A flotation machine stirring and scraping mud structure and an air flotation machine

By using the first rotating motor in the air float machine to drive the stirring blades and scraper rotation, and cooperate with the spoiler tanks and spoiler convex strips, the problem of insufficient contact between the sewage and the flocculant and difficult to clean up the sludge is solved, and more efficient sewage treatment is achieved.

CN119774792APending Publication Date: 2025-04-08XUZHOU XINNANHU TECH CO LTD
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Patent Information

Application Number
CN202411845259.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

In traditional air floats, the contact between sewage and flocculant is insufficient, resulting in low sewage treatment efficiency and poor treatment effect; at the same time, the residual sludge on the inner side of the flocculation box is difficult to clean, making it easy to form stubborn sludge.

Method used

The first rotating motor drives the stirring blades and the scraper to rotate, cooperate with the spoiler tanks and spoiler convex strips to disrupt the water flow, realize full contact between the sewage and the flocculant, and clean up the sludge remaining on the inner side of the flocculation box.

Benefits of technology

The contact efficiency between sewage and flocculant is improved, the amount of flocs is generated is increased, and the sludge on the inner side of the flocculation box is effectively cleaned, the formation of stubborn sludge is reduced, and the sewage treatment efficiency and effect is improved.

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Abstract

The present invention discloses a stirring and scraping mud structure of an air flotation machine and an air flotation machine. The stirring and scraping mud structure is characterized in that the stirring and scraping mud structure is composed of a first rotating motor, a dosing hopper, a sewage inlet pipe, a flocculation box, a rotating rod, a stirring blade, a spoiler convex strip, a spoiler trough, a supporting cross bar and a scraping mud plate. The first rotating motor is placed in the middle of the top surface of the flocculation box. The flocculation box is a cylindrical structure. One end of the dosing hopper is placed on the top surface of the flocculation box and is connected to the flocculation box. One end of the sewage inlet pipe is placed on one side of the flocculation box and is connected to the flocculation box. A water outlet hole is opened on the bottom surface of the flocculation box.
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Description

Technical Field

[0001] The present invention discloses an air flotation machine stirring and scraping mud structure and an air flotation machine, which relate to a structure capable of improving the efficiency and effect of sewage treatment, and belong to the technical field of sewage treatment, and particularly to a structure capable of driving a stirring blade and a scraping mud plate to rotate by a first rotating motor, cooperating with a spoiler groove and a spoiler convex strip to disturb the water flow, so that sewage and a flocculant can be fully contacted, more flocs can be generated, and at the same time, the sludge remaining on the inner side of a flocculation box can be cleaned to reduce the formation of stubborn sludge. Background Art

[0002] Air flotation machine is a kind of equipment used for water treatment, mainly used in chemical plants, drinking water treatment, industrial wastewater treatment and other fields. Its working principle is to inject air or other gases into the water to generate a large number of tiny bubbles, and use these bubbles to adsorb impurities such as suspended matter, grease, etc. that are difficult to remove by natural sedimentation or floating in the water, so that they float on the water surface, thereby achieving solid-liquid separation. The traditional air flotation machine mainly includes components such as dosing device, dissolved air system, air flotation tank and scraping mechanism. The sewage first enters the reaction tank and mixes with the added flocculant to produce flocculation reaction, and then enters the contact tank to combine with the tiny bubbles in the dissolved air water to form floccules, enter the separation tank and float to the water surface to form scum, and finally the scum is scraped into the scum collection tank by the scraping mechanism for discharge. However, in traditional flotation machines, flocculants are added into the reaction tank through a dosing device. When the flocculants are added, they only exist in a certain position of the reaction tank, and the addition is uneven. Since the sewage continuously flows into the reaction tank at a certain flow rate, the sewage and the flocculant cannot fully contact each other before entering the next link, so that part of the sewage cannot be flocculated and floccules cannot be produced, resulting in low sewage treatment efficiency and poor treatment effect; and the tiny bubbles generated in the dissolved air system are also only concentrated in a certain position of the contact tank and cannot quickly diffuse to various areas of the contact tank, resulting in some floccules cannot be fully bonded with the tiny bubbles and cannot produce scum, resulting in low sewage treatment efficiency and poor treatment effect.

[0003] Announcement No. CN217895336U discloses a flotation machine with a sludge dewatering device, including an equipment body, the equipment body is divided into a dosing pretreatment unit, a flotation reaction treatment unit and a sludge dewatering treatment unit by a stainless steel partition, the dosing pretreatment unit includes a coagulant dosing reaction zone and a coagulant dosing reaction zone, the flotation reaction treatment unit is provided with a perforated water distribution pipeline, a dissolved air releaser, a mud discharge pipeline, an emptying pipeline, a slag scraping device, and a slag collection tank, and the sludge dewatering treatment unit includes a dehydration rotating motor and a dewatering tank. The above-mentioned flotation machine is provided with a coagulant dosing reaction zone agitator and a coagulant dosing reaction agitator, which can promote the full contact between sewage and flocculants and produce more floccules, but the tiny bubbles generated by the dissolved air tank in the above-mentioned flotation machine are only concentrated at a certain position of the equipment body through the dissolved air releaser, and cannot be quickly diffused to various areas of the equipment body, resulting in that some floccules cannot be fully bonded with the tiny bubbles and cannot produce slag, thereby resulting in low sewage treatment efficiency and poor treatment effect.

[0004] In order to improve the above problems, the applicant filed a Chinese invention patent application entitled "A flotation machine". The first rotating motor drives the rotating rod to rotate, and the rotating rod drives the spiral blade to rotate, so that the sewage entering the flocculation box is fully in contact with the flocculant, and more floccules are produced. The flotation machine stirs the sewage and flocculant in the flocculation box through the spiral blades with smooth surfaces to promote the contact between the sewage and the flocculant. However, the contact area between the spiral blades with smooth surfaces and the sewage and flocculant is small, and the turbulence and shearing effect are poor, and the stirring effect is poor. The sewage and the flocculant cannot fully contact and enter the next link, so that part of the sewage cannot be flocculated and floccules cannot be produced; and after long-term use, a lot of sludge and flocculants will remain on the inner side of the flocculation box. It is necessary to clean the inner side of the flocculation box regularly to prevent the formation of stubborn sludge, which affects the full contact between the sewage and the flocculant, resulting in low sewage treatment efficiency and poor treatment effect. Summary of the invention

[0005] In order to improve the above situation, the present invention provides an air flotation machine stirring and scraping structure and an air flotation machine, which provides a stirring and scraping structure that drives the stirring blades and the scraping plate to rotate through a first rotating motor, cooperates with the spoiler groove and the spoiler convex strips to disturb the water flow, and can make the sewage and the flocculant fully contact, produce more flocs, and at the same time can clean the sludge remaining on the inner side of the flocculation box to reduce the formation of stubborn sludge.

