A device for detecting magnetron terminals

Abstract

The invention discloses a device for detecting magnetron terminals, comprising a vibration plate, wherein the vibration plate comprises a conveying rail; a material receiving device, wherein the material receiving device comprises a collecting box, a lifting device and a moving device, wherein a weight sensor is integrated on the moving device, and a box pushing device is integrated on the lifting device; a material feeding device, comprising a conveyor belt and a box sending device, wherein the box pushing device pushes the collected and detected collecting box onto the conveyor belt and transfers it through the transmission belt, and the box sending device pushes the uncollected collecting box transported by the conveyor belt to the corresponding lifting device position onto the lifting device; the invention can directional arrange, convey and detect magnetron terminals, and at the same time ensure the accuracy and consistency of the detection results, so as to meet the high requirements for terminal quality detection on the magnetron production line.

Description

Technical Field

[0001] The invention relates to the technical field of magnetrons, and in particular to a device for detecting magnetron terminals. Background Art

[0002] As an important electronic component, magnetron is widely used in many fields such as microwave equipment, radar systems, industrial heating and medical equipment. Its core function is to control the movement of electron beams through magnetic fields, thereby achieving microwave generation and amplification. The performance of magnetrons depends largely on the refinement of their internal structure and the matching accuracy between various components. Among them, the magnetron terminal is a bridge connecting the external circuit and the internal structure of the magnetron, and its quality and stability are crucial.

[0003] Traditionally, the quality inspection of magnetron terminals mainly relies on manual operation. The staff needs to check the appearance, size, weight and other parameters of each terminal one by one to determine whether it meets the production standards. However, this method is not only inefficient, but also easily affected by human factors, making it difficult to ensure the accuracy and consistency of the inspection results. In addition, with the expansion of magnetron production scale and the increase in output, manual inspection methods can no longer meet the actual needs of the production line.

[0004] Therefore, proposing an efficient, accurate and cost-effective magnetron terminal detection device has become an urgent problem to be solved in the current magnetron production field. The device can directional arrange, convey, and detect magnetron terminals while ensuring the accuracy and consistency of the detection results to meet the high requirements for terminal quality detection on the magnetron production line. Summary of the invention

[0005] The present invention provides a device for detecting a magnetron terminal, comprising:

[0006] Vibrating plate, which orients and arranges the terminals and transfers them out, and the vibrating plate includes a conveying rail;

[0007] A receiving device is used to collect and detect the arranged output terminals, and the receiving device includes a collecting box docking with a conveying rail to collect the terminals, a lifting device for lifting the collecting box, and a moving device for selectively moving the collecting box to a position for receiving the terminals or to the lifting device, wherein a weight sensor is integrated on the moving device, and a box pushing device is integrated on the lifting device;

[0008] The feeding device includes a conveyor belt and a magazine feeding device. The conveyor belt is used to transport the collection magazine. The magazine feeding device is arranged at a position corresponding to the lifting device. The magazine pushing device pushes the collection magazine that has been collected and tested onto the conveyor belt and transfers it through the transmission belt. The magazine feeding device pushes the uncollected collection magazine transported by the conveyor belt to the position corresponding to the lifting device onto the lifting device.

[0009] Furthermore, the terminal includes an upper connecting end, a lower connecting end and a locking portion, the conveying rail includes a material moving portion and a diversion portion, a plurality of locking grooves corresponding to the locking portions and a material locking cover covering the locking grooves are provided on the diversion portion, inclined surfaces are provided on both sides of the locking grooves, and limiting grooves corresponding to the locking portions and the upper connecting portion are provided in the material locking cover.

[0010] Furthermore, the collection box includes a box body provided with a receiving terminal and a box cover arranged at one end of the box body, the box body is provided with a storage groove corresponding to the positioning groove and a clamping groove for clamping the box cover, the box cover is provided with a clamping column matching the clamping groove, and the clamping groove is provided with a limiting protrusion for positioning the clamping column.

