Feces treatment system for pig farm
By designing an automated manure treatment system for breeding pig farms, the problems of low biogas fermentation efficiency and inconvenient operation of manual addition of carbon or nitrogen sources in the prior art are solved, and efficient biogas fermentation and safe operation in a closed environment are achieved.
Patent Information
- Application Number
- CN202411933869.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-26
AI Technical Summary
The prior art uses the liquid part of pig farm manure for fermentation of biogas, and the manual addition of carbon or nitrogen sources is inconvenient to operate, which can easily cause biogas leakage and endanger the environment and human health.
A manure treatment system for breeding pig farms is designed, including a treatment tank, feeding box, discharge pipe, slide board, corrugated pipe, stirring and heating mechanism, treatment mechanism and sealed mechanism. Carbon or nitrogen source is added in a closed environment through automated means to stir and heat sewage, improve the efficiency of biogas fermentation and prevent biogas leakage.
It improves the biogas fermentation efficiency of manure and sewage, saves time and effort in operation, prevents biogas leakage in sewage storage space, and protects the environment and human health.
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Figure CN119774842A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sewage treatment, and in particular to a manure treatment system for pig farms. Background Art
[0002] The manure treatment system of pig farms is an indispensable part of the sustainable development of modern animal husbandry. It is directly related to environmental protection, resource recycling, and the economic benefits and social image of the breeding industry. Its function is to effectively collect, classify and utilize the large amount of feces and urine produced by pig farms, reduce environmental pollution and transform them into valuable by-products. Generally speaking, pig farm manure usually contains high concentrations of organic matter, nitrogen, phosphorus and microorganisms. If it is discharged directly without proper treatment, it will cause serious pollution to the environment.
[0003] At present, when treating pig farm manure, pig farm manure is usually collected first, and then the dry and wet parts of the manure are separated. The separated solid part is dried or mixed with straw, rice husks, etc. and then composted. Through the action of microorganisms, it is converted into high-quality organic fertilizer for farmland fertilization to achieve nutrient recycling. As for the separated liquid part, it can be fermented into biogas through anaerobic digestion process, and the organic matter therein is used to produce biogas (the main component is methane), which not only solves the manure treatment problem, but also obtains clean energy. However, nowadays, when using the separated liquid part for biogas fermentation, most of them are only in When natural conditions permit, the temperature in the digester can be increased by increasing the sunshine time and intensity, thereby promoting microbial activity and accelerating biogas fermentation in the liquid part. However, in actual operation, this method still takes a long time for the liquid part to undergo biogas fermentation, and the efficiency is low. Although the biogas fermentation in the liquid part can be accelerated by artificially adding carbon sources (such as straw, corn stalks) or nitrogen sources (such as urea) to the liquid part, the liquid part is generally a sealed environment during biogas fermentation. Artificially adding carbon sources or nitrogen sources is not only inconvenient to operate, but also easy to cause biogas leakage, thereby causing harm to the environment and the surrounding human bodies. Summary of the invention
[0004] In view of this, the present invention provides a pig farm manure treatment system, which can solve the shortcomings of low efficiency when using the separated liquid part for biogas fermentation, inconvenient operation when artificially adding carbon source or nitrogen source, and easy to cause biogas leakage, thereby causing harm to the environment and the surrounding human bodies.
[0005] The technical solution is: a pig farm manure treatment system, including a treatment tank, a fixed frame, a rotating shaft and a rotating column, and also includes a partition, a feeding box, a discharge pipe, a slide plate I, a slide plate II, a bellows, a moving mechanism, a stirring and heating mechanism, a treatment mechanism and a sealing mechanism. At least two partitions are arranged in the treatment tank, and the partitions separate the treatment tank into a manure collection space, a sewage storage space and a filtered water storage space. The manure collection space is used to collect manure, the sewage storage space is used to collect sewage after solid-liquid separation of manure, and the filtered water storage space is used to collect filtered sewage. The feeding box is installed at In the treatment pool, a discharge pipe is connected to the treatment pool, one side of the discharge pipe is connected to the feeding box, and the other side of the discharge pipe is located in the filtered water storage space. Slide plates I and II are both slidably connected in the discharge pipe, and a corrugated tube is connected between slide plates I and II. The moving mechanism is used to drive slide plate I to move, the stirring and heating mechanism is used to stir feces and sewage and heat the sewage, the treatment mechanism is used to separate the feces into solid and liquid, and filter the separated sewage, and the sealing mechanism is used to seal the feces and sewage in the feces collection space and the sewage storage space.
[0006] Furthermore, the moving mechanism includes a reduction motor and a screw rod I, the reduction motor is connected to the end of the discharge pipe, the screw rod I is rotatably connected in the discharge pipe, and the end of the screw rod I is connected to the output shaft of the reduction motor, and the screw rod I threadably penetrates the slide plate I, and the screw rod I slides through the slide plate II.
[0007] Furthermore, the stirring and heating mechanism includes a servo motor, a stirring frame and a heating rod. At least one servo motor is installed in the treatment pool. The output shaft of the servo motor is connected to the stirring frame, wherein part of the stirring frame is located in the feces collection space, and the remaining stirring frame is located in the sewage storage space, and a heating rod is installed on the stirring frame in the sewage storage space.