[0006] The present invention provides an air flotation machine stirring and scraping mud structure and an air flotation machine as follows: The present invention provides an air flotation machine stirring and scraping mud structure comprising a first rotating motor, a dosing hopper, a sewage inlet pipe, a flocculation box, a rotating rod, stirring blades, a spoiler convex strip, a spoiler groove, a supporting cross bar and a scraper plate. The first rotating motor is placed in the middle of the top surface of the flocculation box, and the flocculation box is a cylindrical structure. One end of the dosing hopper is placed on the top surface of the flocculation box and is connected to the flocculation box. One end of the sewage inlet pipe is placed on one side of the flocculation box and is connected to the flocculation box. The bottom surface of the flocculation box is provided with a water outlet hole, and the water outlet hole is located at the side of the bottom surface of the flocculation box; The rotating rod is placed in the flocculation box. One end of the rotating rod is connected to the motor shaft of the first rotating motor through a through hole opened in the middle of the flocculation box. The other end of the rotating rod is placed in the middle of the bottom surface of the flocculation box through a bearing. A stirring blade is arranged on the side of the rotating rod. Preferably, there are two groups of stirring blades, which are respectively placed on the left and right sides of the rotating rod, and there are multiple stirring blades in each group, which are arranged equidistantly along the height direction of the rotating rod, and the two groups of stirring blades are staggered. Preferably, the two groups of stirring blades have different included angles with the rotating rod and are located in different planes. Preferably, the thickness of the stirring blade gradually decreases from one end connected to the rotating rod to the other end. Preferably, the stirring blade is bent in an arc shape multiple times from one end connected to the rotating rod to the other end. The top surface of the stirring blade is provided with a spoiler convex strip. Preferably, the length of the spoiler convex strip is smaller than the width of the stirring blade, and there are a plurality of the spoiler convex strips, which are arranged in an equidistant and staggered manner along the length direction of the stirring blade. Preferably, the top surface of the spoiler convex strip is an arc-shaped structure, and the height of the spoiler convex strip gradually increases from one end to the other end. The bottom surface of the stirring blade is provided with a spoiler groove, the depth of which is less than the thickness of the stirring blade. Preferably, the length of the spoiler groove is smaller than the width of the stirring blade, there are a plurality of spoiler grooves, and the plurality of spoiler grooves are arranged equidistantly and staggered along the width direction of the stirring blade, and the spoiler groove is located between two adjacent spoiler convex strips. Preferably, the depth of the spoiler groove gradually increases from one end to the other end. Preferably, the spoiler groove is an arc-shaped structure. One end of a supporting cross bar is vertically arranged on the left and right sides of both ends of the rotating rod. The length of the supporting crossbar is equal to the length of the stirring blade, Mud scrapers are symmetrically arranged between the other ends of the supporting cross bars at both ends of the rotating rod. One side of the scraper is connected to the stirring blade. The other side of the scraper is in contact with the inner side of the flocculation box. Furthermore, a rubber sheet is detachably disposed at the contact point between the scraper and the inner side of the flocculation box, and the length of the rubber sheet is equal to the length of the scraper. Furthermore, a spoiler microhole is provided between two adjacent spoiler grooves. Preferably, there are a plurality of the flow-disturbing micropores, and the plurality of the flow-disturbing micropores are arranged equidistantly along the length direction of the flow-disturbing groove, and the inner walls of the flow-disturbing micropores are of a rough structure.

