Fiber reinforced cement insulation board and processing technology thereof
By introducing specific casting devices and maintenance mechanisms into the processing technology of fiber-reinforced cement insulation boards, the problem of easy cracking of the sheets during demolding is solved, and a higher yield rate and a smoother demolding process is achieved.
Patent Information
- Application Number
- CN202411994411.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Fiber-reinforced cement insulation boards are prone to cracks during casting and demolding, which reduces the yield rate.
A processing technology is adopted, including fiber prefabrication, mixing and pouring, and the use of specific casting devices and curing mechanisms, including spray heads, vibration blocks and mold release components, to ensure that the cement insulation board is fully maintained during drying and moves smoothly during mold release.
Through this process, the crack problems caused by water shortage in the cement insulation board during drying are significantly reduced, and the smooth mold release of the cement insulation board is achieved, which improves the yield rate.
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Figure CN119773029A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cement insulation board processing, in particular to a fiber reinforced cement insulation board and a processing technology thereof. Background Art
[0002] Fiber reinforced cement insulation board is a new type of building material. It has good thermal insulation performance, can effectively reduce the heat exchange between the inside and outside of the building, and has a good thermal insulation and energy saving effect; it has high strength, and the addition of fiber enhances its overall strength and impact resistance; it has excellent fire resistance and usually has good fire retardant properties; it has good durability and can withstand certain environmental changes and use conditions; it is easy to construct and can be cut and installed as needed. It is widely used in the fields of building exterior wall insulation, partition walls, etc.
[0003] Fiber-reinforced cement insulation board is light in material and has low toughness, which can easily cause cracks in the cement insulation board during demoulding, thereby reducing the yield rate of the cement insulation board. Summary of the invention
[0004] The purpose of the present invention is to provide a fiber reinforced cement insulation board and a processing technology thereof to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A processing technology for fiber reinforced cement insulation board comprises the following steps: S1. Fiber prefabrication: Put glass fiber and basalt fiber into the soaking agent to make the glass fiber and basalt fiber fully infiltrated and improve the adhesion ability when mixing with cement and aggregate.
[0006] S2. Mixing and stirring: put the fully soaked fiber into a mixer, add cement, aggregate, admixture and water in proportion and stir thoroughly.
[0007] S3, pouring, pouring the mixed material into the mold through the pouring device, waiting for it to dry and then demoulding and stacking for storage.
[0008] The casting device includes a processing table, a guide rail is arranged on the processing table, two groups of guide rails are arranged in parallel, a sliding frame is slidably installed on the guide rail, a runway-shaped mounting frame is arranged on the sliding frame, a casting mechanism and a maintenance mechanism are arranged on the runway-shaped mounting frame, a casting mold is arranged on the processing table, the runway-shaped mounting frame carries the casting mechanism and the maintenance mechanism to move horizontally above the casting mold, and a demoulding component and a posture adjustment mechanism are arranged on the casting mold.
[0009] As a further solution of the present invention: the pouring mechanism includes a raw material barrel arranged on a runway-shaped mounting frame, a pouring pump is arranged at the bottom of the raw material barrel, the pouring pump is connected to a feeding pipe, a horizontal slide groove is arranged at the bottom of the runway-shaped mounting frame, a movable frame is electrically slidably installed in the horizontal slide groove, a pouring head is suspended on the movable frame, and a folding pipe is arranged between the pouring head and the feeding pipe.
[0010] As a further solution of the present invention: the maintenance mechanism includes a rack 1 arranged on the inner side of a runway-shaped mounting frame, a matching slide groove is arranged on the edge of the rack 1, a matching frame is slidably installed in the matching slide groove, a plurality of spray heads are evenly arranged on the end of the matching frame, a water pipe is connected to the matching frame, the water pipe is connected to the spray head, a water tank is arranged on the runway-shaped mounting frame, the water pipe is connected to the water tank, a motor 1 is arranged on the matching frame, the motor 1 is connected to a matching gear 1, and the matching gear 1 and the rack 1 are meshed with each other.
