Parallel arrangement device and arrangement method for micron-diameter filament fibers
By designing a micron-diameter filament fiber parallel arrangement device including an elastic tensile elastic matrix, the problem of precise control and parallel arrangement of fiber monofilaments is solved, and efficient and low-cost fiber dry yarn preparation is achieved.
Patent Information
- Application Number
- CN202510281081.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-03-11
AI Technical Summary
The prior art is difficult to achieve precise control and parallel arrangement of fiber monofilaments, especially in terms of mass production requirements and precise control of monofilaments fibers.
A micrometer-diameter filament fiber parallel arrangement device is designed, including a support structure and a clamping structure. The clamping structure consists of an elastic stretchable elastic matrix, and the clamping and fixing of the fiber monofilament is achieved through the stretching and restoration of the elastic matrix.
It realizes precise control and parallel arrangement of fiber monofilaments, with simple structure, simple operation, low cost, and can prepare fiber dry yarns with different fiber monofilaments spacing, improving the efficiency and flexibility of fiber dry yarn preparation.
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Figure CN119773266A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of mechanical engineering technology, and in particular to a device and method for parallel arrangement of micron-diameter filament fibers. Background Art
[0002] Due to the unique high specific stiffness and specific strength of fiber-reinforced composite materials, they are widely used in wind power, aerospace and other fields. However, due to the current preparation process, it is impossible to regularize and thin the common fibers, which makes it difficult to determine the fiber position of the finished composite material, and the volume fraction is uncontrollable, resulting in unpredictable damage to the composite material, reducing the reliability of the composite material and its mechanical properties.
[0003] Chinese patent application CN114474784A (application publication date May 13, 2022) discloses a method and device for preparing micron-scale regularly arranged fiber bundles. In this scheme, the fiber monofilaments of the bonded mass block are placed on parallel grooves, and the fiber monofilaments are arranged in parallel by vertical and horizontal moving devices; Chinese patent application CN109278293B (authorization announcement date June 19, 2020) discloses a gasification mold preparation device and implementation method for regularly arranged carbon fibers. This scheme places the gasification mold on the workbench through a conveying mechanism, places the carbon fiber filaments on the gasification mold with a splint moving mechanism and fixes them with glue, and then uses a laser to cut the carbon fiber filaments to obtain regularly arranged carbon fibers.
[0004] Although the above existing solutions can realize the spatial position control of fibers, they are not suitable for the precise control and mass production of single filament fibers. Moreover, there is still no precise and efficient fiber parallel arrangement solution. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a device and method for parallel arrangement of micron diameter filament fibers.
[0006] To achieve the above-mentioned purpose, the present invention provides a device for parallel arrangement of micron-diameter filament fibers, comprising: a support structure, a clamping structure mounted on the support structure for arranging fiber monofilaments; The support structure is provided with a plurality of parallel guide rails; The clamping structure is supported on the upper side of the guide rail in a one-to-one correspondence with the guide rail; The clamping structure comprises: an elastic base that can be elastically stretched; The upper side of the elastic base is provided with a clamping groove for arranging the fiber monofilaments; One end of the elastic base is connected to one end of the guide rail, and the other end can be stretched and moved along the guide rail; When the elastic matrix is stretched, the opening of the clamping groove increases to arrange the fiber monofilaments. When the elastic matrix recovers its free length, the clamping groove recovers elastically to clamp and fix the arranged fiber monofilaments.
[0007] According to one aspect of the present invention, the elastic matrix satisfies: the length of the elastic matrix when stretched is 5 to 10 times the free length of the elastic matrix.
[0008] According to one aspect of the present invention, the elastic matrix is a columnar structure with a regular cross-section.
[0009] According to one aspect of the present invention, the clamping structure further comprises: a first substrate fixing member and a second substrate fixing member disposed at opposite ends of the elastic substrate; The first base fixing member and the second base fixing member are respectively fixedly connected to the ends of the elastic base, and the first base fixing member and the second base fixing member are respectively coaxially arranged with the elastic base; A first connection structure for detachably connecting to an end of the guide rail is provided on a side of the first base fixing member away from the elastic base; A second connecting structure is disposed on a side of the second base fixing member away from the elastic base.