[0008] Furthermore, the treatment mechanism includes a collecting tank, a solid-liquid separator, a sludge pump, a biogas discharge pipe and a sewage purifier. The collecting tank is connected to the treatment tank, the solid-liquid separator is installed on the collecting tank, the solid-liquid separator is used to separate the feces into solid and liquid, and the liquid discharge end of the solid-liquid separator is connected to the sewage storage space, the sludge pump is installed in the treatment tank, and the sludge pump is in the feces collection space, the feed end of the solid-liquid separator is connected to the sludge pump, and a solid collection space is provided in the collecting tank, the solid collection space is used to collect feces after the solid-liquid separation of feces, and the solid of the solid-liquid separator is connected to the sewage storage space. The discharge end is in the solid collection space, the biogas discharge pipe is installed on the treatment tank, and the two air inlet ends of the biogas discharge pipe are respectively connected with the feces collection space and the sewage storage space, the sewage purifier is installed in the collection tank, the sewage purifier is used to filter and treat the sewage, and the water inlet end of the sewage purifier is connected with the sewage storage space, the discharge end of the sewage purifier is connected with the filtered water storage space, a waste residue collection space is provided in the collection tank, the waste residue collection space is used to collect waste residue filtered out of the sewage through the sewage purifier, and the residue discharge port of the sewage purifier is in the waste residue collection space.
[0009] Furthermore, the closed mechanism includes a belt conveyor, a rotating rod, a material guide column, an arc plate and a gear set. The belt conveyor is installed in the processing pool. The rotating rod is rotatably connected to the processing pool. The material guide column is connected to the rotating rod, and the material guide column is in contact with the belt of the belt conveyor. The arc plate is connected to the side of the processing pool close to the rotating rod, and the material guide column is in contact with the arc plate. The gear set is installed between the rotating rod and the belt conveyor, and the gear set is used to transmit the power energy of the belt conveyor to the rotating rod for rotation.
[0010] Furthermore, it also includes a cleaning mechanism, which includes a water pump, an electric three-way valve, a connecting pipe II and a nozzle I. The water pump is installed in the treatment pool, and the water inlet of the water pump is connected to the filtered water storage space. The electric three-way valve is installed on the water pump, and the water outlet of the water pump is connected to one of the ports of the electric three-way valve. One end of the connecting pipe II is connected to the other port of the electric three-way valve, and the other end of the connecting pipe II is connected to the nozzle I.
[0011] Furthermore, it also includes a rotating mechanism, which includes an electric push rod I, a rack, an electric push rod II, a connecting plate, a T-block and a torsion spring. The electric push rod I is connected to the treatment pool, the rack is connected to the telescopic rod of the electric push rod I, a tooth groove is opened at the end of the rotating shaft, the rack is engaged with the tooth groove at the end of the rotating shaft, the electric push rod II is symmetrically arranged in the fixed frame, the connecting plate is connected to the telescopic rod of the electric push rod II, movable grooves are opened at both ends of the rotating column, T-blocks are slidably connected to both ends of the rotating shaft, and the T-block is rotatably connected to the connecting plate, and the two ends of the torsion spring are respectively connected to the rotating shaft and the rotating column.
[0012] Furthermore, it also includes a flushing mechanism, which includes a driving motor, a screw rod II, a nozzle II, a connecting block, a double-layer hollow winding drum, a spring and a connecting pipe I. The driving motor is installed in the treatment pool, the screw rod II is connected to the output shaft of the driving motor, one end of the nozzle II is threadedly connected to the screw rod II, and the other end of the nozzle II is slidably connected in the treatment pool, the nozzle II is located directly below the rotating column, and the nozzle on the nozzle II faces the rotating column, the connecting block is connected to the treatment pool, the double-layer hollow winding drum is rotatably connected to the connecting block, the double-layer hollow winding drum is connected to the remaining port of the electric three-way valve, the two ends of the spring are respectively connected to the double-layer hollow winding drum and the connecting block, and the two ends of the connecting pipe I are respectively connected to the double-layer hollow winding drum and the nozzle II.
[0013] The beneficial effects are as follows: 1. The present invention can stir manure and sewage and heat sewage through the cooperation of a feeding box, a discharge pipe, a slide plate I, a slide plate II, a bellows, a processing mechanism, a sealing mechanism, a stirring and heating mechanism and a moving mechanism, thereby accelerating the biogas fermentation of manure and sewage, and can also automatically add a carbon source or a nitrogen source to the sewage in a closed environment, thereby maintaining a suitable carbon-nitrogen ratio in the sewage to improve the gas production efficiency of the sewage. It is not only simple to operate, time-saving and labor-saving, but also can prevent leakage of biogas in the sewage storage space.
[0014] 2. The present invention can automatically use filtered water to flush the guide column, the belt of the belt conveyor and the bottom and side of the rotating column by arranging a cleaning mechanism, a rotating mechanism and a flushing mechanism, which is not only convenient for the breeding personnel to operate, but also can reuse the filtered water, thereby saving water resources.
[0015] 3. The present invention can avoid a large amount of filtered water being sprayed onto the pigs by arranging the nozzle on the nozzle pipe II to face the rotating column, thereby preventing the pigs from getting cold and becoming sick. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0017] Figure 2 It is a cross-sectional view of the fixing frame of the present invention.
[0018] Figure 3 It is a cross-sectional view of the treatment pool of the present invention.
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the feeding box and the discharge pipe of the present invention.
[0020] Figure 5 It is a cross-sectional view of the discharge pipe of the present invention.
[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the stirring and heating mechanism of the present invention.
[0022] Figure 7 It is a three-dimensional structural schematic diagram of the processing mechanism of the present invention.
[0023] Figure 8 It is a three-dimensional structural schematic diagram of the sludge pump, biogas discharge pipe and sewage purifier of the present invention.