[0011] As a further solution of the present invention: the vibrating mechanism includes a connecting frame arranged on the matching frame, a connecting column 1 is arranged at the end of the connecting frame, an electric telescopic rod is arranged on the connecting column 1, an adsorption block is arranged at the output end of the electric telescopic rod, a connecting slide groove is symmetrically arranged at the bottom of the runway-shaped mounting frame, a matching rod is slidably installed in the connecting slide groove, a horizontal frame is installed on the matching rod, a horizontal slide groove 2 is arranged at both ends of the horizontal frame, the matching rod and the horizontal slide groove 2 are slidably installed, vibrating blocks are evenly arranged on the horizontal frame, and a magnet block is arranged at the center of the horizontal frame.
[0012] As a further solution of the present invention: the casting mold includes a bracket, the bracket is evenly provided with strip grooves, side frames are provided on both sides of the bracket, a push plate is slidably installed between the side frames, matching strips are evenly provided on the bottom of the push plate, the matching strips and the strip grooves cooperate with each other, a demolding assembly is arranged between the push plate and the side frame, a flip plate is rotatably installed at the end of the side frame, a plug-in plate is inlaid and installed between the push plate and the side frame, a second leakage hole is arranged on the plug-in plate, and a first leakage hole is horizontally arranged on both sides of the bracket.
[0013] As a further solution of the present invention: the demolding assembly includes a second rack arranged on one of the side frames, matching slide rails are arranged on both sides of the second rack, a U-shaped frame is slidably installed between the matching slide rails, a second matching gear is rotatably installed on the U-shaped frame, the second matching gear and the second rack are meshed with each other, the second matching gear is connected to a second motor, and a connecting rod is arranged on the U-shaped frame, and the connecting rod is fixedly connected to the middle part of the push plate.
[0014] As a further solution of the present invention: the posture adjustment mechanism includes a rotating seat, a matching ball is rotatably installed in the rotating seat, the matching ball is connected to a center column, a bevel gear 1 is rotatably installed on the upper end of the center column, the bevel gear 1 is fixedly connected to a mounting seat, the bracket and the mounting seat are fixedly connected, a connecting column 2 is arranged on the processing table, a horizontal rod 1 is rotatably installed on the connecting column 2, an intermediate column is rotatably installed on the end of the horizontal rod 1, the other end of the horizontal rod 1 is rotatably installed on a mounting plate, a motor 3 is arranged on the top of the intermediate column, and the motor Machine three is connected with bevel gear two, and the bevel gear two is meshed with bevel gear one. A horizontal rod two is rotatably installed on the intermediate column, and a fixing ring is provided at the end of the horizontal rod two, and the fixing ring is fixedly installed between the center column. An arc frame is provided at the end of the horizontal rod two on the processing table, and the horizontal rod two is slidably installed between the arc frame. A motor four is fixedly installed at the bottom of the arc frame, and a swing rod is connected to the output shaft of the motor four, and the end of the swing rod is connected to the end of the horizontal rod two. The output shaft of the motor four is coaxial with the horizontal rod and passes through the center of the matching ball.
[0015] A fiber reinforced cement insulation board adopts the processing technology of the above-mentioned fiber reinforced cement insulation board. The fiber reinforced cement insulation board is made of the following raw materials in parts by weight, including 30-40 parts of cement, 5-15 parts of fiber, 30-40 parts of aggregate, 1-3 parts of admixture and 15-25 parts of water. The fibers include glass fibers and basalt fibers.
[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) After pouring in the casting mold, the runway-shaped mounting frame moves along the guide rail to the top of the casting mold, and in combination with motor 1 and matching gear 1, drives the spray head to move above the casting mold, so that the spray head sprays water to the surface of the casting mold for maintenance, thereby avoiding cracks caused by lack of water during the drying process of the cement insulation board.
[0017] (2) After the pouring is completed, the motor drives the matching gear to rotate, so that the connecting frame moves along the matching slide groove to the center of the runway-shaped mounting frame, and then the adsorption block is controlled to descend in combination with the electric telescopic rod to adsorb the magnet block on the bottom horizontal frame, thereby driving the horizontal frame to rise and fall. After the pouring is completed, the horizontal frame is controlled to fall on the side frame, and the vibrating block on the horizontal frame is started to vibrate the raw materials in the casting mold evenly, thereby improving the pouring quality of the cement insulation board.
