Side suspension type large spool take-up machine

Abstract

The invention discloses a side suspension type large spool take-up machine, and belongs to the technical field of take-up machines, the side suspension type large spool take-up machine comprises a take-up rack, a transmission part is arranged on one side of the take-up rack, and the other side of the take-up rack is externally connected with a rotating disc and is connected with a material taking trolley; the take-up assembly comprises a main shaft, a mandrel, a fixed support, three fixed sliding rails, three sliding blocks, two oil retaining rings, a brake disc, two end covers, six sets of connecting rods, three sets of T-shaped pressing plates and a rotary disc. According to the side suspension type large spool take-up machine, a connecting rod is driven to move through a hydraulic cylinder, so that a T-shaped pressing plate moves, and therefore a spool is fixed or taken down, when the spool is taken down, the spool moves downwards through gravity and falls to the top of a material taking trolley, the spool is also beneficial to fixing and taking down operation, operation is easy and convenient, meanwhile, winding tension is not changed, and the winding efficiency is improved. The wire arranging mechanism can adjust the wire rod walking pitch according to the wire rod diameter, so that the take-up linear speed of the wire arranging mechanism is matched with the previous working procedure for cooperative work.

Description

Technical Field

[0001] The present invention relates to the technical field of wire take-up machines, and more specifically, to a side-suspended large spool take-up machine. Background Art

[0002] A wire take-up machine is a device used in conjunction with a wire drawing machine. When the wire becomes the desired wire diameter, the wire take-up machine will wind it up. It is mainly used for drawing, winding, and fixing various materials such as cables, ropes, and tapes, and is widely used in multiple fields such as industry, construction, transportation, and communication. For example, in the power industry, the wire take-up machine is used to wind power cables for easy transportation and storage; in the textile industry, the wire take-up machine is used to wind various textile materials such as silk and cotton cloth; in the construction and infrastructure fields, the wire take-up machine can be used to draw various steel wires and cable wires; in the communication industry, the wire take-up machine can quickly and accurately process various cables, improving the installation efficiency.

[0003] A large spool, also known as a toothed spool, is a mechanical transmission element that transmits power through gear transmission. It is called a "spool" because its structure usually includes a central hole and one or more disks with I-shaped tooth grooves, and its shape is similar to the Chinese character "工". The large spool has the advantages of wear resistance, durability, and stable transmission, and is widely used in fields such as machinery manufacturing, transportation, and heavy industry.

[0004] Existing spool take-up machines are difficult to install when facing a 1410 spool. They can only fill the inner hole of the spool through a tensioning mechanism, resulting in difficulties in fixing and removing the spool. At the same time, it is also difficult to ensure the winding effect, which is not conducive to production operations. Summary of the Invention

[0005] Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a side-suspended large spool take-up machine. The hydraulic cylinder drives the connecting rod to move, causing the T-shaped pressing plate to move, thereby installing or removing the spool. When removing it, the spool will move downward by gravity and fall onto the top of the material handling trolley. The spool is also conducive to fixing and removing operations, with simple and convenient operation. At the same time, the winding tension remains unchanged, and the wire walking pitch can be adjusted according to the wire diameter, enabling the wire take-up linear speed to cooperate with the previous process for coordinated work. The wound wire is precisely arranged, and the appearance of the wire is neat and beautiful.