[0024] Fig. 9 It is a three-dimensional structural schematic diagram of the sealing mechanism of the present invention.
[0025] Fig.10 It is a schematic diagram of the three-dimensional structure of the material guide column, arc plate and gear set of the present invention.
[0026] Fig.11 It is a three-dimensional structural schematic diagram of the cleaning mechanism of the present invention.
[0027] Fig.12 It is a three-dimensional structural schematic diagram of the belt conveyor, material guide column and nozzle I of the present invention.
[0028] Fig.13 It is a schematic diagram of the three-dimensional structure of the rotating mechanism of the present invention.
[0029] Fig.14 It is a three-dimensional structural schematic diagram of the electric push rod I, the electric push rod II and the connecting plate of the present invention.
[0030] Fig.15 For the present invention Fig.14 Schematic diagram of the three-dimensional structure without the fixed frame.
[0031] Fig.16 It is a schematic diagram of the three-dimensional structure of the rotating shaft, T-block and torsion spring of the present invention.
[0032] Fig.17 For the present invention Fig.16 Cross-section view of the rotating shaft and rotating column.
[0033] Fig.18 It is a schematic diagram of the three-dimensional structure of the rotating column and the movable groove of the present invention.
[0034] Fig.19 It is a three-dimensional structural schematic diagram of the flushing mechanism of the present invention.
[0035] Fig. 20 It is a schematic diagram of the three-dimensional structure of the double-layer hollow winding drum, the mainspring and the connecting tube I of the present invention.
[0036] Fig.21 It is a schematic diagram of the three-dimensional structure of the rotating column and nozzle II of the present invention.
[0037] Parts names and serial numbers in the figure: 1. Treatment tank, 2. Fixed frame, 3. Rotating shaft, 4. Rotating column, 5. Partition, 51. Manure collection space, 52. Sewage storage space, 53. Filtered water storage space, 6. Feeding box, 7. Discharge pipe, 8. Slide plate I, 9. Slide plate II, 10. Bellows, 11. Reducer motor, 12. Screw rod I, 13. Servo motor, 14. Stirring frame, 15. Heating rod, 16. Collection tank, 17. Solid-liquid separator, 171. Sludge pump, 18. Solid collection space, 19. Biogas discharge pipe, 20. Sewage Water purifier, 21. Waste collection space, 22. Belt conveyor, 23. Rotating rod, 24. Material guide column, 25. Arc plate, 26. Gear set, 27. Water pump, 28. Electric three-way valve, 29. Connecting pipe II, 30. Nozzle I, 31. Electric push rod I, 32. Rack, 33. Electric push rod II, 34. Connecting plate, 341. Movable groove, 35. T-block, 36. Torsion spring, 37. Driving motor, 38. Screw II, 39. Nozzle II, 40. Connecting block, 41. Double-layer hollow winding drum, 42. Spring, 43. Connecting pipe I. DETAILED DESCRIPTION
[0038] The present invention will be described in detail below in conjunction with the accompanying drawings.
[0039] Example: Pig farm manure treatment system, see Figure 1-Figure 10 As shown, it includes a processing pool 1, a fixed frame 2, a rotating shaft 3 and a rotating column 4; the fixed frame 2 is connected to the upper side of the processing pool 1; the inner side of the fixed frame 2 is rotatably connected to the rotating shaft 3 at intervals; the rotating column 4 is rotatably connected to the outer side of the rotating shaft 3, and the distance between two adjacent rotating columns 4 is greater than the distance between pig feet to prevent the pig feet from getting stuck between two adjacent rotating columns 4. When raising pigs, the pigs are driven on the rotating columns 4 for feeding. When the pigs are defecating, the excrement can fall into the processing pool 1 through the gaps between the rotating columns 4 for collection; It also includes a partition 5, a feeding box 6, a discharge pipe 7, a slide plate I 8, a slide plate II 9, a bellows 10, a moving mechanism, a stirring and heating mechanism, a processing mechanism and a sealing mechanism; five partitions 5 are arranged in the processing tank 1, which are a horizontal plate and four vertical plates, one horizontal plate is installed in the middle of the processing tank 1, and the left end of the horizontal plate is connected to the left side wall of the processing tank 1, and the right end of the horizontal plate is separated from the right side wall of the processing tank 1 by a certain distance, and the four vertical plates are connected to the bottom of the processing tank 1 at intervals, and the top ends of the leftmost and rightmost vertical plates are connected to the bottom end of the horizontal plate, and the top ends of the two middle vertical plates are separated from the bottom end of the horizontal plate by a certain distance, and the two middle vertical plates are provided with through holes, wherein a feces collection space 51 is formed between the rightmost vertical plate and the right side wall of the processing tank 1, so that The feces and sewage that slide to the right through the horizontal plate can fall into the feces and sewage collecting space 51 for collection, and three sewage storage spaces 52 are formed between the four vertical plates. The three sewage storage spaces 52 are interconnected by the through holes of the vertical plates. The sewage storage space 52 is used to collect sewage after solid-liquid separation of feces and sewage, so that the sewage can be fermented in the sewage storage space 52 to form biogas, and the biogas in the three sewage storage spaces 52 can be interconnected through the distance between the top of the two middle vertical plates and the bottom of the horizontal plate. Finally, a filtered water storage space 53 is formed between the leftmost vertical plate and the left side wall of the treatment tank 1. The filtered water storage space 53 is used to collect filtered sewage; three feeding boxes 6 are installed at intervals on the rear side of the treatment tank 1, and the top of the feeding box 6 is connected to the bottom of the horizontal plate. A removable cover is provided at the bottom, and the feeding box 6 is used to add the carbon source or nitrogen source; three discharge pipes 7 are connected to the inside of the treatment pool 1, and the discharge port is spaced apart at the front side of the bottom end of the discharge pipe 7, and the discharge port is in the filtered water storage