Plastic tablecloth production line
By designing the coating system, edge-tearing system and coiling device, the problem of lack of automation in the existing PVC plastic tablecloth production line is solved, and the production efficiency and labor intensity are improved are achieved.
Patent Information
- Application Number
- CN202510102525.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-08
AI Technical Summary
The existing PVC plastic tablecloth production lines lack automated coating, edge tearing and coiling systems, resulting in low production efficiency and high labor intensity.
A plastic tablecloth production line including a coating system, a edging material system and a coiling device was designed. The coating system directly paints the coating roller through an extruder. The edge-tearing material tearing system uses the edge-tearing material to automatically tear the edge around the belt roller and the edge-tearing material pressing roller. The winding device quickly divides the rolling device through the winding roller group.
The coating, edge tearing and coiling process is automated, which improves production efficiency and reduces the labor intensity of staff.
Smart Images

Figure CN119773355A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of tablecloth production equipment, and in particular to a plastic tablecloth production line. Background Art
[0002] At present, on the PVC plastic tablecloth production line, a coating pool is mostly used to coat the coating roller immersed in the pool. This coating method is not allowed to use raw materials with high fluidity, and the raw material concentration is low. There is a lack of a coating production system that can directly coat the coating roller through an extruder and then quickly print and output it to the hot stamping station for hot stamping treatment.
[0003] The tablecloth enters the hot stamping station after the printing station. After the hot stamping is completed, the edge of the tablecloth needs to be torn off. The existing edge tearing stations mostly use manual edge tearing, and lack an automatic edge tearing system connected to the back of the hot stamping station.
[0004] After tearing the edge material, the whole tablecloth needs to be rolled into multiple tablecloth rolls. The existing tablecloth rolling device has a slow rolling speed and requires manual assistance. There is a lack of an automatic tablecloth rolling device dedicated to tablecloth rolling. Summary of the invention
[0005] The purpose of the present invention is to provide a plastic tablecloth production line to solve the above-mentioned shortcomings.
[0006] The present invention comprises a coating system, an edge-tearing system and a roll-splitting device. The coating system includes table cloth mounting rod, cloth conveying roller group, printing pressure roller, coating roller and coating output roller group. The tablecloth mounting rod and the cloth conveying roller group are respectively mounted on the top of the frame, the cloth conveying roller group is located on one side of the tablecloth mounting rod, the printing roller, the coating roller and the coating output roller group are respectively mounted in the middle of the frame, the printing roller is located above the coating roller, the coating output roller group is located on one side of the printing roller, the tablecloth roll is mounted on the tablecloth mounting rod, the cloth output from the tablecloth mounting rod is guided and conveyed by the cloth conveying roller group, and then enters the coating printing between the printing roller and the coating roller, and is output through the coating output roller group after the coating printing; The edge tearing system includes an edge tearing feed roller, a set of edge tearing discharge rollers, an edge material winding roller and an edge material pressing roller. The tear edge feed roller is installed on the frame, a group of tear edge discharging rollers are arranged in sequence on the frame on one side of the tear edge feed roller, the edge material winding roller and the edge material pressing roller are installed on the frame on the side below the edge feed roller, and the table cloth edge material is transported between the edge material winding roller and the edge material pressing roller through the tear edge feed roller; The reeling device includes a reeling feed roller group, an upper discharging roller, a lower discharging roller and a pair of winding roller groups installed on a support frame. The upper discharge roller is located above the lower discharge roller, and a reel gap is formed between the upper discharge roller and the lower discharge roller. A pair of winding roller groups are distributed in a mirror image with the reel gap as the center, one of which is located on the upper side of the upper discharge roller, and the other is located on the lower side of the lower discharge roller. The tablecloth output by the reel feed roller group enters the reel gap, and the reeled cloth strips are arranged in a staggered manner. A part of the cloth strips enter the upper reel roller group, and the other part of the cloth strips enter the lower reel roller group. The edge-tearing feed roller is located at one side of the discharging end of the coating output roller group, and the roll-dividing feed roller group is located at one side of the edge-tearing discharging roller group.