[0006] According to the technical solution of the present invention: A side-suspended large spool take-up machine, characterized in that it includes A wire take-up machine frame, one side of the wire take-up machine frame is a power assembly, and the other side is a wire take-up assembly. The wire take-up assembly is driven by the power assembly to operate, and a material handling trolley is also provided in cooperation with the wire take-up assembly; A wire-taking assembly, the wire-taking assembly comprising a main shaft, a core shaft, a fixed support, three fixed slide rails, three sliders, two oil retaining rings, a brake disc, two end covers, six groups of connecting rods, three groups of T-shaped pressure plates and a turntable, the main shaft is rotatably arranged on the wire-taking frame, the turntable is installed on the shaft diameter of the main shaft extending out of the wire-taking frame, the outer surface of the turntable is evenly provided with three fixed slide rails along the circumferential direction, and each of the fixed slide rails is slidably connected to a slider; the core shaft is arranged in the inner hole of the main shaft and can axially reciprocate in the inner hole of the main shaft, the front part of the core shaft extends out of the inner hole of the main shaft, and a fixed support is installed on the front shaft diameter of the core shaft; a T-shaped pressure plate is installed on each of the sliders, and each T-shaped pressure plate is connected to the fixed support through two groups of connecting rods; A tensioning assembly, which is disposed on one side of the wire take-up frame and is used to tension the wire; and A power assembly is installed on the other side of the wire-taking frame to provide power to the wire-taking assembly.

[0007] As a further improvement of the present invention, the tensioning assembly includes two legs, a wire arrangement device and a wire arrangement rack, the two legs are fixedly connected to one side outer wall of the wire take-up frame, the wire arrangement device is fixedly connected between the top ends of the two legs, and the wire arrangement rack is installed at the output end of the wire arrangement device.

[0008] As a further improvement of the present invention, the power assembly includes a motor slide rail, a reduction motor and a second pulley, the motor slide rail is fixedly connected to the inner bottom surface of the wire take-up frame, the reduction motor is installed on the top surface of the motor slide rail, and the second pulley is fixedly connected to the output end of the reduction motor.

[0009] As a further improvement of the present invention, the wire-taking assembly also includes a cylinder support, a joint flange, a cover plate, a shield, a hydraulic cylinder and a hydraulic rotary joint. The cylinder support is installed on the axial end face of the main shaft, the hydraulic cylinder is installed on the top face of the cylinder support, the output end of the hydraulic cylinder is rotatably connected to one end of the core shaft, the joint flange is installed on one end of the hydraulic cylinder, the cover plate is fixedly connected to one side outer wall of the wire-taking frame, the shield is fixedly connected to one side outer wall of the cover plate, and the hydraulic rotary joint is installed on one end of the joint flange.

[0010] As a further improvement of the present invention, a No. 1 pulley is sleeved on the outer wall of the main shaft, the No. 1 pulley is fixedly connected to the brake disc, and the No. 1 pulley and the No. 2 pulley are connected via a belt drive.

[0011] As a further improvement of the present invention, a material-taking trolley is installed between the inner walls of the trolley opening, two brakes are installed on the outer wall of the wire-taking frame, the brakes can brake the brake disc, and a stop rod is installed between the inner walls of the shield.

[0012] As a further improvement of the present invention, one side outer wall of the wire take-up frame is rotatably connected to a guard plate via a hinge.

[0013] As a further improvement of the present invention, the main shaft is rotatably arranged on the wire-taking machine frame through two sets of bearings, the inner rings of the axial inner ends of the two sets of bearings are respectively positioned by corresponding shoulders of the main shaft, the outer rings of the axial inner ends of the two sets of bearings are respectively limited by an oil baffle cup, and the axial outer ends of the two sets of bearings are respectively limited by an end cover.

[0014] The technical effect of the present invention is that the side-hung large I-shaped wheel wire take-up machine drives the connecting rod to move through the hydraulic cylinder, so that the T-shaped pressure plate moves, thereby installing or removing the I-shaped wheel. When removing it, the I-shaped wheel will move down by gravity and fall to the top of the material-retrieving trolley. The I-shaped wheel is also conducive to fixing and removing operations, and the operation is simple and convenient. At the same time, the winding tension remains unchanged, and the wire walking pitch can be adjusted according to the wire diameter, so that the wire speed of the wire take-up cooperates with the previous process. The wire winding of the wire take-up is precise, and the wire appearance is neat and beautiful. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view of the present invention.

[0016] Figure 2 It is a side view of the present invention.

[0017] Figure 3 It is a bottom view of the present invention.

[0018] Figure 4 It is a side view of the power assembly of the present invention.

[0019] Figure 5 It is a side view of the wire take-up frame of the present invention. DETAILED DESCRIPTION

[0020] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.