[0010] According to one aspect of the present invention, along the length direction of the elastic substrate, the end surface errors of the first substrate fixing member at two opposite ends are less than 1 μm, and the end surface errors of the second substrate fixing member at two opposite ends are less than 1 μm.
[0011] According to one aspect of the present invention, a fixing seat for connecting the first base fixing member is provided at one end of the guide rail, and a control paddle for connecting the second base fixing member and capable of adjusting the position is provided on the guide rail; The fixing seat is provided with a first fixing structure corresponding to the first connecting structure; The control paddle is slidably connected to the guide rail; The control paddle is provided with a second fixing structure corresponding to the second connecting structure, and is provided with a position locking member corresponding to the guide rail.
[0012] According to one aspect of the present invention, the plane error of the side of the fixing seat opposite to the first substrate fixing member is less than 1 μm; A plane error of a side of the control paddle opposite to the second substrate fixing member is less than 1 μm.
[0013] According to one aspect of the present invention, the first fixing structure is a through hole, and the first connecting structure is a threaded hole, wherein the fixing seat and the first base fixing member are screwed and connected to the first connecting structure based on a threaded connector passing through the first fixing structure; The second fixing structure is a through hole, and the second connecting structure is a threaded hole, wherein the control paddle and the second base fixing member are screwed together and connected to each other based on a threaded connecting member passing through the second fixing structure and the second connecting structure.
[0014] According to one aspect of the present invention, the support structure further comprises: a connecting beam; The connecting beams are respectively arranged at opposite ends of the guide rails to fix the adjacent guide rails; The connecting beam, the guide rail and the fixing seat are integrally formed; Along the length direction of the guide rail, a scale for marking the position of the control paddle is arranged on the side of the guide rail.
[0015] In order to achieve the above-mentioned object of the invention, the present invention provides an arrangement method using the aforementioned micron-diameter filament fiber parallel arrangement device, comprising the following steps: S1. Take a fiber monofilament of a preset length from a pre-prepared fiber bundle, and connect weights of the same weight to both ends of the fiber monofilament; S2. Adjust the control paddle disposed on the guide rail to a preset position, and lock the position of the control paddle on the guide rail based on the position locking member; S3. Connecting the fixing seat at the end of the guide rail to the first base fixing member at the end of the elastic base by a threaded connector, and connecting the control paddle on the guide rail to the second base fixing member at the end of the elastic base by a threaded connector to achieve stretching of the elastic base; S4. placing the fiber monofilaments with the weights attached thereto in the corresponding clamping grooves in sequence, and, when the fiber monofilaments are arranged to a set number, releasing all the control paddles at the same time, so that the elastic matrix returns to a free length so that the fiber monofilaments are fixed in the clamping grooves; S5. Fixing all the fiber filaments by means of tape or glue without changing the spacing between the fiber filaments; S6. Cutting the edge of the fiber monofilament to complete the preparation of the fiber dry yarn.
[0016] Beneficial effects of the present invention: According to one solution of the present invention, the present invention can realize precise control and parallel arrangement of fiber monofilaments, and has a simple structure and is easy to operate. Based on its inherently uncomplicated mechanical structure, precise control of the relative positions of fiber monofilaments can be realized.
[0017] According to one solution of the present invention, the overall structure of the present invention is simple, the processing is convenient, and the cost is low. In particular, most of the components are reusable and replaceable, and do not require complicated maintenance and repair. The equipment is simple to operate, the operation process is easy, and no special training is required.
[0018] According to one solution of the present invention, the present invention can prepare fiber dry yarns with different fiber monofilament spacings, and the minimum thickness can prepare fiber dry yarns with a fiber diameter thickness.
