Surface welding device for hardware machining
By designing a surface welding device for hardware processing, the problem of rough welding positioning of hardware and flux application is solved, automatic alignment, flux spraying and dust cleaning are achieved, and welding quality and efficiency are improved.
Patent Information
- Application Number
- CN202510238239.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The surface welding process in the existing hardware processing has rough positioning and fixing, resulting in low welding quality, high scrap rate, and the application method of flux is labor-intensive.
A surface welding device for hardware processing is designed, including a welding mechanism, displacement mechanism, transmission mechanism, clamping mechanism, liquid spraying mechanism and ash cleaning mechanism. Automatic alignment of hardware, flux spraying and dust cleaning are achieved through motor drive and transmission system.
It realizes automatic positioning and close fit of hardware, improves welding quality and efficiency, reduces manual operation, and improves work efficiency and cleanliness of finished products.
Smart Images

Figure CN119772462A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of hardware welding, and specifically to a surface welding device for hardware processing. Background Art
[0002] In the field of hardware processing, surface welding is a crucial process, and its quality directly affects the performance and service life of hardware. In the welding preparation stage, the positioning and fixing of hardware are extremely rough. Workers can usually only manually place and align the hardware to be welded based on experience, which is not only inefficient, but also difficult to ensure that the joints of the two hardware parts fit together, resulting in problems such as misalignment and excessive gaps during welding, which seriously affects the welding quality and the scrap rate remains high.
[0003] Publication No. CN110405392B, the surface welding device for hardware processing, the gear plate moves longitudinally, and since the moving column is fixedly connected to the gear plate, the moving column moves longitudinally, and then the welding head moves longitudinally, completing the longitudinal welding work on the surface of the hardware and realizing the welding work at different positions on the surface of the hardware. However, during the welding process, the method of applying the flux is also relatively primitive. In most cases, it is applied manually, which is particularly labor-intensive.
[0004] Aiming at the existing deficiencies, improvements are made and a surface welding device for hardware processing is proposed. Summary of the invention
[0005] The object of the present invention is to provide a surface welding device for hardware processing to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a surface welding device for hardware processing, comprising: a welding mechanism, a displacement mechanism, a transmission mechanism, a clamping mechanism, a liquid spraying mechanism, a dust cleaning mechanism, a workbench, an upper rack, a first hardware and a second hardware, characterized in that a bottom through frame is provided in the middle of the bottom end of the workbench, an upper rack is provided at the top end of the workbench, an electric control box is provided at the top end of the upper rack, a second hardware is provided on one side of the top end of the workbench, and a first hardware is provided on the other side of the top end of the workbench;
[0007] The welding mechanism is used to perform welding processing on the connection between the first hardware component and the second hardware component;
[0008] The displacement mechanism is used to move the positions of the first hardware component and the second hardware component;
[0009] The transmission mechanism is used to provide power for the clamping mechanism, the liquid spraying mechanism and the dust cleaning mechanism;
[0010] The clamping mechanism is used to provide driving force for one side of the first hardware;
[0011] The liquid spraying mechanism is used for spraying soldering flux liquid;
[0012] The dust cleaning mechanism is used to remove dust on the surfaces of the first hardware component and the second hardware component.
[0013] Furthermore, the welding mechanism includes an electric telescopic rod body, a welding gun head body, a rotating plate, a pull tab, a sleeve frame and a rotating shaft. The electric telescopic rod body is arranged at the top of the electric control box plate, the front end of the electric telescopic rod body is arranged at a rotating plate, the bottom end of the rotating plate is arranged at a pull tab, the bottom end of the pull tab is arranged at a rotating shaft, a sleeve frame is rotatably arranged on one side of the rotating shaft, the welding gun head body is clamped on the inner side of the sleeve frame, a rotating structure is formed between the rotating shaft and the sleeve frame, and the pull tab and the rotating shaft are fixedly connected.
