Cold rolling forming device and process of seamless stainless steel pipe for new energy automobile
By designing a cold rolling forming device including adjustment ring, grinding head, grinding brush and gear transmission system, the problem of the inability to grind the inner and outer walls of seamless stainless steel pipes synchronously is solved, and efficient and synchronous grinding effect is achieved, and pipes of different diameters are adapted.
Patent Information
- Application Number
- CN202510065089.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-16
AI Technical Summary
The prior art cannot polish the inner and outer walls of seamless stainless steel pipes at the same time, lack synchronization, low efficiency, and cannot adapt to pipes of different diameters, so it is inconvenient to install and remove the polishing brushes.
A cold rolling forming device is designed, including an adjustment ring, a grinding head, a grinding brush and a gear transmission system. The grinding head and a grinding brush are driven to rotate through gear transmission, so as to achieve synchronous polishing of the inner and outer walls of seamless stainless steel pipes, and adapt to pipes of different diameters through an adjustable structure, simplifying the installation and removal of grinding brushes.
It realizes synchronous grinding of the inner and outer walls of seamless stainless steel pipes, improves grinding efficiency and quality, is suitable for pipes of different diameters, and simplifies the installation and removal process of grinding brushes.
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Figure CN119772733A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of stainless steel cold rolling, and specifically relates to a cold rolling forming device and process for a seamless stainless steel pipe for new energy vehicles. Background Art
[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as their power source. The emergence of such vehicles aims to solve the environmental and resource problems faced by traditional fuel vehicles, and also to meet people's demand for more energy-saving, environmentally friendly and sustainable travel.
[0003] Seamless stainless steel pipes for new energy vehicles are a special type of steel pipe with a hollow cross-section and seamless periphery. Made of stainless steel, this steel pipe has excellent corrosion resistance and can resist the erosion of a variety of chemicals.
[0004] Patent CN118287519A discloses a cold rolling forming device for seamless stainless steel pipes, which improves the pretreatment effect of steel pipes and the quality of cold rolling forming. However, when pretreating seamless stainless steel pipes, the device can only process spots and burrs on the outer wall of the seamless stainless steel pipes. When the seamless stainless steel pipes are produced, spots and burrs will appear on both the outer wall and the inner wall of the seamless stainless steel pipes. The device cannot process the spots and burrs on the inner wall of the seamless stainless steel pipes. It is necessary to process the inner wall of the seamless stainless steel pipe before processing the outer wall of the seamless stainless steel pipe. The outer wall and the inner wall of the seamless stainless steel pipe cannot be processed at the same time, and need to be processed in steps. There is a lack of synchronization when processing the seamless stainless steel pipes, and the efficiency is low, which requires more time.
[0005] Patent CN110576353A discloses an internal grinding device for cold-rolled steel pipes, which flexibly grinds the inside and both ends of the steel pipe through a grinding boss, and then flexibly positions the steel pipe through a compression spring and a telescopic rod, thereby achieving the effect of flexible grinding of the cold-rolled steel pipe. However, when grinding the steel pipe, the device can only grind the inner wall of the steel pipe, but cannot grind the outer wall of the steel pipe, and cannot grind the inner and outer walls of the steel pipe synchronously, and needs to be processed in steps. There is a lack of synchronization when grinding the steel pipe, and the efficiency is low, which requires more time. Summary of the invention
[0006] One of the purposes of the present invention is to solve the problem in the prior art that the inner wall and the outer wall of a seamless stainless steel pipe cannot be polished simultaneously, lacks synchronization and has low efficiency.
[0007] The second purpose of the present invention is to solve the problem that seamless stainless steel pipes with different diameters cannot be polished.
[0008] The third purpose of the present invention is to solve the problem of inconvenient installation and removal of grinding brushes, and provide a cold rolling forming device and process for seamless stainless steel pipes for new energy vehicles.
[0009] The purpose of the present invention can be achieved through the following technical solutions:
[0010] A cold rolling forming device and process for seamless stainless steel pipes for new energy vehicles, comprising a base plate; a cold rolling machine, arranged at one end of the upper surface of the base plate; a first mounting frame, connected to the middle of the upper surface of the base plate; an adjusting ring is arranged in the middle of the first mounting frame, the adjusting ring is connected to the first mounting frame through a bearing, a plurality of racks are arranged in an inner circumferential array of the adjusting ring, a first slide groove is arranged at a position of the adjusting ring corresponding to the rack, the rack is slidably connected in the first slide groove, a grinding head is connected to one end of the rack close to the middle of the adjusting ring, an annular groove is arranged in the middle of the adjusting ring, a first gear is arranged in the position corresponding to the rack in the annular groove, the rack is meshed with the first gear, the first gear is rotatably connected in the adjusting ring, an inner gear ring is rotatably connected in the annular groove, the inner gear ring is meshed with the first gear, the rack is meshed with the inner gear ring The gears are staggered and meshed on the outside of the first gear; a connecting plate is provided in the middle of the adjusting ring, and an internal threaded sleeve is connected to the middle of the connecting plate close to the cold rolling mill, and a threaded rod is connected to the internal thread of the internal threaded sleeve, and the end of the threaded rod away from the connecting plate is connected to a turning handle, and a positioning ring is connected to the outside of the end of the threaded rod close to the turning handle, and a sleeve is rotatably connected to the outside of the positioning ring, and the end of the sleeve away from the turning handle is connected to the sleeve, the sleeve is located outside the internal threaded sleeve, and a plurality of connecting plates are connected to a circular array on the outside of the sleeve, and the two ends on both sides of the connecting plate are rotatably connected to rotating arms, and a plurality of corresponding adjusting plates are provided at the positions of the connecting plates corresponding to the connecting plates, and the end of the rotating arm away from the connecting plate is connected to the adjusting plate, and the side of the adjusting plate away from the sleeve is connected to a mounting plate, and a grinding brush is installed in the mounting plate.