space 53, and the top rear side of the discharge pipe 7 is connected to the bottom end of the feeding box 6, so that the carbon source or nitrogen source in the feeding box 6 can fall into the discharge pipe 7; the slide plate I8 is slidably connected to the discharge pipe 7; the slide plate II9 is slidably connected to the discharge pipe 7, and the slide plate II9 is located at the front side of the slide plate I8; a bellows 10 is connected between the slide plates I8 and II9, and the outer diameter of the bellows 10 is smaller than the inner diameter of the discharge pipe 7, so that the space between the slide plates I8 and II9 can still store the carbon source or nitrogen source after the bellows 10 is removed; the moving mechanism is used to drive The movable slide plate Ⅰ8 moves so that the slide plate Ⅰ8, the bellows 10 and the slide plate Ⅱ9 can bring the carbon source or the nitrogen source into the discharge port of the discharge pipe 7, so that the carbon source or the nitrogen source falls into the sewage in the filtered water storage space 53 through the discharge port of the discharge pipe 7, thereby accelerating the biogas fermentation of the sewage; the stirring and heating mechanism is used to stir the feces and sewage in the feces collection space 51 and the filtered water storage space 53, and heat the sewage, thereby accelerating the biogas fermentation of the feces and sewage; the treatment mechanism is used to separate the feces from the solid and the liquid, and filter the separated sewage; the sealing mechanism is used to seal the feces and sewage in the feces collection space 51 and the sewage storage space 52 to prevent the leakage of biogas formed by the fermentation of feces and sewage.
[0040] See also Figure 5 As shown, the moving mechanism includes a reduction motor 11 and a screw rod Ⅰ12; the reduction motor 11 is connected to the rear end of the discharge pipe 7; the screw rod Ⅰ12 is rotatably connected to the eccentric position inside the discharge pipe 7, and the rear end of the screw rod Ⅰ12 is connected to the output shaft of the reduction motor 11, so that the reduction motor 11 can drive the screw rod Ⅰ12 to rotate, and the screw rod Ⅰ12 threadedly penetrates the slide plate Ⅰ8, so that when the screw rod Ⅰ12 rotates, it can drive the slide plate Ⅰ8 to move, the screw rod Ⅰ12 slides through the slide plate Ⅱ9, and the screw rod Ⅰ12 non-contactly penetrates the bellows 10, by rotating the screw rod Ⅰ12 to the eccentric position inside the discharge pipe 7, it can prevent the screw rod Ⅰ12 and the bellows 10 from being located at the center directly below the feeding box 6, thereby preventing the screw rod Ⅰ12 and the bellows 10 from blocking the carbon source or nitrogen source falling into the feeding box 6.
[0041] See also Figure 6 As shown, the stirring and heating mechanism includes a servo motor 13, a stirring frame 14 and a heating rod 15; five servo motors 13 are installed on the rear side of the treatment tank 1; the output shafts of the five servo motors 13 are connected to the stirring frames 14, wherein the two stirring frames 14 on the right side are located in the feces and sewage collecting space 51, so that the two stirring frames 14 on the right side can stir the feces and sewage in the feces and sewage collecting space 51 when rotating, and the remaining three stirring frames 14 are located in the sewage storage space 52, so that the remaining three stirring frames 14 can stir the sewage in the sewage storage space 52 when rotating; the three stirring frames 14 in the sewage storage space 52 are installed with heating rods 15, so that the heating rods 15 can heat the sewage in the sewage storage space 52.
[0042] See also Figure 7 and Figure 8As shown, the treatment mechanism includes a collecting tank 16, a solid-liquid separator 17, a sludge pump 171, a biogas discharge pipe 19 and a sewage purifier 20; the collecting tank 16 is connected to the front side of the treatment tank 1; the solid-liquid separator 17 is installed on the upper right side of the collecting tank 16, and the solid-liquid separator 17 is used to separate the solid and liquid of the feces, and the liquid discharge end of the solid-liquid separator 17 is connected to the sewage storage space 52, so that the solid-liquid separator 17 can discharge the sewage separated by solid and liquid into the sewage storage space 52; the sludge pump 171 is installed The sludge pump 171 is installed at the bottom of the treatment tank 1, and the sludge pump 171 is in the feces collection space 51. The feed end of the solid-liquid separator 17 is connected to the sludge pump 171, so that the sludge pump 171 can pump the feces in the feces collection space 51 into the solid-liquid separator 17 for solid-liquid separation; a solid collection space 18 is provided on the right front side of the collection tank 16, and the solid discharge end of the solid-liquid separator 17 is in the solid collection space 18, so that the solid-liquid separator 17 can discharge the feces separated by solid and liquid into the solid collection space 18 for solid-liquid separation. The biogas discharge pipe 19 is installed at the front of the upper side of the treatment tank 1, and the two air inlet ends of the biogas discharge pipe 19 are respectively connected to the manure collection space 51 and the sewage storage space 52 in the middle, so that the biogas in the manure collection space 51 and the sewage storage space 52 can be discharged through the biogas discharge pipe 19; the sewage purifier 20 is installed on the left side of the collection tank 16, the sewage purifier 20 is used to filter the sewage, and the water inlet end of the sewage purifier 20 is connected to the sewage storage space 52 on the far left, so that the sewage in the sewage storage space 52 can be drawn into it by the sewage purifier 20, and the drainage end of the sewage purifier 20 is connected to the filtered water storage space 53, so that the sewage purifier 20 can discharge the filtered sewage into the filtered water storage space 53 for storage; a waste residue collection space 21 is provided on the left front side of the collection tank 16, and the slag discharge port of the sewage purifier 20 is in the waste residue collection space 21, so that the sewage purifier 20 can discharge the waste residue filtered out of the sewage into the waste residue collection space 21 for collection.