[0019] According to one solution of the present invention, the present invention only requires a precisely processed elastic matrix to achieve accurate arrangement of fiber monofilaments without the need to control each step of the arrangement process, thereby effectively improving the preparation efficiency of fiber dry yarn.
[0020] According to one solution of the present invention, the length of the elastic matrix during stretching is within the range of 5 to 10 times the free length, so that the elongation range of the elastic matrix can be effectively increased so that the stretching length of the elastic matrix can be more flexibly controlled, so that the opening of the clamping groove is flexibly controllable, thereby facilitating the arrangement of fiber monofilaments of different sizes, and effectively ensuring the flexibility and applicability of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural diagram of an elastic matrix in a device for parallel arrangement of micron-diameter filament fibers according to an embodiment of the present invention when the elastic matrix is at free length; Figure 2 for Figure 1 An enlarged view of the structure of the middle clamping groove when the elastic matrix is at free length; Figure 3 This is a structural diagram of an elastic matrix stretched in a device for parallel arrangement of micron-diameter filament fibers according to an embodiment of the present invention; Figure 4 for Figure 3 An enlarged view of the structure of the middle clamping groove when the elastic matrix is stretched; Figure 5 A structural diagram of a device for parallel arrangement of micron-diameter filament fibers according to an embodiment of the present invention when preparing fiber dry yarn; Figure 6 A structural diagram of an elastic substrate according to an embodiment of the present invention; Figure 7 A structural diagram of a clamping groove of an elastic base according to an embodiment of the present invention; Figure 8 The structure diagram of a control paddle according to an embodiment of the present invention. DETAILED DESCRIPTION
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] When describing the embodiments of the present invention, the orientation or positional relationship expressed by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or positional relationship shown in the relevant drawings and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0024] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments cannot be described one by one here, but the embodiments of the present invention are not therefore limited to the following embodiments.
[0025] like Figure 1 As shown, according to one embodiment of the present invention, a device for parallel arrangement of micron-diameter filament fibers of the present invention comprises: a support structure 1, a clamping structure 2 installed on the support structure 1 for arranging fiber monofilaments; wherein the support structure 1 is provided with a plurality of parallel guide rails 11; the clamping structure 2 is supported on the upper side of the guide rails 11 in a one-to-one correspondence with the guide rails 11, thereby, the fiber monofilaments can be regularly clamped by the provided clamping structure 2 for preparing the corresponding fiber dry yarn; wherein, the interval between adjacent guide rails 11 can be set according to the size of the fiber dry yarn to be prepared, which will not be repeated here. In this embodiment, two guide rails 11 are provided, and correspondingly, two clamping structures 2 are also provided for corresponding arrangement with the guide rails 11. Of course, in other arrangement modes, the laying range can be expanded by arranging more guide rails 11 and corresponding clamping structures 2 side by side, thereby fully improving the flexibility of use of the present invention.
[0026] Combination Figure 1 and Figure 2As shown, in this embodiment, the clamping structure 2 includes: an elastically stretchable elastic matrix 21; wherein, a clamping groove 211 for arranging fiber monofilaments is provided on the upper side of the elastic matrix 21; the extension direction of the clamping groove 211 is perpendicular to the length direction of the elastic matrix 21, so that, in order to facilitate the arrangement of the fiber monofilaments, the clamping groove 211 has an opening for installing the limiting monofilament on the upper side of the elastic matrix 21; further, in order to facilitate the arrangement of the fiber monofilaments, the opposite ends of the clamping groove 211 also form openings on the opposite sides of the elastic matrix 21, thereby ensuring the reliable arrangement of the fiber monofilaments. In this embodiment, when the elastic matrix 21 is at a free length, the interval between adjacent clamping grooves 211 is the interval distance between the fibers in the fiber dry yarn to be prepared. Further, in order to ensure the parallelism between adjacent fiber monofilaments, the parallelism error between adjacent clamping grooves 211 is at the micron level (such as less than 10μm), thereby effectively ensuring the arrangement accuracy required in the preparation process.