[0011] Preferably, a first motor is installed at a position corresponding to one of the first gears on a side of the adjustment ring close to the cold rolling mill, and a driving shaft of the first motor passes through the adjustment ring and is connected to one of the first gears.
[0012] Preferably, the connecting plate and the adjusting ring are arranged cocentrically.
[0013] Preferably, a first movable groove is provided at a position of the connecting plate corresponding to the adjusting plate, and the adjusting plate is slidably connected in the first movable groove.
[0014] Preferably, positions on both sides of the adjustment plate corresponding to the connection plates are respectively connected with symmetrically arranged support rods, the connection plates are located between the support rods, and auxiliary rings are rotatably connected to the outer sides of the support rods.
[0015] Preferably, a wedge block is arranged above the mounting plate corresponding to the grinding brush, a second slide groove is opened at a position of the mounting plate corresponding to the wedge block, a shell is connected to a side of the mounting plate close to the sleeve at a position corresponding to the wedge block, the wedge block is slidably connected in the second slide groove and the shell, a spring is connected between the wedge block and the shell, a shift block is connected above the wedge block, a second movable groove is opened at a position of the shell corresponding to the shift block, and the shift block is slidably connected in the second movable groove.
[0016] Preferably, an outer gear ring is connected to the outer side of the adjusting ring, a second gear is meshed on the upper outer side of the outer gear ring, the second gear is connected to the first mounting frame through a bearing, a first rotating rod is connected to the middle of a side of the second gear away from the cold rolling mill, a third gear is connected to an end of the first rotating rod away from the second gear, a fourth gear is meshed below the third gear, a second rotating rod is connected to the middle of a side of the fourth gear close to the connecting plate, an end of the second rotating rod away from the fourth gear is connected to the connecting plate, a second mounting frame is connected to the upper surface of the bottom plate at positions corresponding to the third gear and the fourth gear, the third gear and the fourth gear are connected to the second mounting frame through bearings, and a driving motor is connected to the middle of a side of the fourth gear away from the second rotating rod.
[0017] Preferably, a first support plate is arranged above the bottom plate at a position corresponding to the first mounting frame and the cold rolling mill, and a first conveying roller arranged evenly is rotatably connected in the first support plate, and a first cylinder is respectively connected to the positions on the upper surface of the bottom plate corresponding to the two ends of the first support plate, and the first U-shaped plate is slidably connected in the first support plate, and the first U-shaped plate is composed of two vertical plates and a horizontal plate, and a symmetrically arranged first moving groove is opened at the position of the first support plate corresponding to the vertical plate. The first U-shaped plate is slidably connected in the first moving groove, and a first reciprocating screw rod is rotatably connected in one of the first moving grooves, one of the vertical plates is threadedly connected to the first reciprocating screw rod, one end of the first reciprocating screw rod away from the adjusting ring passes through the first support plate and is connected to the second motor fixedly connected to the side of the first support plate, and a first positioning rod is connected in the other first moving groove, and the other vertical plate is slidably connected to the first positioning rod, and a second cylinder is respectively connected to the top of the two vertical plates away from each other on one side, and the pneumatic shaft of the second cylinder passes through the vertical plate and is connected to the first clamping plate.
[0018] Preferably, a second support plate is arranged above the bottom plate at a position corresponding to the first mounting bracket and the second mounting bracket, and a uniformly arranged second conveying roller is rotatably connected in the second support plate, and the length of the second mounting bracket is shorter than the first mounting bracket, and positions on the upper surface of the bottom plate corresponding to the two ends of the second support plate are respectively connected to a third cylinder, and the second U-shaped plate is slidably connected in the second support plate. The second U-shaped plate is composed of two vertical plates and a horizontal plate, and a symmetrically arranged second moving groove is opened at the position of the second support plate corresponding to the vertical plate. The second U-shaped plate is slidably connected in the second moving groove, and a second reciprocating screw rod is rotatably connected in one of the second moving grooves, and one of the vertical plates is threadedly connected to the second reciprocating screw rod, and one end of the second reciprocating screw rod away from the adjusting ring passes through the second support plate and is connected to the third motor fixedly connected to the side of the second support plate, and a second positioning rod is connected in another second moving groove, and the other vertical plate is slidably connected to the second positioning rod, and fourth cylinders are respectively connected above the two vertical plates away from each other on one side, and the pneumatic shaft of the fourth cylinder passes through the vertical plate and is connected to the second clamping plate.
[0019] Preferably, the cold rolling forming process comprises the following steps:
[0020] S1: Adjust the position of the grinding head and the grinding brush.
[0021] S2: adjusting the heights of the first support plate and the second support plate according to the diameter of the seamless stainless steel pipe.
[0022] S3: Adjust the position of the second clamping plate according to the length of the seamless stainless steel pipe.
[0023] S4: Start the driving motor to rotate the grinding head and the grinding brush.
[0024] S5: placing the seamless stainless steel pipe on the first supporting plate.
[0025] S6: Start the second motor and the third motor, and with the cooperation of the first reciprocating screw and the second reciprocating screw, the seamless stainless steel pipe is clamped and transmitted by the first clamping plate and the second clamping plate to grind the seamless stainless steel pipe.
[0026] S7: The seamless stainless steel pipe is transferred to the cold rolling mill for cold rolling.
[0027] Beneficial effects of the present invention:
[0028] After the present invention adjusts the positions of the grinding head and the grinding brush according to the diameter of the seamless stainless steel pipe, and feeds the seamless stainless steel pipe between the grinding head and the grinding brush, the driving motor is started, the driving motor drives the fourth gear to rotate, the rotation of the fourth gear drives the third gear and the second rotating rod to rotate, the rotation of the third gear drives the first rotating rod to rotate, the rotation of the first rotating rod drives the second gear to rotate, the rotation of the second gear drives the outer gear ring and the adjusting ring to rotate, thereby driving the grinding head to rotate with the adjusting ring as the center of the circle, the rotation of the grinding head can grind the outer side of the seamless stainless steel pipe, the rotation of the second rotating rod drives the connecting plate and the grinding brush to rotate, the rotation of the grinding brush can grind the inner wall of the seamless stainless steel pipe, and different positions of the seamless stainless steel pipe can be grinded by continuously transmitting the seamless stainless steel pipe, and the inner wall and the outer side of the seamless stainless steel pipe can be grinded simultaneously, thereby improving the synchronization of grinding and improving the grinding efficiency.
