A welding device for crane processing
By designing a welding equipment for crane processing, the lifting components, clamping components, adjustment components and balance components are used to solve the welding difficulty and quality problems in traditional welding methods, and a more efficient and stable welding process is achieved.
Patent Information
- Application Number
- CN202510035196.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-08
AI Technical Summary
During the crane processing process, the traditional point-to-point welding method leads to complex spatial relationships of the welding surface, which is prone to metal fatigue and welding defects, increasing the difficulty of welding.
A welding equipment for crane processing is designed, including a base, a slide rod, a lifting assembly, a clamping assembly, a adjustment assembly and a balance assembly. By cooperating with each other, these components improve welding efficiency and stability, reducing welding blind spots and stress concentration.
This welding equipment improves welding accuracy and stability, reduces welding defects and metal fatigue, reduces welding difficulty, and improves the welding quality of crane processing.
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Figure CN119772502A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to welding equipment for crane processing. Background Art
[0002] A crane refers to a multi-action lifting machinery that can lift heavy objects vertically and carry them horizontally within a certain range. During the crane processing and welding process, if the truss, main rod and support rod are assembled by high-strength seamless steel pipes using the traditional point-to-point welding method, the spatial relationship of the welding surface will become extremely complicated. During welding, even tiny defects may lead to the accumulation of metal fatigue. The inclusive node increases the contact surface between the main rod and the support rod, which can effectively eliminate the stress of metal fatigue and make the overall boom stronger.
[0003] However, when welding contained nodes, the curved surface results in limited operating space for the weld position and restricted welding postures of welders, which increases the difficulty of welding. Secondly, due to the special structural form of contained nodes, stress concentration is obvious during welding. Different components contain each other, and welds cross and overlap, making stress distribution complex. Cracks and other defects are easily caused during welding, affecting the bearing capacity of the node. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a welding device for crane processing, which solves the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a welding device for crane processing, including a base and a slide bar, the slide bar is located above the base, a lifting assembly is arranged on the slide bar, the lifting assembly is used to improve the welding efficiency, a clamping assembly is arranged on the base, the clamping assembly is used to improve the welding stability, an adjusting assembly is arranged on the base, a balancing assembly is arranged on the base, and the adjusting assembly and the balancing assembly are used to improve the welding effect.
[0006] Optionally, the lifting assembly includes a first slide, the number of the first slide is two, and the first slide is slidably mounted on the outer surface of the slide rod, a first fixing plate is fixedly mounted on the bottom of the first slide, a first servo motor is fixedly mounted on the surface of the first fixing plate, a tightening wheel is fixedly mounted on the output shaft of the first servo motor, and a sling is arranged on the inner side of the tightening wheel;
[0007] A half gear ring is arranged below the sling, and the number of the half gear rings below the sling on one side is two, and they are symmetrically arranged. Fixing pieces are fixedly installed at the upper and lower ends of both sides of the half gear rings, and fastening studs are sleeved inside the fixing pieces. Fastening nuts are threadedly connected on both sides of the outer surface of the fastening studs. A restraining card is fixedly installed on the top of the fixing piece on the upper side, and one end of the sling away from the tightening wheel is fixedly connected to the inner side of the restraining card;
[0008] Correction pieces are fixedly mounted on both sides of the upper surface of the base, a second slide is slidably connected to the outer surface of the slide rod, a first hydraulic cylinder is fixedly mounted on the bottom of the second slide, and a positioning piece is fixedly mounted on the output shaft of the first hydraulic cylinder.