[0014] Furthermore, the displacement mechanism includes a ball screw, a first motor assembly, a movable plate, a positioning flap, a bearing block, a side slide groove and a sliding column. A ball screw is arranged at the top of the bottom frame, a first motor assembly is arranged on one side of the ball screw, a bearing block is arranged on the outer side of the ball screw, a movable plate is arranged on the top of the bearing block, a side slide groove is opened on the inner side of the bottom frame, a sliding column is arranged on the inner side of the side slide groove extending outward, a positioning flap is arranged on one side of the sliding column, a sliding structure is formed between the side slide groove and the sliding column, and the length of the movable plate is greater than the length of the positioning flap.
[0015] Furthermore, the transmission mechanism includes a first slider, a second slider, a second motor assembly, a pull rail and a main transmission gear. Pull rails are arranged on both sides of the top of the workbench, a second slider is arranged on the outer side of the top of the pull rail, a second motor assembly is arranged on the top of the second slider, and a main transmission gear is arranged at the front end of the second motor assembly. The second slider and the pull rail can slide.
[0016] Furthermore, the clamping mechanism includes a pull plate, an upper rack, a clamping slot and an upper clamping column. Upper clamping columns are provided on both sides of the bottom end of the electric control box panel, and extensions are provided on both sides of the bottom of the upper clamping column. The outer side of the extension is provided with the clamping slot, and the outer side of the clamping slot is provided with an upper rack. The inner side of the clamping slot is provided with a pull plate, the upper end of the pull plate is a horizontal flat portion, and the lower end of the pull plate is a vertical wide portion.
[0017] Furthermore, the liquid spraying mechanism includes a spring, a movable block, a mounting rod, a liquid tank, an upper guide tube, a push piece, a water spray pipe, an attached rotating rod, a push rod, a vertical rod, a front frame and a piston cylinder, a mounting rod is arranged in the middle of the top of the upper frame, one end of the mounting rod is arranged with a liquid tank, the bottom end of the liquid tank is arranged with an upper guide tube, the bottom end of the upper guide tube is arranged with a piston cylinder, the bottom end of the piston cylinder is arranged with a water spray pipe, a push piece is arranged on one side inside the piston cylinder, a push rod is arranged on one side of the push piece, a vertical rod is arranged on the bottom end of the push rod, a movable block is arranged at the bottom end of the vertical rod, a transverse tube is arranged horizontally through the middle of the movable block, a spring is arranged on one side outside the transverse tube, a front frame is sleeved on the outside of the transverse tube, a half gear is arranged at the bottom end of the movable block, an attached rotating rod is arranged on the back side of the half gear, and the attached rotating rod and the half gear are fixedly connected.
[0018] Furthermore, the dust cleaning mechanism includes a cleaning structure and an attached gear, the cleaning structure is composed of a curved plate, a dust roller, a convex column, a cylinder column and a fixing plate, an attached gear is arranged on one side of the main transmission gear, a convex column is arranged in the middle of the front side of the attached gear, a curved plate is arranged at the front end of the convex column, a dust roller is arranged on the front side of the curved plate, a cylinder column is arranged on the back side of the attached gear, a fixing plate is arranged at one end of the cylinder column, and the bottom of the fixing plate is fixedly connected to the second slider.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. The present invention uses the second motor assembly to drive the main transmission gear through the liquid spraying mechanism, so that the auxiliary rotating rod and the half gear rotate. The unique half gear structure drives the movable block to move horizontally, and then the push rod pushes the push piece in the piston cylinder, so that the flux liquid is sprayed from the liquid tank through the upper guide tube and the water spray pipe to the connection of the hardware, so as to improve the welding effect;
[0021] 2. The present invention drives the ball screw to rotate through the first motor assembly in the displacement mechanism, so that the second hardware on the movable plate and the first hardware on the positioning plate can be close to each other; the second motor assembly in the clamping mechanism drives the main transmission gear, drives the upper rack and the pull plate to push the first hardware to fit closely with the second hardware, effectively preventing dislocation during welding, ensuring the welding position, improving the welding quality and efficiency, and improving the stability of operation compared with traditional manual alignment;