[0027] In this embodiment, one end of the elastic base 21 is connected to one end of the guide rail 11, and the other end can be stretched and moved along the guide rail 11; thus, a force can be applied to the stretchable end of the elastic base 21 to generate a corresponding extension along the guide rail 11, thereby making it easier to arrange the corresponding fiber monofilaments on the elastic base 21. Furthermore, when the elastic base 21 is stretched, the opening of the clamping groove 211 is enlarged to facilitate the arrangement of the fiber monofilaments (see Figure 3 and Figure 4 ), when the elastic matrix 21 recovers its free length, the clamping groove 211 recovers elastically to clamp and fix the arranged fiber monofilaments (see Figure 5 ).
[0028] In this embodiment, the clamping groove 211 can be configured to have a rectangular cross-sectional shape (see Figure 2 ), trapezoid, rhombus, circle, triangle (see Figure 7 ) groove structure; wherein, the maximum position of the size of the clamping groove 211 is set to match the radial size of the arranged fiber monofilament, thereby achieving reliable clamping of the fiber monofilament when the clamping groove 211 returns to its initial state.
[0029] In this embodiment, the side surfaces of the clamping groove 211 on the opposite sides for clamping the fiber monofilament can be set as planes, and the plane error of the two planes is less than 1μm, and the parallelism error between the two planes is also in the micron level (such as less than 10μm), thereby achieving reliable clamping of the fiber monofilament with a small diameter. Of course, in different embodiments, wave-like protrusions that can be mutually offset and embedded can be further set on the side surfaces on the opposite sides of the clamping groove 211, thereby, when clamping the fiber monofilament, further reliable restriction of the fiber monofilament can be achieved based on the mutually matching and embedded wave-like protrusions; wherein, the wave-like protrusion can be set as a rectangular wave-like protrusion, a triangular wave-like protrusion, a trapezoidal wave-like protrusion, etc., and its setting method can be selected according to actual needs, which will not be repeated here.
[0030] like Figure 6 As shown, according to one embodiment of the present invention, the elastic matrix 21 satisfies: the length of the elastic matrix 21 when stretched is 5 to 10 times the free length of the elastic matrix 21.
[0031] Through the above-mentioned arrangement, the stretched length of the elastic matrix 21 is within the range of 5 to 10 times the free length, so that the elongation range of the elastic matrix 21 can be effectively increased, thereby being able to more flexibly control the stretched length of the elastic matrix 21, so that the opening of the clamping groove 211 is flexible and controllable, thereby facilitating the arrangement of fiber monofilaments of different sizes, and effectively ensuring the flexibility and applicability of the present invention.
[0032] like Figure 6 As shown, according to one embodiment of the present invention, the elastic base 21 is a columnar structure with a regular cross section. In this embodiment, the elastic base 21 adopts a columnar structure with a flat upper side surface, thereby, it is convenient to set the clamping groove 211 on the upper side of the elastic base 21, which is more beneficial to improving the positioning accuracy and processing accuracy of the clamping groove 211. In this embodiment, the cross-sectional shape of the elastic base 21 can be set to a rectangle, thereby, the length of the clamping groove 211 can be adapted to the width of the elastic base 21, thereby ensuring that the clamping groove 211 has a sufficient support length, and reliable and stable support for the fiber filaments can be achieved.
[0033] Combination Figure 1 , Figure 3 and Figure 5As shown, according to one embodiment of the present invention, the clamping structure 2 also includes: a first base fixing member 22 and a second base fixing member 23 arranged at opposite ends of the elastic base 21; wherein the first base fixing member 22 and the second base fixing member 23 are respectively fixedly connected to the ends of the elastic base 21, and the first base fixing member 22 and the second base fixing member 23 are respectively coaxially arranged with the elastic base 21; in this embodiment, the first base fixing member 22 and the second base fixing member 23 can both be set as plate-like structural members, and they are bonded to achieve reliable fixation with the ends of the elastic base 21, thereby ensuring that the first base fixing member 22 and the second base fixing member 23 are respectively connected to the elastic base 21 tightly and reliably, so as to achieve stability during repeated use.
