Intelligent grinding and spraying integrated equipment

By using dynamic matching between the spacer and the extruder and the adaptive moving design of the drive and the walking parts in the polishing and spraying equipment, the problem of smoke and dust isolation and control difficulty in existing equipment is solved, and a high-precision and high-efficiency polishing and spraying process is achieved.

CN119772745AActive Publication Date: 2025-04-08四川吉埃智能科技有限公司

Patent Information

Application Number
CN202510281247.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-08
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

The existing grinding and spraying equipment fails to effectively isolate smoke and dust in the construction environment, resulting in a decrease in spraying accuracy and an increase in rework rate. At the same time, it is difficult to control grinding rate, which affects construction efficiency.

Method used

An integrated intelligent polishing and spraying equipment is designed, and the dynamic coordination between the isolation parts and the extruders is used to realize dynamic isolation of the construction environment; at the same time, through the coordination between the driving parts and the walking parts, the adaptive movement of the polishing parts and the synchronous operation of the spraying unit is realized.

Benefits of technology

It effectively isolates smoke and dust during the grinding process, improves the spraying accuracy and reduces the rework rate; at the same time, through adaptive mobile design, the precision and construction efficiency of grinding and spraying are improved, and control difficulty is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119772745A_ABST
    Figure CN119772745A_ABST
Patent Text Reader

Abstract

The invention discloses intelligent grinding and spraying integrated equipment, and particularly relates to the technical field of surface treatment.The intelligent grinding and spraying integrated equipment comprises a walking part, the walking part comprises two symmetrically-arranged annular parts, and a plurality of positive and negative tooth lead screws are arranged between the two annular parts in a circular array mode. Through dynamic cooperation of the isolation piece and the extrusion piece, the isolation piece can be in an expansion state in a running state to complete effective isolation operation, the construction environment is optimized, meanwhile, flexible control over the grinding piece can be completed through the design of the extrusion piece, grinding consistency is ensured, and the grinding efficiency is improved. And the driving part is controlled to act after single-time circulating grinding of the grinding part is completed, the driving part provides a quantitative driving distance for the walking part, so that the whole walking part moves and walks, the walking speed of the walking part can be organically combined with the grinding speed of the grinding part through the design, the problem of grinding spraying missing is avoided, and the working efficiency is improved. And the construction steps are optimized.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of surface treatment, and in particular to an intelligent grinding and spraying integrated equipment. Background Art

[0002] Grinding is a common method for dealing with impurities in metal pipes (including the inner wall of the pipe). The surface of the metal pipe can be polished by physical grinding, such as using sandpaper, steel wool and other tools. At the same time, anti-rust treatment should be carried out in time after grinding, such as spraying rust inhibitors or sealants. At the same time, it is sometimes necessary to spray anti-corrosion agents on the pipes according to the construction environment of the pipes; At present, in the pipeline production process, the grinding and spraying of the inner wall of the pipeline are disturbed by the narrow working environment, which makes the grinding and spraying of the inner wall of the pipeline very difficult, and it is impossible to fully and accurately treat the surface of the pipeline, affecting the subsequent stable operation of the pipeline.

[0003] A grinding and spraying equipment disclosed in a patent application with reference publication number CN116673842A integrates a grinding device and a spraying device, and can perform grinding, adsorption and spraying steps in an orderly manner, ensuring that the workpiece can be sprayed immediately after grinding, and has good practicality and reliability.

[0004] At present, there are some equipments on the market that integrate grinding and spraying, such as the above-mentioned grinding and spraying equipment, which also adopts the combination of grinding device and spraying device for construction. Although the construction efficiency is improved, the above-mentioned grinding and spraying equipment does not carry out continuous dynamic isolation treatment of the construction environment during grinding and spraying construction. Due to the limitation of the construction environment, the spread of smoke and dust in the grinding environment can easily interfere with the subsequent spraying, and the residual smoke and dust can easily affect the subsequent spraying effect, which affects the spraying accuracy of the inner wall of the pipeline and increases the rework rate. At the same time, the above-mentioned grinding and spraying equipment requires external equipment to control the grinding rate, and cannot adapt the travel speed according to its own grinding speed, which increases the control difficulty, is not conducive to the rapid and stable operation of grinding and spraying work, and increases the construction difficulty. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent integrated grinding and spraying equipment to solve the above technical problems.

[0006] To solve the above technical problems, the present invention is implemented through the following technical solutions.