[0007] The present invention also relates to an air flotation machine, which is composed of a separation component, a contact component and a flocculation component. The separation assembly is composed of a separation tank, a water outlet pipe, a filter screen, a slag discharge port, a slag collection tank, a support frame, a first connecting rod, a second connecting rod, a scraper plate, a third rotating motor and a support column. The separation tank is an arched structure with an open top. The slag collecting pool is a fan-shaped structure with an opening at the top. The two ends of the separation tank are in contact with the two ends of the slag collecting tank respectively, and the separation tank and the slag collecting tank form a ring structure. The top height of the separation tank is greater than or equal to the top height of the slag collection tank. The bottom surface of the slag collecting pool is provided with a slag discharge port. A plurality of support columns are located in the middle of the annular structure, and one end of each support column is inserted into the ground. Preferably, the plurality of support columns are arranged equidistantly along the circumference of the middle portion of the annular structure. The bottom of the support frame is placed at the other end of the plurality of support columns. The support frame is a hollow circular ring structure composed of a plurality of supporting round rods, and the middle part of the top surface of the support frame is a disc-shaped structure. The third rotating motor is placed in the middle of the top surface of the support frame, One end of the first connecting rod is connected to the motor shaft of the third rotating motor, The angle between one end of the first connecting rod and the motor shaft of the third rotating motor is 90 degrees. The other end of the first connecting rod is vertically placed on one end of the second connecting rod. The scraper plate is laterally located in the separation tank, and the bottom height of the scraper plate is greater than or equal to the top height of the slag collecting tank. Preferably, the two ends of the scraper plate are in contact with the two inner side surfaces of the separation tank respectively. The other end of the second connecting rod is placed on the top surface of the scraper plate. Preferably, the second connecting rod is a retractable structure. One end of the water outlet pipe is placed on one side of the separation tank and is connected to the separation tank. The filter screen is placed at one end of the water outlet pipe, and the diameter of the filter screen is equal to the inner diameter of the water outlet pipe. The contact assembly is composed of a contact box, a blower, an air inlet pipe, a connecting pipe, an air inlet branch pipe, a disc aerator, a second rotating motor, a support rod, a rotating disc, rotating blades and a sewage pipe. The contact box is located in the middle of the plurality of support columns. The second rotating motor is placed in the middle of the inner bottom surface of the contact box. The support rod is located in the contact box. The length of the support rod is smaller than the height of the contact box. One end of the support rod is connected to the motor shaft of the second rotating motor, A rotating disc is sleeved on the side of the support rod. Preferably, there are multiple rotating discs, and the multiple rotating discs are arranged equidistantly along the length direction of the support rod. The side of the rotating disc is provided with rotating blades. Preferably, there are a plurality of rotating blades, and the plurality of rotating blades are arranged equidistantly along the circumferential direction of the side surface of the rotating disk. Preferably, the rotating blades are of arc-shaped structure. The blower is located outside the contact box. One end of the air inlet pipe is connected to the air outlet of the blower and communicates with the air outlet of the blower. The connecting pipe is placed on the inner bottom surface of the contact box. The connecting pipe is a closed structure at both ends. Preferably, the connecting pipe is parallel to a side surface of the contact box and close to a side surface of the contact box. Preferably, the length of the connecting pipe is equal to the length of one side of the contact box. The other end of the air inlet pipe passes through a through hole opened at the bottom of one side of the contact box and is placed on the side of one end of the connecting pipe, and is connected to the side of one end of the connecting pipe. One end of the intake branch pipe is vertically placed on the side of the connecting pipe. The air intake branch pipe is a structure with a closed end. Preferably, there are multiple intake branch pipes, and the multiple intake branch pipes are arranged equidistantly along the length direction of the side surface of the connecting pipe. Preferably, the length of the air intake branch pipe is equal to the length of the other side of the contact box. The disc aerator is placed on the top side of the air inlet branch pipe. Preferably, there are a plurality of the disc aerators, and the plurality of the disc aerators are arranged equidistantly along the length direction of the air inlet branch pipe. One end of a sewage pipe is disposed on the side of the contact box, and one end of the sewage pipe is connected to the contact box. One end of the sewage pipe is close to the top surface of the contact box. The other end of the sewage pipe passes through a through hole opened on the other side of the separation tank and is located on the inner bottom surface of the separation tank. The flocculation assembly is composed of a first rotating motor, a dosing hopper, a sewage inlet pipe, a rotating rod, a spiral blade, a flocculation box and a water outlet. The flocculation box is placed on the top surface of the contact box. One end of the dosing hopper is placed on the top surface of the flocculation box and is connected to the flocculation box. Preferably, the diameter of the dosing hopper remains unchanged from one end to one third of the diameter, and gradually increases from one third of the diameter to the other end. The first rotating motor is placed in the middle of the top surface of the flocculation box. The rotating rod is placed in the flocculation box. One end of the rotating rod is connected to the motor shaft of the first rotating motor through a through hole opened in the middle of the flocculation box. The length of the rotating rod is smaller than the height of the flocculation box. The spiral blade is placed on the side of the rotating rod. Preferably, the length of the spiral blade is equal to the length of the rotating rod. Preferably, a plurality of spoiler protrusions are evenly arranged on the spiral blade. One end of the sewage inlet pipe is placed on one side of the flocculation box and is connected to the flocculation box. The bottom surface of the flocculation box is provided with a water outlet hole, and the water outlet hole is located at the side of the bottom surface of the flocculation box; Furthermore, the rotating blades are provided with flow-turbulating holes; Preferably, there are multiple groups of spoiler holes, and the multiple groups of spoiler holes are equidistantly arranged along the length direction of the rotating blade. There are multiple spoiler holes in each group, and the multiple spoiler holes are equidistantly arranged along the width direction of the rotating blade. Furthermore, the rotating blades are provided with spoiler strips; Preferably, the length of the spoiler strip is equal to the width of the rotating blade, there are a plurality of spoiler strips, and each of the spoiler strips is located between two adjacent groups of spoiler holes. Beneficial Effects

[0008] 1. The stirring blade and the scraper are driven to rotate by the first rotating motor, and the water flow is disturbed by the spoiler groove and the spoiler convex strips, so that the sewage and the flocculant can be fully contacted and more flocs are produced.

[0009] Second, the stirring blades and the scraper blade are driven to rotate by the first rotating motor, so that the sludge remaining on the side surface of the flocculation box can be cleaned to reduce the formation of stubborn sludge.

[0010] 3. Simple structure and easy to use.

[0011] 4. Low cost and easy to promote. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of an air flotation machine of the present invention; Figure 2 A three-dimensional structural diagram of an air flotation machine of the present invention; Figure 3 This is a three-dimensional structural diagram of an air flotation machine of the present invention, which only shows the structure of the filter screen; Figure 4 This is a three-dimensional structural diagram of an air flotation machine of the present invention, which only shows the internal structures of the flocculation box and the contact box; Figure 5 It is a three-dimensional structural diagram of embodiment 2 of an air flotation machine of the present invention; Figure 6 It is a three-dimensional structural diagram of Example 3 of an air flotation machine of the present invention; Figure 7 A three-dimensional structural diagram of a stirring and scraping mud structure of an air flotation machine according to the present invention; Figure 8 This is a three-dimensional structural diagram of a stirring and scraping mud structure of an air flotation machine of the present invention, in which only the structure inside the flocculation box is shown; Fig. 9 It is a three-dimensional structural diagram of Embodiment 2 of an air flotation machine stirring and scraping mud structure of the present invention; Fig.10 It is a three-dimensional structural diagram of Example 3 of an air flotation machine stirring and scraping mud structure of the present invention. Attached photos

[0013] The components include: a separation tank (1), a support frame (2), a first connecting rod (3), a scraper plate (4), a slag discharge port (5), a sewage inlet pipe (6), a slag collection tank (7), a water outlet pipe (8), a sewage discharge pipe (9), a third rotating motor (10), a first rotating motor (11), a dosing hopper (12), a second connecting rod (13), a supporting column (14), a flocculation box (15), a filter screen (16), a contact box (17), a spiral blade (18), a rotating rod (19), and an air blast. machine (20), an air intake pipe (21), a connecting pipe (22), an air intake branch pipe (23), a disc aerator (24), a second rotating motor (25), a support rod (26), a rotating disc (27), a rotating blade (28), a water outlet hole (29), a spoiler hole (30), a spoiler strip (31), a spoiler groove (32), a spoiler convex strip (33), a stirring blade (34), a supporting cross bar (35), a scraper (36), a rubber sheet (37), and a spoiler micropore (38). DETAILED DESCRIPTION Example 1