[0007] The cloth conveying roller group includes a first raw material roller, a pair of flattening rollers, a second raw material roller and a third raw material roller which are sequentially arranged and installed on the frame. The cloth output by the table cloth mounting rod is conveyed to between the pair of flattening rollers through the first raw material roller, and then sequentially output through the second raw material roller and the third raw material roller; a tensioning raw material rod and a fourth raw material roller are arranged on the frame on one side of the printing pressing roller. The cloth output by the third raw material roller is conveyed to between the printing pressing roller and the coating roller through the tensioning raw material rod and the fourth raw material roller; the coating output roller group includes a first coating roller, a second coating roller, a third coating roller and a fourth coating roller which are sequentially arranged and installed on the frame. The cloth output between the printing pressing roller and the coating roller is sequentially output through the first coating roller, the second coating roller, the third coating roller and the fourth coating roller; a first cooling air knife is arranged on the frame below between the second coating roller and the third coating roller, and a second cooling air knife is arranged on the frame above between the third coating roller and the fourth coating roller.
[0008] The output end of the coating output roller group is provided with a hot stamping conveying roller group and a hot stamping raw material roller group. The hot stamping conveying roller group includes a first hot stamping feed roller, a second hot stamping feed roller, a third hot stamping feed roller, a fourth hot stamping feed roller, a hot stamping pressure roller, a first hot stamping discharge roller, a second hot stamping discharge roller and a third hot stamping discharge roller installed on a frame. The cloth output by the coating output roller group passes through the first hot stamping feed roller, the second hot stamping feed roller, the third hot stamping feed roller and the fourth hot stamping feed roller in sequence and enters under the hot stamping pressure roller, and then is output through the first hot stamping discharge roller, the second hot stamping discharge roller and the third hot stamping discharge roller; The hot stamping raw material roller group includes a hot stamping roll mounting rod installed on the frame, a first hot stamping guide roller, a heated hot stamping roller, a second hot stamping guide roller and a waste winding roller. The hot stamping paper roll is installed on the hot stamping roll mounting rod. The hot stamping paper output from the hot stamping roll mounting rod passes through the first hot stamping guide roller and enters between the heated hot stamping roller and the hot stamping pressure roller for hot pressing. The waste paper output from the heated hot stamping roller passes through the second hot stamping guide roller and is transported to the waste winding roller for winding and collection.
[0009] A third cooling air knife is arranged on the frame above the first hot stamping discharge roller, and a fourth cooling air knife is arranged on the frame below the second hot stamping discharge roller and the third hot stamping discharge roller; the coating roller and the heated hot stamping roller are both heat-conducting oil heating rollers, and a rotating joint is arranged at one end of the coating roller and the heated hot stamping roller, respectively, and the coating roller and the heated hot stamping roller are driven to rotate by an electric motor and a reducer respectively; the two ends of the printing pressure roller and the hot stamping pressure roller are respectively installed on the frame through a lifting bearing seat, and the bearings in the lifting bearing seat are driven by the cylinder to rise or fall along the slide rail, so that the printing pressure roller is close to or away from the coating roller, and the hot stamping pressure roller is close to or away from the heating hot stamping roller.
[0010] An extruder is arranged on one side of the printing roller, and the die head extrusion end of the extruder is attached to the roller surface of the printing roller.
[0011] A set of tear edge discharge rollers includes a first tear edge discharge roller, a second tear edge discharge roller and a third tear edge discharge roller, and the third tear edge discharge roller is located below one side of the second tear edge discharge roller; a transfer column is arranged on the frame between the tear edge feed roller and the edge material winding roller, and the table cloth edge material output by the tear edge feed roller is transported to between the edge material winding roller and the edge material pressing roller through the transfer column; the transfer column is a vertical roller, and the vertical roller rotates when the table cloth edge material passes through the vertical roller.
[0012] The edge material pressing roller is installed on the frame through a horizontal adjustment bearing seat; the bearing in the horizontal adjustment bearing seat is driven by the lateral adjustment cylinder to move forward and backward along the slide rail, so that the edge material pressing roller is close to or away from the edge material winding roller; a edge material receiving box is arranged under the edge material winding roller; the edge material pressing roller is a rubber roller.
[0013] The roll feed roller group includes a first feed roller, a second feed roller, a third feed roller, a fourth feed roller, a fifth feed roller and a sixth feed roller. The second feeding roller is located below between the first feeding roller and the third feeding roller, the fourth feeding roller is located below between the third feeding roller and the fifth feeding roller, and the sixth feeding roller is located on one side above the fifth feeding roller.