[0007] The present invention is an intelligent integrated grinding and spraying equipment, including a walking part, which includes two symmetrically arranged annular parts, a plurality of positive and negative threaded screws are arranged in a circular array between the two annular parts, and two screw nuts are arranged on each positive and negative threaded screw corresponding to a transmission sleeve, and a plurality of No. 1 arms and No. 2 arms are respectively hingedly arranged in a circular array on the two annular parts, and a walking wheel is rotatably arranged on each No. 1 arm and No. 2 arm, and a support arm is hinged on each screw nut, and a plurality of support arms are respectively hinged to the No. 1 arm and the No. 2 arm, and also includes: The center retaining ring is arranged at the middle position of the walking member to complete the isolation operation. An adjusting arm is rotatably provided at the center of the center retaining ring. An isolating member for isolation is detachably installed on the center retaining ring. A driving member is provided on the center retaining ring and the adjusting arm. A spraying unit, arranged at one end of the adjusting arm for spraying operation; The grinding unit is arranged at the other end of the adjusting arm for grinding operation. The grinding unit cooperates with the driving part to complete the adaptive movement of the walking part. The grinding unit includes a grinding part, an extrusion part and an adsorption part. The grinding part is used to complete the grinding work. The extrusion part is arranged at the bottom of the grinding part to maintain its dynamic stability. The expansion of the isolation part is controlled by the extrusion part to complete the blocking. The adsorption part is arranged on the grinding part to complete the smoke adsorption and purification.

[0008] Furthermore, the adjusting arm comprises: The central axis is concentrically arranged on the central retaining ring, and adjustment areas are provided at both ends of the central axis; Two extension arms symmetrically slide and snap into the two adjustment areas; Two telescopic frames are correspondingly arranged at the tails of the two extension arms. A telescopic arm is slidably arranged in each telescopic frame. An electric push rod for controlling the extension and retraction of the telescopic arm is arranged in each telescopic frame.

[0009] Furthermore, the polishing piece comprises: A grinding seat is arranged above one end of the adjusting arm, a grinding roller is rotatably installed in the grinding seat, a third gear is fixedly sleeved on one end of the grinding roller, and a grinding motor connected to the grinding roller is arranged on the grinding seat; The cleaning roller is rotatably arranged in the grinding seat, and the cleaning roller is in rotational contact with the top of the grinding roller to complete the cleaning. A fourth gear meshing with the third gear is fixedly sleeved at one end of the cleaning roller.

[0010] Further, the extrusion comprises: An extrusion chamber is disposed below the grinding piece; An extrusion plate and a sliding seal are arranged in the extrusion chamber. The top of the extrusion plate is detachably fixedly connected to the grinding piece through a bracket. Two guide rods are slidingly penetrated at the bottom of the extrusion plate. The bottoms of the two guide rods slide out of the extrusion chamber design. A No. 1 spring is correspondingly sleeved on the outside of the two guide rods.

[0011] Furthermore, the adsorption element comprises: A suction nozzle is arranged on one side of the top of the grinding seat for adsorption; The circular channel is arranged on one side of the grinding seat through a bracket, and the bottom of the circular channel is spaced apart from the grinding seat, and an end cover is installed on the top of the circular channel through threaded engagement; The circular filter cartridge is rotatably arranged in the circular channel and is rotatably connected to the grinding seat. A friction ring is fixedly sleeved on the bottom of the circular filter cartridge.

[0012] Furthermore, the adsorption member further comprises: A conveying channel, connected and arranged at one side of the circular channel; The trigger ring is fixedly sleeved on one end of the cleaning roller, and a friction convex block is protruding from one side of the trigger ring. The friction convex block and the friction ring are in friction contact to control the rotation of the circular filter cartridge.

[0013] Furthermore, the isolating element comprises: An annular baffle plate is detachably arranged on the central baffle ring; The annular airbag is sleeved on the outside of the annular baffle, and the annular airbag is interconnected with the extrusion piece through a pipeline. The expansion of the annular airbag is controlled by the extrusion piece to complete dynamic blocking.

[0014] Furthermore, the driving member comprises: The sensing gear ring is fixedly mounted on the adjusting arm; A driving gear is rotatably arranged on the traveling member, and the driving gear is meshed and transmission-connected with the sensing gear ring, and a control motor transmission-connected with the driving gear is arranged on the traveling member through a bracket; The push ring is fixedly sleeved on the adjustment arm through a bracket, an extrusion boss is protruding from the push ring, a walking track is jointly provided on the push ring and the extrusion boss, and a roller is slidably engaged in the walking track; The trigger chamber is arranged on the walking member, a piston member is installed in the trigger chamber in a sliding and sealing manner, and the front end of the piston member is rotatably connected to the roller through a bracket; The second spring is arranged between the piston and the trigger chamber.

[0015] Furthermore, the driving member further comprises: A traveling gear is arranged on one of the traveling wheels of the traveling member, and a one-way bearing is installed between the traveling gear and one of the traveling wheels of the traveling member, and the one-way driving control of the traveling gear is completed through the one-way bearing; A push chamber is arranged on one of the second arms of the walking member, a sliding plate is installed in the push chamber in a sliding seal, and the push chamber is communicated with the trigger chamber through a pipeline; The push rack is fixedly arranged at the front end of the sliding plate, and the push rack is meshed and connected with the traveling gear; The third spring is arranged between the sliding plate and the pushing chamber.