[0029] The present invention starts the first motor, and the first motor drives one of the first gears to rotate. During the rotation, one of the first gears cooperates with the inner gear ring to make the other first gears rotate synchronously. The rotation of the first gear drives the rack to move in the first slide groove, thereby driving the grinding head to move. The outside of the seamless stainless steel pipe can be polished by adjusting the position of the grinding head according to the outer diameter of the seamless stainless steel pipe. The adjustment is simple and convenient, and by adjusting the position of the grinding head, the outside of seamless stainless steel pipes with different outer diameters can be polished.
[0030] The present invention enables the threaded rod to move in the internal threaded sleeve by rotating the turning handle. The movement of the threaded rod will synchronously drive the sleeve and the connecting piece to move. The connecting piece cooperates with the connecting arm during the movement, and under the action of the support rod and the auxiliary ring limiting position, it will push or pull the mounting plate. The movement of the mounting plate will drive the grinding brush to move. The position of the grinding brush can be adjusted according to the internal diameter of the seamless stainless steel pipe by observing the scale. After the position of the grinding brush is adjusted, the inner wall of the seamless stainless steel pipe can be polished. The adjustment is simple and convenient, and the inner wall of seamless stainless steel pipes with different internal diameters can be polished by adjusting the position of the grinding brush.
[0031] When installing the mounting plate, align the chamfered end of the grinding brush with the mounting plate and insert it. When inserting, the grinding brush will contact the wedge block and squeeze the wedge block. After being squeezed, the wedge block will slide into the shell. During the sliding process, the wedge block will squeeze the spring. The spring will shrink and store the restoring force when being squeezed. After the grinding brush enters the mounting plate and passes over the wedge block, the wedge block loses its obstruction. Under the action of the spring restoring force, the wedge block will recover. After the wedge block recovers, the grinding brush will be between the wedge block and the mounting plate, so that the grinding brush is fixed and will not fall off the mounting plate. When the grinding brush needs to be removed, the grinding brush can be taken out of the mounting plate by moving the dial block to make the wedge block away from the grinding brush. It is convenient to install and remove the grinding brush, and the efficiency of installation and removal can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will be further described below in conjunction with the accompanying drawings.
[0033] Figure 1 is a stereogram of the present invention;
[0034] Figure 2 is a perspective view of the other side of the present invention;
[0035] Figure 3 It is a top view of the present invention;
[0036] Figure 4 is a front view of the present invention;
[0037] Figure 5 is a three-dimensional diagram of the connecting plate of the present invention;
[0038] Figure 6 It is a three-dimensional diagram of the sleeve in the present invention;
[0039] Figure 7 is a cross-sectional view of the sleeve in the present invention;
[0040] Figure 8 It is a stereogram of the adjusting ring in the present invention;
[0041] Fig. 9 It is a cross-sectional view of the adjustment ring in the present invention.
[0042] In the figure: 1, bottom plate; 2, adjustment ring; 3, connecting plate; 4, wedge block; 5, outer gear ring; 6, first support plate; 7, second support plate; 8, cold rolling mill;
[0043] 11. A first mounting frame;
[0044] 21. rack; 22. first slide groove; 23. grinding head; 24. first gear; 241. first motor; 25. inner gear ring; 26. annular groove;
[0045] 31. Internal threaded sleeve rod; 311. Threaded rod; 312. Scale; 32. Turning handle; 33. Positioning ring; 331. Sleeve ring; 34. Sleeve; 341. Connecting piece; 342. Rotating arm; 343. Adjusting plate; 344. First movable groove; 345. Support rod; 346. Auxiliary ring; 347. Mounting plate; 348. Grinding brush; 349. Chamfer;
[0046] 41. second slide groove; 42. housing; 43. spring; 44. shift block; 45. second movable groove;
[0047] 51, second gear; 52, first rotating rod; 53, third gear; 54, fourth gear; 55, second rotating rod; 56, second mounting bracket;
[0048] 61. first conveying roller; 62. first air cylinder; 63. first U-shaped plate; 64. first moving groove; 65. first reciprocating screw rod; 66. second motor; 67. first positioning rod; 68. second air cylinder; 69. first clamping plate;
[0049] 71. Second conveying roller; 72. Third air cylinder; 73. Second U-shaped plate; 74. Second moving groove; 75. Second reciprocating screw rod; 76. Third motor; 77. Second positioning rod; 78. Fourth air cylinder; 79. Second clamping plate. DETAILED DESCRIPTION
[0050] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] See also Figure 1 - Fig. 9 As shown, a cold rolling forming device and process for seamless stainless steel pipes for new energy vehicles include a base plate 1, and a cold rolling mill 8 is arranged at one end of the upper surface of the base plate 1 for cold rolling the seamless stainless steel pipes.
[0052] A first mounting frame 11 is connected to the middle of the upper surface of the base plate 1 for mounting the support and adjustment ring 2 .
[0053] An adjusting ring 2 is arranged in the middle of the first mounting frame 11 . The adjusting ring 2 is connected to the first mounting frame 11 through a bearing. The middle of the adjusting ring 2 is used for passing a seamless stainless steel pipe.
[0054] A plurality of racks 21 are arranged in an inner circumferential array of the adjusting ring 2, and a first slide groove 22 is opened at the position of the adjusting ring 2 corresponding to the rack 21. The rack 21 is slidably connected in the first slide groove 22. The rack 21 is used to adjust the position of the grinding head 23, and the first slide groove 22 is used to limit the position of the rack 21.
[0055] One end of the rack 21 close to the middle of the adjusting ring 2 is connected to a grinding head 23 for grinding the outside of the seamless stainless steel pipe.