[0014] The winding roller group includes a first guide roller, a second guide roller and a winding roller which are distributed in a V shape. After a group of cloth strips are guided by the first guide roller and the second guide roller, they are arranged in sequence at equal intervals and wound on the winding roller.
[0015] The upper discharge roller is installed on the support frame through the longitudinal adjustment bearing seat; the bearing in the longitudinal adjustment bearing seat is driven by the longitudinal adjustment cylinder to slide up and down along the slide rail, so that the upper discharge roller is close to or away from the lower discharge roller; a tablecloth placement table is provided below the feed end of the support frame; the upper discharge roller is a rubber roller, and the lower discharge roller is a stainless steel roller.
[0016] The invention has the advantages that the extruder die head directly connects with the coating roller, and the printing, hot stamping and heat transfer speed are fast. The edge material of the tablecloth is continuously torn downward by the cooperation of the edge material pressing roller and the edge material winding roller, and the edge material tearing speed is fast, and the whole tablecloth is quickly rolled, which reduces the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the coating system of the present invention.
[0018] Figure 2 It is a side structural schematic diagram of the coating system of the present invention.
[0019] Figure 3 It is a structural schematic diagram of the edge tearing material system of the present invention.
[0020] Figure 4 It is a side structural schematic diagram of the edge tearing system of the present invention.
[0021] Figure 5 It is a structural schematic diagram of the roll separation device of the present invention.
[0022] Figure 6 It is a schematic diagram of the structure of the present invention when divided into volumes.
[0023] Figure 7 It is a side structural schematic diagram of the roll-splitting device of the present invention. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0027] In the description of the embodiments of the present invention, it should be noted that if the terms "upper", "lower", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the invention is usually placed when in use. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", etc. appear in the description of the present invention, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0028] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] As shown in the accompanying drawings, the present invention includes a coating system, a tearing system and a roll separation device. The coating system includes a table cloth mounting rod 1, a cloth conveying roller group, a printing pressure roller 2, a coating roller 3 and a coating output roller group. The tablecloth mounting rod 1 and the cloth conveying roller group are respectively mounted on the top of the frame 100, the cloth conveying roller group is located on one side of the tablecloth mounting rod 1, the printing roller 2, the coating roller 3 and the coating output roller group are respectively mounted in the middle of the frame 100, the printing roller 2 is located above the coating roller 3, the coating output roller group is located on one side of the printing roller 2, the tablecloth roll is mounted on the tablecloth mounting rod 1, the cloth output from the tablecloth mounting rod 1 is guided and conveyed by the cloth conveying roller group, and then enters the coating printing area between the printing roller 2 and the coating roller 3, and is output through the coating output roller group after the coating is printed; The edge tearing system includes an edge tearing feed roller 41, a set of edge tearing discharge rollers, an edge material winding roller 42 and an edge material pressing roller 43. The tear edge feed roller 41 is installed on the frame 100, a group of tear edge discharging rollers are arranged in sequence and installed on the frame 100 on one side of the tear edge feed roller 41, and the edge material winding roller 42 and the edge material pressing roller 43 are installed on the frame 100 on the side below the edge feed roller 41. The table cloth edge material is transported between the edge material winding roller 42 and the edge material pressing roller 43 through the tear edge feed roller 41; The reeling device comprises a reeling feed roller group, an upper discharging roller 51, a lower discharging roller 52 and a pair of winding roller groups installed on a support frame 101. The upper discharge roller 51 is located above the lower discharge roller 52, and a reel gap is formed between the upper discharge roller 51 and the lower discharge roller 52. A pair of winding roller groups are distributed in a mirror image with the reel gap as the center, one of which is located above the upper discharge roller 51, and the other is located below the lower discharge roller 52. The tablecloth output by the reel feed roller group enters the reel gap, and the reeled cloth strips are arranged in a staggered manner. A part of the cloth strips enter the upper reel group, and the other part of the cloth strips enter the lower reel group. The edge-tearing feed roller 41 is located at one side of the discharging end of the coating output roller group, and the roll-dividing feed roller group is located at one side of the edge-tearing discharging roller group.
