Feces treatment system for pig farm
By designing the feeding, mixing, and sealing mechanisms of the manure treatment system, the problems of low efficiency and leakage in the liquid biogas fermentation process were solved, achieving efficient biogas fermentation and safe operation, thus protecting the environment and human health.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGDONG YUEXIANZHI AGRICULTURE & ANIMAL HUSBANDRY TECHNOLOGY CO LTD
- Filing Date
- 2024-12-26
- Publication Date
- 2026-04-21
AI Technical Summary
In existing technologies, the efficiency of pig farm manure treatment systems is low during the biogas fermentation of the liquid portion. The manual addition of carbon or nitrogen sources is inconvenient and can easily lead to biogas leakage, which harms the environment and human health.
A manure and sewage treatment system was designed, comprising a treatment tank, a fixed frame, a rotating shaft, and a rotating column. Through the combination of a feeding box, a discharge pipe, a sliding plate, a corrugated pipe, a stirring and heating mechanism, a treatment mechanism, and a sealing mechanism, the system achieves the stirring, heating, and sealing of manure and sewage, automatically adds carbon or nitrogen sources to improve biogas fermentation efficiency, and includes a cleaning and rotating mechanism for equipment cleaning.
It improves the efficiency of wastewater biogas fermentation, is simple to operate, saves time and effort, prevents biogas leakage, saves water resources, and protects the environment and human safety.
Smart Images

Figure CN119774842B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wastewater treatment technology, and in particular to a manure treatment system for pig farms. Background Technology
[0002] The manure treatment system of pig farms is an indispensable part of the sustainable development of modern animal husbandry. It is directly related to environmental protection, resource recycling, and the economic benefits and social image of the livestock industry. Its function is to effectively collect, classify, treat and utilize the large amount of manure and urine produced by pig farms, reduce environmental pollution and transform them into valuable by-products. Generally speaking, pig farm manure usually contains high concentrations of organic matter, nitrogen, phosphorus and microorganisms. If it is discharged directly without proper treatment, it will cause serious pollution to the environment.
[0003] Currently, the treatment of pig farm manure typically involves first collecting the manure, then separating it into solid and dry components. The solid portion is dried or mixed with straw, rice husks, etc., and then composted. Through the action of microorganisms, it is transformed into high-quality organic fertilizer for use in farmland, achieving nutrient recycling. The liquid portion is then fermented using anaerobic digestion to produce biogas (mainly methane), solving the manure treatment problem while obtaining clean energy. However, currently, the biogas fermentation of the separated liquid portion is mostly done by... When natural conditions permit, increasing the amount and intensity of sunlight in the biogas digester can raise the temperature inside, thereby promoting microbial activity and accelerating biogas fermentation in the liquid portion. However, in practice, this method still requires a relatively long time for the liquid portion to ferment, resulting in low efficiency. Although adding carbon sources (such as rice straw or corn stalks) or nitrogen sources (such as urea) to the liquid portion can also accelerate biogas fermentation, the liquid portion is generally in a sealed environment during biogas fermentation. Adding carbon or nitrogen sources manually is not only inconvenient but also prone to causing biogas leakage, which can harm the environment and people in the surrounding area. Summary of the Invention
[0004] In view of this, the present invention provides a pig farm manure treatment system, which can solve the shortcomings of the current method of using the separated liquid portion for biogas fermentation, which is low in efficiency, inconvenient to operate when manually adding carbon or nitrogen sources, and easy to cause biogas leakage, thereby causing harm to the environment and the surrounding human body.
[0005] The technical solution is: a pig farm manure treatment system, including a treatment tank, a fixed frame, a rotating shaft and a rotating column, as well as partitions, a feeding box, a discharge pipe, sliding plate I, sliding plate II, a corrugated pipe, a moving mechanism, a stirring and heating mechanism, a treatment mechanism and a sealing mechanism. The treatment tank is equipped with at least two partitions, which divide the tank into a manure collection space, a wastewater storage space, and a filtered water storage space. The manure collection space is used to collect manure, the wastewater storage space is used to collect wastewater after solid-liquid separation, and the filtered water storage space is used to collect filtered wastewater. The feeding box is installed on... Inside the treatment tank, a discharge pipe is connected to the tank. One side of the discharge pipe is connected to the feeding box, and the other side is located in the filtered water storage space. Slide plate I and slide plate II are slidably connected to the discharge pipe. A corrugated pipe is connected between slide plate I and slide plate II. A moving mechanism is used to drive slide plate I to move. A stirring and heating mechanism is used to stir the feces and sewage and heat the sewage. A treatment mechanism is used to perform solid-liquid separation of the feces and sewage and filter the separated sewage. A sealing mechanism is used to seal the feces and sewage in the feces collection space and the sewage storage space.
[0006] Furthermore, the moving mechanism includes a geared motor and a lead screw I. The geared motor is connected to the end of the discharge pipe, and the lead screw I is rotatably connected inside the discharge pipe. The end of the lead screw I is connected to the output shaft of the geared motor, and the lead screw I is threaded through the slide plate I and slidably through the slide plate II.
[0007] Furthermore, the stirring and heating mechanism includes a servo motor, a stirring frame, and a heating rod. At least one servo motor is installed in the treatment tank, and the stirring frame is connected to the output shaft of the servo motor. Part of the stirring frame is located in the sewage collection space, and the remaining stirring frame is located in the sewage storage space. A heating rod is installed on the stirring frame located in the sewage storage space.