[0056] An annular groove 26 is formed in the middle of the adjusting ring 2 , and the annular groove 26 is used to receive the first gear 24 and the inner gear ring 25 .
[0057] A first gear 24 is provided in the annular groove 26 at a position corresponding to the rack 21 , the rack 21 is meshed with the first gear 24 , and the first gear 24 is rotatably connected in the adjustment ring 2 , and the positions of the rack 21 and the grinding head 23 can be adjusted by rotating the first gear 24 .
[0058] An inner gear ring 25 is rotatably connected in the annular groove 26 , and the inner gear ring 25 meshes with the first gear 24 . Through the cooperation of the inner gear ring 25 , after one of the first gears 24 rotates, the other first gears 24 can be rotated synchronously, so that the positions of multiple grinding heads 23 can be adjusted synchronously.
[0059] The rack 21 and the inner gear ring 25 are meshed in an alternating manner on the outer side of the first gear 24 . This arrangement can avoid mutual interference between the rack 21 and the inner gear ring 25 .
[0060] A first motor 241 is installed at a position corresponding to one of the first gears 24 on one side of the adjustment ring 2 close to the cold rolling mill 8. The driving shaft of the first motor 241 passes through the adjustment ring 2 and is connected to one of the first gears 24. The first motor 241 is used to drive one of the first gears 24 to rotate.
[0061] During specific use, by starting the first motor 241, the first motor 241 drives one of the first gears 24 to rotate, and one of the first gears 24 cooperates with the inner gear ring 25 during the rotation process to make the other first gears 24 rotate synchronously. The rotation of the first gear 24 drives the rack 21 to move in the first slide groove 22, thereby driving the grinding head 23 to move. The position of the grinding head 23 can be adjusted according to the outer diameter of the seamless stainless steel pipe to grind the outside of the seamless stainless steel pipe. The adjustment is simple and convenient, and by adjusting the position of the grinding head 23, the outside of seamless stainless steel pipes with different outer diameters can be polished.
[0062] A connecting plate 3 is provided in the middle of the adjusting ring 2, and the connecting plate 3 is arranged cocentrically with the adjusting ring 2. Through this arrangement, after the positions of the grinding head 23 and the grinding brush 348 are adjusted, the grinding head 23 and the grinding brush 348 can be made to accurately correspond to the outer and inner walls of the seamless stainless steel pipe.
[0063] An internal threaded sleeve 34 is connected to the middle of the connecting plate 3 close to the cold rolling mill 8 , and a scale 312 is arranged on the outside of the internal threaded sleeve 34 . By observing the scale 312 , the moving position of the adjustment plate 343 can be understood.
[0064] The internal thread of the internal thread sleeve 34 is connected to a threaded rod 311 , and one end of the threaded rod 311 away from the connecting plate 3 is connected to a turning handle 32 . The position of the threaded rod 311 can be adjusted by rotating the turning handle 32 .
[0065] A positioning ring 33 is connected to the outer side of one end of the threaded rod 311 close to the turning handle 32, and a sleeve 331 is rotatably connected to the outer side of the positioning ring 33. The end of the sleeve 331 away from the turning handle 32 is connected to a sleeve 34. The sleeve 34 is located outside the internally threaded sleeve 31. Through the cooperation between the positioning ring 33 and the sleeve 331, after the position of the threaded rod 311 is adjusted, the position of the sleeve 34 will be adjusted synchronously.
[0066] A plurality of connecting plates 341 are connected to a circular array on the outer side of the sleeve 34, and both ends on both sides of the connecting plate 341 are rotatably connected to rotating arms 342. A plurality of corresponding adjustment plates 343 are arranged at the positions of the connecting plate 3 corresponding to the connecting plates 341. One end of the rotating arm 342 away from the connecting plate 341 is connected to the adjustment plate 343, and the connecting arm cooperates with the adjustment plate 343 to adjust the position of the grinding brush 348.
[0067] A first movable groove 344 is formed at a position of the connecting plate 3 corresponding to the adjusting plate 343 . The adjusting plate 343 is slidably connected in the first movable groove 344 . The first movable groove 344 is used to limit the moving position of the adjusting plate 343 .
[0068] See also Figure 7 As shown, the positions of the connecting plates 3 on both sides of the adjustment plate 343 are respectively connected with symmetrically arranged support rods 345, and the connecting plates 3 are located between the support rods 345. The support rods 345 are used to support the adjustment plate 343 and further limit the position of the adjustment plate 343 so that the adjustment plate 343 can only move in the horizontal direction.
[0069] An auxiliary ring 346 is rotatably connected to the outer side of the support rod 345 , and the auxiliary ring 346 is used to reduce the friction between the support rod 345 and the connecting plate 3 , so that the adjustment plate 343 can move more smoothly.
[0070] A mounting plate 347 is connected to the side of the adjustment plate 343 away from the sleeve 34 , and a grinding brush 348 is installed in the mounting plate 347 . The grinding brush 348 is used to grind the inner wall of the seamless stainless steel pipe.
[0071] During specific use, the threaded rod 311 is moved in the internal threaded sleeve 34 by rotating the handle 32. The movement of the threaded rod 311 will synchronously drive the sleeve 34 and the connecting piece 341 to move. The connecting piece 341 cooperates with the connecting arm during the movement, and under the action of the support rod 345 and the auxiliary ring 346, it will push or pull the mounting plate 347. The movement of the mounting plate 347 will drive the grinding brush 348 to move. According to the internal diameter of the seamless stainless steel pipe, the position of the grinding brush 348 can be adjusted by observing the scale 312. After the position of the grinding brush 348 is adjusted, the inner wall of the seamless stainless steel pipe can be polished. The adjustment is simple and convenient, and by adjusting the position of the grinding brush 348, the inner wall of the seamless stainless steel pipe with different internal diameters can be polished.