[0011] Furthermore, a positioning protrusion is arranged at one end of the upper surface of the collecting box, and the feeding device includes a limiting edge arranged on one side of the moving device for limiting the up and down movement of the collecting box and abutting against the positioning protrusion.

[0012] Furthermore, a cover closing device and a cover removing device are arranged at one end of the moving device, the cover closing device includes a cover pushing part which can perform lifting movement, the cover pushing part is used to push the box cover upward, and the cover removing device includes a cover removing part which can perform lifting movement, the cover removing part is used to push the box cover downward, and a cover removing protrusion is arranged on the cover removing part.

[0013] Furthermore, a vibrating hopper is arranged in the vibrating plate.

[0014] The beneficial effects of the present invention are:

[0015] The present invention uses a vibration plate to automatically orient and arrange and transfer terminals, which greatly reduces manual operations and improves production efficiency. The receiving device, feeding device and other parts work together to form a complete automated detection process. The weight sensor integrated on the mobile device can accurately detect the weight of the terminals to ensure that the quality of each terminal meets the standards. In addition, the design of the collection box and the setting of the positioning slot also ensure the stability and accuracy of the terminals during transportation and detection. The lifting device, mobile device and feeding device in the device can be adjusted and optimized according to actual needs to meet the detection needs of terminals of different specifications and types. By adding or reducing related components, the function and scale of the device can be easily expanded. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0017] Figure 1 is a schematic diagram of a vibration plate;

[0018] Figure 2 is a schematic diagram of a device for detecting magnetron terminals;

[0019] Figure 3 A schematic diagram of a material receiving device and a collecting box;

[0020] Figure 4 is a schematic diagram of a material receiving device;

[0021] Figure 5 is a schematic diagram of a collection box;

[0022] Figure 6 is a schematic diagram of the terminal;

[0023] Figure 7 for Figure 1 The enlarged schematic diagram of point A in the middle;

[0024] Figure 8 for Figure 2 The enlarged schematic diagram of point B in the middle;

[0025] Fig. 9 for Figure 5 The enlarged schematic diagram of the center C;

[0026] In the figure:

[0027] Vibrating plate (100); conveying rail (101); material shifting part (102); diverting part (103); positioning groove (104); inclined surface (105); material holding cover (106); limiting groove (107); vibrating hopper (108); material receiving device (200); lifting device (201); moving device (202); box pushing device (203); limiting edge (204); cover closing device (205); cover pushing part (206); cover removing device Device (207); cover removal portion (208); cover removal protrusion (209); feeding device (300); conveyor belt (301); box feeding device (302); terminal (500); upper connection end (501); lower connection end (502); locking portion (503); collection box (600); box body (601); box cover (602); storage groove (603); locking groove (604); limiting protrusion (605); locking protrusion (606). DETAILED DESCRIPTION

[0028] The technical solution of the present invention will be described below in conjunction with the accompanying drawings of the present invention, but the described embodiments are only part of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present invention.

[0029] like Figures 1 to 9 As shown, the present invention provides a device for detecting a magnetron terminal, comprising:

[0030] A vibration plate 100 is used to orient and arrange the terminals 500 and transfer them for output. The vibration plate 100 includes a conveying rail 101;

[0031] The receiving device 200 is used to collect and detect the arranged output terminals 500, and the receiving device 200 includes a collecting box 600 docking with the conveying rail 101 to collect the terminals 500, a lifting device 201 for lifting the collecting box 600, and a moving device 202 for selectively moving the collecting box 600 to a position for receiving the terminals 500 or to the lifting device 201, wherein a weight sensor is integrated on the moving device 202, and a box pushing device 203 is integrated on the lifting device 201;

[0032] The feeding device 300 includes a conveyor belt 301 and a magazine feeding device 302, wherein the conveyor belt 301 is used to transport the collection magazine 600, and the magazine feeding device 302 is arranged at a position corresponding to the lifting device 201, wherein the magazine pushing device 203 pushes the collection magazine 600 that has been collected and inspected onto the conveyor belt 301 and transfers it through a transmission belt, and the magazine feeding device 302 pushes the uncollected collection magazine 600 that is transported by the conveyor belt 301 to the position corresponding to the lifting device 201 onto the lifting device 201.