[0018] (3) The matching strip and the strip groove cooperate with each other, and the side frame, push plate and flip plate are combined to form a casting groove. After the casting is completed, the demoulding component is combined to control the movement of the push plate, which will cause the matching strip and the strip groove to move relative to each other, and the cement insulation board moves in the bracket. At the same time, the leakage hole 2 on the plug-in plate and the leakage hole 1 on the bracket are connected. When the maintenance mechanism is spraying water for maintenance, it can spray water on the surface of the cement insulation board, and can also combine the leakage hole 1 and the leakage hole 2 to introduce water into the area between the cement insulation board and the bracket, thereby improving the maintenance quality and facilitating the demoulding of the cement insulation board.
[0019] (4) During demoulding, the motor 4 is used to control the swing arm and the horizontal rod 2 to swing along the arc frame. At the same time, the motor 3 is used to control the engagement between the bevel gear 1 and the bevel gear 2, so that the mounting seat and the bracket rotate, driving the upper casting mold to rotate ninety degrees. Subsequently, the casting mold is driven by the motor 4 to tilt toward the receiving platform, and the demoulding component is used to drive the cement insulation board to tilt and move to the receiving platform, thereby achieving smooth demoulding of the cement insulation board and further improving the yield rate of the cement insulation board. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0021] Figure 2 It is a schematic diagram of the arrangement of the curing mechanism and the vibrating mechanism in the present invention.
[0022] Figure 3 It is a structural schematic diagram of the pouring mechanism in the present invention.
[0023] Figure 4 It is a structural schematic diagram of the maintenance mechanism in the present invention.
[0024] Figure 5 It is a structural schematic diagram of the vibrating mechanism in the present invention.
[0025] Figure 6 It is a schematic diagram of the installation of the casting mold in the present invention.
[0026] Figure 7 It is a schematic structural diagram of the casting mold in the present invention.
[0027] Figure 8 It is a schematic structural diagram of the demoulding component in the present invention.
[0028] Fig. 9 It is a structural schematic diagram of the posture adjustment mechanism in the present invention.
[0029] In the figure: 1, processing table; 10, guide rail; 2, sliding frame; 20, runway-shaped mounting frame; 3, casting mechanism; 30, raw material barrel; 31, casting pump; 32, feeding pipe; 33, folding pipe; 34, horizontal slide 1; 35, movable frame; 36, casting head; 4, maintenance mechanism; 40, rack 1; 41, matching slide; 42, matching frame; 43, water pipe; 44, spray head; 45, motor 1; 46, connecting frame; 47, matching gear 1; 5, vibrating mechanism; 50, connecting column 1; 51, electric telescopic rod; 52, adsorption block; 53, horizontal frame; 54, vibrating block; 55, magnet block; 56, horizontal slide 2; 57, matching rod; 58, connecting slide; 6, casting mold; 60, support Frame; 61, strip groove; 62, side frame; 63, plug-in board; 64, leakage hole one; 65, leakage hole two; 66, push plate; 67, matching strip; 68, flip plate; 7, demoulding assembly; 70, matching slide rail; 71, rack two; 72, U-shaped frame; 73, matching gear two; 74, connecting rod; 75, motor two; 8, posture adjustment mechanism; 80, mounting seat; 81, bevel gear one; 82, bevel gear two; 83, intermediate column; 84, motor three; 85, connecting column two; 86, horizontal rod one; 87, mounting plate; 88, center column; 89, matching ball; 810, rotating seat; 812, arc frame; 813, motor four; 814, swing rod; 815, horizontal rod two; 816, fixing ring. DETAILED DESCRIPTION
[0030] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0031] A processing technology for fiber reinforced cement insulation board comprises the following steps: S1. Fiber prefabrication: Put glass fiber and basalt fiber into the soaking agent to make the glass fiber and basalt fiber fully infiltrated and improve the adhesion ability when mixing with cement and aggregate.