[0008] Furthermore, the treatment unit includes a collection tank, a solid-liquid separator, a sludge pump, a biogas discharge pipe, and a wastewater purifier. The collection tank is connected to the treatment tank, and the solid-liquid separator is installed on the collection tank. The solid-liquid separator is used to separate the fecal matter into solid and liquid components, and the liquid discharge end of the solid-liquid separator is connected to the wastewater storage space. The sludge pump is installed inside the treatment tank and is located within the fecal matter collection space. The feed end of the solid-liquid separator is connected to the sludge pump. The collection tank has a solid collection space for collecting the fecal matter after solid-liquid separation, and the solids from the solid-liquid separator... The discharge end is located within the solid collection space. The biogas discharge pipe is installed on the treatment tank, and the two inlets of the biogas discharge pipe are connected to the manure collection space and the sewage storage space, respectively. The sewage purifier is installed in the collection tank and is used to filter sewage. The inlet of the sewage purifier is connected to the sewage storage space, and the outlet of the sewage purifier is connected to the filtered water storage space. The collection tank is equipped with a waste residue collection space, which is used to collect the waste residue filtered out by the sewage purifier. The slag discharge port of the sewage purifier is located within the waste residue collection space.
[0009] Furthermore, the enclosed mechanism includes a belt conveyor, a rotating rod, a guide column, an arc plate, and a gear set. The belt conveyor is installed inside the treatment tank. The rotating rod is rotatably connected to the treatment tank. The guide column is connected to the rotating rod and contacts the belt of the belt conveyor. The arc plate is connected to the side of the treatment tank near the rotating rod, and the guide column contacts the arc plate. The gear set is installed between the rotating rod and the belt conveyor, and the gear set is used to drive the rotating rod to rotate using the power of the belt conveyor.
[0010] Furthermore, it also includes a cleaning mechanism, which includes a water pump, an electric three-way valve, a connecting pipe II, and a spray pipe I. The water pump is installed in the treatment tank, and the water inlet of the water pump is connected to the filtered water storage space. The electric three-way valve is installed on the water pump, and the water outlet of the water pump is connected to one of the ports of the electric three-way valve. One end of the connecting pipe II is connected to the other port of the electric three-way valve, and the other end of the connecting pipe II is connected to the spray pipe I.
[0011] Furthermore, it also includes a rotating mechanism, which includes an electric push rod I, a rack, an electric push rod II, a connecting plate, a T-block, and a torsion spring. The electric push rod I is connected to the treatment tank, the rack is connected to the telescopic rod of the electric push rod I, the end of the rotating shaft has a toothed groove, and the rack meshes with the toothed groove at the end of the rotating shaft. The electric push rod II is symmetrically arranged in the fixed frame, the connecting plate is connected to the telescopic rod of the electric push rod II, the rotating column has movable grooves at both ends, the two ends of the rotating shaft are slidably connected to the T-block, and the T-block is rotatably connected to the connecting plate. The two ends of the torsion spring are respectively connected to the rotating shaft and the rotating column.
[0012] Furthermore, it also includes a rinsing mechanism, which includes a drive motor, lead screw II, nozzle II, connecting block, double-layer hollow winding drum, spring, and connecting pipe I. The drive motor is installed in the treatment tank, lead screw II is connected to the output shaft of the drive motor, one end of nozzle II is threaded to lead screw II, and the other end of nozzle II is slidably connected to the treatment tank. Nozzle II is located directly below the rotating column, and the nozzle on nozzle II faces the rotating column. The connecting block is connected to the treatment tank, the double-layer hollow winding drum is rotatably connected to the connecting block, and the double-layer hollow winding drum is connected to the remaining port of the electric three-way valve. The two ends of the spring are respectively connected to the double-layer hollow winding drum and the connecting block, and the two ends of the connecting pipe I are respectively connected to the double-layer hollow winding drum and the nozzle II.
[0013] The beneficial effects are as follows: 1. This invention, through the cooperation of a feeding box, a discharge pipe, a sliding plate I, a sliding plate II, a corrugated pipe, a processing mechanism, a sealing mechanism, a stirring and heating mechanism, and a moving mechanism, can stir manure and sewage and heat the sewage, thereby accelerating the biogas fermentation of manure and sewage. It can also automatically add carbon or nitrogen sources to the sewage in a sealed environment, thereby maintaining a suitable carbon-nitrogen ratio in the sewage to improve the gas production efficiency of the sewage. It is not only simple to operate and saves time and effort, but also prevents biogas leakage in the sewage storage space.
[0014] 2. By setting up a cleaning mechanism, a rotating mechanism and a rinsing mechanism, the present invention can automatically use filtered water to rinse the bottom and sides of the feed guide column, the belt of the belt conveyor and the rotating column. This not only makes it easier for farmers to operate, but also allows the filtered water to be reused, thereby saving water resources.
[0015] 3. By setting the nozzle on the spray pipe II to face the rotating column, the present invention can avoid spraying a large amount of filtered water onto the pig, so as to prevent the pig from getting cold and becoming sick. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0017] Figure 2 This is a cross-sectional view of the fixing frame of the present invention.
[0018] Figure 3 This is a cross-sectional view of the processing pool of the present invention.
[0019] Figure 4 This is a three-dimensional structural diagram of the feeding box and the discharge pipe of the present invention.
[0020] Figure 5 This is a cross-sectional view of the discharge pipe of the present invention.
[0021] Figure 6 This is a three-dimensional structural diagram of the stirring and heating mechanism of the present invention.
[0022] Figure 7 This is a three-dimensional structural diagram of the processing mechanism of the present invention.
[0023] Figure 8 This is a three-dimensional structural diagram of the sludge pump, biogas discharge pipe, and wastewater purifier of the present invention.