[0021] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. The described embodiment is only a part of the embodiment of the present invention, not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.

[0022] Figure 1-5The invention comprises a material taking trolley 1, a wire arrangement rack 2, a wire arrangement device 5, a brake 6, a wire take-up frame 9, a main shaft 10, a core shaft 11, a fixed support 12, a fixed slide rail 13, a slider 14, an oil retaining ring 15, a brake disc 16, an end cover 17, a connecting rod 18, a T-type pressure plate 19, a turntable 21, a cylinder support 22, a joint flange 23, a support foot 24, a motor slide rail 25, a guard plate 27, a cover plate 28, a guard 29, a stop rod 30, a first pulley 33, a second pulley 34, a hydraulic cylinder 45, a hydraulic rotary joint 46, a reduction motor 52, etc.

[0023] like Figure 1-5 As shown, the present invention is a side-hung large I-wheel wire take-up machine, comprising a wire take-up frame 9, one side of the wire take-up frame 9 is a power assembly, and the other side of the wire take-up frame 9 is a wire take-up assembly, the wire take-up assembly is driven by the power assembly, and the wire take-up assembly is also provided with a material taking trolley.

[0024] The wire-taking assembly includes a main shaft 10, a core shaft 11, a fixed support 12, three fixed slide rails 13, three slide blocks 14, two oil retaining rings 15, a brake disc 16, two end covers 17, six groups of connecting rods 18, three groups of T-shaped pressure plates 19 and a turntable 21. The main shaft 10 is rotatably arranged on the wire-taking frame 9, and the turntable 21 is installed on the shaft diameter of the main shaft 10 extending out of the outside of the wire-taking frame 9. The outer surface of the turntable 21 is evenly arranged with three fixed slide rails along the circumferential direction. A rail 13, each of the fixed slide rails 13 is slidably connected to a slider 14; the mandrel 11 is arranged in the inner hole of the main shaft 10, and can axially reciprocate in the inner hole of the main shaft 10, the front part of the mandrel 11 extends out of the inner hole of the main shaft 10, and a fixed support 12 is installed on the front axial diameter of the mandrel 11; each of the sliders 14 is respectively installed with a T-shaped pressing plate 19, and each T-shaped pressing plate 19 is connected to the fixed support 12 through two sets of connecting rods 18; A tensioning assembly, which is disposed on one side of the wire take-up frame 9 and is used to tension the wire; and A power assembly is installed on the other side of the wire-receiving frame 9 to provide power to the wire-receiving assembly.

[0025] The tensioning assembly includes two legs 24, a cable arranger 5 and a cable rack 2. The two legs 24 are fixedly connected to one side outer wall of the take-up frame 9. The cable arranger 5 is fixedly connected between the top ends of the two legs 24. The cable rack 2 is installed at the output end of the cable arranger 5.

[0026] The power assembly includes a motor slide rail 25, a reduction motor 52 and a second pulley 34. The motor slide rail 25 is fixedly connected to the inner bottom surface of the wire take-up frame 9, the reduction motor 52 is installed on the top surface of the motor slide rail 25, and the second pulley 34 is fixedly connected to the output end of the reduction motor 52.

[0027] The wire-taking assembly also includes a cylinder support 22, a joint flange 23, a cover plate 28, a shield 29, a hydraulic cylinder 45 and a hydraulic rotary joint 46. The cylinder support 22 is installed on the axial end surface of the main shaft 10, the hydraulic cylinder 45 is installed on the top surface of the cylinder support 22, the output end of the hydraulic cylinder 45 is rotatably connected to one end of the core shaft 11, the joint flange 23 is installed on one end of the hydraulic cylinder 45, the cover plate 28 is fixedly connected to one side outer wall of the wire-taking frame 9, the shield 29 is fixedly connected to one side outer wall of the cover plate 28, and the hydraulic rotary joint 46 is installed on one end of the joint flange 23.