[0009] Optionally, the clamping assembly includes a mounting frame fixedly mounted on the upper surface of the base, a second servo motor is fixedly mounted on one end of the mounting frame, a bidirectional lead screw is fixedly mounted on the output shaft of the second servo motor, and the bidirectional lead screw is movably mounted on the inner side of the mounting frame;
[0010] Both sides of the outer surface of the bidirectional lead screw are spirally connected with a screw sleeve, a rotating seat is fixedly installed on the top of the screw sleeve, and brackets are fixedly installed on both sides of the rotating seat, and one end of the bracket away from the rotating seat is fixedly connected to the screw sleeve;
[0011] A gear ring is movably mounted on the surface of the rotating seat, and a gear is meshed with the inner side of the gear ring. The number of the gears is three and they are evenly distributed on the inner side of the gear ring. The gears are movably mounted between the rotating seat, and a first bevel gear is fixedly mounted on the side of the gear away from the rotating seat, and a second bevel gear is meshed with one side of the first bevel gear;
[0012] A fixing claw is fixedly installed on one side of the second bevel gear, a mounting plate is movably installed on a side of the second bevel gear away from the fixing claw, the mounting plate is fixedly connected to the rotating seat, a second fixing plate is fixedly installed on the surface of the rotating seat, a third servo motor is fixedly installed on the surface of the second fixing plate, the second fixing plate is movably contacted with the base, and a middle portion of the second bevel gear is fixedly connected to the output shaft of the third servo motor;
[0013] A main rod is arranged on the inner side of the fixing claw, a curved surface piece is arranged on the outer surface of the main rod, and a supporting rod is inserted into the curved surface piece.
[0014] Optionally, the adjustment assembly includes a third fixing plate, the number of the third fixing plates is two, and the third fixing plates are fixedly mounted on both sides of the upper surface of the base, a second hydraulic cylinder is fixedly mounted on the third fixing plate, a connecting plate is fixedly mounted on the output shaft of the second hydraulic cylinder, and the two second hydraulic cylinders are fixedly connected via the connecting plate;
[0015] Racks are fixedly mounted on both ends of the connecting plate, and the racks are located below the half gear rings and mesh with the half gear rings;
[0016] A load-bearing member is fixedly installed in the middle of the connecting plate, and the top of the load-bearing member is lower than the bottom of the main rod.
[0017] Optionally, the balancing assembly includes a hinge fixedly mounted on the upper surface of the base, a support is fixedly mounted on one end of the hinge away from the base, and a round block is fixedly mounted on one end of the support away from the hinge;
[0018] A balancing spring is sleeved on the outer peripheral side of the pillar, a balancing frame is movably mounted on the outer surface of the pillar, a first tightening hoop is movably mounted on one end of the balancing frame away from the pillar, and a second tightening hoop is arranged on the side of the first tightening hoop away from the balancing frame;
[0019] The first and second tightening hoops are both provided with threaded holes inside, and tightening bolts are threadedly connected in the threaded holes, and the first and second tightening hoops are fixedly connected by the tightening bolts.
[0020] Optionally, the support rod is located inside the first tight hoop and the second tight hoop, and the distance between the support rods on both sides is greater than the length of the first tight hoop and the second tight hoop.
[0021] Optionally, the diameter of the round block is greater than the diameter of the pillar, one end of the balance spring is fixedly connected to the hinge, and the other end is fixedly connected to the balance frame.
[0022] Optionally, support blocks are fixedly installed on both sides of the bottom of the connecting plate, the support block is T-shaped, and travel grooves matching the support blocks are opened on both sides of the upper surface of the base, and the support blocks are movably installed in the travel grooves.
[0023] Optionally, a sliding block is fixedly mounted on one side of the screw sleeve, a sliding groove matching the sliding block is provided on the inner side of the mounting frame, and the sliding block and the sliding groove are movably mounted.
[0024] The present invention provides a welding device for crane processing, which has the following beneficial effects:
[0025] 1. The crane processing welding equipment can fix the main rod while reducing the gravity on the correction part and the fixing claw and reducing the wear on the clamping assembly through the cooperation between the lifting assembly and the clamping assembly. At the same time, after the main rod is positioned, the first hydraulic cylinder is directly above the curved part, which is convenient for fixing the curved part and correcting the curved part, avoiding the displacement of the curved part and improving the welding accuracy.