[0030] The cloth conveying roller group includes a first raw material roller 4, a pair of flattening rollers 5, a second raw material roller 6 and a third raw material roller 7 which are sequentially arranged and mounted on the frame 100. The cloth outputted from the table cloth mounting rod 1 is conveyed to between the pair of flattening rollers 5 through the first raw material roller 4, and then sequentially outputted through the second raw material roller 6 and the third raw material roller 7. A tensioning raw material rod 8 and a fourth raw material roller 9 are arranged on the frame on one side of the printing roller 2. The cloth outputted from the third raw material roller 7 is conveyed to between the printing roller 2 and the coating roller 3 through the tensioning raw material rod 8 and the fourth raw material roller 9. The coating output roller group includes a first raw material roller 4, a pair of flattening rollers 5, a second raw material roller 6 and a third raw material roller 7 which are sequentially arranged and mounted on the frame 100. The cloth outputted from the table cloth mounting rod 1 is conveyed to between the pair of flattening rollers 5 through the first raw material roller 4, and then sequentially outputted through the second raw material roller 6 and the third raw material roller 7. A first coating roller 10, a second coating roller 11, a third coating roller 12 and a fourth coating roller 13 are installed on the frame 100, and the cloth output between the printing roller 2 and the coating roller 3 is output through the first coating roller 10, the second coating roller 11, the third coating roller 12 and the fourth coating roller 13 in sequence; a first cooling air knife 28 is arranged on the frame 100 below between the second coating roller 11 and the third coating roller 12, and a second cooling air knife 29 is arranged on the frame 100 above between the third coating roller 12 and the fourth coating roller 13.
[0031] The output end of the coating output roller group is provided with a hot stamping conveying roller group and a hot stamping raw material roller group. The hot stamping conveying roller group includes a first hot stamping feed roller 14, a second hot stamping feed roller 15, a third hot stamping feed roller 16, a fourth hot stamping feed roller 17, a hot stamping pressure roller 18, a first hot stamping discharge roller 19, a second hot stamping discharge roller 20 and a third hot stamping discharge roller 21 installed on the frame 100. The cloth output by the coating output roller group passes through the first hot stamping feed roller 14, the second hot stamping feed roller 15, the third hot stamping feed roller 16 and the fourth hot stamping feed roller 17 in sequence and enters under the hot stamping pressure roller 18, and then is output through the first hot stamping discharge roller 19, the second hot stamping discharge roller 20 and the third hot stamping discharge roller 21. The hot stamping raw material roller group includes a hot stamping roll mounting rod 22, a first hot stamping guide roller 23, a heated hot stamping roller 24, a second hot stamping guide roller 25 and a waste winding roller 26 installed on the frame 100. The hot stamping paper roll is installed on the hot stamping roll mounting rod 22. The hot stamping paper output from the hot stamping roll mounting rod 22 passes through the first hot stamping guide roller 23 and enters between the heated hot stamping roller 24 and the hot stamping pressure roller 18 for hot pressing. The waste paper output from the heated hot stamping roller 24 passes through the second hot stamping guide roller 25 and is transported to the waste winding roller 26 for winding and collection.
[0032] A third cooling air knife 30 is arranged on the frame 100 above the first hot stamping discharge roller 19, and a fourth cooling air knife 31 is arranged on the frame 100 below between the second hot stamping discharge roller 20 and the third hot stamping discharge roller 21; the coating roller 3 and the heated hot stamping roller 24 are both heat-conducting oil heating rollers, and a rotating joint is arranged at one end of the coating roller 3 and the heated hot stamping roller 24, respectively, and the coating roller 3 and the heated hot stamping roller 24 are driven to rotate by a motor and a reducer respectively; the two ends of the printing roller 2 and the hot stamping roller 18 are respectively installed on the frame 100 through a lifting bearing seat, and the bearings in the lifting bearing seat are driven to rise or fall along the slide rail by the cylinder 32, so that the printing roller 2 is close to or away from the coating roller 3, and the hot stamping roller 18 is close to or away from the heated hot stamping roller 24.
[0033] An extruder 27 is provided on one side of the printing roller 2 , and a die extrusion end of the extruder 27 is attached to the roller surface of the printing roller 2 .