[0014] The present invention discloses an air flotation machine stirring and scraping mud structure, which comprises a first rotating motor (11), a dosing hopper (12), a sewage inlet pipe (6), a flocculation box (15), a rotating rod (19), stirring blades (34), a spoiler convex strip (33), a spoiler groove (32), a supporting cross bar (35) and a scraping mud plate (36). The first rotating motor (11) is placed in the middle of the top surface of the flocculation box (15), and the flocculation box (15) is a cylindrical structure. One end of the dosing hopper (12) is placed on the top surface of the flocculation box (15) and is connected to the flocculation box (15). One end of the sewage inlet pipe (6) is placed on a side of the flocculation box (15) and is connected to the flocculation box (15). The bottom surface of the flocculation box (15) is provided with a water outlet hole (29), and the water outlet hole (29) is located on the side edge of the bottom surface of the flocculation box (15); The rotating rod (19) is placed in the flocculation box (15). One end of the rotating rod (19) is connected to the motor shaft of the first rotating motor (11) through a through hole opened in the middle of the flocculation box (15). The other end of the rotating rod (19) is placed in the middle of the bottom surface of the flocculation box (15) via a bearing. A stirring blade (34) is disposed on the side of the rotating rod (19). Preferably, there are two groups of stirring blades (34), the two groups of stirring blades (34) are respectively placed on the left and right sides of the rotating rod (19), and there are multiple stirring blades (34) in each group, and the multiple stirring blades (34) are arranged equidistantly along the height direction of the rotating rod (19), and the two groups of stirring blades (34) are arranged in a staggered manner. Preferably, the two groups of stirring blades (34) have different included angles with the rotating rod (19) and are located in different planes. Preferably, the thickness of the stirring blade (34) gradually decreases from one end connected to the rotating rod (19) to the other end. Preferably, the stirring blade (34) is bent in an arc shape multiple times from one end connected to the rotating rod (19) to the other end. The top surface of the stirring blade (34) is provided with a flow-disturbing convex strip (33). Preferably, the length of the spoiler convex strip (33) is smaller than the width of the stirring blade (34), there are a plurality of the spoiler convex strips (33), and the plurality of the spoiler convex strips (33) are arranged in an equidistant and staggered manner along the length direction of the stirring blade (34). Preferably, the top surface of the spoiler convex strip (33) is an arc-shaped structure, and the height of the spoiler convex strip (33) gradually increases from one end to the other end. The bottom surface of the stirring blade (34) is provided with a flow-turbulating groove (32), the depth of the flow-turbulating groove (32) being less than the thickness of the stirring blade (34). Preferably, the length of the spoiler groove (32) is smaller than the width of the stirring blade (34), there are a plurality of the spoiler grooves (32), the plurality of the spoiler grooves (32) are arranged in an equidistant and staggered manner along the width direction of the stirring blade (34), and the spoiler groove (32) is located between two adjacent spoiler convex strips (33). Preferably, the depth of the spoiler groove (32) gradually increases from one end to the other end. Preferably, the spoiler groove (32) is an arc-shaped structure. One end of a supporting cross bar (35) is vertically disposed on the left and right sides of both ends of the rotating rod (19). The length of the supporting crossbar (35) is equal to the length of the stirring blade (34). Mud scrapers (36) are symmetrically arranged between the other ends of the support cross bars (35) at both ends of the rotating rod (19). One side of the scraper blade (36) is connected to the stirring blade (34). The other side surface of the scraper blade (36) is in contact with the inner side surface of the flocculation box (15). When in use, the stirring and scraping structure replaces the flocculation component of the air flotation machine, sewage enters the flocculation box (15) through the sewage inlet pipe (6), and the flocculant is added to the flocculation box (15) through the dosing hopper (12). The first rotating motor (11) is started, and the first rotating motor (11) drives the rotating rod (19) to rotate. The rotating rod (19) drives the stirring blade (34) and the scraping plate (36) to rotate, and cooperates with the spoiler groove (32) and the spoiler convex strip (33) to disturb the water flow, which can improve the stirring effect of the stirring blade (34), so that the sewage and the flocculant are fully in contact, and more floccules are generated. At the same time, the sludge remaining on the inner side of the flocculation box (15) can be cleaned to reduce the formation of stubborn sludge, thereby improving the sewage treatment efficiency and achieving a better sewage treatment effect. Example 2

[0015] The difference between this embodiment and the first embodiment is that a rubber sheet (37) is detachably disposed at the contact point between the scraper blade (36) and the inner side surface of the flocculation box (15), and the length of the rubber sheet (37) is equal to the length of the scraper blade (36); when in use, the rubber sheet (37) is used to clean the sludge and flocculant remaining on the inner side surface of the flocculation box (15), thereby reducing the formation of stubborn sludge and facilitating the cleaning of the flocculation box (15); and the rubber sheet (37) is worn out after long-term use, making it easier to replace the rubber sheet (37); Example 3