[0024] Figure 9 This is a three-dimensional structural diagram of the sealing mechanism of the present invention.
[0025] Figure 10 This is a three-dimensional structural diagram of the guide column, arc plate, and gear set of the present invention.
[0026] Figure 11 This is a three-dimensional structural diagram of the cleaning mechanism of the present invention.
[0027] Figure 12 This is a three-dimensional structural diagram of the belt conveyor, guide column, and nozzle I of the present invention.
[0028] Figure 13 This is a three-dimensional structural diagram of the rotating mechanism of the present invention.
[0029] Figure 14 This is a three-dimensional structural diagram of the electric actuator I, electric actuator II, and connecting plate of the present invention.
[0030] Figure 15 For the present invention Figure 14 A schematic diagram of the 3D structure with the fixed frame removed.
[0031] Figure 16 This is a three-dimensional structural diagram of the rotating shaft, T-block, and torsion spring of the present invention.
[0032] Figure 17 For the present invention Figure 16 Cross-sectional view of the central axis and rotating column.
[0033] Figure 18 This is a three-dimensional structural diagram of the rotating column and movable groove of the present invention.
[0034] Figure 19 This is a three-dimensional structural diagram of the rinsing mechanism of the present invention.
[0035] Figure 20 This is a three-dimensional structural diagram of the double-layer hollow winding drum, spring, and connecting tube I of the present invention.
[0036] Figure 21 This is a three-dimensional structural diagram of the rotating column and nozzle II of the present invention.
[0037] Component names and numbers in the diagram: 1. Treatment tank, 2. Fixing frame, 3. Rotating shaft, 4. Rotating column, 5. Baffle plate, 51. Fecal waste collection space, 52. Wastewater storage space, 53. Filtered water storage space, 6. Feeding box, 7. Discharge pipe, 8. Slide plate I, 9. Slide plate II, 10. Corrugated pipe, 11. Gear motor, 12. Lead screw I, 13. Servo motor, 14. Mixing rack, 15. Heating rod, 16. Collection tank, 17. Solid-liquid separator, 171. Sludge pump, 18. Solid collection space, 19. Biogas discharge pipe, 20. Sludge... 21. Water purifier, 22. Waste collection space, 23. Belt conveyor, 24. Rotating rod, 25. Guide column, 26. Arc plate, 27. Gear set, 28. Water pump, 29. Electric three-way valve, 30. Connecting pipe II, 31. Spray nozzle I, 32. Electric push rod I, 33. Rack, 34. Electric push rod II, 35. Connecting plate, 36. Movable groove, 37. T-block, 38. Torsion spring, 49. Drive motor, 40. Lead screw II, 41. Spray nozzle II, 42. Connecting block, 43. Double-layer hollow winding drum, 44. Spring, 45. Connecting pipe I. Detailed Implementation
[0038] The present invention will now be described in detail with reference to the accompanying drawings.
[0039] Example: Manure treatment system for pig farms, see [link / reference] Figures 1-10 As shown, it includes a treatment pool 1, a fixed frame 2, a rotating shaft 3, and a rotating column 4; the fixed frame 2 is connected to the upper side of the treatment pool 1; the rotating shaft 3 is rotatably connected to the inner side of the fixed frame 2 at intervals; the rotating column 4 is rotatably connected to the outer side of the rotating shaft 3, and the distance between two adjacent rotating columns 4 is greater than the distance between pig feet to prevent pig feet from getting stuck between two adjacent rotating columns 4. When raising pigs, the pigs are herded onto the rotating columns 4 for feeding. When the pigs defecate, the excreted feces can fall into the treatment pool 1 through the gaps between the rotating columns 4 for collection.
[0040] It also includes partitions 5, a feeding box 6, a discharge pipe 7, a sliding plate I 8, a sliding plate II 9, a corrugated pipe 10, a moving mechanism, a stirring and heating mechanism, a processing mechanism, and a sealing mechanism; the processing tank 1 is equipped with five partitions 5, namely one horizontal plate and four vertical plates. The horizontal plate is installed in the middle of the processing tank 1, with its left end connected to the left side wall of the processing tank 1 and its right end spaced a certain distance from the right side wall of the processing tank 1. The four vertical plates are connected at intervals to the bottom of the processing tank 1. The tops of the leftmost and rightmost vertical plates are connected to the bottom of the horizontal plate. The tops of the two middle vertical plates are spaced a certain distance from the bottom of the horizontal plate, and the two middle vertical plates have through holes. The rightmost vertical plate forms a manure collection space 51 between itself and the right side wall of the processing tank 1, so that... The feces that slide down the horizontal plate to the right fall into the feces collection space 51 for collection. Three sewage storage spaces 52 are formed between the four vertical plates, interconnected by through-holes in the vertical plates. These sewage storage spaces 52 collect the sewage after solid-liquid separation, allowing it to ferment and generate biogas. The biogas in the three sewage storage spaces 52 is interconnected through the distance between the tops of the two middle vertical plates and the bottom of the horizontal plate. Finally, a filtered water storage space 53 is formed between the leftmost vertical plate and the left side wall of the treatment tank 1, collecting the filtered sewage. Three feeding boxes 6 are spaced apart and installed at the rear of the treatment tank 1. The unit is equipped with a removable cover, and the feeding box 6 is used to add carbon or nitrogen sources; three discharge pipes 7 are connected to the inside of the treatment tank 1, with discharge ports spaced apart at the front of the bottom end of the discharge pipes 7, and the discharge ports are located within the filtered water storage space 53. The rear of the top end of the discharge pipes 7 is connected to the bottom end of the feeding box 6, so that the carbon or nitrogen sources in the feeding box 6 can fall into the discharge pipes 7; slide plate I 8 is slidably connected to the discharge pipes 7; slide plate II 9 is slidably connected to the discharge pipes 7, and slide plate II 9 is located in front of slide plate I 8; a corrugated pipe 10 is connected between slide plate I 8 and slide plate II 9, and the outer diameter of the corrugated pipe 10 is smaller than the inner diameter of the discharge pipe 7, so that the space between slide plate I 8 and slide plate II 9 can still store carbon or nitrogen sources after removing the corrugated pipe 10; a moving mechanism is used to drive... The sliding plate I8 moves so that the sliding plate I8, corrugated pipe 10 and sliding plate II9 can bring the carbon source or nitrogen source into the discharge port of the discharge pipe 7, so that the carbon source or nitrogen source falls into the sewage in the filtered water storage space 53 through the discharge port of the discharge pipe 7, thereby accelerating the biogas fermentation of the sewage; the stirring and heating mechanism is used to stir the manure and sewage in the manure collection space 51 and the filtered water storage space 53 and heat the sewage, thereby accelerating the biogas fermentation of manure and sewage; the treatment mechanism is used to separate the manure into solid and liquid and filter the separated sewage; the sealing mechanism is used to seal the manure and sewage in the manure collection space 51 and the sewage storage space 52 to prevent the leakage of biogas formed by the fermentation of manure and sewage.