[0032] S2. Mixing and stirring: put the fully soaked fiber into a mixer, add cement, aggregate, admixture and water in proportion and stir thoroughly.
[0033] S3, pouring, pouring the mixed material into the mold through the pouring device, waiting for it to dry and then demoulding and stacking for storage.
[0034] like Figure 1 , Figure 2As shown, the casting device includes a processing table 1, on which a guide rail 10 is arranged, and two groups of guide rails 10 are arranged in parallel. A sliding frame 2 is slidably installed on the guide rail 10, and a runway-shaped mounting frame 20 is arranged on the sliding frame 2. A casting mechanism 3 and a curing mechanism 4 are arranged on the runway-shaped mounting frame 20. A casting mold 6 is arranged on the processing table 1, and the runway-shaped mounting frame 20 carries the casting mechanism 3 and the curing mechanism 4 to move horizontally above the casting mold 6, and a demoulding component 7 and a posture adjustment mechanism 8 are arranged on the casting mold 6.
[0035] Specifically, the stirred raw materials are put into the raw material barrel 30, and the pouring mechanism 3 is combined with the runway-shaped mounting frame 20 to move toward the pouring mold 6 to evenly pour the raw materials in the pouring mold 6. The poured pouring mold 6 is hardened under the maintenance of the maintenance mechanism 4, and finally the demolding is successfully completed through the posture adjustment mechanism 8 and the demolding assembly 7, thereby reducing the probability of cracks in the cement insulation board and improving the yield rate.
[0036] Further, such as Figure 3 As shown, the pouring mechanism 3 includes a raw material barrel 30 arranged on a runway-shaped mounting frame 20, a pouring pump 31 is arranged at the bottom of the raw material barrel 30, and the pouring pump 31 is connected to a feeding pipe 32, a horizontal slide 34 is arranged at the bottom of the runway-shaped mounting frame 20, a movable frame 35 is electrically slidably installed in the horizontal slide 34, a pouring head 36 is suspended on the movable frame 35, and a folding tube 33 is arranged between the pouring head 36 and the feeding pipe 32.
[0037] Specifically, by controlling the movable frame 35 to move back and forth in the horizontal slide groove 1 34 , the guide rail 10 is combined to realize flexible movement in a two-dimensional plane, so that the pouring head 36 pours the raw materials evenly in the pouring mold 6 .
[0038] Further, such as Figure 4 As shown, the maintenance mechanism 4 includes a rack 40 arranged on the inner side of a runway-shaped mounting frame 20, a matching slide groove 41 is arranged at the edge of the rack 40, a matching frame 42 is slidably installed in the matching slide groove 41, a plurality of spray heads 44 are evenly arranged at the end of the matching frame 42, a water pipe 43 is connected to the matching frame 42, the water pipe 43 is connected to the spray head 44, a water tank is arranged on the runway-shaped mounting frame 20, the water pipe 43 is connected to the water tank, a motor 45 is arranged on the matching frame 42, the motor 45 is connected to a matching gear 47, and the matching gear 47 and the rack 40 are meshed with each other.
[0039] Specifically, after pouring is completed in the casting mold 6, the runway-shaped mounting frame 20 moves along the guide rail 10 to the top of the casting mold 6, and in combination with the motor 45 and the matching gear 47, drives the spray head 44 to move above the casting mold 6, so that the spray head 44 sprays water to the surface of the casting mold 6 for maintenance, thereby avoiding cracks caused by lack of water during the drying process of the cement insulation board.
[0040] Further, such as Figure 5 As shown, the vibrating mechanism 5 includes a connecting frame 46 arranged on the matching frame 42, a connecting column 50 is arranged at the end of the connecting frame 46, an electric telescopic rod 51 is arranged on the connecting column 50, and an adsorption block 52 is arranged at the output end of the electric telescopic rod 51. The bottom of the runway-shaped mounting frame 20 is symmetrically provided with connecting grooves 58, a matching rod 57 is slidably installed in the connecting grooves 58, a horizontal frame 53 is installed on the matching rod 57, horizontal grooves 56 are arranged at both ends of the horizontal frame 53, and the matching rod 57 is slidably installed between the horizontal grooves 56, and vibrating blocks 54 are evenly arranged on the horizontal frame 53, and a magnet block 55 is arranged at the center of the horizontal frame 53.