[0016] Furthermore, the spraying unit comprises: A spray pipe is arranged above one end of the regulating arm, and a feed pipe is arranged on one side of the spray pipe, and the feed pipe is communicated with the spraying agent through a pipeline; A plurality of nozzles are arranged side by side and in a spaced and connected manner on the nozzle pipe.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides an isolation piece on the walking piece, and the isolation piece can dynamically cooperate with the extrusion piece of the grinding unit, so that the isolation piece can be in an expanded state in the running state to complete an effective isolation operation, so that the working areas of the grinding unit and the spraying unit are separated, the construction environment is optimized, and mutual interference is avoided. At the same time, the extrusion piece design can complete the flexible control of the grinding piece, so that the grinding piece carries a predetermined pressure and contacts the processing pipeline, ensuring the grinding consistency; The present invention is provided with a driving member. When the grinding piece is grinding in a circular rotation manner, the driving member is controlled to move after a single cycle of grinding of the grinding piece is completed, and a certain driving distance is provided to the walking member via the driving member, so that the walking member can move as a whole. With such a design, the walking speed of the walking member can be organically combined with the grinding speed of the grinding piece, so that the accuracy of the overall grinding and spraying is improved, the problem of missing grinding and spraying is avoided, the construction steps are optimized, and the control difficulty is reduced at the same time, and the grinding and spraying processing in the self-walking state can be completed autonomously; The present invention is provided with a grinding unit to control the contact between the grinding roller of the grinding piece and the inner wall of the processing pipeline. When the grinding roller rotates for grinding, the meshing transmission of the third gear and the fourth gear can be used to clean the grinding roller with the help of the rotating cleaning roller. At the same time, the smoke and dust impurities generated in the grinding process are filtered through the circular filter cartridge, and the smoke and dust are transferred to the outside through the conveying pipeline for centralized storage. Since the circular filter cartridge can rotate in the circular channel, when the friction projection and the friction ring are frictionally transmitted, the circular filter cartridge follows the rotation, and the contact position of the circular filter cartridge and the conveying channel can be changed, so as to avoid the problem of impurities blocking and affecting the air volume, thereby reducing the maintenance frequency.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the overall front view of the present invention; Figure 2 It is a schematic diagram of the distribution of multiple running wheels of the present invention; Figure 3 It is a schematic diagram of the distribution of the adjustment arm and the isolation member of the present invention; Figure 4 It is a schematic diagram of the structure of the isolation element of the present invention; Figure 5 It is a schematic diagram of the distribution of the grinding units and the isolation members of the present invention; Figure 6 It is a schematic diagram of a grinding unit of the present invention; Figure 7 It is a schematic diagram of installing the grinding unit and the spraying unit on the adjustment arm of the present invention; Figure 8 It is a schematic diagram of the grinding piece of the present invention; Fig. 9 This is a schematic diagram of the distribution of the grinding roller and the suction nozzle of the present invention; Fig.10 It is a schematic diagram of the distribution of the circular channel and the circular filter cartridge of the present invention; Fig.11 It is a schematic diagram of a driving member of the present invention; Fig.12 It is a schematic diagram of installing the extrusion boss on the push ring of the present invention; Fig.13 It is a schematic diagram of installing the traveling gear on the traveling wheel of the present invention; Fig.14 It is a schematic diagram of the meshing of the traveling gear and the pushing rack of the present invention.