[0016] The difference between this embodiment and embodiment 1 is that: a flow disturbance micropore (38) is provided between two adjacent flow disturbance grooves (32); there are a plurality of flow disturbance micropores (38); the plurality of flow disturbance micropores (38) are arranged equidistantly along the length direction of the flow disturbance groove (32); and the inner wall of the flow disturbance micropore (38) is a rough structure; when in use, the flow disturbance micropore (38) can increase the disturbance force of the stirring blade (34) on the sewage and the flocculant, promote the flow of the sewage and the flocculant, and thus increase the stirring effect of the stirring blade (34); There are two groups of stirring blades (34), and the two groups of stirring blades (34) are respectively placed on the left and right sides of the rotating rod (19). There are multiple stirring blades (34) in each group, and the multiple stirring blades (34) are arranged equidistantly along the height direction of the rotating rod (19). The two groups of stirring blades (34) are designed to be staggered, so that the sewage and the flocculant are fully disturbed at different heights, thereby increasing the contact area between the sewage and the flocculant, improving the mixing effect, and making the sewage and the flocculant fully contact, so as to produce more floccules; The two groups of stirring blades (34) have different included angles with the rotating rod (19) and are located in different planes, so that the sewage and flocculants can be stirred at different directions and heights at the same time, with a wider stirring range, so that the sewage and the flocculant can be fully contacted, and more flocculants can be produced; The thickness of the stirring blade (34) is designed to gradually decrease from one end connected to the rotating rod (19) to the other end, which can reduce the stirring resistance of the stirring blade (34), thereby reducing the deformation or bending of the stirring blade (34) and extending the service life of the stirring blade (34); The stirring blade (34) is designed to be bent in an arc shape multiple times from one end connected to the rotating rod (19) to the other end, thereby increasing the contact area between the stirring blade (34) and the sewage and flocculant, achieving a better disturbing effect on the sewage and the flocculant, allowing the sewage and the flocculant to fully contact and produce more floccules; reducing the stirring resistance of the stirring blade (34), thereby reducing the deformation or bending of the stirring blade (34), and extending the service life of the stirring blade (34); The length of the spoiler convex strip (33) is smaller than the width of the stirring blade (34), and there are a plurality of spoiler convex strips (33). The plurality of spoiler convex strips (33) are designed to be equidistantly and staggeredly arranged along the length direction of the stirring blade (34), thereby increasing the stirring force and shear force of the stirring blade (34), so that the sewage and the flocculant are sufficiently disturbed in different directions, reducing the formation of vortices, making the sewage and the flocculant mix more evenly, and generating more flocs; The design of the depth of the flow disturbance groove (32) gradually increasing from one end to the other end can generate gradually increasing stirring force and shear force, disperse the sewage and flocculant more evenly, reduce the agglomeration of the sewage and flocculant, and improve the mixing efficiency of the sewage and flocculant; The stirring blade (34) and the scraper (36) can be driven to rotate by the first rotating motor (11), and the water flow can be disturbed by the spoiler groove (32) and the spoiler rib (33), so that the sewage and the flocculant can be fully contacted, more flocs can be generated, and the sludge remaining on the inner side of the flocculation box (15) can be cleaned to reduce the formation of stubborn sludge.

[0017] It should be noted that the stirring and scraping mud structure is suitable for the following air flotation machines: The present invention provides an air flotation machine composed of a separation component, a contact component and a flocculation component. The separation assembly comprises a separation tank (1), a water outlet pipe (8), a filter screen (16), a slag discharge port (5), a slag collection tank (7), a support frame (2), a first connecting rod (3), a second connecting rod (13), a slag scraper (4), a third rotating motor (10) and a support column (14). The separation tank (1) is an arched structure with an open top. The slag collecting pool (7) is a fan-shaped structure with an opening at the top. The two ends of the separation pool (1) are in contact with the two ends of the slag collection pool (7) respectively, and the separation pool (1) and the slag collection pool (7) form a ring structure. The top height of the separation tank (1) is greater than or equal to the top height of the slag collection tank (7), The bottom surface of the slag collecting pool (7) is provided with a slag discharge port (5). A plurality of support columns (14) are located in the middle of the annular structure, and one end of each support column (14) is inserted into the ground. Preferably, the plurality of support columns (14) are arranged equidistantly along the circumference of the middle portion of the annular structure. The bottom of the support frame (2) is placed at the other end of the plurality of support columns (14). The support frame (2) is a hollow circular ring structure composed of a plurality of supporting round rods, and the middle part of the top surface of the support frame (2) is a disc-shaped structure. The third rotating motor (10) is placed in the middle of the top surface of the support frame (2). One end of the first connecting rod (3) is connected to the motor shaft of the third rotating motor (10). The angle between one end of the first connecting rod (3) and the motor shaft of the third rotating motor (10) is 90 degrees. The other end of the first connecting rod (3) is vertically placed on one end of the second connecting rod (13). The scraper plate is laterally located in the separation tank (1), and the bottom height of the scraper plate is greater than or equal to the top height of the slag collecting tank (7). Preferably, the two ends of the scraper plate are in contact with the two inner side surfaces of the separation tank (1) respectively. The other end of the second connecting rod (13) is placed on the top surface of the scraper plate (4). Preferably, the second connecting rod (13) is a retractable structure. One end of the water outlet pipe (8) is placed on a side of the separation tank (1) and is connected to the separation tank (1). The filter screen (16) is placed at one end of the water outlet pipe (8), and the diameter of the filter screen (16) is equal to the inner diameter of the water outlet pipe (8). The contact assembly is composed of a contact box (17), a blower (20), an air intake pipe (21), a connecting pipe (22), an air intake branch pipe (23), a disc aerator (24), a second rotating motor (25), a support rod (26), a rotating disc (27), rotating blades (28) and a sewage discharge pipe (9). The contact box (17) is located in the middle of the plurality of support