[0043] See also Fig. 9 and Fig.10As shown, the sealing mechanism includes a belt conveyor 22, a rotating rod 23, a material guide column 24, an arc plate 25 and a gear set 26; the belt conveyor 22 is installed in the treatment tank 1, and the right end of the horizontal plate in the partition 5 squeezes the right side of the bottom end of the belt of the belt conveyor 22, so that the right side of the bottom end of the belt of the belt conveyor 22 is tightly attached to the right end of the horizontal plate in the partition 5, thereby using this contact point to block the outside air; the rotating rod 23 is rotatably connected to the right side of the inside of the treatment tank 1; the material guide column 24 is connected to the rotating rod 23, and the leftmost end of the material guide column 24 squeezes the belt of the belt conveyor 22, so that the right end of the belt of the belt conveyor 22 is tightly attached to the leftmost end of the material guide column 24, thereby using this contact point to The outside air is blocked; the arc plate 25 is connected to the right side of the treatment tank 1, and the guide column 24 contacts the inner wall of the arc plate 25, so as to use the contact point to block the outside air, so as to use the belt conveyor 22, the guide column 24 and the arc plate 25 to seal the manure collection space 51 and the sewage storage space 52 to prevent the leakage of biogas in the manure collection space 51 and the sewage storage space 52; the gear set 26 is composed of two full gears, and the two full gears are respectively installed on the rotating rod 23 and the driving shaft of the belt conveyor 22, and the two full gears are meshed with each other, so that the belt conveyor 22 can be transmitted through the gear set 26 during operation, thereby driving the rotating rod 23 to rotate.
[0044] When in use, a fence can be installed on the fixed frame 2, and then the pigs can be driven on the rotating column 4 for feeding. When the pigs are defecating, the excrement can fall into the processing pool 1 through the gaps between the rotating columns 4. When the excrement in the processing pool 1 falls on the belt of the belt conveyor 22, the excrement is conveyed to the right to the guide column 24 by the belt conveyor 22. During this period, the belt conveyor 22 will use the transmission of the gear set 26 to drive the rotating rod 23 and the guide column 24 to rotate, so that the guide column 24 guides the excrement into the excrement collection space 51 for collection through rotation, so that the excrement is fermented into biogas in the excrement collection space 51. During this period, the stirring frame 14 is driven by the servo motor 13 to rotate, so that the stirring frame 14 stirs the excrement in the excrement collection space 51, thereby accelerating the biogas fermentation of the excrement; After that, the feces in the feces collection space 51 are regularly pumped into the solid-liquid separator 17 through the sludge pump 171, and then the solid-liquid separator 17 is used to separate the feces into solid and liquid, so that the separated sewage flows into the sewage storage space 52, and the separated feces falls into the solid collection space 18 for collection, so that the subsequent breeding personnel can take the feces out of the solid collection space 18 and convert it into high-quality organic fertilizer. During this period, the servo motor 13 drives the stirring frame 14 to rotate, so that the stirring frame 14 stirs the sewage in the sewage storage space 52, thereby accelerating the sewage into the sewage storage space 52. The biogas fermentation is carried out, and the sewage in the sewage storage space 52 is heated by the heating rod 15 so that the sewage in the sewage storage space 52 reaches a temperature suitable for biogas fermentation, thereby accelerating the biogas fermentation of the sewage again. Then, the cover of the feeding box 6 is taken out, and the carbon source or nitrogen source is added to the feeding box 6, so that the carbon source or nitrogen source falls into the discharge pipe 7, and the carbon source or nitrogen source is between the slide plate Ⅰ8 and the slide plate Ⅱ9, and then the cover of the feeding box 6 is put back, and the reduction motor 11 drives the screw rod Ⅰ12 to rotate, so that the slide plate Ⅰ8 moves forward, so that the slide plate Ⅰ8 pushes The carbon source or nitrogen source, the bellows 10 and the slide plate II 9 are moved forward, so that the carbon source or nitrogen source is moved in the closed space between the slide plates I8 and II 9. When the carbon source or nitrogen source moves to the discharge port of the discharge pipe 7, the carbon source or nitrogen source will fall downward into the sewage storage space 52 through the discharge port of the discharge pipe 7, thereby maintaining a suitable carbon-nitrogen ratio in the sewage to improve the gas production efficiency of the sewage. When the slide plate II 9 contacts the front end of the discharge pipe 7, the front end of the discharge pipe 7 will block the slide plate II 9 from moving forward. At this time, when the slide plate I 8 continues to push the carbon source or nitrogen source and the bellows When the bellows 10 moves forward, the bellows 10 is compressed until the slide plate Ⅰ8 pushes all the carbon source or nitrogen source into the discharge port of the discharge pipe 7 to fall, and then the reduction motor 11 drives the screw rod Ⅰ12 to reverse and reset, so that the slide plate Ⅰ8 moves backward and resets, during which the bellows 10 gradually returns to its original state. After the bellows 10 returns to its original state, the slide plate Ⅰ8 will pull the bellows 10 and the slide plate Ⅱ9 to move backward and reset, so that the carbon source or nitrogen source can be automatically added to the sewage in a closed environment, which is not only simple to operate, but also time-saving and labor-saving, and can prevent the leakage of biogas in the sewage storage space 52; After that, the sewage in the sewage storage space 52 is regularly pumped out through the sewage purifier 20, and the sewage is filtered by the sewage purifier 20, so that the filtered sewage is discharged into the filtered water storage space 53 for storage, so that the filtered water can be reused later, thereby saving water resources, and the waste residue filtered out of the sewage is discharged into the waste residue collection space 21 for collection, so that the subsequent breeding personnel can centrally process the waste residue from the waste residue collection space 21; Thereafter, when it is necessary to discharge the biogas in the manure collection space 51 and the sewage storage space 52 , the biogas discharge pipe 19 can be used to discharge the biogas in the manure collection space 51 and the sewage storage space 52 .