[0034] A group of tear edge discharge rollers includes a first tear edge discharge roller 44, a second tear edge discharge roller 45 and a third tear edge discharge roller 46, and the third tear edge discharge roller 46 is located below one side of the second tear edge discharge roller 45; a transfer column 47 is provided on the frame 100 between the tear edge feed roller 41 and the edge material winding roller 42, and the table cloth edge material output by the tear edge feed roller 41 is transported to between the edge material winding roller 42 and the edge material pressing roller 43 through the transfer column 47; the transfer column 47 is a vertical roller, and the vertical roller rotates when the table cloth edge material passes through the vertical roller.
[0035] The edge material pressing roller 43 is installed on the frame 100 through a horizontal adjustment bearing seat 48; the bearing in the horizontal adjustment bearing seat 48 is driven by a lateral adjustment cylinder to move forward and backward along the slide rail, so that the edge material pressing roller 43 is close to or away from the edge material winding roller 42; a edge material receiving box 49 is provided below the edge material winding roller 42; the edge material pressing roller 43 is a rubber roller.
[0036] The roll feed roller group includes a first feed roller 53, a second feed roller 54, a third feed roller 55, a fourth feed roller 56, a fifth feed roller 57 and a sixth feed roller 58. The second feed roller 54 is located below between the first feed roller 53 and the third feed roller 55 , the fourth feed roller 56 is located below between the third feed roller 55 and the fifth feed roller 57 , and the sixth feed roller 58 is located above and on one side of the fifth feed roller 57 .
[0037] The winding roller group includes a first guide roller 63, a second guide roller 59 and a winding roller 60 which are distributed in a V shape. After a group of cloth strips are guided by the first guide roller 63 and the second guide roller 59, they are arranged in sequence at equal intervals and wound on the winding roller 60.
[0038] The upper discharge roller 51 is installed on the support frame 101 through the longitudinal adjustment bearing seat 61; the bearing in the longitudinal adjustment bearing seat 61 is driven by the longitudinal adjustment cylinder to slide up and down along the slide rail, so that the upper discharge roller 51 is close to or away from the lower discharge roller 52; a tablecloth placement table 62 is provided below the feed end of the support frame 101; the upper discharge roller 51 is a rubber roller, and the lower discharge roller 52 is a stainless steel roller.
[0039] Embodiment 1: A tablecloth roll is mounted on a tablecloth mounting rod 1, and the tablecloth output from the tablecloth roll is transported to a pair of flattening rollers 5 through a first raw material roller 4 for flattening. The flattened tablecloth is sequentially transported to a tensioning raw material rod 8 and a fourth raw material roller 9 through a second raw material roller 6 and a third raw material roller 7. The tablecloth output from the fourth raw material roller 9 enters between a printing press roller 2 and a coating roller 3. The printing raw material output from an extruder 27 is smeared on the outer wall of the coating roller 3, and a pattern is printed on the outer wall of the coating roller 3. Driven by the cylinder 32, the printing press roller 2 presses the tablecloth on the coating roller 3. As the printing press roller 2 and the coating roller 3 rotate, the pattern is continuously printed on the tablecloth. The printed tablecloth is sequentially transported through a first coating roller 10, a second coating roller 11, a third coating roller 12 and a fourth coating roller 13, and is transported through a first cooling air knife 2 during the transport process. 8 and the second cooling air knife 29 are air-cooled to fix the printing, and then the tablecloth is guided and transported to between the hot stamping roller 18 and the heated hot stamping roller 24 by the first hot stamping feed roller 14, the second hot stamping feed roller 15, the third hot stamping feed roller 16 and the fourth hot stamping feed roller 17. The hot stamping roll is installed on the hot stamping roll mounting rod 22. The hot stamping paper output by the hot stamping roll is guided and transported to between the heated hot stamping roller 24 and the hot stamping roller 18 by the first hot stamping guide roller 23. The hot stamping paper is located under the tablecloth. Driven by the cylinder 32, the hot stamping roller 18 moves down and presses on the heated hot stamping roller 24 to thermally transfer the hot stamping paper to the tablecloth. The hot stamped tablecloth is output in sequence by the first hot stamping discharge roller 19, the second hot stamping discharge roller 20 and the third hot stamping discharge roller 21, and is air-cooled by the third cooling air knife 30 and the fourth cooling air knife 31 during the output process. The waste paper generated after the hot stamping is transported to the waste winding roller 26 through the second hot stamping guide roller 25 for winding and collection.