[0034] In this embodiment, a first connection structure for detachably connecting with the end of the guide rail 11 is provided on the side of the first base fixing member 22 away from the elastic base 21; a second connection structure is provided on the side of the second base fixing member 23 away from the elastic base 21. The first connection structure and the second connection structure can be conveniently disassembled and assembled between the clamping structure 2 and other structures, which greatly improves the flexibility of the present invention and allows it to be replaced according to fiber dry yarns of different sizes.
[0035] Combination Figure 1 , Figure 3 and Figure 5 As shown, according to one embodiment of the present invention, along the length direction of the elastic substrate 21, the end surface error of the first substrate fixing component 22 at two opposite ends is less than 1 μm, and the end surface parallelism error of the first substrate fixing component 22 at two opposite ends is in the micron level (such as less than 10 μm), and the end surface error of the second substrate fixing component 23 at two opposite ends is less than 1 μm, and the end surface parallelism error of the second substrate fixing component 23 at two opposite ends is in the micron level (such as less than 10 μm).
[0036] Through the above arrangement, the accuracy of the positioning and mounting surfaces of the first substrate fixing member 22 and the second substrate fixing member 23 is effectively guaranteed, and the bonding tightness between the first substrate fixing member 22 and the second substrate fixing member 23 and the end surface of the elastic substrate 21 can be fully guaranteed, which is especially beneficial for eliminating the gap that may exist at the bonding position. In addition, through the above arrangement, the connection accuracy can be further guaranteed, which is more beneficial for accurately controlling the stretching length of the elastic substrate 21.
[0037] Combination Figure 1 , Figure 3 and Figure 5As shown, according to one embodiment of the present invention, a fixing seat 111 for connecting the first base fixing member 22 is provided at one end of the guide rail 11, and a control paddle 112 for connecting the second base fixing member 23 and capable of adjusting the position is provided on the guide rail 11; wherein the fixing seat 111 and the clamping structure 2 are on the same side of the guide rail 11, so that the fixing seat 111 is opposite to the first base fixing member 22, thereby facilitating the connection between the fixing seat 111 and the first base fixing member 22; specifically, the fixing seat 111 is provided with a first fixing structure corresponding to the first connecting structure; wherein the first fixing structure is a through hole, the first connecting structure is a threaded hole, and the fixing seat 111 and the first base fixing member 22 are screwed together based on a threaded connector passing through the first fixing structure.
[0038] like Figure 8 As shown, in the present embodiment, the control paddle 112 is slidably connected to the guide rail 11; wherein, the control paddle 112 is arranged relative to the second base fixing member 23 to facilitate the connection with the second base fixing member 23; accordingly, the control paddle 112 is provided with a second fixing structure corresponding to the second connection structure, wherein the second fixing structure is a through hole, and the second connection structure is a threaded hole, thereby, the control paddle 112 and the second base fixing member 23 are screwed together with the second connection structure based on the threaded connector passing through the second fixing structure.
[0039] Furthermore, in order to facilitate the positioning of the control paddle 112 after it is moved into position, a position locking piece corresponding to the guide rail 11 may be provided on the control paddle 112. In the present embodiment, the control paddle 112 is in a plate-like structure as a whole, and is slidably connected to the guide rail 11 by sleeve arrangement. Specifically, a sliding through hole matching the guide rail 11 is provided on the control paddle 112, so that the control paddle 112 and the guide rail 11 can be sleeved, wherein the sliding through hole on the control paddle 112 and the guide rail 11 slide by a clearance fit. In the present embodiment, the sliding through hole is located below the second fixed structure.