columns (14). The second rotating motor (25) is placed in the middle of the inner bottom surface of the contact box (17). The support rod (26) is located inside the contact box (17). The length of the support rod (26) is smaller than the height of the contact box (17). One end of the support rod (26) is connected to the motor shaft of the second rotating motor (25). A rotating disc (27) is sleeved on the side of the support rod (26). Preferably, there are a plurality of rotating discs (27), and the plurality of rotating discs (27) are arranged at equal distances along the length direction of the support rod (26). The side of the rotating disc (27) is provided with rotating blades (28). Preferably, there are a plurality of rotating blades (28), and the plurality of rotating blades (28) are arranged equidistantly along the circumferential direction of the side surface of the rotating disk (27). Preferably, the rotating blade (28) is an arc-shaped structure. The blower (20) is located outside the contact box (17). One end of the air inlet pipe (21) is connected to the air outlet of the blower (20), and is in communication with the air outlet of the blower (20). The connecting pipe (22) is placed on the inner bottom surface of the contact box (17). The connecting pipe (22) is a structure with both ends closed. Preferably, the connecting pipe (22) is parallel to a side surface of the contact box (17) and is close to a side surface of the contact box (17). Preferably, the length of the connecting pipe (22) is equal to the length of one side of the contact box (17). The other end of the air inlet pipe (21) passes through a through hole opened at the bottom of one side of the contact box (17) and is placed on the side of one end of the connecting pipe (22), and is connected to the side of one end of the connecting pipe (22). One end of the air intake branch pipe (23) is vertically placed on the side of the connecting pipe (22). The air intake branch pipe (23) is a structure with the other end being closed. Preferably, there are a plurality of the air intake branch pipes (23), and the plurality of the air intake branch pipes (23) are arranged equidistantly along the length direction of the side surface of the connecting pipe (22). Preferably, the length of the air intake branch pipe (23) is equal to the length of the other side surface of the contact box (17). The disc aerator (24) is placed on the top side of the air inlet branch pipe (23). Preferably, there are a plurality of the disc aerators (24), and the plurality of the disc aerators (24) are arranged equidistantly along the length direction of the air inlet branch pipe (23). One end of a sewage discharge pipe (9) is disposed on the side surface of the contact box (17) in correspondence with each other, and one end of the sewage discharge pipe (9) is connected to the contact box (17). One end of the sewage discharge pipe (9) is close to the top surface of the contact box (17). The other end of the sewage discharge pipe (9) passes through a through hole opened on the other side of the separation tank (1) and is located on the inner bottom surface of the separation tank (1). The flocculation assembly is composed of a first rotating motor (11), a dosing hopper (12), a sewage inlet pipe (6), a rotating rod (19), a spiral blade (18), a flocculation box (15), and a water outlet hole (29). The flocculation box (15) is placed on the top surface of the contact box (17). One end of the dosing hopper (12) is placed on the top surface of the flocculation box (15) and is connected to the flocculation box (15). Preferably, the diameter of the dosing hopper (12) remains unchanged from one end to one third of the diameter, and gradually increases from one third of the diameter to the other end. The first rotating motor (11) is placed in the middle of the top surface of the flocculation box (15). The rotating rod (19) is placed in the flocculation box (15). One end of the rotating rod (19) is connected to the motor shaft of the first rotating motor (11) through a through hole opened in the middle of the flocculation box (15). The length of the rotating rod (19) is smaller than the height of the flocculation box (15). The spiral blade (18) is placed on the side of the rotating rod (19). Preferably, the length of the spiral blade (18) is equal to the length of the rotating rod (19). Preferably, a plurality of flow-disturbing protrusions are evenly arranged on the spiral blade (18). One end of the sewage inlet pipe (6) is placed on a side of the flocculation box (15) and is connected to the flocculation box (15). The bottom surface of the flocculation box (15) is provided with a water outlet hole (29), and the water outlet hole (29) is located on the side edge of the bottom surface of the flocculation box (15); Preferably, the air flotation machine is installed on the ground via a bracket, and the support column (14) is inserted into the ground for fixing. When in use, sewage first enters the flocculation box (15) through the sewage inlet pipe (6), and the flocculant is added to the flocculation box (15) from the dosing hopper (12). The first rotating motor (11) is started, and the first rotating motor (11) drives the rotating rod (19) to rotate. The rotating rod (19) drives the spiral blade (18) to rotate, so that the sewage and the flocculant are fully in contact, a flocculation reaction occurs, and floccules are formed; then the floccules and sewage enter the contact box (17) through the water outlet hole (29). The blower (20) is started, and the gas in the blower (20) enters the connecting pipe (22) from the air inlet pipe (21), enters the plurality of air inlet branches (23) from the connecting pipe (22), and enters the aeration generator from the air inlet branches (23). The aeration generator generates a large number of tiny bubbles, and the second rotating motor (25) is started. The second rotating motor (25) drives the support rod (26) to rotate, and the support rod (26) drives the rotating disk (27) and the rotating blades (28) to rotate, so that the tiny bubbles are generated. The bubbles are evenly distributed in various areas in the contact box (17), so that the floccules with a density less than that of water are fully bonded to the tiny bubbles to form floccules. Finally, the floccules and sewage enter the separation tank (1) through the sewage discharge pipe (9). The floccules float to the water surface of the separation tank (1) under the action of buoyancy to form scum. When the sewage in the separation tank (1) reaches the height of the scraper plate, the third rotating motor (10) is started, the third rotating motor (10) drives the first connecting rod (3) to rotate, the first connecting rod (3) drives the second connecting rod (13) to rotate, and the second connecting rod (13) drives the scraper plate (4) to rotate along the circumference of the separation tank (1), so as to scrape the scum on the water surface of the separation tank (1) into the scum collecting tank (7) and discharge it through the scum discharge hole, thereby achieving solid-liquid separation. The water after solid-liquid separation is further filtered through the filter screen (16) of the outlet pipe (8) and discharged from the outlet pipe (8), thereby achieving sewage treatment, improving sewage treatment efficiency and achieving better sewage treatment effect. Example 2