[0040] After the hot stamping, the tablecloth enters the tearing edge feeding roller 41. During the conveying process, the staff tears off the edge materials on both sides of the tablecloth, and then guides it through the transfer column 47 and puts it between the edge material winding roller 42 and the edge material pressing roller 43. The edge material winding roller 42 rotates clockwise, and the edge material pressing roller 43 rotates counterclockwise. Since the edge material pressing roller 43 is a rubber roller, the friction force is increased, and the edge material is continuously pulled downward, and the edge material is continuously removed and collected in the edge material receiving box 49. After the edge material is torn off, the tablecloth is conveyed to the subsequent station along a group of tearing edge discharging rollers. When the edge material tearing system gets stuck, or edge material needs to be put in before production, the adjusting cylinder piston rod is retracted, and the edge material pressing roller 43 is away from the edge material winding roller 42, so that the distance between the edge material pressing roller 43 and the edge material winding roller 42 becomes larger, which is convenient for inspection or putting in edge material. After the inspection or putting in of edge material is completed, the adjusting cylinder piston rod is extended, and the edge material pressing roller 43 is pressed on the table cloth edge material on the edge material winding roller 42.
[0041] The tablecloth with the edges torn off is stacked on the tablecloth placement table 62, and the tablecloth is transported by the first feeding roller 53, the second feeding roller 54, the third feeding roller 55, the fourth feeding roller 56, the fifth feeding roller 57 and the sixth feeding roller 58 in sequence, wherein the first feeding roller 53 and the third feeding roller 55 are lower support rollers, the second feeding roller 54 and the fourth feeding roller 56 are upper pressure tensioning rollers, the fifth feeding roller 57 and the sixth feeding roller 58 are vertical tensioning rollers during material discharge, and the tablecloth raw material is provided with equidistant roll indentations to facilitate the subsequent tearing of the tablecloth into strips along the indentations. The tablecloth outputted by the sixth feeding roller 58 enters the reeling gap. Under the downward squeezing and rotating force of the upper discharging roller 51, the tablecloth is torn into multiple staggered strips of cloth and outputted. A part of the strips of cloth enters the upper winding roller group, and the other part of the strips of cloth enters the lower winding roller group. The first guide roller 63 plays the role of supporting the strips of cloth, and the second guide roller 59 plays the role of pressing down and tensioning the strips of cloth. The reeling roller 60 rotates, and a group of strips of cloth are arranged in sequence at equal intervals and are respectively wound on the reeling roller 60. After winding, the reeling roller 60 is removed, and a group of strips of cloth on it are removed in sequence. A pair of reeling roller groups work simultaneously, which improves the reeling efficiency. The discharging roller 51 is driven to rise or fall by the longitudinal adjustment cylinder. When the upper discharging roller 51 is raised, it can be inspected and guided to place the tablecloth. When the upper discharging roller 51 is lowered, it presses on the tablecloth on the top of the lower discharging roller 52 to reel.
Claims
1. A plastic tablecloth production line, characterized in that Including coating system, edge tearing system and roll separation device, The coating system comprises a table cloth mounting rod (1), a cloth conveying roller group, a printing pressing roller (2), a coating roller (3) and a coating output roller group. The tablecloth mounting rod (1) and the cloth conveying roller group are respectively mounted on the top of the frame (100), the cloth conveying roller group is located on one side of the tablecloth mounting rod (1), the printing roller (2), the coating roller (3) and the coating output roller group are respectively mounted in the middle of the frame (100), the printing roller (2) is located above the coating roller (3), the coating output roller group is located on one side of the printing roller (2), the tablecloth roll is mounted on the tablecloth mounting rod (1), the cloth output from the tablecloth mounting rod (1) is guided and conveyed by the cloth conveying roller group, and then enters between the printing roller (2) and the coating roller (3) for coating printing, and is output through the coating output roller group after the coating is printed; The edge tearing system comprises an edge tearing feed roller (41), a set of edge tearing discharge rollers, an edge material winding roller (42) and an edge material pressing roller (43). The tear edge feed roller (41) is installed on the frame (100), a group of tear edge discharge rollers are arranged in sequence and installed on the frame (100) on one side of the tear edge feed roller (41), and the edge material winding roller (42) and the edge material pressing roller (43) are installed on the frame (100) on the side below the edge feed roller (41). The table cloth edge material is transported between the edge material winding roller (42) and the edge material pressing roller (43) through the tear edge feed roller (41); The reeling device comprises a reeling feed roller group, an upper discharging roller (51), a lower discharging roller (52) and a pair of winding roller groups installed on a support frame (101). The upper discharge roller (51) is located above the lower discharge roller (52), a reel gap is formed between the upper discharge roller (51) and the lower discharge roller (52), a pair of winding roller groups are mirror-distributed with the reel gap as the center, one of the winding roller groups is located above the upper discharge roller (51), and the other winding roller group is located below the lower discharge roller (52), the table cloth output by the reel feed roller group enters the reel gap, and the reeled cloth strips are arranged in a staggered manner, a part of the cloth strips enter the upper winding roller group, and the other part of the cloth strips enter the lower winding roller group; The edge-tearing feed roller (41) is located at one side of the discharging end of the coating output roller group, and the roll-dividing feed roller group is located at one side of the edge-tearing discharging roller group.