[0041] See Figure 5 As shown, the moving mechanism includes a geared motor 11 and a lead screw I 12; the geared motor 11 is connected to the rear end of the discharge pipe 7; the lead screw I 12 is rotatably connected to the eccentric part inside the discharge pipe 7, and the rear end of the lead screw I 12 is connected to the output shaft of the geared motor 11 so that the geared motor 11 can drive the lead screw I 12 to rotate, and the lead screw I 12 is threaded through the slide plate I 8 so that the slide plate I 8 can be moved when the lead screw I 12 rotates, the lead screw I 12 slides through the slide plate II 9, and the lead screw I 12 passes through the bellows 10 without contact. By rotatably setting the lead screw I 12 to the eccentric part inside the discharge pipe 7, the lead screw I 12 and the bellows 10 can be prevented from being located directly below the center of the feeding box 6, thereby avoiding the lead screw I 12 and the bellows 10 from blocking the carbon source or nitrogen source falling into the feeding box 6.
[0042] See Figure 6 As shown, the stirring and heating mechanism includes a servo motor 13, a stirring frame 14, and a heating rod 15. Five servo motors 13 are installed on the rear side of the treatment tank 1. The output shafts of the five servo motors 13 are all connected to stirring frames 14. The two stirring frames 14 on the right are located in the fecal collection space 51 so that the two stirring frames 14 on the right can stir the fecal matter in the fecal collection space 51 when they rotate. The remaining three stirring frames 14 are located in the sewage storage space 52 so that the remaining three stirring frames 14 can stir the sewage in the sewage storage space 52 when they rotate. A heating rod 15 is installed on each of the three stirring frames 14 in the sewage storage space 52 so that the heating rod 15 can heat the sewage in the sewage storage space 52.
[0043] See Figure 7 and Figure 8As shown, the treatment unit includes a collection tank 16, a solid-liquid separator 17, a sludge pump 171, a biogas discharge pipe 19, and a wastewater purifier 20. The collection tank 16 is connected to the front of the treatment tank 1. The solid-liquid separator 17 is installed on the upper right side of the collection tank 16. The solid-liquid separator 17 is used to separate the solid and liquid of the fecal wastewater, and the liquid discharge end of the solid-liquid separator 17 is connected to the wastewater storage space 52 so that the solid-liquid separator 17 can discharge the separated wastewater into the wastewater storage space 52. The sludge pump 171 is installed... The solid-liquid separator 17 is installed at the bottom of the treatment tank 1, and the sludge pump 171 is located within the fecal collection space 51. The feed end of the solid-liquid separator 17 is connected to the sludge pump 171, so that the sludge pump 171 can pump the fecal matter in the fecal collection space 51 into the solid-liquid separator 17 for solid-liquid separation. A solid collection space 18 is provided on the right front side of the collection tank 16, and the solid discharge end of the solid-liquid separator 17 is located within the solid collection space 18, so that the solid-liquid separator 17 can discharge the separated fecal matter into the solid collection space 18 for further processing. The biogas collection system is as follows: A biogas discharge pipe 19 is installed on the upper front of the treatment tank 1, and the two inlet ends of the biogas discharge pipe 19 are connected to the manure collection space 51 and the middle sewage storage space 52, respectively, so that the biogas in the manure collection space 51 and the sewage storage space 52 can be discharged through the biogas discharge pipe 19; A sewage purifier 20 is installed on the left side of the collection tank 16. The sewage purifier 20 is used to filter sewage, and the inlet end of the sewage purifier 20 is connected to the leftmost sewage storage space 52, so that the sewage in the sewage storage space 52 can be drawn into it by the sewage purifier 20. The outlet end of the sewage purifier 20 is connected to the filtered water storage space 53, so that the sewage purifier 20 can discharge the filtered sewage into the filtered water storage space 53 for storage; A waste residue collection space 21 is provided on the left front side of the collection tank 16. The slag discharge port of the sewage purifier 20 is located in the waste residue collection space 21, so that the sewage purifier 20 can discharge the waste residue filtered from the sewage into the waste residue collection space 21 for collection.