[0028] The outer wall of the main shaft 10 is sleeved with a first pulley 33 , which is fixedly connected to the brake disc 16 , and the first pulley 33 and the second pulley 34 are connected via a belt transmission.

[0029] A material-retrieving trolley 1 is installed between the inner walls of the trolley opening, two brakes 6 are installed on the outer wall of the wire-receiving frame 9, and the brake 6 can brake the brake disc 16. A stop rod 30 is installed between the inner walls of the shield 29.

[0030] A guard plate 27 is rotatably connected to an outer wall of one side of the take-up frame 9 via a hinge.

[0031] The main shaft 10 is rotatably arranged on the wire-taking frame 9 through two sets of bearings. The inner rings of the axial inner ends of the two sets of bearings are respectively positioned by corresponding shoulders of the main shaft 10, the outer rings of the axial inner ends of the two sets of bearings are respectively limited by an oil retaining cup 15, and the axial outer ends of the two sets of bearings are respectively limited by an end cover 17.

[0032] Working principle: The hydraulic cylinder 45 drives the core shaft 11 to move horizontally, so that the fixed support 12 drives the connecting rod 18 to move, and the slider 14 moves in the fixed slide rail 13. At this time, the T-type pressure plate 19 will move, so that the I-shaped wheel is installed and fixed between the outer walls of the T-type pressure plate 19 or it is removed. When it is removed, when the T-type pressure plate 19 moves toward the center, the I-shaped wheel will move down by gravity and fall to the top of the material-retrieving trolley 1, and then the material-retrieving trolley 1 is moved outward, and the I-shaped wheel filled with steel wire can be lifted away, which can realize automatic winding, variable frequency speed regulation, and automatic wire arrangement functions. At the same time, the I-shaped wheel is also conducive to fixing and removing operations, which is simple and convenient to operate. At the same time, the winding tension remains unchanged, and the wire walking pitch can be adjusted according to the wire diameter, so that the wire speed of the wire collection cooperates with the previous process. The wire winding of the wire collection is precise, and the appearance of the wire is neat and beautiful.

[0033] The present invention is mainly used in wire drawing machines, flattening machines and other equipment to wind semi-finished or finished copper wires, steel wires or flat wires onto I-shaped reels. Compared with ordinary I-shaped reels, the outer diameter of the 1410 I-shaped reel is larger and the inner hole is also larger. The general top can no longer drive the I-shaped reel to work, and the inner hole of the I-shaped reel can only be filled with the tensioning mechanism. During the winding process, it must be ensured that the tension remains unchanged. After the full-scale shutdown, the operator presses the "release" button, the oil cylinder extends to push the pressure plate, the tensioning mechanism shrinks, the I-shaped reel is released, and the I-shaped reel falls on the trolley by gravity. The trolley is moved outward to take out the I-shaped reel that has been filled with steel wire, and then the I-shaped reel can be lifted away. Automatic winding, frequency conversion speed regulation, and automatic cable arrangement can be achieved during the winding process. It is equipped with a combined control cabinet and is easy to operate.

[0034] The invention can automatically adjust the speed during the wire-receiving process, keep the winding tension unchanged, and adjust the wire running pitch according to the wire diameter, so that the wire-receiving speed can coordinate with the previous process, and the wires are tightly wound and the appearance of the wires is neat and beautiful. It has the characteristics of advanced technology, high efficiency, and simple operation.

[0035] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and wiring layout in detail.