[0020] In the figure: 1, annular member; 2, positive and negative threaded rods; 3, arm No. 1; 4, arm No. 2; 5, walking wheel; 6, adjusting arm; 7, annular inner gear ring; 8, gear No. 1; 9, center retaining ring; 10, center axis; 11, extension arm; 12, telescopic frame; 13, telescopic arm; 14, grinding seat; 15, grinding roller; 16, gear No. 3; 17, cleaning roller; 18, gear No. 4; 19, extrusion chamber; 20, extrusion plate; 21, guide rod; 22, spring No. 1; 23, suction nozzle; 24, circular channel; 25. Circular filter cartridge; 26. Friction ring; 27. Conveying channel; 28. Friction bulge; 29. ​​Annular baffle; 30. Annular airbag; 31. Sensing gear ring; 32. Driving gear; 33. Pushing ring; 34. Extrusion boss; 35. Traveling track; 36. Roller; 37. Triggering chamber; 38. Piston; 39. No. 2 spring; 40. Traveling gear; 41. One-way bearing; 42. Pushing chamber; 43. Sliding plate; 44. Pushing rack; 45. No. 3 spring; 46. Nozzle; 47. Nozzle. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0023] Embodiment 1: The present invention provides a technical solution: Figure 1 , Figure 2 As shown, an intelligent grinding and spraying integrated equipment includes a walking part, which includes two symmetrically arranged annular parts 1, a center plate is installed in the middle position of the two annular parts 1, and module seats are arranged in a circular array between the inner sides of the two annular parts 1 and the center plate, and a screw nut is slidably installed on each module seat, and a plurality of positive and negative threaded screws 2 are arranged in a circular array between the two annular parts 1, and each positive and negative threaded screw 2 rotates through the center plate, and each positive and negative threaded screw 2 is driven through the corresponding screw nut to complete power transmission, and a plurality of No. 1 arms 3 and No. 2 arms 4 are respectively hingedly arranged in a circular array on the two annular parts 1, and each No. 1 arm 3 and No. 2 arm 4 is rotatably provided with a walking wheel. 5, each screw nut is hinged with a support arm, and the multiple support arms are hinged with the first arm 3 and the second arm 4 respectively, and the corresponding two screw nuts are synchronously controlled to move closer to or farther from each other through the positive and negative thread screws 2, and the first arm 3 and the second arm 4 are synchronously pushed to move by the support arms when the corresponding two screw nuts are closer to or farther from each other, and an annular inner gear ring 7 is coaxially arranged on one side of one of the ring members 1, and an outer gear ring is arranged on the outer wall of the annular inner gear ring 7, and a first gear 8 meshing with the annular inner gear ring 7 is fixedly sleeved at one end of each positive and negative thread screw 2, and a driving motor is installed on one side of one of the ring members 1, and a second gear meshing with the outer gear ring is arranged at the output end of the driving motor, and further comprising: The center retaining ring 9 is arranged at the middle position of the walking member to complete the isolation operation. The center retaining ring 9 is fixedly arranged concentrically with the center plate. An adjusting arm 6 is rotatably penetrated at the center of the center retaining ring 9. An isolating member for isolation is detachably installed on the center retaining ring 9. A driving member is provided on the center retaining ring 9 and the adjusting arm 6. A spraying unit, arranged at one end of the adjusting arm 6 for spraying operation; The grinding unit is arranged at the other end of the adjusting arm 6 for grinding operation. The grinding unit cooperates with the driving member to complete the adaptive movement of the walking member. The grinding unit includes a grinding member, an extrusion member and an adsorption member. The grinding member is used to complete the grinding work. The extrusion member is arranged at the bottom of the grinding member to maintain its dynamic stability. The extrusion member controls the expansion of the isolation member to complete the blocking. The adsorption member is arranged on the grinding member to complete the adsorption and purification of smoke; It should be noted that: when the walking part is adapted and adjusted: by providing a walking part, starting the drive motor, the annular inner gear ring 7 is driven to rotate via the No. 2 gear, and the multiple positive and negative screw rods 2 are synchronously controlled to rotate, so that the two screw nuts corresponding to the multiple positive and negative screw rods 2 move away from each other, and through the push of the support arm, the No. 1 arm 3 and the No. 2 arm 4 are synchronously unfolded until the walking wheel 5 contacts the inner wall of the processing pipe. The multiple No. 1 arms 3 and the No. 2 arms 4 on the walking part can be synchronously controlled, and the reset operation can be completed by subsequently controlling the driving motor to reverse, which is convenient to operate.

[0024] Among them, electrical components such as the drive motor, electric push rod, and control motor are all connected to switches through wires, and the switches are electrically connected to the controller. The specific structure of the controller is not limited. Absolute encoders are installed on the drive motor and the control motor for accurate positioning of the drive motor and the control motor.

[0025] Embodiment 2: Based on the isolation element provided in Embodiment 1, this embodiment provides a further technical solution for the isolation element.

[0026] like Figure 4 and Figure 5 As shown, the isolation element comprises: The annular baffle 29 is detachably arranged on the central baffle ring 9, and the annular baffle 29 is detachably connected to the central baffle ring 9 by means of quick-release parts, bolts, etc. The size of the annular baffle 29 can be replaced with different sizes according to different actual construction pipe diameters; The annular airbag 30 is sleeved on the outside of the annular baffle 29. A wear-resistant layer is provided on the surface of the annular airbag 30. The annular airbag 30 is connected with the extrusion chamber 19 of the extrusion piece through a pipeline. The annular airbag 30 is expanded by the extrusion piece to achieve dynamic blocking. It is worth noting that when the isolating element is dynamically controlled: by providing the isolating element, the annular baffle 29 of different diameters is replaced according to the size of the processing pipeline. Specifically, the annular baffle 29 is assembled on the central baffle ring 9. Due to the matching arrangement of the isolating element and the grinding element, when the grinding roller 15 contacts the inner wall of the processing pipeline, the grinding roller 15 first applies a force to the extrusion plate 20, and the medium temporarily stored in the extrusion chamber 19 is sent into the annular airbag 30 through the extrusion plate 20, and the annular airbag 30 is controlled to expand and contact with the processing pipeline in a sealed manner, thereby completing a stable dynamic control. Dynamic isolation operation is performed to prevent smoke and dust from interfering with the spraying work area. At the same time, under the control of spring No. 1 22, the grinding roller 15 carries a certain pressure to contact the inner wall of the processing pipeline, ensuring the consistency of grinding and avoiding the problem of poor grinding uniformity. This design allows the grinding roller 15 to be dynamically used with the annular airbag 30, providing a stable clamping force for the grinding roller 15 and controlling the annular airbag 30 to maintain a certain amount of expansion. The two cooperate with each other, so that the grinding and spraying process can be carried out safely and stably, which is conducive to construction.

[0027] Embodiment 3: Based on the polishing unit provided in Embodiment 1, this embodiment provides a further technical solution for the polishing unit.