[0041] Specifically, after the pouring is completed, the motor 45 drives the matching gear 47 to rotate, so that the connecting frame 46 moves along the matching slide groove 41 to the center of the runway-shaped mounting frame 20, and then the adsorption block 52 is controlled to descend in combination with the electric telescopic rod 51 to adsorb the magnet block 55 on the bottom horizontal frame 53, thereby driving the horizontal frame 53 to rise and fall. After the pouring is completed, the horizontal frame 53 is controlled to fall on the side frame 62, and the vibrating block 54 on the horizontal frame 53 is started to vibrate the raw materials in the casting mold 6 evenly, thereby improving the casting quality of the cement insulation board.
[0042] Further, such as Figure 6 , Figure 7 As shown, the casting mold 6 includes a bracket 60, on which strip grooves 61 are evenly arranged, and side frames 62 are arranged on both sides of the bracket 60. A push plate 66 is slidably installed between the side frames 62, and a matching strip 67 is evenly arranged on the bottom of the push plate 66. The matching strip 67 and the strip groove 61 cooperate with each other. A demoulding component 7 is arranged between the push plate 66 and the side frame 62, and a flip plate 68 is rotatably installed at the end of the side frame 62. A plug-in plate 63 is inlaid and installed between the push plate 66 and the side frame 62, and a leakage hole 2 65 is arranged on the plug-in plate 63. Leakage holes 1 64 are horizontally arranged on both sides of the bracket 60.
[0043] Specifically, the matching strip 67 cooperates with the strip groove 61, and the side frame 62, the push plate 66, and the flip plate 68 form a casting groove. After the casting is completed, the demoulding component 7 is combined to control the movement of the push plate 66, which will cause the matching strip 67 and the strip groove 61 to move relative to each other, and the cement insulation board moves in the bracket 60. At the same time, a connection is formed between the leakage hole 2 65 on the plug-in plate 63 and the leakage hole 1 64 on the bracket 60. When the maintenance mechanism 4 is performing water spray maintenance, it can spray water on the surface of the cement insulation board, and can also combine the leakage hole 1 64 and the leakage hole 2 65 to introduce water into the area between the cement insulation board and the bracket 60, so as to improve the maintenance quality and facilitate the demoulding of the subsequent cement insulation board.
[0044] Further, such as Figure 8 As shown, the demoulding assembly 7 includes a rack 71 arranged on one side of the side frame 62, and matching slide rails 70 are arranged on both sides of the rack 71. A U-shaped frame 72 is slidably installed between the matching slide rails 70, and a matching gear 73 is rotatably installed on the U-shaped frame 72. The matching gear 73 and the rack 71 are meshed with each other. The matching gear 73 is connected to a motor 75, and a connecting rod 74 is arranged on the U-shaped frame 72, and the connecting rod 74 is fixedly connected to the middle part of the push plate 66.
[0045] Further, such as Fig. 9 As shown, the posture adjustment mechanism 8 includes a rotating seat 810, a matching ball 89 is rotatably installed in the rotating seat 810, the matching ball 89 is connected to a center column 88, a bevel gear 81 is rotatably installed on the upper end of the center column 88, the bevel gear 81 is fixedly connected to a mounting seat 80, the bracket 60 is fixedly connected to the mounting seat 80, a connecting column 85 is provided on the processing table 1, a horizontal rod 86 is rotatably installed on the connecting column 85, an intermediate column 83 is rotatably installed on the end of the horizontal rod 86, the other end of the horizontal rod 86 is rotatably installed on a mounting plate 87, a motor 3 84 is provided on the top of the intermediate column 83, and the motor 3 84 is connected to a bevel gear 2 82, The bevel gear 2 82 is meshed with the bevel gear 1 81, and a horizontal rod 2 815 is rotatably installed on the intermediate column 83. A fixing ring 816 is provided at the end of the horizontal rod 2 815, and the fixing ring 816 is fixedly installed between the center column 88. The processing table 1 is provided with an arc frame 812 at the end of the horizontal rod 2 815, and the horizontal rod 2 815 and the arc frame 812 are slidably installed. A motor 4 813 is fixedly installed at the bottom of the arc frame 812, and a rocker rod 814 is connected to the output shaft of the motor 4 813. The end of the rocker rod 814 is connected to the end of the horizontal rod 2 815, and the output shaft of the motor 4 813 is coaxial with the horizontal rod 1 86 and passes through the center of the matching ball 89.