[0022] 3. In the present invention, when the second motor assembly drives the main transmission gear to rotate, the attached gear rotates in the opposite direction, and the dust collecting roller is driven to make a circular motion through the convex column and the curved plate. When the hardware is brought back after welding, the dust collecting roller automatically cleans the dust on the surface of its connection, and utilizes the existing power source of the equipment to realize automatic dust cleaning after welding, which is synchronized with the welding process, thereby improving work efficiency, ensuring the surface cleanliness of the finished welding product, and reducing the subsequent manual cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall axial appearance structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the overall appearance structure of the present invention from a top view from the axial side;
[0025] Figure 3 This is a schematic diagram of the overall appearance structure of the present invention when viewed from the bottom side;
[0026] Figure 4 It is a schematic diagram of the overall appearance structure of the present invention from the side of the axial direction;
[0027] Figure 5 It is a schematic diagram of the cross-sectional structure of the overall appearance of the present invention;
[0028] Figure 6 For the present invention Figure 1 A1 is an enlarged structural diagram;
[0029] Figure 7 For the present invention Figure 1 A2 is an enlarged structural diagram;
[0030] Figure 8 For the present invention Figure 2 A schematic diagram of the structure at point b is enlarged;
[0031] Fig. 9 For the present invention Figure 4 The enlarged structural diagram at c;
[0032] Fig.10 For the present invention Figure 4 The enlarged structural diagram at d;
[0033] Fig.11 For the present invention Figure 5 The enlarged structural diagram at e;
[0034] Fig.12 For the present invention Figure 5 The enlarged structural diagram at point f;
[0035] Fig.13 It is a schematic diagram of the appearance structure of the liquid spraying mechanism of the present invention;
[0036] Fig.14 It is a schematic cross-sectional structural diagram of the first part of the liquid spraying mechanism of the present invention;
[0037] Fig.15 It is a schematic cross-sectional structural diagram of the second part of the liquid spraying mechanism of the present invention.
[0038] In the figure: 1, workbench; 2, upper shelf; 3, electric control box; 4, first hardware; 5, electric telescopic rod body; 6, welding gun head body; 7, rotating plate; 8, half gear; 9, main transmission gear; 10, second hardware; 11, ball screw; 12, first motor assembly; 13, moving plate; 14, first slider; 15, second slider; 16, second motor assembly; 17, positioning flap; 18, pull plate; 19, pull rail; 20, bearing block; 21, bottom frame; 22, piston cylinder; 23, upper rack; 24. Dust cleaning structure; 241. Curved plate; 242. Dust roller; 243. Boss; 244. Cylinder; 245. Retaining plate; 25. Attached gear; 26. Slot; 27. Upper clamping column; 28. Front frame; 29. Vertical rod; 30. Push rod; 31. Pull piece; 32. Sleeve frame; 33. Rotating shaft; 34. Side slide groove; 35. Sliding column; 36. Attached rotating rod; 37. Spray pipe; 38. Push piece; 39. Upper guide tube; 40. Liquid tank; 41. Mounting rod; 42. Movable block; 43. Spring; 44. Horizontal tube. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Fig.14 - Fig.15 As shown, a surface welding device for hardware processing includes: a welding mechanism, a displacement mechanism, a transmission mechanism, a clamping mechanism, a liquid spraying mechanism, a dust cleaning mechanism, a workbench 1, an upper frame 2, a first hardware 4 and a second hardware 10. A bottom through frame 21 is provided in the middle of the bottom end of the workbench 1, an upper frame 2 is provided at the top of the workbench 1, an electric control box board 3 is provided at the top of the upper frame 2, the second hardware 10 is provided on one side of the top of the workbench 1, and the first hardware 4 is provided on the other side of the top of the workbench 1;
[0041] The welding mechanism is used to perform welding processing on the connection between the first hardware part 4 and the second hardware part 10;
[0042] The displacement mechanism is used to move the positions of the first hardware component 4 and the second hardware component 10;
[0043] The transmission mechanism is used to provide power for the clamping mechanism, the liquid spraying mechanism and the dust cleaning mechanism;
[0044] The clamping mechanism is used to provide a resisting force to one side of the first hardware 4;
[0045] The liquid spraying mechanism is used for spraying the flux liquid;
[0046] The dust cleaning mechanism is used to remove dust on the surface of the first hardware component 4 and the second hardware component 10 .