[0044] See Figure 9 and Figure 10As shown, the sealing mechanism includes a belt conveyor 22, a rotating rod 23, a guide column 24, an arc plate 25, and a gear set 26. The belt conveyor 22 is installed inside the treatment tank 1. The right end of the horizontal plate in the partition 5 presses against the right side of the bottom end of the belt of the belt conveyor 22, so that the right side of the bottom end of the belt of the belt conveyor 22 is tightly pressed against the right end of the horizontal plate in the partition 5, thereby blocking the outside air at this contact point. The rotating rod 23 is rotatably connected to the right side inside the treatment tank 1. The guide column 24 is connected to the rotating rod 23. The leftmost end of the guide column 24 presses against the belt of the belt conveyor 22, so that the right end of the belt of the belt conveyor 22 is tightly pressed against the leftmost end of the guide column 24, thereby blocking the outside air at this contact point. The outside air is blocked; the arc plate 25 is connected to the right side of the treatment tank 1, and the guide column 24 is in contact with the inner wall of the arc plate 25, thereby blocking the outside air at this contact point. In this way, the belt conveyor 22, the guide column 24 and the arc plate 25 are used to seal the manure collection space 51 and the sewage storage space 52 to prevent biogas leakage in the manure collection space 51 and the sewage storage space 52; the gear set 26 consists of two full gears, which are respectively installed on the rotating rod 23 and the drive shaft of the belt conveyor 22, and the two full gears mesh with each other so that the belt conveyor 22 can drive the rotating rod 23 to rotate through the gear set 26 when it is running.
[0045] In use, a fence can be installed on the fixed frame 2, and then pigs can be herded onto the rotating columns 4 for feeding. When the pigs defecate, the excreted manure can fall into the treatment tank 1 through the gaps between the rotating columns 4. When the manure in the treatment tank 1 falls onto the belt of the belt conveyor 22, the belt conveyor 22 will transport the manure to the right to the guide column 24. During this period, the belt conveyor 22 will use the transmission of the gear set 26 to drive the rotating rod 23 and the guide column 24 to rotate, so that the guide column 24 will guide the manure into the manure collection space 51 for collection, so that the manure can undergo biogas fermentation in the manure collection space 51. During this period, the servo motor 13 drives the stirring frame 14 to rotate, so that the stirring frame 14 stirs the manure in the manure collection space 51, thereby accelerating the biogas fermentation of the manure.
[0046] Subsequently, the manure in the manure collection space 51 is periodically pumped into the solid-liquid separator 17 by the sludge pump 171. The solid-liquid separator 17 then separates the manure into solid and liquid components, allowing the separated wastewater to flow into the wastewater storage space 52, while the separated manure falls into the solid collection space 18 for collection. This allows the farmers to remove the manure from the solid collection space 18 and convert it into high-quality organic fertilizer. During this process, the servo motor 13 drives the stirring frame 14 to rotate, causing the stirring frame 14 to agitate the wastewater in the wastewater storage space 52, thereby accelerating the process. Biogas fermentation is carried out, and the sewage in the sewage storage space 52 is heated by the heating rod 15 to raise the temperature to a suitable temperature for biogas fermentation, thereby accelerating the biogas fermentation process. Then, the cover of the feeding box 6 is removed, and a carbon source or nitrogen source is added to the feeding box 6, causing the carbon source or nitrogen source to fall into the discharge pipe 7 and be positioned between the sliding plate I8 and the sliding plate II9. Then, the cover of the feeding box 6 is replaced, and the screw I12 is driven to rotate by the reduction motor 11, causing the sliding plate I8 to move forward, thereby pushing the sliding plate I8... The carbon or nitrogen source, corrugated pipe 10, and slide plate II 9 move forward, causing the carbon or nitrogen source to move within the sealed space between slide plate I 8 and slide plate II 9. When the carbon or nitrogen source reaches the outlet of the discharge pipe 7, it falls downwards into the wastewater storage space 52, thus maintaining a suitable carbon-to-nitrogen ratio in the wastewater and improving the gasification efficiency. When slide plate II 9 contacts the innermost tip of the discharge pipe 7, the innermost tip of the discharge pipe 7 blocks slide plate II 9 from moving forward. At this time, slide plate I 8 continues to push the carbon or nitrogen source and the corrugated pipe... When the bellows 10 moves forward, it is compressed until the slide plate I8 pushes all the carbon or nitrogen source into the discharge port of the discharge pipe 7 and drops it. Then, the screw I12 is reversed and reset by the reduction motor 11, so that the slide plate I8 moves backward and resets. During this period, the bellows 10 gradually returns to its original state. After the bellows 10 returns to its original state, the slide plate I8 will pull the bellows 10 and the slide plate II9 to move backward and reset. In this way, the carbon or nitrogen source can be automatically added to the sewage in a closed environment. It is not only simple to operate and saves time and effort, but also prevents the biogas in the sewage storage space 52 from leaking.
[0047] Then, the sewage in the sewage storage space 52 is periodically extracted by the sewage purifier 20 and filtered by the sewage purifier 20. The filtered sewage is then discharged into the filtered water storage space 53 for storage so that the filtered water can be reused later, thereby saving water resources. The waste residue filtered from the sewage is discharged into the waste residue collection space 21 for collection so that the breeding personnel can centrally process the waste residue from the waste residue collection space 21 later.
[0048] When it is necessary to discharge the biogas in the manure collection space 51 and the sewage storage space 52, the biogas can be discharged through the biogas discharge pipe 19.