[0026] 2. The crane processing welding equipment can reduce the occurrence of welding dead angles during the welding of curved parts and support rods by cooperating with the adjustment components and the balance components, and adjust the welding position to an easy-to-weld direction to reduce the difficulty of welding. At the same time, when adjusting the welding angle, the stress of the curved parts and the support rods is shared to avoid the influence of stress causing cracks in the weld and reducing the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 The structure of the present invention is shown in FIG. Figure 1 ;
[0028] Figure 2 The structure of the present invention is shown in FIG. Figure 2 ;
[0029] Figure 3 The structure of the present invention is shown in FIG. Figure 3 ;
[0030] Figure 4 It is a schematic diagram of the structure of the clamping assembly of the present invention;
[0031] Figure 5 It is a schematic diagram of a three-dimensional exploded structure of a part of the clamping assembly of the present invention;
[0032] Figure 6 It is a schematic diagram of the positional relationship between the adjusting component and the balancing component of the present invention;
[0033] Figure 7 It is a schematic diagram of a three-dimensional exploded structure of a part of the lifting assembly of the present invention;
[0034] Figure 8 It is a schematic diagram of the three-dimensional exploded structure of the balance component of the present invention.
[0035] In the figure: 1, base; 11, slide bar; 2, first slide; 21, first fixed plate; 22, first servo motor; 23, tightening wheel; 24, sling; 25, half gear ring; 26, fixing piece; 27, fastening stud; 28, fastening nut; 29, restraint card; 210, correction piece; 211, second slide; 212, first hydraulic cylinder; 213, positioning piece; 3, mounting frame; 31, second servo motor; 32, two-way lead screw; 33, screw sleeve; 34, slide block; 35, swivel seat; 36, bracket; 37, gear ring; 38, gear; 39. First bevel gear; 310. Second bevel gear; 311. Fixing claw; 312. Second fixing plate; 313. Third servo motor; 314. Main rod; 315. Curved member; 316. Support rod; 317. Mounting plate; 4. Third fixing plate; 41. Second hydraulic cylinder; 42. Connecting plate; 43. Rack; 44. Support block; 45. Load-bearing member; 46. Travel groove; 5. Hinge; 51. Pillar; 52. Round block; 53. Balance spring; 54. Balance frame; 55. First clamp; 56. Tightening bolt; 57. Second clamp. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0037] Example 1: Please refer to Figures 1 to 7 The present invention provides a technical solution: a welding device for crane processing, comprising a base 1 and a slide bar 11, the slide bar 11 is located above the base 1, a lifting assembly is arranged on the slide bar 11, the lifting assembly is used to improve the welding efficiency, a clamping assembly is arranged on the base 1, the clamping assembly is used to improve the welding stability, an adjusting assembly is arranged on the base 1, a balancing assembly is arranged on the base 1, and the adjusting assembly and the balancing assembly are used to improve the welding effect.
[0038] The lifting assembly includes a first slide 2, the number of the first slides 2 is two, and the first slides 2 are slidably mounted on the outer surface of the slide bar 11, a first fixing plate 21 is fixedly mounted on the bottom of the first slide 2, a first servo motor 22 is fixedly mounted on the surface of the first fixing plate 21, a tightening wheel 23 is fixedly mounted on the output shaft of the first servo motor 22, and a sling 24 is arranged on the inner side of the tightening wheel 23;
[0039] A half gear ring 25 is provided below the sling 24. There are two half gear rings 25 below the sling 24 on one side, and they are symmetrically arranged. Fixing members 26 are fixedly installed at the upper and lower ends of both sides of the half gear ring 25. A fastening stud 27 is sleeved inside the fixing member 26. Both sides of the outer surface of the fastening stud 27 are threadedly connected with fastening nuts 28. A restraining card 29 is fixedly installed on the top of the upper fixing member 26. One end of the sling 24 away from the tightening wheel 23 is fixedly connected to the inner side of the restraining card 29.