[0047] The liquid spraying mechanism includes a spring 43, a movable block 42, a mounting rod 41, a liquid tank 40, an upper conduit 39, a push piece 38, a water spraying pipe 37, a rotating rod 36, a push rod 30, a vertical rod 29, a front frame 28 and a piston cylinder 22. The mounting rod 41 is arranged in the middle of the top of the upper frame 2, and the liquid tank 40 is arranged at one end of the mounting rod 41. The bottom end of the liquid tank 40 is arranged with the upper conduit 39, the bottom end of the upper conduit 39 is arranged with the piston cylinder 22, and the bottom end of the piston cylinder 22 is arranged with the water spraying pipe 37. The inside of the piston cylinder 22 A push piece 38 is provided on one side of the push piece 38, a push rod 30 is provided on one side of the push piece 38, a vertical rod 29 is provided on the bottom end of the push rod 30, a movable block 42 is provided on the bottom end of the vertical rod 29, a horizontal tube 44 is provided transversely through the middle of the movable block 42, a spring 43 is provided on one side of the outside of the horizontal tube 44, a front frame 28 is sleeved on the outside of the horizontal tube 44, a half gear 8 is provided on the bottom end of the movable block 42, an attached rotating rod 36 is provided on the back side of the half gear 8, and the attached rotating rod 36 and the half gear 8 are fixedly connected.
[0048] In addition, since the second motor assembly 16 can drive the main transmission gear 9 to rotate after being started, the auxiliary rotating rod 36 arranged at the front end of the main transmission gear 9 also rotates, and the half gear 8 arranged at the front end of the auxiliary rotating rod 36 also rotates synchronously, because the half gear 8 itself is a half wheel-shaped structure, and a sawtooth structure is arranged at the arc of the half gear 8, and the movable block 42 is placed at the upper end of the half gear 8, when the half gear 8 rotates, the sawtooth structure outside the half gear 8 will continuously drive the movable block 42 to move horizontally, and the movable block 42 simultaneously moves forward and backward outside the transverse tube 44 arranged horizontally inside the front frame 28, and the spring 43 helps the movable block 42 to reset after moving;
[0049] When the movable block 42 moves, the vertical rod 29 at the top of the movable block 42 drives the push rod 30 to reciprocate inside the piston cylinder 22. Due to the push piece 38 set at the front end of the push rod 30, the push piece 38 also performs synchronous reciprocating motion inside the piston cylinder 22 at this time. When the push piece 38 performs reciprocating motion, the flux liquid inside the liquid tank 40 is continuously introduced into the upper conduit 39 inside the piston cylinder 22. The upper conduit 39 introduces the flux liquid into the water spray pipe 37 when it moves to the rear side through the push piece 38. When the push piece 38 is pushed forward again, the liquid stored in the water spray pipe 37 will be pushed out by the gas generated by the push piece 38. The lead-out surface at the bottom of the water spray pipe 37 is placed at the upper end of the connection between the first hardware 4 and the second hardware 10, so the flux liquid sprayed from the water spray pipe 37 will be sprayed on the surface of the connection between the first hardware 4 and the second hardware 10, thereby providing a welding effect.