[0046] Specifically, in order to further improve the reliability of the cement insulation board during demolding, during demolding, the motor four 813 is combined to control the swing arm 814 and the horizontal rod two 815 to swing along the arc frame 812, and the motor three 84 is used to control the mutual engagement between the bevel gear one 81 and the bevel gear two 82, so that the mounting seat 80 and the bracket 60 rotate, driving the upper casting mold 6 to rotate ninety degrees, and then driven by the motor four 813, the casting mold 6 will be tilted to point to the receiving platform, and cooperate with the demolding component 7 to drive the cement insulation board to move tilted to the receiving platform, so as to achieve smooth demolding of the cement insulation board and further improve the yield rate of the cement insulation board.
[0047] A fiber reinforced cement insulation board adopts the processing technology of the above-mentioned fiber reinforced cement insulation board. The fiber reinforced cement insulation board is made of the following raw materials in parts by weight, including 30-40 parts of cement, 5-15 parts of fiber, 30-40 parts of aggregate, 1-3 parts of admixture and 15-25 parts of water. The fibers include glass fibers and basalt fibers.
[0048] The working principle of the embodiment of the present invention is: like Figure 1-Figure 9As shown, the raw materials after stirring are put into the raw material barrel 30, and the pouring mechanism 3 is combined with the runway-shaped mounting frame 20 to move toward the pouring mold 6 to realize uniform pouring of the raw materials in the pouring mold 6. The poured pouring mold 6 is hardened under the maintenance of the maintenance mechanism 4, and finally the demoulding is successfully completed through the posture adjustment mechanism 8 and the demoulding assembly 7, thereby reducing the probability of cracks in the cement insulation board and improving the yield rate. After the pouring is completed in the pouring mold 6, the runway-shaped mounting frame 20 moves along the guide rail 10 to the top of the pouring mold 6, and in combination with the motor 1 45 and the matching gear 1 47, drives the spray head 44 to move above the pouring mold 6, so that the spray head 44 sprays water on the surface of the pouring mold 6 for maintenance, thereby avoiding cracks caused by lack of water during the drying process of the cement insulation board. After the pouring is completed, the motor 45 drives the matching gear 47 to rotate, so that the connecting frame 46 moves along the matching slide groove 41 to the center of the runway-shaped mounting frame 20, and then the adsorption block 52 is controlled to descend in combination with the electric telescopic rod 51 to adsorb the magnet block 55 on the bottom horizontal frame 53, thereby driving the horizontal frame 53 to rise and fall. After the pouring is completed, the horizontal frame 53 is controlled to fall on the side frame 62, and the vibrating block 54 on the horizontal frame 53 is started to vibrate the raw materials in the casting mold 6 evenly, thereby improving the pouring quality of the cement insulation board. The matching strip 67 cooperates with the strip groove 61, and is combined with the side frame 62, the push plate 66, and the flip plate 68 to form a casting groove. After the casting is completed, the demoulding component 7 is combined to control the movement of the push plate 66, which will cause the matching strip 67 and the strip groove 61 to move relative to each other, and the cement insulation board moves in the bracket 60. At the same time, a connection is formed between the leakage hole 2 65 on the plug-in plate 63 and the leakage hole 1 64 on the bracket 60. When the maintenance mechanism 4 is performing water spray maintenance, it can spray water on the surface of the cement insulation board, and can also combine the leakage hole 1 64 and the leakage hole 2 65 to introduce water into the area between the cement insulation board and the bracket 60, thereby improving the maintenance quality and facilitating the demoulding of the subsequent cement insulation board. In order to further improve the reliability of the cement insulation board during demoulding, during demoulding, the motor four 813 is combined to control the swing arm 814 and the horizontal rod two 815 to swing along the arc frame 812, and the motor three 84 is used to control the mutual engagement between the bevel gear one 81 and the bevel gear two 82, so that the mounting seat 80 and the bracket 60 rotate, driving the upper casting mold 6 to rotate ninety degrees, and then driven by the motor four 813, the casting mold 6 will be tilted to point to the receiving platform, and cooperate with the demoulding component 7 to drive the cement insulation board to move tilted to the receiving platform, so as to achieve smooth demoulding of the cement insulation board and further improve the yield rate of the cement insulation board.