[0040] In this embodiment, the position locking member is arranged corresponding to the sliding through hole, wherein a threaded hole penetrating the control paddle 112 can be arranged on the side wall of the sliding through hole, and accordingly, the position locking member can adopt a threaded connecting member, and then it can be screwed with the threaded hole to achieve abutment or disengagement with the guide rail 11 to achieve locking or unlocking the position of the control paddle 112.
[0041] In this embodiment, the threaded hole is arranged on the side of the control paddle 112 facing away from the other guide rail 11; thus, the arranged position locking member can be conveniently operated to improve the convenience of use of the present invention. In another embodiment, the threaded hole is arranged on the side of the control paddle 112 facing the other guide rail 11; thus, the position locking members of the control paddles 112 on the two adjacent guide rails 11 can be opposite to each other, and thus, the synchronous locking and synchronous unlocking of the two relative control paddles 112 can be realized by driving the control link by connecting the control link and other structures between the relative position locking members, which greatly solves the problem of synchronous locking and unlocking of the two spaced control paddles 112, effectively ensures its synchronization performance and improves the speed of synchronous operation, which is more beneficial to ensuring the fiber arrangement effect of the present invention.
[0042] Combination Figure 1 , Figure 3 and Figure 5 As shown, according to one embodiment of the present invention, the plane error of the side of the fixing seat 111 opposite to the first substrate fixing member 22 is less than 1 μm, and the side parallelism errors of the fixing seat 111 on opposite sides are in the micron level (e.g., less than 10 μm); the plane error of the side of the control paddle 112 opposite to the second substrate fixing member 23 is less than 1 μm, and the side parallelism errors of the control paddle 112 on opposite sides are in the micron level (e.g., less than 10 μm).
[0043] The above arrangement effectively ensures the matching accuracy between the fixing seat 111 and the first base fixing member 22 and the matching accuracy between the control paddle 112 and the second base fixing member 23, which is more beneficial to improving the elongation control accuracy of the present invention.
[0044] Combination Figure 1 , Figure 3 and Figure 5 As shown, according to one embodiment of the present invention, the support structure 1 further includes: a connecting beam 12; wherein the connecting beam 12 is respectively arranged at opposite ends of the guide rail 11 to fix the adjacent guide rails 11; thus, the connecting beam 12 and the guide rail 11 are fixed to each other to form a frame structure, such as a square frame, to maintain the reliability and stability of the structure. In this embodiment, the connecting beam 12, the guide rail 11 and the fixing seat 111 are integrally formed, thereby realizing the overall processing and forming of the support structure 1, thereby conveniently ensuring the forming accuracy of the overall structure, and furthermore, being more beneficial to ensuring the precision of the prepared fiber dry yarn.
[0045] Furthermore, along the length direction of the guide rail 11, a scale for marking the position of the control paddle 112 is provided on the side of the guide rail 11, which effectively ensures the synchronous elongation accuracy of the multiple elastic substrates 21 and further improves the molding accuracy of the present invention.
[0046] Combination Figure 1 , Figure 3 and Figure 5 As shown, according to one embodiment of the present invention, the clamping structure 2 can achieve stretching of the elastic base 21 based on manually driving the second base fixing member 23 to move along the guide rail 11. Of course, the controlled stretching of the elastic base 21 can also be achieved by setting an electric drive on the guide rail 11 and connecting it to the second base fixing member 23; wherein the electric drive used is a linear drive device.
[0047] Combination Figure 1 , Figure 3 and Figure 5 As shown, according to one embodiment of the present invention, the present invention provides an arrangement method using the aforementioned micron diameter filament fiber parallel arrangement device, comprising the following steps: S1. Take a fiber monofilament of a preset length from a pre-prepared fiber bundle, and connect the two ends of the fiber monofilament with weights of the same weight; in this embodiment, the preset length of the taken fiber monofilament can be set at 400mm~500mm; thus, weights of the same mass can be connected to the opposite ends of the fiber monofilament respectively, so that the weights of the two opposite ends of the fiber monofilament are balanced when arranged. In this embodiment, the ends of the fiber monofilament and the weights are fixed to each other by bonding to ensure the reliability of the connection. In this embodiment, the selection criteria of the weights are: when the fiber monofilament can be straightened, the mass of the weights is as small as possible to avoid damage to the fiber monofilament, and to avoid the influence of the total mass of all weights on the retraction of the elastic matrix 21 after the fiber monofilament is arranged, which can effectively ensure the performance of the elastic matrix 21.