[0050] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 - Fig. 9 As shown, a surface welding device for hardware processing, the clamping mechanism includes a pull plate 18, an upper rack 23, a slot 26 and an upper clamping column 27, upper clamping columns 27 are arranged on both sides of the bottom of the electric control box plate 3, and extensions are arranged on both sides of the bottom of the upper clamping column 27, and the outer side of the extension is provided with a slot 26, and the outer side of the slot 26 is provided with an upper rack 23, and the inner side of the slot 26 is clamped with a pull plate 18, the upper end of the pull plate 18 is a horizontal flat part, and the lower end of the pull plate 18 is a vertical wide part:
[0051] In addition, since the second motor assembly 16 drives the main transmission gear 9 to rotate, an upper rack 23 is placed on the top of the main transmission gear 9, and the sawtooth structure on the surface of the main transmission gear 9 meshes with the sawtooth structure at the bottom of the upper rack 23. A slot 26 is provided on the surface of the upper rack 23, and the pull plate 18 is composed of an upper transverse flat portion and a lower vertical wide portion. The transverse flat portion at the upper end of the pull plate 18 is inserted into the slot 26, and the lower vertical wide portion of the pull plate 18 is placed on the side of the first hardware 4. Therefore, when the main transmission gear 9 rotates, the upper rack 23 is horizontally moved by the rotational thrust of the main transmission gear 9, and the slot 26 on the surface of the upper rack 23 drives the pull plate 18 to move horizontally, and the vertical wide portion at the lower end of the pull plate 18 gradually approaches one side of the first hardware 4. When the vertical wide portion at the lower end of the pull plate 18 presses against one side of the first hardware 4, the first hardware 4 is moved by force;
[0052] The first hardware 4 is placed on the top of the positioning flap 17, and the two sides of the positioning flap 17 are provided with slide posts 35, which are inserted into the inner side of the side slide groove 34. Therefore, when the first hardware 4 moves, the positioning flap 17 at the bottom of the first hardware 4 will also move with the first hardware 4, and the side slide groove 34 and the slide posts 35 help the positioning flap 17 to move.
[0053] Because the first motor assembly 12 drives the ball screw 11 to rotate after starting, and the bearing block 20 sleeved on the outer side of the ball screw 11 moves horizontally, and the top of the bearing block 20 is connected to the moving plate 13, so the bearing block 20 drives the moving plate 13 to move horizontally, and because the second hardware 10 is placed on the top of the moving plate 13, the moving plate 13 drives the second hardware 10 to move horizontally;
[0054] In addition, when the second hardware 10 and the first hardware 4 gradually approach each other, the user directly starts the second motor assembly 16, the second motor assembly 16 drives the main transmission gear 9 to rotate, and the main transmission gear 9 drives the upper rack 23 to move horizontally, and the convex portion at the bottom end of the upper clamping column 27 is clamped in the inner side of the clamping groove 26 of the upper rack 23, so the upper rack 23 will move horizontally at a certain height position. After the upper rack 23 moves, the clamping groove 26 opened on the outside of the upper rack 23 clamps the upper horizontal flat portion of the pull plate 18. Therefore, when the upper rack 23 moves, the upper rack 23 will drive the pull plate 18 to gradually push the first hardware 4 close to one side of the second hardware 10, so that the welding connection between the first hardware 4 and the second hardware 10 is tightly pressed to prevent the first hardware 4 and the second hardware 10 from being misaligned when welding.
[0055] like Figure 1 - Fig.15 As shown, a surface welding device for hardware processing, the dust cleaning mechanism includes a cleaning structure 24 and an attached gear 25, the cleaning structure 24 is composed of a curved plate 241, a dust-absorbing roller 242, a convex column 243, a cylinder column 244 and a fixing plate 245, the attached gear 25 is arranged on one side of the main transmission gear 9, the convex column 243 is arranged in the middle of the front of the attached gear 25, the front end of the convex column 243 is arranged with a curved plate 241, the front side of the curved plate 241 is arranged with a dust-absorbing roller 242, the back side of the attached gear 25 is arranged with a cylinder column 244, one end of the cylinder column 244 is arranged with a fixing plate 245, the bottom of the fixing plate 245 is fixedly connected to the second slider 15;