[0045] See also Fig.11 and Fig.12 As shown, a cleaning mechanism is also included, which includes a water pump 27, an electric three-way valve 28, a connecting pipe II 29 and a nozzle I 30; the water pump 27 is connected to the left rear side of the bottom of the treatment pool 1, and the water inlet of the water pump 27 is connected to the filtered water storage space 53; the electric three-way valve 28 is installed on the water pump 27, and the electric three-way valve 28 is provided with three ports, upper, right and lower, and the water outlet of the water pump 27 is connected to the lower port of the electric three-way valve 28; one end of the connecting pipe II 29 is connected to the right port of the electric three-way valve 28, and the other end of the connecting pipe II 29 is connected to two nozzles I 30, the nozzle of the right nozzle I 30 faces the guide column 24, so that the water sprayed by the right nozzle I 30 can clean the guide column 24, and the nozzle of the left nozzle I 30 faces the bottom end of the belt of the belt conveyor 22, so that the water sprayed by the left nozzle I 30 can clean the belt of the belt conveyor 22.
[0046] When in use, the electric three-way valve 28 can be controlled to connect the lower port with the right port, and then the filtered water in the filtered water storage space 53 is pumped into the electric three-way valve 28, the connecting pipe II 29 and the nozzle I 30 through the water pump 27, so that the nozzle I 30 sprays the filtered water onto the guide column 24 and the belt of the belt conveyor 22, thereby flushing the guide column 24 and the belt of the belt conveyor 22. This not only makes it convenient for the breeders to clean the guide column 24 and the belt of the belt conveyor 22 to prevent a large amount of feces from adhering to the guide column 24 and the belt of the belt conveyor 22, but also enables the filtered water to be reused.
[0047] See also Figure 13-Figure 18As shown, it also includes a rotating mechanism, which includes an electric push rod I 31, a rack 32, an electric push rod II 33, a connecting plate 34, a T-block 35 and a torsion spring 36; the upper parts of the front and rear sides of the treatment pool 1 are connected to the electric push rod I 31; the rack 32 is connected to the telescopic rod of the electric push rod I 31, and the front and rear ends of the rotating shaft 3 are provided with tooth grooves, the front rack 32 is meshed with the tooth groove on the front side of the rotating shaft 3, and the rear rack 32 is meshed with the tooth groove on the rear side of the rotating shaft 3; four electric push rods II 33 are symmetrically arranged It is arranged inside the fixed frame 2; a connecting plate 34 is connected between the telescopic rods of the two front electric push rods II 33, and a connecting plate 34 is also connected between the telescopic rods of the two rear electric push rods II 33; movable grooves 341 are opened at both the front and rear ends of the rotating column 4; T-blocks 35 are slidably connected to the front and rear ends of the rotating shaft 3, the front T-block 35 is rotatably connected to the front connecting plate 34, and the rear T-block 35 is rotatably connected to the rear connecting plate 34; the two ends of the torsion spring 36 are respectively connected to the rotating shaft 3 and the rotating column 4.
[0048] See also Figure 19-21 As shown, it also includes a flushing mechanism, which includes a driving motor 37, a screw rod II 38, a nozzle II 39, a connecting block 40, a double-layer hollow winding drum 41, a spring 42 and a connecting pipe I 43; the driving motor 37 is installed inside the treatment tank 1; the screw rod II 38 is connected to the output shaft of the driving motor 37; the nozzle II 39 is threadedly connected to the screw rod II 38, and the nozzle II 39 is slidably connected to the treatment tank 1, so that when the driving motor 37 drives the screw rod II 38 to rotate, the nozzle II 39 can be driven to move, and the nozzle II 39 is located directly below the rotating column 4, and the nozzle on the nozzle II 39 The mouth faces the rotating column 4 so that the nozzle of the nozzle II 39 can spray water toward the rotating column 4 for flushing; two connecting blocks 40 are distributed up and down and are both connected to the inner wall of the treatment pool 1; the double-layer hollow winding drum 41 is rotatably connected between the two connecting blocks 40, and the bottom end of the double-layer hollow winding drum 41 is connected to the upper port of the electric three-way valve 28; the two ends of the clockwork 42 are respectively connected to the bottom end of the double-layer hollow winding drum 41 and the lower side of the connecting block 40; two connecting pipes I 43 are wound on the double-layer hollow winding drum 41, and the two ends of the connecting pipe I 43 are respectively connected to the double-layer hollow winding drum 41 and the nozzle II 39.