[0072] See also Figure 7 As shown, a wedge block 4 is arranged above the mounting plate 347 corresponding to the grinding brush 348, a second slide groove 41 is opened at the position of the mounting plate 347 corresponding to the wedge block 4, a shell 42 is connected to the side of the mounting plate 347 close to the sleeve 34 corresponding to the position of the wedge block 4, the wedge block 4 is slidably connected in the second slide groove 41 and the shell 42, a spring 43 is connected between the wedge block 4 and the shell 42, a shift block 44 is connected above the wedge block 4, a second movable groove 45 is opened at the position of the shell 42 corresponding to the shift block 44, and the shift block 44 is slidably connected in the second movable groove 45.
[0073] A chamfer 349 is provided below the grinding brush 348 , and the chamfer 349 is used in conjunction with the wedge block 4 . Through the chamfer 349 below the grinding brush 348 , the grinding brush 348 can more conveniently squeeze the wedge block 4 when the grinding brush 348 is installed.
[0074] In specific use, when installing the mounting plate 347, align the end of the grinding brush 348 with the chamfer 349 with the mounting plate 347 and insert it. When inserting, the grinding brush 348 will contact the wedge block 4 and squeeze the wedge block 4. After being squeezed, the wedge block 4 will slide into the housing 42. During the sliding process, the wedge block 4 will squeeze the spring 43. The spring 43 will shrink and store the restoring force when being squeezed. After the grinding brush 348 enters the mounting plate 347 and passes over the wedge block 4, the wedge block 4 loses its obstruction. Under the action of the restoring force of the spring 43, the wedge block 4 will recover. After the wedge block 4 recovers, the grinding brush 348 will be between the wedge block 4 and the mounting plate 347, so that the grinding brush 348 is fixed and will not fall off from the mounting plate 347.
[0075] When the grinding brush 348 needs to be removed, the grinding brush 348 can be taken out from the mounting plate 347 by moving the shift block 44 to move the wedge block 4 away from the grinding brush 348. This makes it more convenient to install and remove the grinding brush 348, and can improve the efficiency of installation and removal.
[0076] An outer gear ring 5 is connected to the outer side of the adjusting ring 2, and a second gear 51 is meshed on the upper outer side of the outer gear ring 5. The second gear 51 is connected to the first mounting frame 11 through a bearing, and a first rotating rod 52 is connected to the middle of the side of the second gear 51 away from the cold rolling mill 8, and a third gear 53 is connected to the end of the first rotating rod 52 away from the second gear 51, and a fourth gear 54 is meshed below the third gear 53. A second rotating rod 55 is connected to the middle of the side of the fourth gear 54 close to the connecting plate 3, and an end of the second rotating rod 55 away from the fourth gear 54 is connected to the connecting plate 3, and a second mounting frame 56 is connected to the position of the third gear 53 and the fourth gear 54 on the upper surface of the bottom plate 1. The third gear 53 and the fourth gear 54 are connected to the second mounting frame 56 through a bearing.
[0077] A driving motor 57 is connected to the middle of the side of the fourth gear 54 away from the second rotating rod 55, and a fixing plate 58 is connected to the second mounting frame 56 corresponding to the position of the driving motor 57. The driving motor 57 is mounted on the fixing plate 58 and is used to drive the fourth gear 54 to rotate.
[0078] In specific use, after the positions of the grinding head 23 and the grinding brush 348 are adjusted according to the diameter of the seamless stainless steel pipe, the seamless stainless steel pipe is sent between the grinding head 23 and the grinding brush 348, and the driving motor 57 is started. The driving motor 57 drives the fourth gear 54 to rotate, and the rotation of the fourth gear 54 drives the third gear 53 and the second rotating rod 55 to rotate. The rotation of the third gear 53 drives the first rotating rod 52 to rotate, and the rotation of the first rotating rod 52 drives the second gear 51 to rotate. The rotation of the second gear 51 drives the outer gear ring 5 and the adjusting ring 2 to rotate, thereby driving the grinding head 23 to rotate with the adjusting ring 2 as the center. The rotation of the grinding head 23 can grind the outer side of the seamless stainless steel pipe, and the rotation of the second rotating rod 55 drives the connecting plate 3 and the grinding brush 348 to rotate. The rotation of the grinding brush 348 can grind the inner wall of the seamless stainless steel pipe. By continuously transmitting the seamless stainless steel pipe, different positions of the seamless stainless steel pipe can be grinded, and the inner wall and the outer part of the seamless stainless steel pipe can be grinded simultaneously, thereby improving the synchronization of grinding and improving the grinding efficiency.
[0079] It is worth noting here that: through the cooperation of the third gear 53 and the fourth gear 54, the directions of the grinding head 23 and the grinding brush 348 are opposite to each other when they rotate. This setting method can reduce the rotational force generated on the seamless stainless steel pipe during the grinding process, and avoid the rotation of the seamless stainless steel pipe, so that the seamless stainless steel pipe can be ground quickly and evenly, and the dead angle in the grinding process can be reduced, so that both the inner wall and the outer wall can be fully ground, thereby improving the overall grinding efficiency.
[0080] A first support plate 6 is provided above the bottom plate 1 at a position corresponding to between the first mounting frame 11 and the cold rolling mill 8. The first support plate 6 is rotatably connected with uniformly arranged first conveying rollers 61 for assisting in conveying the seamless stainless steel pipe.
[0081] Positions on the upper surface of the bottom plate 1 corresponding to the two ends of the first support plate 6 are respectively connected to first cylinders 62 , and the first cylinders 62 are used to lift the first support plate 6 .
[0082] A first U-shaped plate 63 is slidably connected in the first support plate 6. The first U-shaped plate 63 is composed of two vertical plates and a horizontal plate. A symmetrically arranged first moving groove 64 is opened at the position of the first support plate 6 corresponding to the vertical plate. The first U-shaped plate 63 is slidably connected in the first moving groove 64. A first reciprocating screw rod 65 is rotatably connected in one of the first moving grooves 64. One of the vertical plates is threadedly connected to the first reciprocating screw rod 65. One end of the first reciprocating screw rod 65 away from the adjusting ring 2 passes through the first support plate 6 and is connected to the second motor 66 fixed to the side of the first support plate 6. A first positioning rod 67 is connected in the other first moving groove 64. The other vertical plate is slidably connected to the first positioning rod 67. Second cylinders 68 are respectively connected to the upper sides of the two vertical plates away from each other. The pneumatic shaft of the second cylinder 68 passes through the vertical plate and is connected to the first clamping plate 69.