[0036] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to examples, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A side-hung large I-shaped wheel take-up machine, characterized in that: include A wire take-up frame (9), wherein one side of the wire take-up frame (9) is a power assembly, and the other side of the wire take-up frame (9) is a wire take-up assembly, the wire take-up assembly is driven by the power assembly, and the wire take-up assembly is also provided with a material taking trolley; A wire take-up assembly, the wire take-up assembly comprising a main shaft (10), a core shaft (11), a fixed support (12), three fixed slide rails (13), three slide blocks (14), two oil retaining rings (15), a brake disc (16), two end covers (17), six groups of connecting rods (18), three groups of T-shaped pressure plates (19) and a turntable (21), wherein the main shaft (10) is rotatably arranged on a wire take-up frame (9), the turntable (21) is installed on the shaft diameter of the main shaft (10) extending out of the outside of the wire take-up frame (9), and the outer surface of the turntable (21) is evenly arranged with three fixed guide rails in a circumferential direction. A fixed slide rail (13), each of the fixed slide rails (13) being slidably connected to a slider (14); a core shaft (11) being arranged in the inner hole of the main shaft (10) and being capable of axially reciprocating movement in the inner hole of the main shaft (10); a front portion of the core shaft (11) extending out of the inner hole of the main shaft (10), and a fixed support (12) being installed on the front axial diameter of the core shaft (11); a T-shaped pressing plate (19) being installed on each of the sliders (14), and each T-shaped pressing plate (19) being connected to the fixed support (12) via two sets of connecting rods (18); A tensioning assembly, the tensioning assembly being arranged on one side of the wire take-up frame (9) and being used to tension the wire; as well as A power assembly, the power assembly being mounted on the other side of the wire take-up frame (9) and used to provide power to the wire take-up assembly; The tensioning assembly comprises two supporting legs (24), a wire arranging device (5) and a wire arranging frame (2), the two supporting legs (24) are fixedly connected to an outer wall of one side of the wire take-up frame (9), the wire arranging device (5) is fixedly connected between the top ends of the two supporting legs (24), and the wire arranging frame (2) is installed at the output end of the wire arranging device (5); The power assembly comprises a motor slide rail (25), a reduction motor (52) and a second pulley (34); the motor slide rail (25) is fixedly connected to the inner bottom surface of the wire take-up frame (9); the reduction motor (52) is mounted on the top surface of the motor slide rail (25); and the second pulley (34) is fixedly connected to the output end of the reduction motor (52).

2. A side-hung large I-shaped wheel take-up machine as claimed in claim 1, characterized in that: The wire take-up assembly further comprises a cylinder support (22), a joint flange (23), a cover plate (28), a shield (29), a hydraulic cylinder (45) and a hydraulic rotary joint (46); the cylinder support (22) is mounted on the axial end surface of the main shaft (10); the hydraulic cylinder (45) is mounted on the top surface of the cylinder support (22); the output end of the hydraulic cylinder (45) is rotatably connected to one end of the core shaft (11); the joint flange (23) is mounted on one end of the hydraulic cylinder (45); the cover plate (28) is fixedly connected to one side outer wall of the wire take-up frame (9); the shield (29) is fixedly connected to one side outer wall of the cover plate (28); and the hydraulic rotary joint (46) is mounted on one end of the joint flange (23).

3. A side-hung large I-shaped wheel take-up machine as claimed in claim 1, characterized in that: The outer wall of the main shaft (10) is sleeved with a first belt pulley (33), the first belt pulley (33) is fixedly connected to the brake disc (16), and the first belt pulley (33) and the second belt pulley (34) are connected via a belt transmission.

4. A side-hung large I-shaped wheel take-up machine as claimed in claim 3, characterized in that: A material-retrieving trolley (1) is installed between the inner walls of the trolley opening, two brakes (6) are installed on the outer wall of the wire-receiving frame (9), and the brakes (6) can brake the brake disc (16), and a stop rod (30) is installed between the inner walls of the shield (29).

5. A side-hung large I-shaped wheel take-up machine as claimed in claim 4, characterized in that: A guard plate (27) is rotatably connected to an outer wall of one side of the wire take-up frame (9) via a hinge.

6. A side-hung large I-shaped wheel take-up machine as claimed in claim 1, characterized in that: The main shaft (10) is rotatably arranged on the wire take-up frame (9) via two sets of bearings; the inner rings of the axial inner ends of the two sets of bearings are respectively positioned via corresponding shaft shoulders of the main shaft (10); the outer rings of the axial inner ends of the two sets of bearings are respectively limited by an oil retaining cup (15); and the axial outer ends of the two sets of bearings are respectively limited by an end cover (17).

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