[0033] Specifically, the vibration plate is responsible for directional arrangement and transfer of magnetron terminals. It contains a conveyor rail, which consists of a material transfer section and a diversion section. The material transfer section is responsible for moving the terminals out of the vibration hopper, while the diversion section ensures that the terminals are arranged in a certain direction through a specific design. The vibration plate is also equipped with a vibration controller, which adjusts the frequency and amplitude of the vibration motor according to the size, weight and shape of the terminals to achieve the best transfer effect. The controller usually has two modes, manual and automatic, which is convenient for users to adjust according to actual needs.

[0034] The lifting device is responsible for lifting the collection box to the detection position or lowering it to the feeding device. The box pusher is used to push the collection box that has been detected to the conveyor belt. The moving device is responsible for moving the collection box between the receiving terminal position and the lifting device. The weight sensor integrated on it can detect the weight of the terminals in the collection box in real time, thereby indirectly judging whether the number of terminals meets expectations.

[0035] The lifting device is composed of a motor, a lead screw, a slide rail and other components. It is responsible for moving the collection box up and down between the receiving terminal position and the lifting device. The box pusher is designed as a cylinder or an electric push rod. It is installed at the end of the lifting device and is used to push the tested collection box onto the conveyor belt. The action of the box pusher is controlled by the controller to ensure a smooth and accurate pushing process. The weight sensor is integrated in the mobile device to detect the weight of the terminals in the collection box in real time. When the weight reaches the preset value, the sensor will send a signal to the controller to trigger the action of the lifting device and the box pusher.

[0036] The conveyor belt is composed of motors, rollers, belts and other components. It is responsible for transporting the tested collection box to the next process. The speed and direction of the conveyor belt can be adjusted by the controller to meet different production needs. The box-feeding device is designed in the form of a cylinder or electric push rod. It is installed on one side of the conveyor belt and is used to push the uncollected collection box from the conveyor belt to the lifting device. The action of the box-feeding device is also controlled by the controller to ensure a smooth and accurate pushing process.

[0037] like Figure 1 , Figure 2 ,as well as Figures 6 to 8 As shown, in this embodiment, the terminal 500 includes an upper connection end 501, a lower connection end 502 and a locking portion 503, the conveying rail 101 includes a material moving portion 102 and a diversion portion 103, and the diversion portion 103 is provided with a plurality of locking grooves 104 corresponding to the locking portion 503 and a locking cover 106 covering the locking grooves 104, inclined surfaces 105 are provided on both sides of the locking grooves 104, and a limiting groove 107 corresponding to the locking portion 503 and the upper connection portion is provided in the locking cover 106.

[0038] Specifically, the material transfer part is designed as a straight or slightly curved track, and its surface is specially treated to reduce the friction and wear of the terminal during the sliding process. The function of the material transfer part is to smoothly transport the terminals that slide down from the vibrating hopper to the diversion part. The diversion part is provided with a plurality of clamping grooves that match the terminal clamping part to ensure that the terminal will not flip or misplace during the transfer process, and prevent it from shifting during the transfer process. The clamping cover covers the clamping groove to further ensure the stability of the terminal. The clamping cover is provided with limiting grooves corresponding to the upper connection part and the clamping part of the terminal to ensure that the terminal maintains the correct posture in the groove. Inclined surfaces are provided on both sides of the clamping groove to facilitate the terminal to slide into the groove smoothly and reduce the jamming phenomenon.

[0039] like Figure 3 , Figure 5 and Fig. 9As shown, in this embodiment, the collection box 600 includes a box body 601 for receiving the terminal 500 and a box cover 602 arranged at one end of the box body 601, and the box body 601 is provided with a storage groove 603 corresponding to the positioning groove 104 and a clamping groove 604 for clamping the box cover 602, and the box cover 602 is provided with a clamping column matching the clamping groove 604, and the clamping groove 604 is provided with a limiting protrusion 605 for positioning the clamping column.