[0056] In addition, since the second motor assembly 16 drives the main transmission gear 9 to rotate after starting, and the attached gear 25 is placed on one side of the main transmission gear 9, when the main transmission gear 9 rotates in one direction, the attached gear 25 rotates in the opposite direction. A protrusion 243 is fixedly provided at the front end of the attached gear 25. The front end of the protrusion 243 is engaged with the curved plate 241. A dust-absorbing roller 242 is fixedly provided at the front end of the curved plate 241. When the ball screw 11 is reversed, the first motor assembly 12 and the moving plate 13 reversely bring the finished welding product of the second hardware 10 and the first hardware 4 back. At this time, the second five The moving direction of the metal part 10 and the first hardware part 4 is toward the side of the first motor assembly 12, and then the attached gear 25 starts to rotate, and the attached gear 25 drives the protruding column 243 and the curved plate 241 to rotate, and at the same time the curved plate 241 drives the dust collecting roller 242 to rotate in a circle, and the surface of the dust collecting roller 242 continuously contacts the surface of the connection between the first hardware part 4 and the second hardware part 10. At this time, when the dust collecting roller 242 continuously contacts the surface of the connection between the first hardware part 4 and the second hardware part 10, the surface of the dust collecting roller 242 continuously removes the dust at the connection between the first hardware part 4 and the second hardware part 10;
[0057] In addition, the front end of the cylinder 244 is sleeve-connected with the attached gear 25, and the attached gear 25 can rotate on the outer side of the front end of the cylinder 244, and the cylinder 244 remains stationary. The fixing plate 245 is fixedly connected to the cylinder 244. At the same time, the fixing plate 245 limits the cylinder 244 and the attached gear 25 at the same height as the center of the main transmission gear 9, so as to ensure that the rotation plane of the attached gear 25 will not drop or rise.
[0058] Working principle: When using the surface welding device for hardware processing, first put the second hardware 10 and the first hardware 4 into the top of the moving plate 13 and the positioning flap 17 respectively, then start the first motor assembly 12, the first motor assembly 12 drives the ball screw 11 to rotate in the middle of the inner side of the bottom through frame 21 opened at the inner bottom end of the workbench 1, when the ball screw 11 rotates, the bearing block 20 on the outer side of the ball screw 11 drives the moving plate 13 to move horizontally, the second hardware 10 at the top of the moving plate 13 gradually approaches the first hardware 4 at the top of the positioning flap 17, and then start the second motor assembly 16, the second motor assembly 16 drives the main transmission gear 9 to rotate, the upper rack 23 at the top of the main transmission gear 9 is meshed with the sawtooth structure at the top of the main transmission gear 9, this When the main transmission gear 9 rotates, the upper rack 23 moves horizontally on the top of the main transmission gear 9. Since a slot 26 is provided on the surface of the upper rack 23, the elongated portion of the upper end of the pull plate 18 is inserted into the slot 26, and the upper clamping column 27 prevents the upper rack 23 from falling when it moves. Therefore, when the second motor assembly 16 drives the main transmission gear 9 to rotate, the upper rack 23 on the top of the main transmission gear 9 moves horizontally, and the upper rack 23 drives the pull plate 18 to approach one side of the first hardware 4. When the vertical surface of the pull plate 18 abuts against one side of the first hardware 4, the pull plate 18 moves with the upper rack 23, and at the same time, the vertical surface of the pull plate 18 pushes the first hardware 4 to approach one side of the second hardware 10, so that the first hardware 4 and the second hardware 10 are tightly attached without revealing a gap.
[0059] Since the top of the upper frame 2 is fixedly connected to the mounting rod 41, and the liquid tank 40 connected to one end of the mounting rod 41 provides flux liquid for the upper guide tube 39, when the main transmission gear 9 rotates, the main transmission gear 9 drives the auxiliary rotating rod 36 to rotate, and the half gear 8 at the front end of the auxiliary rotating rod 36 rotates, and the sawtooth structure of the half gear 8 continuously drives the movable block 42 to move horizontally, and the movable block 42 moves horizontally on the outside of the cross tube 44 at the same time, and the spring 43 helps the movable block 42 to reset after the horizontal movement, and the movable block 42 drives the vertical rod 29 and the push rod 30 to move when moving, and the push rod 30 drives the push piece 38 to move forward and backward inside the piston cylinder 22. When the push piece 38 moves, it continuously inflates and exhausts air inside the upper conduit 39 and the water spray pipe 37. When the upper conduit 39 is inflated for the first time, the liquid inside the liquid tank 40 does not flow in, and the water spray pipe 37 discharges the gas in the pipe. When the upper conduit 39 is exhausted for the first time, the solder flux liquid inside the liquid tank 40 enters the upper conduit 39 and then flows into the water spray pipe 37. When the push piece 38 performs the second inflation movement, the solder flux liquid stored in the water spray pipe 37 is quickly discharged to the surface of the connection between the first hardware 4 and the second hardware 10.