[0083] A second support plate 7 is disposed above the bottom plate 1 at a position corresponding to between the first mounting frame 11 and the second mounting frame 56 , and evenly arranged second conveying rollers 71 are rotatably connected in the second support plate 7 for assisting in conveying the seamless stainless steel pipe.
[0084] The length of the second mounting frame 56 is shorter than that of the first mounting frame 11. With this arrangement, while being able to convey the seamless stainless steel pipe, space can be reserved for the first mounting frame 11 to place the seamless stainless steel pipe, thereby preventing the first clamping plate 69 from affecting the seamless stainless steel pipe.
[0085] Positions on the upper surface of the bottom plate 1 corresponding to the two ends of the second support plate 7 are respectively connected to third cylinders 72 , and the third cylinders 72 are used to lift the second support plate 7 .
[0086] A second U-shaped plate 73 is slidably connected in the second supporting plate 7. The second U-shaped plate 73 is composed of two vertical plates and a horizontal plate. A symmetrically arranged second movable groove 74 is opened at the position of the second supporting plate 7 corresponding to the vertical plate. The second U-shaped plate 73 is slidably connected in the second movable groove 74. A second reciprocating screw rod 75 is rotatably connected in one of the second movable grooves 74. One of the vertical plates is threadedly connected to the second reciprocating screw rod 75. One end of the second reciprocating screw rod 75 away from the adjusting ring 2 passes through the second supporting plate 7 and is connected to the third motor 76 fixed to the side of the second supporting plate 7. A second positioning rod 77 is connected in the other second movable groove 74. The other vertical plate is slidably connected to the second positioning rod 77. Fourth cylinders 78 are respectively connected to the upper sides of the two vertical plates away from each other. The pneumatic shaft of the fourth cylinder 78 passes through the vertical plate and is connected to the second clamping plate 79.
[0087] It is worth noting that: according to Figure 3 As shown, section A is the initial position of the first clamp 69; the distance from section A to section B is the reserved length for placing the seamless stainless steel pipe, so as to avoid the first clamp and the second clamp affecting the seamless stainless steel pipe when placing the seamless stainless steel pipe; the distance from section B to section C is the distance for placing the seamless stainless steel pipe, that is, the longest length of the seamless stainless steel pipe that can be polished is the distance from section B to section C; section C is the position closest to the polishing head 23 and the polishing brush 348 after the first clamp 69 moves; the distance from section C to section D is the distance between the first clamp 69 and the polishing head 23 and the polishing brush 348; The position of the seamless stainless steel pipe that cannot be polished after being conveyed; Section E is the position closest to the polishing head 23 and the polishing brush 348 after the second clamping plate 79 moves; the distance from Section C to Section F is equal to the distance from Section B to Section C, both of which are the longest lengths that can be used to polish the seamless stainless steel pipe; the distance from the second clamping plate 79 to Section G is greater than the distance from Section C to Section D. Through the conveyance of the seamless stainless steel pipe by the second clamping plate 79, the position of the seamless stainless steel pipe that cannot be polished when the first clamping plate 69 is conveyed can be polished away, so that the seamless stainless steel pipe can be fully polished.
[0088] Working principle: According to the diameter of the seamless stainless steel pipe, the positions of the grinding head 23 and the grinding brush 348 are adjusted. After the adjustment is completed, the first support plate 6 and the second support plate 7 are adjusted by driving the first cylinder 62 and the third cylinder 72, so that the first conveying roller and the second conveying roller correspond to the grinding head 23. After the adjustment of the first support plate 6 and the second support plate 7 is completed, the third motor 76 is started to adjust the position of the second clamping plate 79 so that the distance from the second clamping plate 79 to the C section is equal to the distance of the seamless stainless steel pipe. After the position adjustment of the second clamping plate 79 is completed, the driving motor 57 is started to rotate the grinding head 23 and the grinding brush 348. After the grinding head 23 and the grinding brush 348 rotate, the seamless stainless steel pipe is placed in the B to C area of the first support plate 6. After completion, the second motor 66 and the third motor 76 are started. The second motor 66 moves the first clamping plate 69 to the position from section B to section C through the cooperation of the first reciprocating screw rod 65. When the first clamping plate 69 senses the seamless stainless steel pipe, the second cylinder 68 is started to make the first clamping plate 69 clamp the seamless stainless steel pipe. After clamping, the first clamping plate 69 transmits the seamless stainless steel pipe, and the seamless stainless steel pipe is polished during the transmission process. When the first clamping plate 69 moves to the position of section C, the seamless stainless steel pipe cannot be further transmitted. The second motor 66 stops rotating to make the first clamping plate 69 stay at the position of section C and the second cylinder 68 is started again to make the first clamping plate 69 away from the seamless stainless steel pipe. At this time, the end of the seamless stainless steel pipe away from the first clamping plate 69 will contact with the second cylinder 68. The second clamping plate 79 corresponds to the fourth cylinder 78. When the second clamping plate 79 senses the seamless stainless steel pipe, the fourth cylinder 78 will start, so that the second clamping plate 79 clamps the seamless stainless steel pipe. After the second clamping plate 79 clamps the seamless stainless steel pipe, the third motor 76 will rotate (before the second clamping plate 79 clamps the seamless stainless steel pipe, the third motor 76 will not rotate), and the third motor 76 will convey the seamless stainless steel pipe with the cooperation of the second reciprocating screw 75, driving the seamless stainless steel pipe to be conveyed to the position of the G section first. After the seamless stainless steel pipe is conveyed to the G section, the seamless stainless steel pipe is fully polished. After the polishing is completed, the second clamping plate 79 will continue to convey the seamless stainless steel pipe and move to the E section. After the second clamping plate 79 moves to the E section, it can no longer continue to convey the seamless stainless steel pipe. The fourth cylinder 78 The second plywood 79 will start to move away from the seamless stainless steel pipe. At this time, the first cylinder 62 will start to make the first plywood 69 clamp the seamless stainless steel pipe again, and the second motor 66 will start to make the first plywood 69 convey the seamless stainless steel pipe and the first plywood 69 will move to section A. After the first plywood 69 moves to section A, the seamless stainless steel pipe will be sent to the cold rolling mill 8 for cold rolling processing. After the first plywood 69 moves to section A, that is, the first plywood 69 completes a process, the second motor 66 will stop running, so that the first plywood 69 stays in section A waiting for the next seamless stainless steel pipe to be conveyed. After the second plywood 79 moves to section E, it will continue to move to the position where the adjustment starts, that is, the second plywood 79 completes a process, and the third motor 76 will stop running.The second clamping plate 79 is stopped at the start adjustment position to wait for the next seamless stainless steel pipe to be delivered. After the next seamless stainless steel pipe is placed on the first support plate 6, the second motor 66 and the third motor 76 are restarted to grind the next seamless stainless steel pipe. The operation is simple and convenient. The seamless stainless steel pipe can be grinded twice in one grinding process. The seamless stainless steel pipe can be fully grinded, which improves the grinding efficiency and grinding quality. It can grind seamless stainless steel pipes of different diameters and lengths, and improves adaptability.