[0018] The difference between this embodiment and the first embodiment is that: the rotating blade (28) is provided with a flow disturbance hole (30), the flow disturbance hole (30) comprises a plurality of groups, the plurality of groups of flow disturbance holes (30) are arranged equidistantly along the length direction of the rotating blade (28), and each group comprises a plurality of flow disturbance holes (30), the plurality of flow disturbance holes (30) are arranged equidistantly along the width direction of the rotating blade (28); when in use, the flow disturbance holes (30) can further increase the contact area between the rotating blade (28) and the sewage entering the contact box (17), thereby stirring the sewage, and enabling the tiny bubbles generated by the disc aerator (24) to be evenly distributed in various areas of the contact box (17) under the action of the water flow, so that the flocs having a density less than that of water are fully bonded to the tiny bubbles, thereby generating more scum, and achieving better sewage treatment efficiency and effect; Example 3

[0019] The difference between this embodiment and embodiment 1 is that: a spoiler strip (31) is disposed on the rotating blade (28), the length of the spoiler strip (31) is equal to the width of the rotating blade (28), there are a plurality of spoiler strips (31), and each spoiler strip (31) is located between two adjacent groups of spoiler holes (30); when in use, the spoiler strip (31) and the spoiler holes (30) can further increase the contact area between the rotating blade (28) and the sewage entering the contact box (17), thereby stirring the sewage, and enabling the tiny bubbles generated by the disc aerator (24) to be evenly distributed in various areas of the contact box (17) under the action of the water flow, so that the flocs with a density less than that of water are fully bonded to the tiny bubbles, thereby generating more scum and achieving better sewage treatment efficiency and effect; The second connecting rod (13) is designed as a retractable structure. The height of the scraper plate (4) is adjusted by the second connecting rod (13) according to the height of the water surface of the separation tank (1), so that the scraper plate (4) can scrape the water surface of the separation tank (1) at different heights, thereby achieving a better scraping effect. The design in which the two ends of the scraper plate are in contact with the two inner side surfaces of the separation tank (1) respectively can increase the contact area between the scraper plate (4) and the scum floating on the water surface of the separation tank (1), thereby improving the scraping efficiency of the scraper plate (4); The diameter of the dosing hopper (12) remains constant from one end to one third of the diameter, and gradually increases from the one third of the diameter to the other end, so that the flocculant can more easily enter the flocculation box (15) through the dosing hopper (12); The spiral blade (18) is evenly provided with a plurality of flow-disturbing protrusions, which can further increase the stirring effect of the spiral blade (18) on the sewage and the flocculant entering the flocculation box, so that the sewage and the flocculant are in more complete contact, a flocculation reaction occurs, and more flocs are formed; The separation tank (1) and the slag collection tank (7) form a ring-shaped structure, and the contact component and the flocculation component are located in the middle of the ring-shaped structure. The flotation machine is more integrated as a whole, occupies a smaller area, and can be used in places with limited space. The design of the separation tank (1) and the slag collection tank (7) forming an annular structure can effectively improve the dynamic characteristics of the sewage flow, so that the sewage forms a circulation between the separation tank (1) and the slag collection tank (7), thereby obtaining a more stable fluid motion state, thereby reducing the drift of micro-bubbles in the separation tank (1), increasing the residence time of micro-bubbles, facilitating the contact between micro-bubbles and suspended particles in the water, facilitating the separation and collection of slag, and improving the treatment efficiency of the flotation machine; The separation tank (1) and the slag collection tank (7) form a ring-shaped structure, which can extend the flow path of the sewage, so that the sewage can be discharged from the flotation machine after being fully treated, thereby reducing the risk of short-circuiting and improving the treatment effect of the flotation machine; The design of the separation tank (1) and the slag collection tank (7) forming an annular structure can prolong the residence time of sewage in the annular separation tank (1), so that suspended particles and flocs in the water have more time to float up to become scum or settle to become sludge, thereby achieving a better solid-liquid separation effect.

[0020] The flocculation component is used to make the sewage fully contact with the flocculant, so as to produce more flocs. The contact component is used to make the flocs and tiny bubbles fully bonded, so as to produce more scum. The separation component is used to achieve solid-liquid separation, so as to improve the efficiency and effect of sewage treatment.

[0021] After considering the specification and practicing the invention disclosed herein, those skilled in the art will easily think of other similar embodiments of the present invention. This application is intended to cover any modified uses or adaptive changes of the present invention. These modifications or uses, applicability changes follow the general principles of the present invention and include common knowledge or customary technical means in the technical field that are not disclosed in the present invention.

[0022] It should be noted that, for the sake of simplicity, the specific implementation mode of the present invention describes the data processing process of the controller as a series of action combinations. However, those skilled in the art should know that the present invention is not limited to the described actions, because according to the present invention, certain steps can be performed sequentially or simultaneously. Secondly, those skilled in the art should also know that the actions described and involved in the specification are not necessarily required by the present invention. The described contents are only preferred implementation cases of the present invention and cannot be considered to limit the scope of implementation of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation modes and application scopes. In summary, the contents of this specification should not be understood as limiting the present invention.

Claims

1. An air flotation machine stirring and scraping mud structure, characterized by: The invention is composed of a first rotating motor, a dosing hopper, a sewage inlet pipe, a flocculation box, a rotating rod, a stirring blade, a spoiler convex strip, a spoiler groove, a supporting cross bar and a scraper. The first rotating motor is placed in the middle of the top surface of the flocculation box. The flocculation box is a cylindrical structure. One end of the dosing hopper is placed on the top surface of the flocculation box and is connected to the flocculation box. One end of the sewage inlet pipe is placed on one side of the flocculation box and is connected to the flocculation box. A water outlet is opened on the bottom surface of the flocculation box, and the water outlet is located on the side of the bottom surface of the flocculation box. The rotating rod is placed in the flocculation box, and one end of the rotating rod passes through the A through hole opened in the middle of the flocculation box is connected to the motor shaft of the first rotating motor, and the other end of the rotating rod is placed in the middle of the bottom surface of the flocculation box through a bearing, a stirring blade is arranged on the side of the rotating rod, a spoiler convex strip is arranged on the top surface of the stirring blade, and a spoiler groove is arranged on the bottom surface of the stirring blade. One end of a supporting cross bar is vertically arranged on the left and right sides of both ends of the rotating rod, and scrapers are symmetrically arranged between the other ends of the supporting cross bars at both ends of the rotating rod, one side of the scraper plate is connected to the stirring blade, and the other side of the scraper plate is in contact with the inner side surface of the flocculation box.

2. The air flotation machine stirring and scraping mud structure according to claim 1 is characterized in that A rubber sheet is detachably arranged at the contact point between the scraper and the inner side surface of the flocculation box, and the length of the rubber sheet is equal to the length of the scraper.

3. The air flotation machine stirring and scraping mud structure according to claim 1 is characterized in that A spoiler micropore is provided between two adjacent spoiler grooves, there are a plurality of spoiler micropores, the plurality of spoiler micropores are arranged equidistantly along the length direction of the spoiler groove, and the inner wall of the spoiler micropore is a rough structure.

4. The air flotation machine stirring and scraping mud structure according to claim 1 is characterized in that There are two groups of stirring blades, which are respectively placed on the left and right sides of the rotating rod. There are multiple stirring blades in each group, and the multiple stirring blades are arranged equidistantly along the height direction of the rotating rod. The two groups of stirring blades are staggered, which can make the sewage and the flocculant fully disturbed at different heights, thereby increasing the contact area between the sewage and the flocculant, improving the mixing effect, making the sewage and the flocculant fully contact, and producing more floccules; the two groups of stirring blades have different angles with the rotating rod and are located in different planes, so that the sewage and the floccules can be stirred at the same time in different directions and at different heights, and the stirring range is larger, which can make the sewage and the flocculant fully contact, and produce more floccules.

5. The air flotation machine stirring and scraping mud structure according to claim 1 or 4, characterized in that The thickness of the stirring blade gradually decreases from one end connected to the rotating rod to the other end, which can reduce the stirring resistance of the stirring blade, so as to reduce the deformation or bending of the stirring blade and extend the service life of the stirring blade; the stirring blade is bent in an arc shape multiple times from one end connected to the rotating rod to the other end, which can increase the contact area between the stirring blade and the sewage and flocculant, and has a better disturbing effect on the sewage and the flocculant, so that the sewage and the flocculant are fully in contact, and more floccules are produced; the stirring resistance of the stirring blade is reduced to reduce the deformation or bending of the stirring blade and extend the service life of the stirring blade.