[0060] When the main transmission gear 9 rotates, the main transmission gear 9 drives the attached gear 25 to rotate, the attached gear 25 drives the protruding column 243 to rotate, the protruding column 243 drives the curved plate 241 to rotate, the curved plate 241 drives the dust collecting roller 242 to continuously perform circular motion, and the surface of the dust collecting roller 242 continuously removes dust contaminated at the connection between the first hardware 4 and the second hardware 10, and at the same time, the retaining plate 245 and the cylinder 244 help the center of the attached gear 25 and the center of the main transmission gear 9 to be on the same straight line;
[0061] When it is necessary to weld the connection between the first hardware 4 and the second hardware 10, the electric telescopic rod body 5 is started, and the electric telescopic rod body 5 pushes the rotating plate 7 to move forward and backward. When the rotating plate 7 moves forward, the bottom of the rotating plate 7 drives the pull tab 31 to move, and the pull tab 31 drives the sleeve frame 32 to deflect, and the sleeve frame 32 cooperates with the rotating shaft 33 to rotate, so as to adjust the position of the head of the welding gun head body 6. When the head position of the welding gun head body 6 is adjusted, the connection between the first hardware 4 and the second hardware 10 can be welded.
[0062] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A surface welding device for hardware processing, comprising: A welding mechanism, a displacement mechanism, a transmission mechanism, a clamping mechanism, a liquid spraying mechanism, a dust cleaning mechanism, a workbench (1), an upper frame (2), a first hardware component (4) and a second hardware component (10), characterized in that a bottom through frame (21) is provided in the middle of the bottom end of the workbench (1), an upper frame (2) is provided at the top end of the workbench (1), an electric control box panel (3) is provided at the top end of the upper frame (2), a second hardware component (10) is provided on one side of the top end of the workbench (1), and a first hardware component (4) is provided on the other side of the top end of the workbench (1); The welding mechanism is used to perform welding processing on the connection between the first hardware component (4) and the second hardware component (10); The displacement mechanism is used to move the positions of the first hardware component (4) and the second hardware component (10); The transmission mechanism is used to provide power for the clamping mechanism, the liquid spraying mechanism and the dust cleaning mechanism; The clamping mechanism is used to provide a driving force for one side of the first hardware component (4); The liquid spraying mechanism is used for spraying soldering flux liquid; The dust cleaning mechanism is used to remove dust on the surface of the first hardware component (4) and the second hardware component (10).
2. A surface welding device for hardware processing according to claim 1, characterized in that: The welding mechanism comprises an electric telescopic rod body (5), a welding gun head body (6), a rotating plate (7), a pull tab (31), a sleeve frame (32) and a rotating shaft (33); the electric telescopic rod body (5) is arranged at the top of the electric control box plate (3); the rotating plate (7) is arranged at the front end of the electric telescopic rod body (5); the pull tab (31) is arranged at the bottom end of the rotating plate (7); the rotating shaft (33) is arranged at the bottom end of the pull tab (31); the sleeve frame (32) is rotatably arranged on one side of the rotating shaft (33); the welding gun head body (6) is clamped on the inner side of the sleeve frame (32); a rotating structure is formed between the rotating shaft (33) and the sleeve frame (32); and the pull tab (31) and the rotating shaft (33) are fixedly connected.