[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Any reference numeral in a claim shall not be regarded as limiting the claim involved.
[0050] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A processing technology for fiber reinforced cement insulation board, characterized in that: The following steps are involved: S1. Fiber prefabrication: putting glass fiber and basalt fiber into the soaking agent to fully soak the glass fiber and basalt fiber, thus improving the adhesion ability when mixing with cement and aggregate; S2, mixing and stirring, putting the fully soaked fiber into a mixer, adding cement, aggregate, admixture and water in proportion and stirring fully; S3, pouring, pouring the mixed material into the mold through a pouring device, and then demoulding and stacking for storage after drying; The casting device comprises a processing table (1), the processing table (1) is provided with a guide rail (10), the guide rail (10) is arranged in two groups in parallel, a sliding frame (2) is slidably mounted on the guide rail (10), a runway-shaped mounting frame (20) is arranged on the sliding frame (2), a casting mechanism (3) and a curing mechanism (4) are arranged on the runway-shaped mounting frame (20), a casting mold (6) is arranged on the processing table (1), the runway-shaped mounting frame (20) carries the casting mechanism (3) and the curing mechanism (4) and moves horizontally above the casting mold (6), a vibrating mechanism (5) is also arranged on the runway-shaped mounting frame (20), and a demoulding component (7) and a posture adjustment mechanism (8) are arranged on the casting mold (6).
2. The processing technology of a fiber reinforced cement insulation board according to claim 1 is characterized in that: The pouring mechanism (3) comprises a raw material barrel (30) arranged on a runway-shaped mounting frame (20); a pouring pump (31) is arranged at the bottom of the raw material barrel (30); the pouring pump (31) is connected to a feeding pipe (32); a horizontal slide groove (34) is arranged at the bottom of the runway-shaped mounting frame (20); a movable frame (35) is electrically slidably mounted in the horizontal slide groove (34); a pouring head (36) is suspended on the movable frame (35); and a folding pipe (33) is arranged between the pouring head (36) and the feeding pipe (32).
3. The processing technology of a fiber reinforced cement insulation board according to claim 1 is characterized in that: The maintenance mechanism (4) comprises a rack (40) arranged inside a runway-shaped mounting frame (20); a matching slide groove (41) is arranged at the edge of the rack (40); a matching frame (42) is slidably mounted in the matching slide groove (41); a plurality of spray heads (44) are evenly arranged at the end of the matching frame (42); a water pipe (43) is connected to the matching frame (42); the water pipe (43) is connected to the spray head (44); a water tank is arranged on the runway-shaped mounting frame (20); the water pipe (43) is connected to the water tank; a motor (45) is arranged on the matching frame (42); the motor (45) is connected to a matching gear (47); the matching gear (47) and the rack (40) are meshed with each other.
4. The processing technology of the fiber reinforced cement insulation board according to claim 3 is characterized in that: The vibrating mechanism (5) comprises a connecting frame (46) arranged on the matching frame (42), a connecting column 1 (50) being arranged at the end of the connecting frame (46), an electric telescopic rod (51) being arranged on the connecting column 1 (50), an adsorption block (52) being arranged at the output end of the electric telescopic rod (51), a connecting slide groove (58) being symmetrically arranged at the bottom of the runway-shaped mounting frame (20), a matching rod (57) being slidably mounted in the connecting slide groove (58), a horizontal frame (53) being mounted on the matching rod (57), horizontal slide grooves 2 (56) being arranged at both ends of the horizontal frame (53), the matching rod (57) being slidably mounted between the horizontal slide grooves 2 (56), vibrating blocks (54) being evenly arranged on the horizontal frame (53), and a magnet block (55) being arranged at the center of the horizontal frame (53).