[0028] like Figure 3 , Figure 7 As shown, the regulating arm 6 comprises: The central shaft 10 is concentrically arranged on the central retaining ring 9, and the central shaft 10 rotates through the central plate of the running member, and adjustment areas are opened at both ends of the central shaft 10; The two extension arms 11 are symmetrically slidably engaged in the two adjustment areas. A plurality of positioning holes are arranged side by side on each extension arm 11, and positioning bolts are passed through the ends of the two extension arms 11. The two positioning bolts pass through the positioning holes to restrict the extension arms 11 to the adjustment area. Two telescopic frames 12 are correspondingly arranged at the tails of the two extension arms 11, and a telescopic arm 13 is slidably arranged in each telescopic frame 12, and an electric push rod for controlling the telescopic arm 13 to extend and retract is arranged in each telescopic frame 12; like Figure 6 and Figure 8 As shown, in an embodiment of the present invention, the grinding piece includes: A grinding seat 14 is arranged above one end of the adjusting arm 6, and the top of the grinding seat 14 is open. A grinding roller 15 is rotatably installed in the grinding seat 14, a third gear 16 is fixedly sleeved on one end of the grinding roller 15, and a grinding motor connected to the grinding roller 15 is arranged on the grinding seat 14; A cleaning roller 17 is rotatably disposed in the grinding seat 14, and the cleaning roller 17 is in contact with the top of the grinding roller 15 to complete the cleaning. A fourth gear 18 meshing with the third gear 16 is fixedly sleeved on one end of the cleaning roller 17; It is worth mentioning that: when performing the grinding process: by providing a grinding unit, firstly, the extension distance of the extension arm 11 is freely adjusted according to the processing environment, and then the electric push rod is started to control the extension length of the telescopic arm 13, so that the grinding roller 15 of the grinding piece contacts the inner wall of the processing pipe, and the grinding process of the processing pipe is completed with the rotation of the grinding roller 15. When the grinding roller 15 rotates for grinding, the meshing transmission of the third gear 16 and the fourth gear 18 makes the cleaning roller 17 rotate synchronously. With the help of the rotating cleaning roller 17, the grinding roller 15 can be cleaned to ensure the cleanliness of the grinding roller 15. At the same time, the smoke and dust generated during the grinding process are collected centrally through the suction nozzle 23, and then the smoke and dust are sucked out. Dust impurities enter the circular channel 24, and the smoke impurities are filtered by the circular filter cartridge 25. The smoke is transferred to the outside through the conveying pipe for centralized storage. Since the circular filter cartridge 25 can rotate in the circular channel 24, when the grinding roller 15 rotates, it synchronously drives the cleaning roller 17 and the trigger ring to follow the rotation. The design of the friction convex block 28 is adopted. When the trigger ring rotates, it can intermittently contact the friction ring 26. When the friction convex block 28 and the friction ring 26 are frictionally driven, the circular filter cartridge 25 follows the rotation, and the contact position of the circular filter cartridge 25 and the conveying channel 27 can be changed, so as to avoid the problem that the air volume is affected by the blockage of impurities, ensure the stability of smoke purification, and reduce the maintenance frequency; The extrusion includes: The extrusion chamber 19 is disposed below the grinding piece and has an open top. A certain amount of medium is injected into the extrusion chamber 19, and the medium is specifically one of oil and gas. The extrusion chamber 19 is detachably fixedly connected to the top of the telescopic arm 13; The extrusion plate 20 is provided with a sliding seal in the extrusion chamber 19. The top of the extrusion plate 20 is detachably fixedly connected to the grinding seat 14 of the grinding piece through a bracket. Two guide rods 21 are slidably penetrated at the bottom of the extrusion plate 20. The bottoms of the two guide rods 21 slide out of the extrusion chamber 19, and a limiting head is installed at the bottom of the two guide rods 21. A No. 1 spring 22 is correspondingly sleeved on the outside of the two guide rods 21. The two No. 1 springs 22 are provided between the extrusion plate 20 and the extrusion chamber 19 for resetting. like Fig. 9 and Fig.10 As shown, in an embodiment of the present invention, the adsorption component includes: A suction nozzle 23 is provided at one side of the top of the grinding seat 14 for adsorption; The circular channel 24 is arranged on one side of the grinding seat 14 through a bracket, and the bottom of the circular channel 24 is spaced apart from the grinding seat 14, and an end cap is installed on the top of the circular channel 24 through threaded engagement; A circular filter cartridge 25 is rotatably disposed in the circular channel 24, and the circular filter cartridge 25 is rotatably connected to the grinding seat 14, and filter through holes are arranged in a circular array around the circular filter cartridge 25, and a friction ring 26 is fixedly sleeved at the bottom of the circular filter cartridge 25; The adsorbent also includes: The conveying channel 27 is connected to one side of the circular channel 24. The conveying channel 27 is connected to the dust collector through a pipeline, and the dust collector is arranged on one side of the walking member; The trigger ring is fixedly sleeved on one end of the cleaning roller 17, and a friction lug 28 is protruding from one side of the trigger ring. The friction lug 28 and the friction ring 26 are in friction contact to control the rotation of the circular filter cartridge 25; like Fig.11 , Fig.12 , Fig.13 and Fig.14 As shown, in the embodiment of the present invention, the driving member includes: The sensing gear ring 31 is fixedly sleeved on the central axis 10 of the regulating arm 6; A driving gear 32 is rotatably disposed on the center plate of the traveling member, and the driving gear 32 is meshed and transmission-connected with the sensing gear ring 31, and a control motor transmission-connected with the driving gear 32 is disposed on the center plate of the traveling member through a bracket; It is worth noting that: when performing circular grinding and spraying: after the grinding roller 15 and the spray pipe 46 move to the predetermined position, the control motor is started, and the driving gear 32 and the sensing gear ring 31 are meshed and driven, so that the central shaft 10 rotates in a circular manner. Since the two ends of the adjustment arm 6 are respectively connected to the grinding unit and the spraying unit, the synchronous linkage grinding unit and the spraying unit perform circular rotation processing, which improves the processing efficiency and optimizes the construction process; The push ring 33 is fixedly sleeved on the central axis 10 of the adjustment arm 6 through a bracket, and an extrusion boss 34 is protrudingly provided on the push ring 33. Both sides of the extrusion boss 34 are provided with inclined surfaces, and the extrusion boss 34 is on the same horizontal line as the grinding roller 15 of the grinding piece and the nozzle 46 of the spray unit. A walking track 35 is provided on the push ring 33 and the extrusion boss 34, and a roller 36 is slidably engaged in the walking track 35; The trigger chamber 37 is arranged on the central plate of the moving part, and the top of the trigger chamber 37 is open. A certain amount of medium is injected into the trigger chamber 37, and the medium is specifically one of oil and gas. A piston member 38 is installed in the trigger chamber 37 in a sliding seal. The piston member 38 consists of a piston plate and a piston rod. The piston plate is slidingly sealed in the trigger chamber 37, and the piston rod is fixedly arranged on the piston plate as a whole. The front end of the piston member 38 is rotatably connected to the roller 36 through a bracket. A second spring 39 is disposed between the piston 38 and the trigger chamber 37, and the piston 38 is controlled to return to its original position by the second spring 39; The drive also includes: A traveling gear 40 is arranged on one of the traveling wheels 5 of the traveling member, and a one-way bearing 41 is installed between the traveling gear 40 and one of the traveling wheels 5 of the traveling member, and the one-way driving control of the traveling gear 40 is completed by the one-way bearing 41; The push chamber 42 is arranged on one of the second arms 4 of the walking member, and the front end of the push chamber 42 is open. A sliding plate 43 is slidably and sealably installed in the push chamber 42, and the push chamber 42 communicates with the trigger chamber 37 through a pipeline; The pushing rack 44 is fixedly disposed at the front end of the sliding plate 43, and the pushing rack 44 can be hidden in the pushing chamber 42, and the pushing rack 44 is meshed and connected with the traveling gear 40; A third spring 45 is disposed between the sliding plate 43 and the pushing chamber 42, and the sliding plate 43 is controlled to return to its original position by the third spring 45; It is worth noting that when the walking part is controlled to move: by providing a driving part and adopting the design of the extrusion boss 34, the central shaft 10 rotates synchronously with the linkage push ring 33 in the circular rotation, and the extrusion boss 34 is on the same horizontal line as the grinding roller 15 and the nozzle 46. Therefore, after the grinding roller 15 and the nozzle 46 complete a processing in the circular direction, the extrusion boss 34 acts synchronously, and the piston 38 is squeezed through the transmission of the roller 36 and the walking track 35, so that the piston 38 extends out in the trigger chamber 37 for suction, and the medium in the push chamber 42 is guided into the trigger chamber 37, so that the push rack 44 is hidden in the push chamber 42, so that under the action, the one-way bearing 41 is in an unlocked state, so that the walking wheel 5 does not rotate, and then the push ring 33 continues to When the following rotation continues, the roller 36 slides from the extrusion boss 34 to the push ring 33, so that the piston 38 moves in the trigger chamber 37 to push, and pushes the medium in the trigger chamber 37 into the push chamber 42, so that the push rack 44 gradually extends. At this time, the one-way bearing 41 is in a locked state, so that the walking wheel 5 follows the rotation, and the walking parts and the grinding unit and the spraying unit are controlled to move forward as a whole. The overall movement control can be completed based on the single circular processing of the grinding unit and the spraying unit, which reduces the control difficulty, and the walking processing can be automatically completed. The walking amount can be adaptively fine-tuned according to the width of the extrusion boss 34, so that the equipment can complete autonomous movement and walking according to the grinding speed, and fully carry out comprehensive grinding processing, which greatly reduces the construction difficulty; In an embodiment of the present invention, the spraying unit includes: The nozzle 46 is disposed above one end of the adjusting arm 6, and a feed pipe is disposed on one side of the nozzle 46, the feed pipe is communicated with the spraying agent through a pipeline, and the nozzle 46 is specifically detachably fixedly connected to the top of the telescopic arm 13; A plurality of nozzles 47 are arranged side by side and connected to the nozzle pipe 46 at intervals; It is worth mentioning that when spraying: by providing a spraying unit, the extension distance of the extension arm 11 is also adjusted freely according to the processing environment first, and then the electric push rod is started to control the extension length of the telescopic arm 13, so that the nozzle 46 and the processing pipeline maintain a certain distance, and then the spray material is fed into the nozzle 46, and the paint is evenly sprayed onto the inner wall of the processing pipeline through multiple nozzles 47, which can organically combine grinding and spraying, improve construction efficiency, and do not need to repeatedly replace different equipment for construction, greatly reducing the difficulty of construction.