[0049] When in use, the electric push rod II 33 can be used to drive the connecting plate 34 to move away from each other, thereby driving the T-block 35 to move away from each other, and then the T-block 35 enters the movable groove 341 in the rotating column 4, and then the electric push rod I 31 drives the rack 32 to move to the right (the next time it is used, the rack 32 is driven to move to the left, and this can be repeated left and right), so that the rack 32 drives the rotating shaft 3 and the T-block 35 to rotate 180 degrees. At this time, if the pig does not step on the rotating column 4, the rotating shaft 3 uses the torsion spring 36 to drive the rotating column 4 to rotate 180 degrees synchronously. At this time, if the pig steps on the rotating column 4, the rotating shaft 3 does not need to use the torsion spring 36 to drive the rotating column 4 at that place to rotate synchronously The torsion spring 36 is deformed and the pig is driven away from the rotating column 4. When the pig leaves the rotating column 4, the torsion spring 36 returns to its original state, and the torsion spring 36 drives the rotating column 4 to rotate 180 degrees. Then, the connecting plate 34 is driven to move to the side close to each other and reset through the electric push rod II 33, thereby driving the T-block 35 to move to the side close to each other and reset, and then the T-block 35 leaves the movable groove 341 in the rotating column 4, so that the T-block 35 locks the rotating column 4 (because the rack 32 clamps the rotating shaft 3, the rotating shaft 3 cannot rotate, so that the T-block 35 and the rotating column 4 cannot rotate), to prevent the rotating column 4 from rotating and affecting the pig's entry. The electric three-way valve 28 is then controlled to connect the lower port with the upper port, and the filtered water in the filtered water storage space 53 is pumped into the electric three-way valve 28, the double-layer hollow winding drum 41, the connecting pipe I 43 and the nozzle II 39 through the water pump 27, so that the nozzle of the nozzle II 39 sprays the filtered water on the bottom and side of the rotating column 4, thereby flushing the bottom and side of the rotating column 4, and then the driving motor 37 drives the screw rod II 38 to intermittently rotate forward and reverse, so that the nozzle II 39 moves back and forth, so that the filtered water sprayed by the nozzle II 39 flushes the bottom and side of the entire rotating column 4, which is not only convenient for the breeding personnel to flush the bottom and side of the rotating column 4 Wash, and by setting the nozzle on the nozzle pipe II 39 to face the rotating column 4, it is possible to avoid a large amount of filtered water spraying onto the pigs, so as to prevent the pigs from catching a cold and getting sick. During this period, when the nozzle pipe II 39 moves back and forth, the nozzle pipe II 39 will pull or loosen the connecting pipe I 43. When the nozzle pipe II 39 pulls the connecting pipe I 43, the connecting pipe I 43 will pull the double-layer hollow winding reel 41 to rotate, and the spring 42 will be deformed. When the nozzle pipe II 39 loosens the connecting pipe I 43, the spring 42 returns to its original state, and the spring 42 drives the double-layer hollow winding reel 41 to reverse and reset, so that the double-layer hollow winding reel 41 reels the connecting pipe I 43, so as to prevent the connecting pipe I 43 from being scattered all over the ground.
[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A pig farm manure treatment system, comprising a treatment tank (1), a fixed frame (2), a rotating shaft (3) and a rotating column (4), characterized in that: The invention also comprises a partition (5), a feeding box (6), a discharge pipe (7), a slide plate I (8), a slide plate II (9), a bellows (10), a moving mechanism, a stirring and heating mechanism, a processing mechanism and a sealing mechanism. At least two partitions (5) are arranged in the processing tank (1), and the partitions (5) separate the processing tank (1) into a feces and sewage collection space (51), a sewage storage space (52) and a filtered water storage space (53). The feces and sewage collection space (51) is used to collect feces and sewage, the sewage storage space (52) is used to collect sewage after solid-liquid separation of feces and sewage, and the filtered water storage space (53) is used to collect filtered sewage. The feeding box (6) is installed in the processing tank (1), and the discharge pipe (7) is installed in the processing tank (1). The device is connected to the treatment tank (1), one side of the discharge pipe (7) is connected to the feeding box (6), and the other side of the discharge pipe (7) is located in the filtered water storage space (53). The slide plate I (8) and the slide plate II (9) are both slidably connected to the discharge pipe (7), and a bellows (10) is connected between the slide plate I (8) and the slide plate II (9). The moving mechanism is used to drive the slide plate I (8) to move, the stirring and heating mechanism is used to stir the feces and sewage and heat the sewage, the treatment mechanism is used to separate the feces and sewage into solid and liquid, and filter the separated sewage, and the sealing mechanism is used to seal the feces and sewage in the feces collection space (51) and the sewage storage space (52).
2. The pig farm waste treatment system according to claim 1, characterized in that: The moving mechanism comprises a reduction motor (11) and a screw rod I (12), wherein the reduction motor (11) is connected to the end of a discharge pipe (7), the screw rod I (12) is rotatably connected to the discharge pipe (7), and the end of the screw rod I (12) is connected to the output shaft of the reduction motor (11), and the screw rod I (12) is threadedly passed through the slide plate I (8), and the screw rod I (12) is slidably passed through the slide plate II (9).
3. The pig farm waste treatment system according to claim 2 is characterized in that: The stirring and heating mechanism comprises a servo motor (13), a stirring frame (14) and a heating rod (15). At least one servo motor (13) is installed in the treatment tank (1). The output shaft of the servo motor (13) is connected to the stirring frame (14), wherein part of the stirring frame (14) is located in the feces collection space (51), and the remaining stirring frame (14) is located in the sewage storage space (52). The heating rod (15) is installed on the stirring frame (14) located in the sewage storage space (52).