5. The processing technology of the fiber reinforced cement insulation board according to claim 1 is characterized in that: The casting mold (6) comprises a bracket (60), on which strip grooves (61) are evenly arranged, and side frames (62) are arranged on both sides of the bracket (60), a push plate (66) is slidably mounted between the side frames (62), a matching strip (67) is evenly arranged at the bottom of the push plate (66), and the matching strip (67) and the strip groove (61) cooperate with each other, a demoulding component (7) is arranged between the push plate (66) and the side frame (62), a flip plate (68) is rotatably mounted at the end of the side frame (62), a plug-in plate (63) is inlaid and mounted between the push plate (66) and the side frame (62), and a second leakage hole (65) is arranged on the plug-in plate (63), and a first leakage hole (64) is horizontally arranged on both sides of the bracket (60).
6. The processing technology of fiber reinforced cement insulation board according to claim 5 is characterized in that: The demoulding assembly (7) comprises a second rack (71) arranged on one side of the side frame (62), matching slide rails (70) are arranged on both sides of the second rack (71), a U-shaped frame (72) is slidably installed between the matching slide rails (70), a second matching gear (73) is rotatably installed on the U-shaped frame (72), the second matching gear (73) and the second rack (71) are meshed with each other, the second matching gear (73) is connected to a second motor (75), and a connecting rod (74) is arranged on the U-shaped frame (72), and the connecting rod (74) is fixedly connected to the middle part of the push plate (66).
7. The processing technology of fiber reinforced cement insulation board according to claim 5 is characterized in that: The posture adjustment mechanism (8) comprises a rotating seat (810), a matching ball (89) is rotatably mounted in the rotating seat (810), the matching ball (89) is connected to a center column (88), a bevel gear 1 (81) is rotatably mounted on the upper end of the center column (88), the bevel gear 1 (81) is fixedly connected to a mounting seat (80), the bracket (60) and the mounting seat (80) are fixedly connected, a connecting column 2 (85) is provided on the processing table (1), a horizontal rod 1 (86) is rotatably mounted on the connecting column 2 (85), an intermediate column (83) is rotatably mounted on the end of the horizontal rod 1 (86), the other end of the horizontal rod 1 (86) is rotatably mounted on a mounting plate (87), a motor 3 (84) is provided on the top of the intermediate column (83), and the motor 3 (84) is connected to the bevel gear 2 (82). The bevel gear 2 (82) and the bevel gear 1 (81) are meshed with each other. A horizontal rod 2 (815) is rotatably mounted on the intermediate column (83). A fixing ring (816) is provided at the end of the horizontal rod 2 (815). The fixing ring (816) is fixedly mounted between the center column (88). The processing table (1) is provided with an arc frame (812) at the end of the horizontal rod 2 (815). The horizontal rod 2 (815) and the arc frame (812) are slidably mounted. A motor 4 (813) is fixedly mounted at the bottom of the arc frame (812). A swing rod (814) is connected to the output shaft of the motor 4 (813). The end of the swing rod (814) is connected to the end of the horizontal rod 2 (815). The output shaft of the motor 4 (813) is coaxial with the horizontal rod 1 (86) and passes through the center of the matching ball (89).
8. A fiber reinforced cement insulation board, prepared by the processing technology of a fiber reinforced cement insulation board according to any one of claims 1 to 7, characterized in that: The fiber reinforced cement insulation board is made of the following raw materials in parts by weight, including 30-40 parts of cement, 5-15 parts of fiber, 30-40 parts of aggregate, 1-3 parts of admixture and 15-25 parts of water, wherein the fiber includes glass fiber and basalt fiber.