[0089] The cold roll forming process includes the following steps:
[0090] S1: Adjust the positions of the grinding head 23 and the grinding brush 348.
[0091] S2: adjusting the heights of the first support plate 6 and the second support plate 7 according to the diameter of the seamless stainless steel pipe.
[0092] S3: Adjust the position of the second clamping plate 79 according to the length of the seamless stainless steel pipe.
[0093] S4: Start the driving motor 57 to rotate the grinding head 23 and the grinding brush 348.
[0094] S5: placing the seamless stainless steel pipe on the first support plate 6 .
[0095] S6: Start the second motor 66 and the third motor 76, and with the cooperation of the first reciprocating screw 65 and the second reciprocating screw 75, the seamless stainless steel pipe is clamped and transferred by the first clamping plate 69 and the second clamping plate 79 to grind the seamless stainless steel pipe.
[0096] S7: The seamless stainless steel pipe is transferred to the cold rolling mill 8 for cold rolling.
[0097] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0098] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cold rolling forming device for seamless stainless steel pipes for new energy vehicles, comprising a bottom plate (1); A cold rolling mill (8) is arranged at one end of the upper surface of the bottom plate (1); A first mounting frame (11) connected to the middle portion of the upper surface of the base plate (1); It is characterized in that An adjusting ring (2) is arranged in the middle of the first mounting frame (11), the adjusting ring (2) is connected to the first mounting frame (11) via a bearing, a plurality of racks (21) are arranged in an array on the inner circumference of the adjusting ring (2), a first sliding groove (22) is provided at a position of the adjusting ring (2) corresponding to the rack (21), the rack (21) is slidably connected in the first sliding groove (22), a grinding head (23) is connected to one end of the rack (21) close to the middle of the adjusting ring (2), and the adjusting ring (2 ) is provided with an annular groove (26) in the middle, a first gear (24) is arranged in the annular groove (26) at a position corresponding to the rack (21), the rack (21) is meshed with the first gear (24), the first gear (24) is rotatably connected in the adjusting ring (2), an inner gear ring (25) is rotatably connected in the annular groove (26), the inner gear ring (25) is meshed with the first gear (24), and the rack (21) and the inner gear ring (25) are staggeredly meshed on the outside of the first gear (24); The adjusting ring (2) is provided with a connecting plate (3) in the middle, and an internally threaded sleeve (34) is connected to the middle of the connecting plate (3) near the cold rolling mill (8), and a threaded rod (311) is connected to the internal thread of the internally threaded sleeve (34), and a rotating handle (32) is connected to the end of the threaded rod (311) away from the connecting plate (3), and a positioning ring (33) is connected to the outer side of the end of the threaded rod (311) near the rotating handle (32), and a sleeve (331) is rotatably connected to the outer side of the positioning ring (33), and the sleeve (34) is connected to the end of the sleeve (331) away from the rotating handle (32), and the sleeve (34) Located outside the internal threaded sleeve (31), a plurality of connecting plates (341) are connected to the outer circumferential array of the sleeve (34), and both ends on both sides of the connecting plate (341) are rotatably connected to rotating arms (342), and a plurality of corresponding adjustment plates (343) are arranged at positions of the connecting plate (3) corresponding to the connecting plate (341), and one end of the rotating arm (342) away from the connecting plate (341) is connected to the adjustment plate (343), and a side of the adjustment plate (343) away from the sleeve (34) is connected to a mounting plate (347), and a grinding brush (348) is installed in the mounting plate (347).
2. The cold rolling forming device for seamless stainless steel pipe for new energy vehicles according to claim 1 is characterized in that: A first motor (241) is installed at a position corresponding to one of the first gears (24) on a side of the adjustment ring (2) close to the cold rolling mill (8); a drive shaft of the first motor (241) passes through the adjustment ring (2) and is connected to one of the first gears (24).
3. The cold rolling forming device for seamless stainless steel pipe for new energy vehicles according to claim 2 is characterized in that: The connecting plate (3) and the adjusting ring (2) are arranged cocentrically.
4. The cold rolling forming device for seamless stainless steel pipe for new energy vehicles according to claim 3, characterized in that: The connection plate (3) is provided with a first movable groove (344) at a position corresponding to the adjustment plate (343), and the adjustment plate (343) is slidably connected in the first movable groove (344).
5. The cold rolling forming device and process of a seamless stainless steel pipe for new energy vehicles according to claim 4, characterized in that: The positions of the two sides of the adjustment plate (343) corresponding to the connection plates (3) are respectively connected to symmetrically arranged support rods (345); the connection plates (3) are located between the support rods (345); and the outer sides of the support rods (345) are rotatably connected to auxiliary rings (346).