2. A plastic tablecloth production line according to claim 1, characterized in that: The cloth conveying roller group comprises a first raw material roller (4), a pair of flattening rollers (5), a second raw material roller (6) and a third raw material roller (7) which are sequentially arranged and mounted on a frame (100); the cloth outputted from the table cloth mounting rod (1) is conveyed to between the pair of flattening rollers (5) through the first raw material roller (4), and then sequentially outputted through the second raw material roller (6) and the third raw material roller (7); a tensioning raw material rod (8) and a fourth raw material roller (9) are arranged on the frame on one side of the printing pressing roller (2); the cloth outputted from the third raw material roller (7) is conveyed to between the printing pressing roller (2) and the coating roller (3) through the tensioning raw material rod (8) and the fourth raw material roller (9); the coating output roller group comprises a first raw material roller (4), a pair of flattening rollers (5), a second raw material roller (6) and a third raw material roller (7) which are sequentially arranged and mounted on a frame (100); the cloth outputted from the table cloth mounting rod (1) is conveyed to between the pair of flattening rollers (5) through the first raw material roller (4), and then sequentially outputted through the second raw material roller (6) and the third raw material roller (7); a tensioning raw material rod (8) and a fourth raw material roller (9) are arranged on the frame on one side of the printing pressing roller (2); the cloth outputted from the third raw material roller (7) is conveyed to between the printing pressing roller (2) and the coating roller (3) through the tensioning raw material rod (8) and the fourth raw material roller (9); A first coating roller (10), a second coating roller (11), a third coating roller (12) and a fourth coating roller (13) are mounted on a frame (100), and the cloth outputted between a printing roller (2) and a coating roller (3) passes through the first coating roller (10), the second coating roller (11), the third coating roller (12) and the fourth coating roller (13) in sequence; a first cooling air knife (28) is arranged on the frame (100) below between the second coating roller (11) and the third coating roller (12), and a second cooling air knife (29) is arranged on the frame (100) above between the third coating roller (12) and the fourth coating roller (13).
3. A plastic tablecloth production line according to claim 1, characterized in that: The output end of the coating output roller group is provided with a hot stamping conveying roller group and a hot stamping raw material roller group. The hot stamping conveying roller group comprises a first hot stamping feed roller (14), a second hot stamping feed roller (15), a third hot stamping feed roller (16), a fourth hot stamping feed roller (17), a hot stamping pressure roller (18), a first hot stamping discharge roller (19), a second hot stamping discharge roller (20) and a third hot stamping discharge roller (21) installed on a frame (100); the cloth output by the coating output roller group passes through the first hot stamping feed roller (14), the second hot stamping feed roller (15), the third hot stamping feed roller (16) and the fourth hot stamping feed roller (17) in sequence, enters under the hot stamping pressure roller (18), and then is output through the first hot stamping discharge roller (19), the second hot stamping discharge roller (20) and the third hot stamping discharge roller (21); The hot stamping raw material roller group comprises a hot stamping roll mounting rod (22) mounted on a frame (100), a first hot stamping guide roller (23), a heated hot stamping roller (24), a second hot stamping guide roller (25) and a waste winding roller (26); the hot stamping paper roll is mounted on the hot stamping roll mounting rod (22); the hot stamping paper output from the hot stamping roll mounting rod (22) passes through the first hot stamping guide roller (23) and enters between the heated hot stamping roller (24) and the hot stamping pressure roller (18) for hot pressing; the waste paper output from the heated hot stamping roller (24) passes through the second hot stamping guide roller (25) and is transported to the waste winding roller (26) for winding and collection.
