribs, the outer walls on both sides of the driving plate (16) are respectively provided with inclined surfaces adapted to the outer walls of the two limit blocks (13), and the inclined surfaces on both sides of the driving plate (16) are always in contact with the corresponding inclined surfaces of the limit blocks (13), the outer wall of the second sleeve (14) is provided with a moving groove (18), and the ribs of the driving plate (16) are slidably installed in the moving groove (18).
2. The loader frame welding robot according to claim 1, characterized in that: The outer wall of the mounting rod (6) is provided with a rotation groove (21), and the rotation groove (21) includes a section of an oblique groove and a section of a vertical groove. The inner wall of the fixing ring (9) is fixedly connected with a protrusion (20) that can slide in the rotation groove (21).
3. The loader frame welding robot according to claim 2, characterized in that: The two first elastic telescopic rods (10) are both arranged obliquely, and the two first elastic telescopic rods (10) have opposite inclination directions.
4. The loader frame welding robot according to claim 3, characterized in that: The outer wall of the mounting rod (6) extending out of the second sleeve (14) is rotatably mounted with a moving ring (23); the outer wall of the card seat (15) is slidably mounted with a rotating ring (24); the moving ring (23) and the rotating ring (24) are fixedly connected via a connecting rod (27); a through hole is provided on the inner wall of the card seat (15), and a latch (26) is slidably mounted in the through hole of the card seat (15); a connecting rod (25) is rotatably mounted on the outer wall of the rotating ring (24); the other end of the connecting rod (25) is rotatably connected to the outer wall of the latch (26); the inner wall of the second sleeve (14) is provided with a socket (22) for inserting the latch (26).
5. The loader frame welding robot according to claim 1, characterized in that: The second elastic telescopic rod (11) comprises a third sleeve (28) fixedly mounted on the outer wall of the mounting shell (4); a sliding rod (30) is slidably mounted on the inner wall of the third sleeve (28); a second spring (29) is mounted between the sliding rod (30) and the inner wall of the mounting shell (4); and the top of the outer wall of the sliding rod (30) is arranged as an inclined surface.
6. The loader frame welding robot according to any one of claims 1 to 5, characterized in that: A visual sensor (31) is fixedly mounted on the bottom of the mounting housing (4), and the visual sensor (31) can monitor the position and posture of the frame to be welded.
7. The loader frame welding robot according to claim 4, characterized in that: The latch (26) is configured as an elastic telescopic rod.
Citation Information
Patent Citations
Welding equipment for three-point welding of pipe
CN118976989A
Anti-collision multi-axis welding robot with welding seam tracking function
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