4. The pig farm waste treatment system according to claim 3 is characterized in that: The treatment mechanism comprises a collecting tank (16), a solid-liquid separator (17), a sludge pump (171), a biogas discharge pipe (19) and a sewage purifier (20). The collecting tank (16) is connected to the treatment tank (1), the solid-liquid separator (17) is installed on the collecting tank (16), the solid-liquid separator (17) is used to perform solid-liquid separation on feces and sewage, and the liquid discharge end of the solid-liquid separator (17) is connected to the sewage storage space (52). The sludge pump (171) is installed in the treatment tank (1), and the sludge pump (171) is located in the feces and sewage collection space (51). The feed end of the solid-liquid separator (17) is connected to the sludge pump (171). A solid collection space (18) is provided in the collecting tank (16), and the solid collection space (18) is used to collect feces after solid-liquid separation of feces and sewage, and the solid-liquid separator (17) is connected to the sewage storage space (52). The solid discharge end of the biogas discharge pipe (19) is located in the solid collection space (18), the biogas discharge pipe (19) is installed on the treatment tank (1), and the two air inlet ends of the biogas discharge pipe (19) are respectively connected to the manure collection space (51) and the sewage storage space (52), the sewage purifier (20) is installed in the collection tank (16), the sewage purifier (20) is used to filter the sewage, and the water inlet end of the sewage purifier (20) is connected to the sewage storage space (52), and the drainage end of the sewage purifier (20) is connected to the filtered water storage space (53), and a waste residue collection space (21) is provided in the collection tank (16), the waste residue collection space (21) is used to collect waste residue filtered out of the sewage by the sewage purifier (20), and the slag discharge port of the sewage purifier (20) is located in the waste residue collection space (21).
5. The pig farm waste treatment system according to claim 4, characterized in that: The enclosed mechanism comprises a belt conveyor (22), a rotating rod (23), a material guide column (24), an arc plate (25) and a gear set (26). The belt conveyor (22) is installed in the treatment pool (1). The rotating rod (23) is rotatably connected to the treatment pool (1). The material guide column (24) is connected to the rotating rod (23), and the material guide column (24) is in contact with the belt of the belt conveyor (22). The arc plate (25) is connected to a side of the treatment pool (1) close to the rotating rod (23), and the material guide column (24) is in contact with the arc plate (25). The gear set (26) is installed between the rotating rod (23) and the belt conveyor (22), and the gear set (26) is used to transmit the power energy of the belt conveyor (22) to the rotating rod (23) to rotate.
6. The pig farm waste treatment system according to claim 5, characterized in that: The invention also comprises a cleaning mechanism, which comprises a water pump (27), an electric three-way valve (28), a connecting pipe II (29) and a nozzle I (30). The water pump (27) is installed in the treatment pool (1), and the water inlet of the water pump (27) is connected to the filtered water storage space (53). The electric three-way valve (28) is installed on the water pump (27), and the water outlet of the water pump (27) is connected to one of the ports of the electric three-way valve (28). One end of the connecting pipe II (29) is connected to the other port of the electric three-way valve (28), and the other end of the connecting pipe II (29) is connected to the nozzle I (30).
7. The pig farm waste treatment system according to claim 6, characterized in that: The utility model also comprises a rotating mechanism, which comprises an electric push rod I (31), a rack (32), an electric push rod II (33), a connecting plate (34), a T-shaped block (35) and a torsion spring (36). The electric push rod I (31) is connected to the treatment pool (1), the rack (32) is connected to the telescopic rod of the electric push rod I (31), a tooth groove is formed at the end of the rotating shaft (3), the rack (32) meshes with the tooth groove at the end of the rotating shaft (3), the electric push rod II (33) is symmetrically arranged in the fixed frame (2), the connecting plate (34) is connected to the telescopic rod of the electric push rod II (33), both ends of the rotating column (4) are provided with movable grooves (341), both ends of the rotating shaft (3) are slidably connected to the T-shaped block (35), and the T-shaped block (35) is rotatably connected to the connecting plate (34), and both ends of the torsion spring (36) are respectively connected to the rotating shaft (3) and the rotating column (4).
8. The pig farm waste treatment system according to claim 7, characterized in that: The invention also comprises a flushing mechanism, which comprises a driving motor (37), a screw rod II (38), a nozzle II (39), a connecting block (40), a double-layer hollow winding drum (41), a spring (42) and a connecting pipe I (43). The driving motor (37) is installed in the treatment pool (1), the screw rod II (38) is connected to the output shaft of the driving motor (37), one end of the nozzle II (39) is threadedly connected to the screw rod II (38), and the other end of the nozzle II (39) is slidably connected to the treatment pool (1). The nozzle II (39) is located in the treatment pool (1). The nozzle of the nozzle pipe II (39) is directly below the rotating column (4), and the nozzle opening of the nozzle pipe II (39) faces the rotating column (4). The connecting block (40) is connected to the treatment pool (1). The double-layer hollow winding drum (41) is rotatably connected to the connecting block (40). The double-layer hollow winding drum (41) is connected to the remaining port of the electric three-way valve (28). The two ends of the spring (42) are respectively connected to the double-layer hollow winding drum (41) and the connecting block (40). The two ends of the connecting pipe I (43) are respectively connected to the double-layer hollow winding drum (41) and the nozzle pipe II (39).
Citation Information
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