3. A surface welding device for hardware processing according to claim 1, characterized in that: The displacement mechanism comprises a ball screw (11), a first motor assembly (12), a movable plate (13), a positioning flap (17), a bearing block (20), a side slide groove (34) and a slide column (35); the ball screw (11) is arranged at the top end of the bottom frame (21); the first motor assembly (12) is arranged on one side of the ball screw (11); the bearing block (20) is arranged on the outside of the ball screw (11); the movable plate (13) is arranged on the top end of the bearing block (20); a side slide groove (34) is opened on the inner side of the bottom frame (21); a slide column (35) is arranged on the inner side of the side slide groove (34) extending outward; a positioning flap (17) is arranged on one side of the slide column (35); a sliding structure is formed between the side slide groove (34) and the slide column (35); the length of the movable plate (13) is greater than the length of the positioning flap (17).
4. A surface welding device for hardware processing according to claim 1, characterized in that: The transmission mechanism comprises a first slider (14), a second slider (15), a second motor assembly (16), a pull rail (19) and a main transmission gear (9); pull rails (19) are arranged on both sides of the top of the workbench (1); a second slider (15) is arranged on the outer side of the top of the pull rail (19); a second motor assembly (16) is arranged at the top of the second slider (15); a main transmission gear (9) is arranged at the front end of the second motor assembly (16); and the second slider (15) and the pull rail (19) can slide with each other.
5. A surface welding device for hardware processing according to claim 1, characterized in that: The clamping mechanism comprises a pull plate (18), an upper rack (23), a clamping slot (26) and an upper clamping column (27); upper clamping columns (27) are arranged on both sides of the bottom end of the electric control box plate (3); extension portions are arranged on both sides of the bottom of the upper clamping column (27); the clamping slot (26) is arranged on the outer side of the extension portion; the upper rack (23) is arranged on the outer side of the clamping slot (26); a pull plate (18) is clamped on the inner side of the clamping slot (26); the upper end of the pull plate (18) is a horizontal flat portion; and the lower end of the pull plate (18) is a vertical wide portion.
6. A surface welding device for hardware processing according to claim 1, characterized in that: The liquid spraying mechanism comprises a spring (43), a movable block (42), a mounting rod (41), a liquid tank (40), an upper guide tube (39), a push plate (38), a water spraying pipe (37), an attached rotating rod (36), a push rod (30), a vertical rod (29), a front frame (28) and a piston cylinder (22). A mounting rod (41) is arranged in the middle of the top of the upper frame (2), a liquid tank (40) is arranged at one end of the mounting rod (41), an upper guide tube (39) is arranged at the bottom end of the liquid tank (40), a piston cylinder (22) is arranged at the bottom end of the upper guide tube (39), a water spraying pipe (37) is arranged at the bottom end of the piston cylinder (22), and the piston cylinder (22) A push piece (38) is provided on one side of the interior, a push rod (30) is provided on one side of the push piece (38), a vertical rod (29) is provided at the bottom end of the push rod (30), a movable block (42) is provided at the bottom end of the vertical rod (29), a horizontal tube (44) is provided in the middle of the movable block (42) and passes through the movable block (42), a spring (43) is provided on one side of the outside of the horizontal tube (44), a front frame (28) is sleeved on the outside of the horizontal tube (44), a half gear (8) is provided at the bottom end of the movable block (42), a rotating rod (36) is provided on the back of the half gear (8), and the rotating rod (36) and the half gear (8) are fixedly connected.
7. A surface welding device for hardware processing according to claim 4, characterized in that: The dust cleaning mechanism comprises a cleaning structure (24) and an attached gear (25). The cleaning structure (24) is composed of a curved plate (241), a dust collecting roller (242), a convex column (243), a cylindrical column (244) and a retaining plate (245). The attached gear (25) is arranged on one side of the main transmission gear (9). A convex column (243) is arranged in the middle of the front face of the attached gear (25). A curved plate (241) is arranged at the front end of the cylindrical column (243). A dust collecting roller (242) is arranged on the front face of the curved plate (241). A cylindrical column (244) is arranged on the back face of the attached gear (25). A retaining plate (245) is arranged at one end of the cylindrical column (244). The bottom of the retaining plate (245) is fixedly connected to the second sliding block (15).
Citation Information
Patent Citations
A surface welding device for hardware processing and its usage method
CN110405392B
Cited By
New energy automobile battery tray welding device
CN120347444A
A welding device for battery trays in new energy vehicles
CN120347444B