[0040] Specifically, the collecting box is used to receive the terminals transferred from the vibration plate. The box body is designed with a storage groove corresponding to the clamping groove to ensure that the terminals can be neatly arranged therein. The box cover is connected to the box body through the clamping column and the clamping groove to form a sealed collection space to prevent the terminals from falling or being damaged during the transfer process. The limiting protrusion on the clamping groove is used to position the clamping column to improve the stability of the connection.

[0041] like Figure 3 , Figure 5 and Fig. 9 As shown, in this embodiment, a locking protrusion 606 is provided at one end of the upper surface of the collecting box 600 , and the feeding device 300 includes a limiting edge 204 provided on one side of the moving device 202 for limiting the up and down movement of the collecting box 600 and abutting against the locking protrusion 606 .

[0042] A limiting edge is provided on one side of the feeding device to limit the displacement of the collecting box during the up and down movement, and at the same time to abut against the positioning protrusion on the collecting box to ensure the stability of the collecting box during the conveying process. The limiting edge is usually made of wear-resistant material to ensure stability and durability under long-term use. At the same time, it also matches the positioning protrusion on the collecting box, further enhancing the stability of the collecting box during the conveying process.

[0043] As shown in the figure, in this embodiment, a cover closing device 205 and a cover removing device 207 are arranged at one end of the moving device 202, the cover closing device 205 includes a cover pushing portion 206 that can perform lifting movements, and the cover pushing portion 206 is used to push the box cover 602 upward, and the cover removing device 207 includes a cover removing portion 208 that can perform lifting movements, and the cover removing portion 208 is used to push the box cover 602 downward, and a cover removing protrusion 209 is arranged on the cover removing portion 208.

[0044] Specifically, the cover closing device includes a cover pushing part that can perform lifting motion, and is used to automatically close the box cover after the collection box is filled with terminals. The cover stripping device includes a cover discharging part that can perform lifting motion, and is used to automatically open the box cover when the empty collection box reaches a specified position, so as to facilitate subsequent processing. The cover discharging protrusion provided on the cover discharging part can easily lift up the box cover to achieve rapid cover removal. Both are designed in the form of a cylinder or an electric push rod, and their lifting and lowering movements are controlled by a controller. The cover pushing part on the cover closing device can accurately push the box cover onto the box body, and achieve a tight connection through the clamping column and the clamping groove; the cover discharging part on the cover stripping device can easily lift up the box cover through the cover discharging protrusion to achieve rapid cover removal.

[0045] like Figure 1 and Figure 2 As shown, in this embodiment, a vibrating hopper 108 is provided in the vibrating plate 100 .

[0046] The overall working process of a device for detecting magnetron terminals provided by the present invention is as follows:

[0047] S1. The vibration plate is started, and the magnetron terminals are removed from the vibration hopper and arranged along the conveyor rail.

[0048] S2. The moving device pushes the empty collecting box from the feeding device to the lifting device.

[0049] S3, the lifting device lifts the collection box to the receiving terminal position.

[0050] S4. The vibration plate continues to work and transfers the oriented terminals to the collection box.

[0051] S5. The weight sensor detects the weight of the terminals in the collection box. When the weight reaches the preset value, a vibration plate stop signal is sent out, and the vibration plate stops vibrating.

[0052] S6. The cover closing device automatically closes the box cover, the lifting device lifts the collection box filled with terminals to the corresponding conveyor belt position, and the box pushing device pushes the collection box that has been inspected onto the conveyor belt.

[0053] S7, the conveyor belt transports the collection box to the next process.

[0054] S8, the box-feeding device pushes the uncollected collection box from the conveyor belt to the lifting device to prepare for the next round of detection.