[0049] See Figure 11 and Figure 12 As shown, it also includes a cleaning mechanism, which includes a water pump 27, an electric three-way valve 28, a connecting pipe II 29, and a spray pipe I 30. The water pump 27 is connected to the bottom left rear side of the treatment tank 1, and the water inlet of the water pump 27 is connected to the filtered water storage space 53. The electric three-way valve 28 is installed on the water pump 27 and has three ports: upper, right, and lower. The water outlet of the water pump 27 is connected to the lower port of the electric three-way valve 28. One end of the connecting pipe II 29 is connected to the right port of the electric three-way valve 28, and the other end of the connecting pipe II 29 is connected to two spray pipes I 30. The nozzle of the right spray pipe I 30 faces the guide column 24 so that the water sprayed from the right spray pipe I 30 can clean the guide column 24. The nozzle of the left spray pipe I 30 faces the bottom of the belt of the belt conveyor 22 so that the water sprayed from the left spray pipe I 30 can clean the belt of the belt conveyor 22.
[0050] In use, the electric three-way valve 28 can be controlled to connect the lower port with the right port. Then, the water pump 27 draws the filtered water from the filtered water storage space 53 into the electric three-way valve 28, connecting pipe II 29 and spray pipe I 30. The spray pipe I 30 sprays the filtered water onto the feed column 24 and the belt of the belt conveyor 22, thereby rinsing the feed column 24 and the belt of the belt conveyor 22. This not only makes it easier for farmers to clean the feed column 24 and the belt of the belt conveyor 22 to prevent a large amount of manure from adhering to the belt, but also allows the filtered water to be reused.
[0051] See Figures 13-18As shown, it also includes a rotating mechanism, which includes an electric push rod I 31, a rack 32, an electric push rod II 33, a connecting plate 34, a T-block 35, and a torsion spring 36; the upper parts of both the front and rear sides of the treatment tank 1 are connected to the electric push rod I 31; the rack 32 is connected to the telescopic rod of the electric push rod I 31; the front and rear ends of the rotating shaft 3 are both provided with toothed grooves, the front rack 32 meshes with the toothed groove on the front side of the rotating shaft 3, and the rear rack 32 meshes with the toothed groove on the rear side of the rotating shaft 3; the four electric push rods II 33 are symmetrically arranged. It is placed inside the fixed frame 2; a connecting plate 34 is connected between the telescopic rods of the two electric push rods II 33 on the front side, and a connecting plate 34 is also connected between the telescopic rods of the two electric push rods II 33 on the rear side; movable grooves 341 are opened at both the front and rear ends of the rotating column 4; T-shaped blocks 35 are slidably connected at both the front and rear ends of the rotating shaft 3, the T-shaped block 35 on the front side is rotatably connected to the connecting plate 34 on the front side, and the T-shaped block 35 on the rear side is rotatably connected to the connecting plate 34 on the rear side; the two ends of the torsion spring 36 are respectively connected to the rotating shaft 3 and the rotating column 4.
[0052] See Figures 19-21 As shown, it also includes a rinsing mechanism, which includes a drive motor 37, a lead screw II 38, a nozzle II 39, a connecting block 40, a double-layer hollow winding drum 41, a spring 42, and a connecting pipe I 43. The drive motor 37 is installed inside the treatment tank 1. The lead screw II 38 is connected to the output shaft of the drive motor 37. The nozzle II 39 is threadedly connected to the lead screw II 38 and is slidably connected to the treatment tank 1 so that when the drive motor 37 drives the lead screw II 38 to rotate, it can drive the nozzle II 39 to move. The nozzle II 39 is located directly below the rotating column 4, and the nozzle II 39 sprays... The nozzle of the nozzle II 39 faces the rotating column 4 so that the nozzle can concentrate water and spray it onto the rotating column 4 for rinsing; the two connecting blocks 40 are distributed vertically and connected to the inner wall of the treatment tank 1; the double-layer hollow winding drum 41 is rotatably connected between the two connecting blocks 40, and the bottom end of the double-layer hollow winding drum 41 is connected to the upper port of the electric three-way valve 28; the two ends of the spring 42 are respectively connected to the bottom end of the double-layer hollow winding drum 41 and the connecting block 40 on the lower side; two connecting pipes I 43 are wound on the double-layer hollow winding drum 41, and the two ends of the connecting pipes I 43 are respectively connected to the double-layer hollow winding drum 41 and the nozzle II 39.