6. The cold rolling forming device for seamless stainless steel pipe for new energy vehicles according to claim 5, characterized in that: A wedge block (4) is arranged above the mounting plate (347) corresponding to the grinding brush (348); a second slide groove (41) is provided on the mounting plate (347) at a position corresponding to the wedge block (4); a housing (42) is connected to a side of the mounting plate (347) close to the sleeve (34) at a position corresponding to the wedge block (4); the wedge block (4) is slidably connected in the second slide groove (41) and the housing (42); a spring (43) is connected between the wedge block (4) and the housing (42); a shift block (44) is connected above the wedge block (4); a second movable groove (45) is provided on the housing (42) at a position corresponding to the shift block (44); the shift block (44) is slidably connected in the second movable groove (45).
7. The cold rolling forming device for seamless stainless steel pipe for new energy vehicles according to claim 6, characterized in that: The outer side of the adjusting ring (2) is connected to an outer gear ring (5), and a second gear (51) is meshed on the upper side of the outer gear ring (5). The second gear (51) is connected to the first mounting frame (11) through a bearing. A first rotating rod (52) is connected to the middle of a side of the second gear (51) away from the cold rolling mill (8). A third gear (53) is connected to an end of the first rotating rod (52) away from the second gear (51). A fourth gear (54) is meshed below the third gear (53). The fourth gear (54) is close to the A second rotating rod (55) is connected to the middle of one side of the connecting plate (3); an end of the second rotating rod (55) away from the fourth gear (54) is connected to the connecting plate (3); a second mounting frame (56) is connected to the position of the upper surface of the bottom plate (1) corresponding to the third gear (53) and the fourth gear (54); the third gear (53) and the fourth gear (54) are connected to the second mounting frame (56) via a bearing; and a driving motor (57) is connected to the middle of one side of the fourth gear (54) away from the second rotating rod (55).
8. The cold rolling forming device for seamless stainless steel pipe for new energy vehicles according to claim 7, characterized in that: A first support plate (6) is arranged above the bottom plate (1) at a position corresponding to between the first mounting frame (11) and the cold rolling mill (8); first transmission rollers (61) arranged evenly are rotatably connected in the first support plate (6); first cylinders (62) are respectively connected to positions at both ends of the first support plate (6) on the upper surface of the bottom plate (1); a first U-shaped plate (63) is slidably connected in the first support plate (6); the first U-shaped plate (63) is composed of two vertical plates and a horizontal plate; symmetrically arranged first moving grooves (64) are provided at positions of the first support plate (6) corresponding to the vertical plates; the first U-shaped plate (63) is slidably connected in the first moving groove (64) A first reciprocating screw rod (65) is rotatably connected in one of the first movable grooves (64), one of the vertical plates is threadedly connected to the first reciprocating screw rod (65), one end of the first reciprocating screw rod (65) away from the adjusting ring (2) passes through the first support plate (6) and is connected to the second motor (66) fixedly connected to the side of the first support plate (6), another first movable groove (64) is connected to the first positioning rod (67), another vertical plate is slidably connected to the first positioning rod (67), and the upper sides of the two vertical plates away from each other are respectively connected to the second cylinder (68), and the pneumatic shaft of the second cylinder (68) passes through the vertical plate and is connected to the first clamping plate (69).
9. The cold rolling forming device for seamless stainless steel pipe for new energy vehicles according to claim 8, characterized in that: A second support plate (7) is arranged above the bottom plate (1) at a position corresponding to between the first mounting frame (11) and the second mounting frame (56); second transport rollers (71) arranged evenly are rotatably connected in the second support plate (7); the length of the second mounting frame (56) is shorter than that of the first mounting frame (11); positions on the upper surface of the bottom plate (1) corresponding to both ends of the second support plate (7) are respectively connected to third cylinders (72); a second U-shaped plate (73) is slidably connected in the second support plate (7); the second U-shaped plate (73) is composed of two vertical plates and a horizontal plate; a symmetrically arranged second moving groove (74) is provided at a position of the second support plate (7) corresponding to the vertical plate; the second U-shaped plate (73) slides The second movable groove (74) is rotatably connected to a second reciprocating screw rod (75) in one of the second movable grooves (74), one of the vertical plates is threadedly connected to the second reciprocating screw rod (75), one end of the second reciprocating screw rod (75) away from the adjusting ring (2) passes through the second support plate (7) and is connected to a third motor (76) fixed to the side of the second support plate (7), another second movable groove (74) is connected to a second positioning rod (77), another vertical plate is slidably connected to the second positioning rod (77), and the upper sides of the two vertical plates away from each other are respectively connected to fourth cylinders (78), and the pneumatic shaft of the fourth cylinder (78) passes through the vertical plate and is connected to the second clamping plate (79).
10. A cold rolling forming process for a seamless stainless steel pipe for new energy vehicles, applicable to a cold rolling forming device for a seamless stainless steel pipe for new energy vehicles as claimed in any one of claims 1 to 9, characterized in that: Cold rolling process The following steps are involved: S1: adjusting the positions of the grinding head (23) and the grinding brush (348); S2: adjusting the heights of the first support plate (6) and the second support plate (7) according to the diameter of the seamless stainless steel pipe; S3: adjusting the position of the second clamping plate (79) according to the length of the seamless stainless steel pipe; S4: starting the driving motor (57) to rotate the grinding head (23) and the grinding brush (348); S5: placing the seamless stainless steel pipe on the first support plate (6); S6: starting the second motor (66) and the third motor (76), and under the cooperation of the first reciprocating screw rod (65) and the second reciprocating screw rod (75), the seamless stainless steel pipe is clamped and conveyed by the first clamping plate (69) and the second clamping plate (79), and the seamless stainless steel pipe is polished; S7: The seamless stainless steel pipe is transferred to a cold rolling mill (8) for cold rolling.
Citation Information
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