6. The air flotation machine stirring and scraping mud structure according to claim 1 is characterized in that The length of the spoiler ridge is smaller than the width of the stirring blade. There are multiple spoiler ridges, and the multiple spoiler ridges are equidistantly arranged in an staggered manner along the length direction of the stirring blade, which can increase the stirring force and shear force of the stirring blade, so that the sewage and flocculant are sufficiently disturbed in different directions, reduce the formation of vortices, make the sewage and flocculant mix more evenly, and produce more flocs; the top surface of the spoiler ridge is an arc-shaped structure, and the height of the spoiler ridge gradually increases from one end to the other.

7. The air flotation machine stirring and scraping mud structure according to claim 1 is characterized in that The depth of the spoiler groove is less than the thickness of the stirring blade, the length of the spoiler groove is less than the width of the stirring blade, there are multiple spoiler grooves, and the multiple spoiler grooves are equidistantly arranged in an interlaced manner along the width direction of the stirring blade, and the spoiler groove is located between two adjacent spoiler ridges.

8. The air flotation machine stirring and scraping mud structure according to claim 1 or 7, characterized in that The depth of the spoiler groove gradually increases from one end to the other, which can generate gradually increasing stirring force and shear force, disperse the sewage and flocculant more evenly, reduce the agglomeration of sewage and flocculant, and improve the mixing efficiency of sewage and flocculant; the spoiler groove is an arc structure.

9. The air flotation machine stirring and scraping mud structure according to claim 1, characterized in that The length of the supporting cross bar is equal to the length of the stirring blade.

10. The air flotation machine stirring and scraping mud structure according to claim 1, characterized in that The flotation machine is composed of a separation component, a contact component and a flocculation component. The separation component is composed of a separation tank, a water outlet pipe, a filter screen, a slag discharge port, a slag collection tank, a support frame, a first connecting rod, a second connecting rod, a slag scraper, a third rotating motor and a support column. The separation tank is an arched structure with an opening at the upper end, and the slag collection tank is a fan-shaped structure with an opening at the upper end. The two ends of the separation tank are respectively in contact with the two ends of the slag collection tank, and the separation tank and the slag collection tank form an annular structure. The top height of the separation tank is greater than or equal to the top height of the slag collection tank. The bottom surface of the slag collection tank is provided with a slag discharge port. A plurality of support columns are located in the middle of the annular structure, and one end of the support column is inserted into the ground. The plurality of support columns are equidistantly arranged circumferentially along the middle of the annular structure. The bottom of the support frame is placed at the other end of the plurality of support columns. The support frame is a hollow circular ring structure composed of a plurality of supporting round rods, and the middle of the top surface of the support frame is a disc-shaped structure. The third rotating motor is placed in the middle of the top surface of the support frame, one end of the first connecting rod is connected to the motor shaft of the third rotating motor, the angle between one end of the first connecting rod and the motor shaft of the third rotating motor is 90 degrees, the other end of the first connecting rod is vertically placed at one end of the second connecting rod, the scraper plate is horizontally located in the separation tank, and the bottom surface height of the scraper plate is greater than or equal to the top height of the slag collecting tank, the two ends of the scraper plate are respectively in contact with the two inner side surfaces of the separation tank, the other end of the second connecting rod is placed on the top surface of the scraper plate, the second connecting rod is a retractable structure, one end of the water outlet pipe is placed on one side of the separation tank and is connected to the separation tank, the filter screen is placed at one end of the water outlet pipe, the diameter of the filter screen is equal to the inner diameter of the water outlet pipe, the contact assembly is composed of a contact box, a blower, an air inlet pipe, a connecting pipe, an air inlet branch pipe, a disc aerator, a second rotating motor, a support rod, a rotating disc, a rotating blade and a sewage pipe, and the contact box is located in The cam is an electrically conductive member which is adapted to engage in a movement of the motor to move the motor around the engine, wherein the motor is configured to engage the at least one member of a plurality of drive mechanisms and the plurality of drive mechanisms.The other end of the air intake pipe passes through a through hole opened at the bottom of one side of the contact box body and is placed on one end side of the connecting pipe and is connected to the side of one end of the connecting pipe. One end of the air intake branch pipe is vertically placed on the side of the connecting pipe, and the air intake branch pipe is a structure with a closed end at the other end. There are multiple air intake branch pipes, and the multiple air intake branch pipes are equidistantly arranged along the length direction of the side of the connecting pipe. The length of the air intake branch pipe is equal to the length of the other side of the contact box body. A disc aerator is placed on the top side of the air intake branch pipe. There are multiple disc aerators, and the multiple disc aerators are equidistantly arranged along the length direction of the air intake branch pipe. One end of the sewage pipe is respectively arranged on the side of the contact box body, and one end of the sewage pipe is connected to the contact box body. One end of the sewage pipe is close to the top surface of the contact box body, and the other end of the sewage pipe passes through the through hole opened on the other side of the separation tank and is located on the inner bottom surface of the separation tank. The flocculation component is driven by a first rotating motor , a dosing hopper, a sewage inlet pipe, a rotating rod, a spiral blade, a flocculation box and a water outlet, the flocculation box is placed on the top surface of the contact box, one end of the dosing hopper is placed on the top surface of the flocculation box and is connected to the flocculation box, the diameter of the dosing hopper is constant from one end to one third, and gradually increases from one third to the other end, the first rotating motor is placed in the middle of the top surface of the flocculation box, the rotating rod is placed in the flocculation box, one end of the rotating rod is connected to the motor shaft of the first rotating motor through a through hole opened in the middle of the flocculation box, the length of the rotating rod is less than the height of the flocculation box, the spiral blade is placed on the side of the rotating rod, the length of the spiral blade is equal to the length of the rotating rod, and a plurality of flow-disturbing protrusions are evenly arranged on the spiral blade, one end of the sewage inlet pipe is placed on one side of the flocculation box and is connected to the flocculation box, the bottom surface of the flocculation box is opened with a water outlet, and the water outlet is located on the side of the bottom surface of the flocculation box. ,

Citation Information

Patent Citations

  • Air flotation machine with sludge dewatering device

    CN217895336U