[0053] In use, the connecting plate 34 can be moved to the side furthest from each other by the electric push rod II 33, thereby moving the T-block 35 to the side furthest from each other, so that the T-block 35 enters the movable groove 341 in the rotating column 4. Then, the rack 32 is moved to the right by the electric push rod I 31 (the rack 32 is moved to the left for the next use, and this process is repeated). The rack 32 drives the rotating shaft 3 and the T-block 35 to rotate 180 degrees. If the pig is not on the rotating column 4, the rotating shaft 3 will drive the rotating column 4 to rotate 180 degrees synchronously by the torsion spring 36. If the pig is on the rotating column 4, the rotating shaft 3 does not need to drive the rotating column 4 to rotate synchronously at that point by the torsion spring 36. The rotation is turned 180 degrees, causing the torsion spring 36 to deform. The pig is then driven away from the rotating column 4. After the pig leaves the rotating column 4, the torsion spring 36 returns to its original state, causing the rotating column 4 to rotate 180 degrees. Then, the electric push rod II 33 drives the connecting plate 34 to move closer together to reset, thereby moving the T-block 35 closer together to reset. This causes the T-block 35 to leave the movable groove 341 inside the rotating column 4, thus locking the rotating column 4 (because the rack 32 jams the rotating shaft 3, the rotating shaft 3 cannot rotate, thus preventing the T-block 35 and the rotating column 4 from rotating), preventing the rotating column 4 from rotating and affecting the pig's entry. After the operation, the electric three-way valve 28 is controlled to connect the lower port to the upper port. Then, the water pump 27 draws the filtered water from the filtered water storage space 53 into the electric three-way valve 28, the double-layer hollow winding drum 41, the connecting pipe I 43, and the spray pipe II 39. This causes the nozzle of the spray pipe II 39 to concentrate the filtered water onto the bottom and sides of the rotating column 4, thereby rinsing the bottom and sides of the rotating column 4. Then, the drive motor 37 drives the screw II 38 to rotate intermittently in both directions, causing the spray pipe II 39 to move back and forth. This allows the filtered water sprayed from the spray pipe II 39 to rinse the bottom and sides of the entire rotating column 4, making it convenient for the aquaculture personnel to rinse the bottom and sides of the rotating column 4. The process involves washing the pigs, and by setting the nozzles on the spray pipe II 39 to face the rotating column 4, it avoids spraying large amounts of filtered water onto the pigs, preventing them from getting cold and becoming sick. During this process, when the spray pipe II 39 moves back and forth, it pulls or releases the connecting pipe I 43. When the spray pipe II 39 pulls the connecting pipe I 43, the connecting pipe I 43 pulls the double-layer hollow winding drum 41 to rotate, and the spring 42 deforms. When the spray pipe II 39 releases the connecting pipe I 43, the spring 42 returns to its original shape, and the spring 42 drives the double-layer hollow winding drum 41 to reverse and reset, so that the double-layer hollow winding drum 41 winds up the connecting pipe I 43 to prevent the connecting pipe I 43 from scattering on the ground.
[0054] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A pig farm manure treatment system, comprising a treatment tank (1), a fixed frame (2), a rotating shaft (3), and a rotating column (4), wherein the fixed frame (2) is connected to the upper side of the treatment tank (1), the rotating shaft (3) is rotatably connected to the inner side of the fixed frame (2) at intervals, and the rotating column (4) is rotatably connected to the outer side of the rotating shaft (3), wherein the distance between any two adjacent rotating columns (4) is greater than the distance of a pig's foot, characterized in that, It also includes a partition (5), a feeding box (6), a discharge pipe (7), a sliding plate I (8), a sliding plate II (9), a corrugated pipe (10), a moving mechanism, a stirring and heating mechanism, a processing mechanism, and a sealing mechanism. The processing tank (1) is equipped with at least two partitions (5), and the partitions (5) divide the processing tank (1) into a fecal waste collection space (51), a sewage storage space (52), and a filtered water storage space (53). The fecal waste collection space (51) is used to collect fecal waste, the sewage storage space (52) is used to collect sewage after solid-liquid separation of fecal waste, and the filtered water storage space (53) is used to collect filtered sewage. The feeding box (6) is installed in the processing tank (1), and the discharge pipe (7) Connected to the treatment tank (1), one side of the discharge pipe (7) is connected to the feeding box (6), and the other side of the discharge pipe (7) is located in the filtered water storage space (53). Slide plate I (8) and slide plate II (9) are slidably connected to the discharge pipe (7). A corrugated pipe (10) is connected between slide plate I (8) and slide plate II (9). The moving mechanism is used to drive slide plate I (8) to move. The stirring and heating mechanism is used to stir the feces and sewage and heat the sewage. The treatment mechanism is used to separate the feces into solid and liquid and filter the separated sewage. The sealing mechanism is used to seal the feces and sewage in the feces collection space (51) and the sewage storage space (52).
2. The pig farm manure treatment system according to claim 1, wherein, The moving mechanism includes a geared motor (11) and a lead screw I (12). The geared motor (11) is connected to the end of the discharge pipe (7). The lead screw I (12) is rotatably connected inside the discharge pipe (7). The end of the lead screw I (12) is connected to the output shaft of the geared motor (11). The lead screw I (12) is threaded through the slide plate I (8) and slides through the slide plate II (9).
3. The pig farm manure treatment system according to claim 2, wherein, The stirring and heating mechanism includes a servo motor (13), a stirring frame (14), and a heating rod (15). At least one servo motor (13) is installed in the treatment tank (1). The output shaft of the servo motor (13) is connected to the stirring frame (14). Part of the stirring frame (14) is located in the sewage collection space (51), and the remaining stirring frame (14) is located in the sewage storage space (52). The stirring frame (14) located in the sewage storage space (52) is equipped with a heating rod (15).
4. The pig farm manure treatment system according to claim 3, wherein The treatment unit includes a collection tank (16), a solid-liquid separator (17), a sludge pump (171), a biogas discharge pipe (19), and a wastewater purifier (20). The collection tank (16) is connected to the treatment tank (1). The solid-liquid separator (17) is installed on the collection tank (16) and is used to separate the solid and liquid of the feces. The liquid discharge end of the solid-liquid separator (17) is connected to the wastewater storage space (52). The sludge pump (171) is installed in the treatment tank (1) and is located in the feces collection space (51). The feed end of the solid-liquid separator (17) is connected to the sludge pump (171). The collection tank (16) is provided with a solid collection space (18). The solid collection space (18) is used to collect the feces after solid-liquid separation. The solid-liquid separator (19) is connected to the wastewater purifier (20). 7) The solid discharge end is located in the solid collection space (18). The biogas discharge pipe (19) is installed on the treatment tank (1), and the two air inlets of the biogas discharge pipe (19) are connected to the manure collection space (51) and the sewage storage space (52) respectively. The sewage purifier (20) is installed in the collection tank (16). The sewage purifier (20) is used to filter sewage. The water inlet of the sewage purifier (20) is connected to the sewage storage space (52). The drain end of the sewage purifier (20) is connected to the filtered water storage space (53). The collection tank (16) is provided with a waste residue collection space (21). The waste residue collection space (21) is used to collect the waste residue filtered out by the sewage purifier (20) through the sewage. The slag discharge port of the sewage purifier (20) is located in the waste residue collection space (21).