[0040] Correction parts 210 are fixedly installed on both sides of the upper surface of the base 1, the outer surface of the slide rod 11 is slidably connected to the second slide 211, the bottom of the second slide 211 is fixedly installed with a first hydraulic cylinder 212, and a positioning part 213 is fixedly installed on the output shaft of the first hydraulic cylinder 212.
[0041] The clamping assembly includes a mounting frame 3 fixedly mounted on the upper surface of the base 1, a second servo motor 31 is fixedly mounted on one end of the mounting frame 3, a bidirectional lead screw 32 is fixedly mounted on the output shaft of the second servo motor 31, and the bidirectional lead screw 32 is movably mounted on the inner side of the mounting frame 3;
[0042] Both sides of the outer surface of the bidirectional lead screw 32 are spirally connected with a screw sleeve 33, a rotating seat 35 is fixedly installed on the top of the screw sleeve 33, and brackets 36 are fixedly installed on both sides of the rotating seat 35, and one end of the bracket 36 away from the rotating seat 35 is fixedly connected to the screw sleeve 33;
[0043] A gear ring 37 is movably mounted on the surface of the rotating seat 35, and a gear 38 is meshed inside the gear ring 37. The number of gears 38 is three and they are evenly distributed inside the gear ring 37. The gears 38 are movably mounted between the rotating seat 35. A first bevel gear 39 is fixedly mounted on the side of the gear 38 away from the rotating seat 35, and a second bevel gear 310 is meshed on one side of the first bevel gear 39.
[0044] A fixing claw 311 is fixedly installed on one side of the second bevel gear 310, and a mounting plate 317 is movably installed on the side of the second bevel gear 310 away from the fixing claw 311. The mounting plate 317 is fixedly connected to the rotating seat 35. A second fixing plate 312 is fixedly installed on the surface of the rotating seat 35. A third servo motor 313 is fixedly installed on the surface of the second fixing plate 312. The second fixing plate 312 is in movably contact with the base 1, and a middle portion of the second bevel gear 310 is fixedly connected to the output shaft of the third servo motor 313.
[0045] A main rod 314 is disposed on the inner side of the fixing claw 311, a curved surface member 315 is disposed on the outer surface of the main rod 314, and a supporting rod 316 is inserted into the curved surface member 315;
[0046] A slider 34 is fixedly mounted on one side of the screw sleeve 33 , and a slide groove matched with the slider 34 is provided on the inner side of the mounting frame 3 , and the slider 34 is movably mounted on the slide groove.
[0047] Specifically, when in use, the user first needs to clamp the main rod 314 with the half gear ring 25, then insert the fastening stud 27 into the fixing piece 26, and tighten the fastening nut 28, so that the fastening nut 28 and the fixing piece 26 are tightly connected, so that the two half gear rings 25 complete the clamping of the main rod 314 and form a complete gear ring. At the same time, ensure that the half gear ring 25 is in the position of dividing the main rod 314 into three equal parts, so as to ensure the stability of the main rod 314 during lifting;
[0048] After the main rod 314 is clamped by the half gear ring 25, it is necessary to start the first servo motor 22 to drive the tightening wheel 23 to rotate, tighten the sling 24, so as to lift the main rod 314, and start the driving mechanism to make the first slide 2 drive the main rod 314 to move, and then move the main rod 314 to the top of the correction piece 210, and then start the first servo motor 22 again to make the tightening wheel 23 rotate, release the sling 24, so that the main rod 314 falls into the correction piece 210, and make the half gear ring 25 contact with the correction piece 210, so as to complete the positioning of the main rod 314, and at the same time ensure the lifting state of the main rod 314 by the half gear ring 25;