[0029] The present invention provides an intelligent grinding and spraying integrated equipment, and the specific working principle is as follows: first, a walking piece is pushed into the processing pipeline waiting for grinding and spraying, and then the walking piece is controlled to unfold until the walking wheel 5 contacts the inner wall of the processing pipeline, and then the two adjusting arms 6 are controlled to make the grinding unit and the spraying unit arranged at both ends thereof move synchronously to the predetermined position. By arranging an isolating piece on the walking piece, and the isolating piece can dynamically cooperate with the extruding piece of the grinding unit, the isolating piece can be in an expanded state in the running state to complete the effective isolation operation, so that the working areas of the grinding unit and the spraying unit are separated, the construction environment is optimized, and mutual interference is avoided. At the same time, the extruding piece design can complete the flexible control of the grinding piece, so that the grinding piece carries the predetermined pressure and the spraying The contact between the working pipeline and the grinding pipe ensures the consistency of grinding. By providing an adsorption part, the smoke and dust generated by grinding can be fully adsorbed and purified, thus avoiding the spread of smoke and dust and improving the construction environment. At the same time, by providing a driving part, when the grinding part is grinding in a circular rotation, the driving part is controlled to move after a single cycle of grinding of the grinding part is completed, and a quantitative driving distance is provided for the walking part through the driving part, so that the walking part can move as a whole. With this design, the walking speed of the walking part can be organically combined with the grinding speed of the grinding part, so that the overall grinding and spraying accuracy is improved, the problem of grinding and spraying missing is avoided, the construction steps are optimized, and the control difficulty is reduced. It can independently complete the grinding and spraying processing in the self-walking state, thereby improving the construction accuracy.