5. The pig farm manure treatment system according to claim 4, wherein The enclosed mechanism includes a belt conveyor (22), a rotating rod (23), a guide column (24), an arc plate (25), and a gear set (26). The belt conveyor (22) is installed in the treatment tank (1). The rotating rod (23) is rotatably connected to the treatment tank (1). The guide column (24) is connected to the rotating rod (23) and contacts the belt of the belt conveyor (22). The arc plate (25) is connected to the side of the treatment tank (1) near the rotating rod (23) and contacts the guide column (24). The gear set (26) is installed between the rotating rod (23) and the belt conveyor (22). The gear set (26) is used to drive the rotating rod (23) to rotate by the power of the belt conveyor (22).
6. The pig farm manure treatment system according to claim 5, wherein It also includes a cleaning mechanism, which includes a water pump (27), an electric three-way valve (28), a connecting pipe II (29), and a spray pipe I (30). The water pump (27) is installed in the treatment tank (1), and the inlet of the water pump (27) is connected to the filtered water storage space (53). The electric three-way valve (28) is installed on the water pump (27), and the outlet of the water pump (27) is connected to one of the ports of the electric three-way valve (28). One end of the connecting pipe II (29) is connected to... At the other port of the electric three-way valve (28), the other end of the connecting pipe II (29) is connected to two nozzles I (30). The nozzle of the right nozzle I (30) faces the guide column (24) so that the water sprayed from the right nozzle I (30) can clean the guide column (24). The nozzle of the left nozzle I (30) faces the bottom of the belt of the belt conveyor (22) so that the water sprayed from the left nozzle I (30) can clean the belt of the belt conveyor (22).
7. The system for treatment of pig farm manure according to claim 6, characterized in that, It also includes a rotating mechanism, which includes an electric push rod I (31), a rack (32), an electric push rod II (33), a connecting plate (34), a T-block (35), and a torsion spring (36). The electric push rod I (31) is connected to the treatment tank (1), the rack (32) is connected to the telescopic rod of the electric push rod I (31), the end of the rotating shaft (3) has a toothed groove, and the rack (32) meshes with the toothed groove at the end of the rotating shaft (3). The electric push rod II (33) is symmetrically arranged in the fixed frame (2), and the connecting plate (34) is connected to the electric push rod II (33). On the telescopic rod, both ends of the rotating column (4) have movable slots (341), and both ends of the rotating shaft (3) are slidably connected to T-blocks (35), and the T-blocks (35) are rotatably connected to the connecting plate (34). The two ends of the torsion spring (36) are respectively connected to the rotating shaft (3) and the rotating column (4). The connecting plate (34) is driven to move away from each other by the electric push rod II (33), thereby driving the T-blocks (35) to move away from each other, so that the T-blocks (35) enter the movable slots (341) in the rotating column (4), and then through The electric push rod I (31) drives the rack (32) to move to the right, causing the rack (32) to rotate the shaft (3) and the T-block (35) 180 degrees. If the pig is not on the rotating column (4), the shaft (3) will rotate the rotating column (4) synchronously by using the torsion spring (36). If the pig is on the rotating column (4), the shaft (3) does not need to use the torsion spring (36) to rotate the rotating column (4) synchronously by 180 degrees and cause the torsion spring (36) to deform. Then the pig is driven away from the rotating column (4). When the pig leaves the rotating column (4), the torsion spring (36) returns to its original state. The torsion spring (36) drives the rotating column (4) to rotate 180 degrees. Then, the electric push rod II (33) drives the connecting plate (34) to move and reset to the side closer to each other. This causes the T-block (35) to move and reset to the side closer to each other, thereby causing the T-block (35) to leave the movable groove (341) inside the rotating column (4). This locks the rotating column (4) to prevent the rotating column (4) from rotating and affecting the pig's activities.
8. The system for treatment of pig farm manure according to claim 7, characterized in that, It also includes a rinsing mechanism, which includes a drive motor (37), lead screw II (38), nozzle II (39), connecting block (40), double-layer hollow winding drum (41), spring (42), and connecting pipe I (43). The drive motor (37) is installed in the treatment tank (1), the lead screw II (38) is connected to the output shaft of the drive motor (37), one end of the nozzle II (39) is threaded to the lead screw II (38), and the other end of the nozzle II (39) is slidably connected to the treatment tank (1). The nozzle II (39) is positioned... Directly below the rotating column (4), with the nozzle on nozzle II (39) facing the rotating column (4), the connecting block (40) is connected to the treatment pool (1), the double-layer hollow winding drum (41) is rotatably connected to the connecting block (40), the double-layer hollow winding drum (41) is connected to the remaining port of the electric three-way valve (28), the two ends of the spring (42) are respectively connected to the double-layer hollow winding drum (41) and the connecting block (40), and the two ends of the connecting pipe I (43) are respectively connected to the double-layer hollow winding drum (41) and the nozzle II (39).
Citation Information
Patent Citations
Breeding manure treatment system
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