[0049] When the main rod 314 is positioned, the second servo motor 31 needs to be started to drive the bidirectional lead screw 32 to rotate, so that the bidirectional lead screw 32 drives the screw sleeve 33 to move, and the screw sleeve 33 can drive the rotating seat 35 to move, so that the rotating seat 35 moves to a position close to the correction member 210, and then the third servo motor 313 is started to drive a second bevel gear 310 to rotate, and under the cooperation of the first bevel gear 39 and the gear 38, the gear ring 37 can be rotated, so that the three second bevel gears 310 rotate together, and then the fixing claw 311 rotates, and the main rod 314 is clamped to complete the fixing of the main rod 314;
[0050] Compared with the traditional clamping method, after hoisting, the main rod is clamped by a steel frame. However, since the main rod is made of metal and has a large volume, it is heavy, which easily causes wear on different parts of the clamping mechanism. Long-term use easily makes it difficult to balance the main rod during welding, affecting the welding accuracy. The present invention maintains the hoisting state so that the main rod 314 and the correction piece 210 are in a semi-suspended state, and uses the sling 24 to share part of the gravity of the main rod 314, so that the correction piece 210 does not bear the entire weight of the second bevel gear 310. With the automatic clamping and fixing of the fixing claw 311, the main rod 314 can be fixed, and the load borne by the clamping assembly can be reduced, thereby increasing its service life.
[0051] Furthermore, in order to ensure the stability of the truss and the uniform distribution of stress, the curved surface member 315 and the support rod 316 are usually welded in the middle of the main rod. First, the curved surface member 315 is placed at the welding position on the surface of the main rod 314, that is, the middle of the main rod 314, and then the first hydraulic cylinder 212 is started to drive the positioning member 213 to move downward to fix the curved surface member 315 and ensure the stability of the curved surface member 315.
[0052] It should be noted that before this, the second slide 211 needs to be located in the middle of the two first slides 2 and fixed by studs so that the second slide 211 can move with the first slide 2, thereby ensuring that after the main rod 314 is positioned, the first hydraulic cylinder 212 is directly above the curved part 315, which is convenient for fixing the curved part 315 and can correct the curved part 315 to avoid the alignment offset of the curved part 315, further improving the welding accuracy.
[0053] Example 2: Please refer to Figure 1 and Figure 6 The adjustment assembly includes a third fixing plate 4, the number of the third fixing plates 4 is two, and they are fixedly mounted on both sides of the upper surface of the base 1, a second hydraulic cylinder 41 is fixedly mounted on the third fixing plate 4, a connecting plate 42 is fixedly mounted on the output shaft of the second hydraulic cylinder 41, and the two second hydraulic cylinders 41 are fixedly connected through the connecting plate 42;
[0054] Racks 43 are fixedly mounted on both ends of the connecting plate 42. The racks 43 are located below the half gear ring 25 and mesh with the half gear ring 25.
[0055] A load-bearing member 45 is fixedly mounted in the middle of the connecting plate 42, and the top of the load-bearing member 45 is lower than the bottom of the main rod 314;
[0056] Support blocks 44 are fixedly installed on both sides of the bottom of the connecting plate 42. The support block 44 is T-shaped. Travel grooves 46 adapted to the support block 44 are opened on both sides of the upper surface of the base 1, and the support block 44 is movably installed in the travel groove 46.
[0057] On the basis of Example 1, when the main rod 314 is positioned so that the main rod 314 is in a semi-suspended state, it is necessary to ensure that the half gear ring 25 is above the rack 43 and meshes with it, and bears part of the weight to avoid the problem of easy deviation during driving;
[0058] When welding the curved surface member 315, after the curved surface member 315 is fixed by the positioning member 213, it is necessary to first weld both sides of the curved surface member 315. Figure 6 At a in the middle, after the curved surface part 315a is welded, the lower side of the curved surface part 315 needs to be welded, that is, Figure 6 The welding position at b is at the bottom. The traditional welding method can only be overhead welding, which is manual welding and has a low welding efficiency. If the molten metal cannot be pushed up, it will sag, causing welding defects.