[0048] S2. Adjust the control paddle 112 set on the guide rail 11 to a preset position, and lock the position on the guide rail 11 based on the position locking member of the control paddle 112; wherein, based on the scale set on the guide rail 11, it is confirmed that each elastic matrix 21 is stretched to the same length to ensure consistency with each other.
[0049] S3. Use a threaded connector to connect the fixed seat 111 at the end of the guide rail 11 with the first base fixing member 22 at the end of the elastic base 21, and use a threaded connector to connect the control paddle 112 on the guide rail 11 with the second base fixing member 23 at the end of the elastic base 21 to achieve stretching of the elastic base 21; in this embodiment, the fixed seat 111 and the first base fixing member 22 can abut against each other under the action of the threaded connector to ensure accurate positioning of the installation position of the end of the elastic base 21; accordingly, the control paddle 112 and the second base fixing member 23 abut against each other under the action of the threaded connector to ensure accurate control of the stretching length of the elastic base 21 by the control paddle 112.
[0050] S4. placing the fiber monofilaments attached with the weight in the corresponding clamping grooves 211 in sequence, and when the fiber monofilaments are arranged to a set number, releasing all the control paddles 112 at the same time, so that the elastic matrix 21 is restored to a free length so that the fiber monofilaments are fixed in the clamping grooves 211; S5. Without changing the spacing between the fiber monofilaments, all the fiber monofilaments are fixed by using tape or glue dripping; wherein, when there is only one fiber monofilament arranged in each clamping groove 211, the formed fiber dry yarn is a single-layer fiber dry yarn having a thickness consistent with the diameter of the fiber monofilament; of course, in different settings, the preparation of fiber dry yarns of different thicknesses and layers can be achieved by arranging different numbers of fiber monofilaments in each clamping groove 211.
[0051] S6. Cut the edge fiber monofilaments to complete the preparation of fiber dry yarn.
[0052] The above contents are merely examples of specific solutions of the present invention. For devices and structures not described in detail therein, it should be understood that they can be implemented by adopting general devices and general methods available in the art.
[0053] The above is only one solution of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A device for parallel arrangement of micron diameter filament fibers, characterized in that: include: A support structure (1), and a clamping structure (2) mounted on the support structure (1) for arranging fiber monofilaments; The support structure (1) is provided with a plurality of parallel guide rails (11); The clamping structure (2) and the guide rail (11) are supported on the upper side of the guide rail (11) in a one-to-one correspondence; The clamping structure (2) comprises: an elastic base (21) that can be elastically stretched; A clamping groove (211) for arranging fiber monofilaments is provided on the upper side of the elastic base (21); One end of the elastic base (21) is connected to one end of the guide rail (11), and the other end can be stretched and moved along the guide rail (11); When the elastic matrix (21) is stretched, the opening of the clamping groove (211) increases to be used for arranging the fiber monofilaments; when the elastic matrix (21) recovers its free length, the clamping groove (211) elastically recovers to be used for clamping and fixing the arranged fiber monofilaments.
2. The device for parallel arrangement of micron diameter filament fibers according to claim 1, characterized in that: The elastic matrix (21) satisfies the requirement that the length of the elastic matrix (21) when stretched is 5 to 10 times the free length of the elastic matrix (21).
3. The device for parallel arrangement of micron diameter filament fibers according to claim 2, characterized in that: The elastic matrix (21) is a columnar structure with a regular cross-section.