[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0031] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An intelligent integrated grinding and spraying device, comprising a walking part, the walking part comprising two symmetrically arranged annular parts (1), a plurality of positive and negative threaded screws (2) are arranged in a circular array between the two annular parts (1), two screw nuts are arranged on each positive and negative threaded screw (2) corresponding to a transmission sleeve, a plurality of first arms (3) and second arms (4) are hingedly arranged in a circular array on the two annular parts (1), a walking wheel (5) is rotatably arranged on each first arm (3) and second arm (4), a support arm is hingedly connected to each screw nut, and the plurality of support arms are hingedly connected to the first arm (3) and second arm (4), respectively, characterized in that: Also includes: A central retaining ring (9) is arranged at the middle position of the walking member to complete the isolation operation. An adjusting arm (6) is rotatably penetrated at the center of the central retaining ring (9). An isolating member for isolation is detachably mounted on the central retaining ring (9). A driving member is provided on the central retaining ring (9) and the adjusting arm (6). A spraying unit, arranged at one end of the adjusting arm (6) for spraying operation; A grinding unit is arranged at the other end of the adjustment arm (6) for grinding operation. The grinding unit cooperates with the driving member to complete the adaptive movement of the walking member. The grinding unit includes a grinding member, an extrusion member and an adsorption member. The grinding member is used to complete the grinding work. The extrusion member is arranged at the bottom of the grinding member to maintain its dynamic stability. The extrusion member controls the expansion of the isolation member to complete the blocking. The adsorption member is arranged on the grinding member to complete the adsorption and purification of smoke.

2. The intelligent integrated grinding and spraying equipment according to claim 1, characterized in that: The regulating arm (6) comprises: A central shaft (10) is coaxially arranged on the central retaining ring (9), and adjustment areas are provided at both ends of the central shaft (10); Two extension arms (11) are symmetrically slidably engaged in the two adjustment areas; Two telescopic frames (12) are correspondingly arranged at the tails of the two extension arms (11); a telescopic arm (13) is slidably arranged in each telescopic frame (12); and an electric push rod for controlling the telescopic movement of the telescopic arm (13) is arranged in each telescopic frame (12).

3. The intelligent integrated grinding and spraying equipment according to claim 1, characterized in that: The grinding parts include: A grinding seat (14) is arranged above one end of the adjusting arm (6), a grinding roller (15) is rotatably mounted in the grinding seat (14), a third gear (16) is fixedly sleeved on one end of the grinding roller (15), and a grinding motor is arranged on the grinding seat (14) and is transmission-connected to the grinding roller (15); A cleaning roller (17) is rotatably disposed in the grinding seat (14), and the cleaning roller (17) is in rotational contact with the top of the grinding roller (15) to complete the cleaning. A fourth gear (18) meshing with the third gear (16) is fixedly sleeved on one end of the cleaning roller (17).