[0059] The present invention starts the third servo motor 313 to release the clamping of the fixed claw 311 on the main rod 314, starts the first hydraulic cylinder 212, releases the positioning of the positioning member 213 on the curved surface member 315, and then starts the second hydraulic cylinder 41 to drive the connecting plate 42 to move, thereby moving the rack 43, and then driving the half gear ring 25 to rotate 180 degrees, so that the welding position at b faces upward, which is convenient for welding, and avoids the overhead welding method, thereby improving the welding efficiency;
[0060] Furthermore, when the welding position at b is facing upward, the curved member 315 is located below the main rod 314. At this time, the weight of the curved member 315 is only supported by the welding position at a, which may easily cause the welding position at a to be subjected to excessive stress and produce cracks. The present invention sets a load-bearing member 45 in the middle of the connecting plate 42. When the rack 43 moves, it will drive the load-bearing member 45 to move, so that after the welding position at b is adjusted, the load-bearing member 45 is just below the curved member 315, thereby supporting the curved member 315 and improving the welding effect.
[0061] Example 3: Please refer to Figure 1 and Figure 8 The balancing assembly includes a hinge 5 fixedly mounted on the upper surface of the base 1, a support 51 is fixedly mounted on one end of the hinge 5 away from the base 1, and a round block 52 is fixedly mounted on one end of the support 51 away from the hinge 5;
[0062] A balancing spring 53 is sleeved on the outer peripheral side of the pillar 51, a balancing frame 54 is movably mounted on the outer surface of the pillar 51, a first tightening hoop 55 is movably mounted on one end of the balancing frame 54 away from the pillar 51, and a second tightening hoop 57 is arranged on the side of the first tightening hoop 55 away from the balancing frame 54;
[0063] The first tightening hoop 55 and the second tightening hoop 57 are both provided with threaded holes, in which tightening bolts 56 are threadedly connected, and the first tightening hoop 55 and the second tightening hoop 57 are fixedly connected by the tightening bolts 56;
[0064] The support rod 316 is located inside the first tight hoop 55 and the second tight hoop 57, and the distance between the support rods 316 on both sides is greater than the length of the first tight hoop 55 and the second tight hoop 57;
[0065] The diameter of the round block 52 is greater than the diameter of the support column 51 . One end of the balance spring 53 is fixedly connected to the hinge 5 , and the other end is fixedly connected to the balance frame 54 .
[0066] On the basis of Example 2, after the curved surface part 315 is welded, the support rod 316 needs to be inserted into the curved surface part 315 to complete the welding between the curved surface part 315 and the support rod 316. When welding the curved surface part 315 and the support rod 316, the curved surface part 315 needs to be reset first, that is, the curved surface part 315 is placed above the main rod 314, and then welding is performed. However, during the welding process, the curved surface of the curved surface part 315 results in limited operating space for the weld position, and the welder's welding posture is restricted, which increases the difficulty of welding and often encounters welding dead angles. The most common problem of welding dead angles is that it is difficult to make the weldment fully contact with the welding rod, resulting in difficulty in welding the weld, which affects the welding effect.
[0067] In the present invention, when welding the curved surface member 315 and the support rod 316, the easy-to-weld position of the support rod 316 can be welded first. After the welding is completed, the initial fixation between the curved surface member 315 and the support rod 316 can be ensured. Then, the second hydraulic cylinder 41 needs to be started to drive the curved surface member 315 to rotate again, so as to adjust the welding position of the support rod 316 with poor accessibility, thereby reducing the difficulty of welding.