4. A plastic tablecloth production line according to claim 3, characterized in that: A third cooling air knife (30) is arranged on the frame (100) above the first hot stamping discharge roller (19), and a fourth cooling air knife (31) is arranged on the frame (100) below the second hot stamping discharge roller (20) and the third hot stamping discharge roller (21); the coating roller (3) and the heating hot stamping roller (24) are both heat-conducting oil heating rollers, and a rotary joint is arranged at one end of the coating roller (3) and the heating hot stamping roller (24), respectively, and the coating roller (3) and the heating hot stamping roller (24) are driven to rotate by a motor and a reducer respectively; the two ends of the printing roller (2) and the hot stamping roller (18) are respectively installed on the frame (100) through a lifting bearing seat, and the bearing in the lifting bearing seat is driven to rise or fall along the slide rail by a cylinder (32), so that the printing roller (2) is close to or away from the coating roller (3), and the hot stamping roller (18) is close to or away from the heating hot stamping roller (24).
5. The plastic tablecloth production line according to claim 1, characterized in that: An extruder (27) is arranged on one side of the printing roller (2), and the die head extrusion end of the extruder (27) is attached to the roller surface of the printing roller (2).
6. A plastic tablecloth production line according to claim 1, characterized in that: A set of tear edge discharge rollers comprises a first tear edge discharge roller (44), a second tear edge discharge roller (45) and a third tear edge discharge roller (46), wherein the third tear edge discharge roller (46) is located below one side of the second tear edge discharge roller (45); a transfer column (47) is arranged on the frame (100) between the tear edge feed roller (41) and the edge material winding roller (42), and the table cloth edge material output by the tear edge feed roller (41) is conveyed to between the edge material winding roller (42) and the edge material pressing roller (43) through the transfer column (47); the transfer column (47) is a vertical roller, and when the table cloth edge material passes through the vertical roller, the vertical roller rotates.
7. A plastic tablecloth production line according to claim 1, characterized in that: The edge material pressing roller (43) is installed on the frame (100) through a horizontal adjustment bearing seat (48); the bearing in the horizontal adjustment bearing seat (48) is driven by a lateral adjustment cylinder to move forward and backward along the slide rail, so that the edge material pressing roller (43) is close to or away from the edge material winding roller (42); a edge material receiving box (49) is arranged below the edge material winding roller (42); the edge material pressing roller (43) is a rubber roller.
8. The plastic tablecloth production line according to claim 1, characterized in that: The roll feed roller group includes a first feed roller (53), a second feed roller (54), a third feed roller (55), a fourth feed roller (56), a fifth feed roller (57) and a sixth feed roller (58). The second feed roller (54) is located below the first feed roller (53) and the third feed roller (55), the fourth feed roller (56) is located below the third feed roller (55) and the fifth feed roller (57), and the sixth feed roller (58) is located on one side above the fifth feed roller (57).
9. The plastic tablecloth production line according to claim 1, characterized in that: The winding roller group comprises a first guide roller (63), a second guide roller (59) and a winding roller (60) which are arranged in a V shape. After a group of cloth strips are guided by the first guide roller (63) and the second guide roller (59), they are arranged in sequence at equal intervals and wound on the winding roller (60).
10. A plastic tablecloth production line according to claim 1, characterized in that: The upper discharge roller (51) is mounted on the support frame (101) via a longitudinal adjustment bearing seat (61); the bearing in the longitudinal adjustment bearing seat (61) is driven by the longitudinal adjustment cylinder to slide up and down along the slide rail, so that the upper discharge roller (51) is close to or away from the lower discharge roller (52); a tablecloth placement table (62) is arranged below the feed end of the support frame (101); the upper discharge roller (51) is a rubber roller, and the lower discharge roller (52) is a stainless steel roller.
Citation Information
Patent Citations
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