4. The intelligent integrated grinding and spraying equipment according to claim 1, characterized in that: The extrusion includes: An extrusion chamber (19) is disposed below the grinding piece; An extrusion plate (20) is slidingly sealed and arranged in the extrusion chamber (19). The top of the extrusion plate (20) is detachably fixedly connected to the grinding piece through a bracket. Two guide rods (21) are slidingly penetrated at the bottom of the extrusion plate (20). The bottoms of the two guide rods (21) are designed to slide out of the extrusion chamber (19). A No. 1 spring (22) is correspondingly sleeved on the outside of the two guide rods (21).

5. The intelligent integrated grinding and spraying equipment according to claim 3 is characterized in that: The adsorption element comprises: A suction nozzle (23) is arranged on one side of the top of the grinding seat (14) for adsorption; A circular channel (24) is arranged on one side of the grinding seat (14) through a bracket, and the bottom of the circular channel (24) is spaced apart from the grinding seat (14), and an end cover is installed on the top of the circular channel (24) through threaded engagement; The circular filter cartridge (25) is rotatably disposed in the circular channel (24), and the circular filter cartridge (25) is rotatably connected to the grinding seat (14). A friction ring (26) is fixedly sleeved on the bottom of the circular filter cartridge (25).

6. The intelligent integrated grinding and spraying equipment according to claim 5, characterized in that: The adsorbent also includes: A conveying channel (27) is arranged in communication with one side of the circular channel (24); The trigger ring is fixedly sleeved on one end of the cleaning roller (17), and a friction convex block (28) is protruding from one side of the trigger ring. The friction convex block (28) and the friction ring (26) are in friction contact to control the rotation of the circular filter cartridge (25).

7. The intelligent integrated grinding and spraying equipment according to claim 1, characterized in that: The isolator comprises: An annular baffle (29) is detachably arranged on the central baffle ring (9); The annular airbag (30) is sleeved outside the annular baffle (29), and the annular airbag (30) is interconnected with the extrusion piece through a pipeline, and the annular airbag (30) is controlled to expand through the extrusion piece to achieve dynamic blocking.

8. The intelligent integrated grinding and spraying equipment according to claim 1, characterized in that: The drive element includes: A sensing gear ring (31) is fixedly sleeved on the regulating arm (6); A driving gear (32) is rotatably arranged on the traveling member, and the driving gear (32) is meshed with the sensing gear ring (31) for transmission connection, and a control motor is arranged on the traveling member through a bracket and is transmission connected to the driving gear (32); A push ring (33) is fixedly sleeved on the adjustment arm (6) through a bracket, an extrusion boss (34) is protrudingly provided on the push ring (33), a running track (35) is provided on the push ring (33) and the extrusion boss (34), and a roller (36) is slidably engaged in the running track (35); A trigger chamber (37) is arranged on the traveling member, a piston member (38) is slidably and sealably mounted in the trigger chamber (37), and a front end of the piston member (38) is rotatably connected to the roller (36) via a bracket; A second spring (39) is arranged between the piston member (38) and the trigger chamber (37).

9. The intelligent integrated grinding and spraying equipment according to claim 8, characterized in that: The drive member also includes: A traveling gear (40) is arranged on one of the traveling wheels (5) of the traveling member, and a one-way bearing (41) is installed between the traveling gear (40) and one of the traveling wheels (5) of the traveling member, and one-way driving control of the traveling gear (40) is achieved through the one-way bearing (41); A pushing chamber (42) is arranged on one of the second arms (4) of the walking member, a sliding plate (43) is slidably and sealably installed in the pushing chamber (42), and the pushing chamber (42) communicates with the trigger chamber (37) through a pipeline; A pushing rack (44) is fixedly arranged at the front end of the sliding plate (43), and the pushing rack (44) is meshingly connected with the traveling gear (40); The third spring (45) is arranged between the sliding plate (43) and the pushing chamber (42).

10. The intelligent integrated grinding and spraying equipment according to claim 1, characterized in that: The spray unit includes: A spray pipe (46) is arranged above one end of the regulating arm (6), and a feed pipe is arranged on one side of the spray pipe (46), and the feed pipe is communicated with the spraying agent through a pipeline; A plurality of nozzles (47) are arranged side by side and in a spaced manner on the nozzle pipe (46).

Citation Information

Patent Citations

  • Polishing and spraying equipment

    CN116673842A

  • Multifunctional spraying device used in pipeline

    CN110560304A

  • Oil well corrosion prevention protection mechanism and corrosion prevention method thereof

    CN113245996A

  • Anti-corrosion cleaning and spraying device and method capable of automatically advancing on inner wall of pipeline

    CN116045127A

  • Shell grinding and polishing equipment

    CN116197810A

Cited By

  • Pipeline grinding equipment

    CN120395587A

  • Automatic placing and conveying control method for steel bar thermal spraying production line

    CN121523282A

  • Automatic placing and conveying control method for steel bar thermal spraying production line

    CN121523282B