[0068] When the curved member 315 rotates, the support rod 316 will also rotate accordingly. When the support rod 316 leaves the main rod 314 due to the rotation, most of the weight of the support rod 316 will be borne by the weld between the curved member 315 and the support rod 316, which may easily cause cracks in the weld due to excessive stress. In the present invention, before the curved member 315 rotates, the first clamp 55 and the second clamp 57 can be fixedly connected by tightening bolts 56 to surround the support rod 316. Afterwards, the weight of the support rod 316 will be shared by the tension and compression of the balance spring 53, thereby avoiding the influence of excessive stress on the weld between the curved member 315 and the support rod 316, which is similar to the principle of a spring balance cylinder.
[0069] It should be noted that for welding in easy-to-weld positions, the support of the first tight hoop 55 and the second tight hoop 57 is not required. At this time, the weight of the support rod 316 will be borne by the main rod 314, and the interference of the first tight hoop 55 and the second tight hoop 57 on the welder can be avoided. Only when adjusting the dead corners and difficult-to-weld places of the support rod 316, the first tight hoop 55 and the second tight hoop 57 are used, and it should be noted that the adjustment angle is easily affected by the first tight hoop 55 and the second tight hoop 57. For specific operations, the selection of the balancing component can be carried out according to the actual situation.
[0070] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for crane processing, comprising a base (1) and a slide bar (11), wherein the slide bar (11) is located above the base (1), and is characterized in that: The slide bar (11) is provided with a lifting assembly, and the lifting assembly is used to improve welding efficiency. The base (1) is provided with a clamping assembly, and the clamping assembly is used to improve welding stability. The base (1) is provided with an adjustment assembly. The base (1) is provided with a balancing assembly, and the adjustment assembly and the balancing assembly are used to improve welding effect.
2. A welding device for crane processing according to claim 1, characterized in that: The lifting assembly comprises a first slide (2), the number of the first slides (2) is two and they are slidably mounted on the outer surface of the slide bar (11), a first fixing plate (21) is fixedly mounted on the bottom of the first slide (2), a first servo motor (22) is fixedly mounted on the surface of the first fixing plate (21), a tightening wheel (23) is fixedly mounted on the output shaft of the first servo motor (22), and a sling (24) is arranged on the inner side of the tightening wheel (23); A half gear ring (25) is arranged below the sling (24), and the number of the half gear rings (25) below the sling (24) on one side is two and they are symmetrically arranged, and fixing parts (26) are fixedly installed at the upper and lower ends of both sides of the half gear ring (25), and the interior of the fixing part (26) is sleeved with a fastening stud (27), and both sides of the outer surface of the fastening stud (27) are threadedly connected with fastening nuts (28), and a restraining card (29) is fixedly installed on the top of the upper fixing part (26), and one end of the sling (24) away from the tightening wheel (23) is fixedly connected to the inner side of the restraining card (29); Correction pieces (210) are fixedly mounted on both sides of the upper surface of the base (1); a second slide (211) is slidably connected to the outer surface of the slide rod (11); a first hydraulic cylinder (212) is fixedly mounted on the bottom of the second slide (211); and a positioning piece (213) is fixedly mounted on the output shaft of the first hydraulic cylinder (212).