4. The device for parallel arrangement of micron diameter filament fibers according to claim 3, characterized in that: The clamping structure (2) further comprises: a first base fixing member (22) and a second base fixing member (23) arranged at opposite ends of the elastic base (21); The first base fixing member (22) and the second base fixing member (23) are respectively fixedly connected to the ends of the elastic base (21), and the first base fixing member (22) and the second base fixing member (23) are respectively arranged coaxially with the elastic base (21); A first connection structure for detachably connecting to an end of the guide rail (11) is provided on a side of the first base fixing member (22) away from the elastic base (21); A second connection structure is provided on a side of the second base fixing member (23) away from the elastic base (21).
5. The device for parallel arrangement of micron diameter filament fibers according to claim 4, characterized in that: Along the length direction of the elastic substrate (21), the end surface errors of the first substrate fixing part (22) at two opposite ends are less than 1 μm, and the end surface errors of the second substrate fixing part (23) at two opposite ends are less than 1 μm.
6. The device for parallel arrangement of micron diameter filament fibers according to claim 5, characterized in that: A fixing seat (111) for connecting to the first base fixing member (22) is provided at one end of the guide rail (11), and a control paddle (112) for connecting to the second base fixing member (23) and capable of adjusting the position is provided on the guide rail (11); The fixing seat (111) is provided with a first fixing structure corresponding to the first connecting structure; The control paddle (112) is slidably connected to the guide rail (11); The control paddle (112) is provided with a second fixing structure corresponding to the second connection structure, and is provided with a position locking piece corresponding to the guide rail (11).
7. The device for parallel arrangement of micron diameter filament fibers according to claim 6, characterized in that: The plane error of the side of the fixing seat (111) opposite to the first base fixing member (22) is less than 1 μm; The plane error of the side of the control paddle (112) opposite to the second base fixing member (23) is less than 1 μm.
8. The device for parallel arrangement of micron diameter filament fibers according to claim 7, characterized in that: The first fixing structure is a through hole, and the first connecting structure is a threaded hole, wherein the fixing seat (111) and the first base fixing member (22) are screwed together and connected to the first connecting structure based on a threaded connection member passing through the first fixing structure; The second fixing structure is a through hole, and the second connecting structure is a threaded hole, wherein the control paddle (112) and the second base fixing member (23) are screwed together and connected to the second connecting structure based on a threaded connection member passing through the second fixing structure.
9. The device for parallel arrangement of micron diameter filament fibers according to claim 8, characterized in that: The support structure (1) further comprises: a connecting beam (12); The connecting beams (12) are respectively arranged at opposite ends of the guide rails (11) to fix adjacent guide rails (11); The connecting beam (12), the guide rail (11) and the fixing seat (111) are integrally formed; Along the length direction of the guide rail (11), a scale for marking the position of the control paddle (112) is provided on the side of the guide rail (11).
10. An arrangement method using the micron diameter filament fiber parallel arrangement device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Take a fiber monofilament of a preset length from a pre-prepared fiber bundle, and connect weights of the same weight to both ends of the fiber monofilament; S2. adjusting the control paddle (112) disposed on the guide rail (11) to a preset position, and locking the position of the control paddle (112) on the guide rail (11) based on the position locking member; S3. Using a threaded connector to connect the fixing seat (111) at the end of the guide rail (11) to the first base fixing member (22) at the end of the elastic base (21), and using a threaded connector to connect the control paddle (112) on the guide rail (11) to the second base fixing member (23) at the end of the elastic base (21), so as to achieve stretching of the elastic base (21); S4. placing the fiber monofilaments with the heavy objects attached thereto in the corresponding clamping grooves (211) in sequence, and when the fiber monofilaments are arranged to a set number, releasing all the control paddles (112) at the same time, so that the elastic matrix (21) is restored to a free length so that the fiber monofilaments are fixed in the clamping grooves (211); S5. Fixing all the fiber filaments by means of tape or glue without changing the spacing between the fiber filaments; S6. Cutting the edge of the fiber monofilament to complete the preparation of the fiber dry yarn.
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