[0055] The present invention has many application scenarios, including but not limited to the following description scenarios:

[0056] The device can be directly applied to the magnetron production line to automatically detect and classify the produced magnetron terminals to ensure that the product quality meets the standards.

[0057] In the electronic product quality inspection center, the device can be used to conduct quality inspection on key components such as magnetron terminals to ensure the overall performance and reliability of the product.

[0058] In scientific research and educational institutions, this device can be used for the research and development and teaching experiments of magnetrons and related technologies, helping students and researchers to better understand the working principles and performance characteristics of magnetrons.

[0059] In the field of magnetron maintenance and after-sales service, the device can also be used to detect and replace damaged magnetron terminals, improving maintenance efficiency and customer satisfaction.

Claims

1. A device for detecting a magnetron terminal, characterized in that: include: A vibration plate (100) is used to orient and arrange the terminals (500) and to transfer and output the terminals. The vibration plate (100) includes a conveying rail (101); A material receiving device (200) is used to collect and detect the arranged output terminals (500), the material receiving device (200) comprises a collecting box (600) docked with the conveying rail (101) to collect the terminals (500), a lifting device (201) for lifting the collecting box (600), and a moving device (202) for selectively moving the collecting box (600) to a position for receiving the terminals (500) or to the lifting device (201), wherein a weight sensor is integrated on the moving device (202), and a box pushing device (203) is integrated on the lifting device (201); The feeding device (300) comprises a conveyor belt (301) and a magazine feeding device (302), wherein the conveyor belt (301) is used to transport the collection magazine (600), and the magazine feeding device (302) is arranged at a position corresponding to the lifting device (201), wherein the magazine pushing device (203) pushes the collection magazine (600) that has been collected and inspected onto the conveyor belt (301) and transfers it via a transmission belt, and the magazine feeding device (302) pushes the uncollected collection magazine (600) that has been transported by the conveyor belt (301) to a position corresponding to the lifting device (201) onto the lifting device (201).

2. The device for detecting magnetron terminals according to claim 1, characterized in that: The terminal (500) comprises an upper connection end (501), a lower connection end (502) and a locking portion (503); the conveying rail (101) comprises a material moving portion (102) and a diversion portion (103); the diversion portion (103) is provided with a plurality of locking grooves (104) corresponding to the locking portion (503) and a locking cover (106) covering the locking grooves (104); inclined surfaces (105) are provided on both sides of the locking grooves (104); and limiting grooves (107) corresponding to the locking portion (503) and the upper connection portion are provided in the locking cover (106).

3. The device for detecting magnetron terminals according to claim 2, characterized in that: The collecting box (600) comprises a box body (601) for receiving the terminal (500) and a box cover (602) arranged at one end of the box body (601); a receiving groove (603) corresponding to the locking groove (104) and a locking groove (604) for locking the box cover (602) are arranged on the box body (601); a locking column matching the locking groove (604) is arranged on the box cover (602); and a limiting protrusion (605) for positioning the locking column is arranged on the locking groove (604).

4. The device for detecting magnetron terminals according to claim 3, characterized in that: A locking protrusion (606) is provided at one end of the upper surface of the collection box (600), and the feeding device (300) includes a limiting edge (204) provided on one side of the moving device (202) for limiting the up and down movement of the collection box (600) and abutting against the locking protrusion (606).

5. The device for detecting magnetron terminals according to claim 4, characterized in that: A cover closing device (205) and a cover removing device (207) are arranged at one end of the moving device (202); the cover closing device (205) comprises a cover pushing portion (206) capable of lifting and lowering movement, the cover pushing portion (206) being used to push the box cover (602) upwards; the cover removing device (207) comprises a cover removing portion (208) capable of lifting and lowering movement, the cover removing portion (208) being used to push the box cover (602) downwards, and a cover removing protrusion (209) is arranged on the cover removing portion (208).

6. The device for detecting magnetron terminals according to claim 5, characterized in that: A vibrating hopper (108) is arranged in the vibrating plate (100).

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