3. A welding device for crane processing according to claim 2, characterized in that: The clamping assembly comprises a mounting frame (3) fixedly mounted on the upper surface of the base (1), a second servo motor (31) being fixedly mounted on one end of the mounting frame (3), a bidirectional lead screw (32) being fixedly mounted on the output shaft of the second servo motor (31), and the bidirectional lead screw (32) being movably mounted on the inner side of the mounting frame (3); Both sides of the outer surface of the bidirectional lead screw (32) are spirally connected with a screw sleeve (33), a rotating seat (35) is fixedly installed on the top of the screw sleeve (33), and brackets (36) are fixedly installed on both sides of the rotating seat (35), and one end of the bracket (36) away from the rotating seat (35) is fixedly connected to the screw sleeve (33); A gear ring (37) is movably mounted on the surface of the rotating seat (35), a gear (38) is meshed on the inner side of the gear ring (37), the number of the gears (38) is three and they are evenly distributed on the inner side of the gear ring (37), the gears (38) are movably mounted between the rotating seat (35), a first bevel gear (39) is fixedly mounted on the side of the gear (38) away from the rotating seat (35), and a second bevel gear (310) is meshed on one side of the first bevel gear (39); A fixing claw (311) is fixedly mounted on one side of the second bevel gear (310); a mounting plate (317) is movably mounted on a side of the second bevel gear (310) away from the fixing claw (311); the mounting plate (317) is fixedly connected to a rotating seat (35); a second fixing plate (312) is fixedly mounted on the surface of the rotating seat (35); a third servo motor (313) is fixedly mounted on the surface of the second fixing plate (312); the second fixing plate (312) is in movably contact with the base (1); and a middle portion of the second bevel gear (310) is fixedly connected to an output shaft of the third servo motor (313); A main rod (314) is arranged on the inner side of the fixing claw (311), a curved surface piece (315) is arranged on the outer surface of the main rod (314), and a supporting rod (316) is inserted into the curved surface piece (315).
4. A crane processing welding device according to claim 3, characterized in that: The adjustment assembly comprises a third fixing plate (4), the number of the third fixing plates (4) is two and they are fixedly mounted on both sides of the upper surface of the base (1), a second hydraulic cylinder (41) is fixedly mounted on the third fixing plate (4), a connecting plate (42) is fixedly mounted on the output shaft of the second hydraulic cylinder (41), and the two second hydraulic cylinders (41) are fixedly connected via the connecting plate (42); Racks (43) are fixedly mounted on both ends of the connecting plate (42), and the racks (43) are located below the half gear ring (25) and mesh with the half gear ring (25); A load-bearing member (45) is fixedly mounted in the middle of the connecting plate (42), and the top of the load-bearing member (45) is lower than the bottom of the main rod (314).
5. The welding equipment for crane processing according to claim 4, characterized in that: The balancing assembly comprises a hinge (5) fixedly mounted on the upper surface of the base (1); a support (51) is fixedly mounted on one end of the hinge (5) away from the base (1); and a round block (52) is fixedly mounted on one end of the support (51) away from the hinge (5); A balancing spring (53) is sleeved on the outer peripheral side of the pillar (51); a balancing frame (54) is movably mounted on the outer surface of the pillar (51); a first tightening hoop (55) is movably mounted on one end of the balancing frame (54) away from the pillar (51); and a second tightening hoop (57) is disposed on the side of the first tightening hoop (55) away from the balancing frame (54); The first tightening hoop (55) and the second tightening hoop (57) are both provided with threaded holes, and tightening bolts (56) are threadedly connected in the threaded holes, and the first tightening hoop (55) and the second tightening hoop (57) are fixedly connected by the tightening bolts (56).
6. The welding equipment for crane processing according to claim 5, characterized in that: The support rod (316) is located inside the first tight hoop (55) and the second tight hoop (57), and the distance between the support rods (316) on both sides is greater than the length of the first tight hoop (55) and the second tight hoop (57).
7. The welding equipment for crane processing according to claim 6, characterized in that: The diameter of the round block (52) is greater than the diameter of the support (51); one end of the balance spring (53) is fixedly connected to the hinge (5), and the other end is fixedly connected to the balance frame (54).
8. The welding equipment for crane processing according to claim 7, characterized in that: Support blocks (44) are fixedly mounted on both sides of the bottom of the connecting plate (42), and the support block (44) is T-shaped. Travel grooves (46) matching the support blocks (44) are provided on both sides of the upper surface of the base (1), and the support blocks (44) are movably mounted in the travel grooves (46).
9. The welding equipment for crane processing according to claim 8, characterized in that: A sliding block (34) is fixedly mounted on one side of the screw sleeve (33), a sliding groove matching the sliding block (34) is provided on the inner side of the mounting frame (3), and the sliding block (34) is movably mounted on the sliding groove.