Quenching device and method for producing shock-resistant and anti-loosening nuts
By designing a special quenching device, the driving motor and electric cylinder structure are used to achieve safe feeding of shock-resistant and loosening nuts and automatic circulation of quenching liquid, which solves the problems of quenching liquid splashing and uneven temperature, and improves production safety and quenching effect.
Patent Information
- Application Number
- CN202411731792.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2044-11-29
AI Technical Summary
In the production of shock-resistant and anti-loosening nuts, existing quenching devices have safety hazards of quenching liquid splashing and uneven temperature problems, which affect the quenching effect.
A device including a quenching unit, a driving unit, a protective unit, a sealing unit and a multifunctional unit is designed. The spiral blades are driven to move the nuts through the driving motor, and combined with the linear cylinder and sealing plate structure, the safe feeding of the shock-resistant and loose-loosening nuts and the automatic circulation of the quenching liquid is realized to ensure temperature uniformity.
The safety feeding of shock-resistant and loosening nuts is achieved, which reduces safety risks, and maintains the temperature uniformity through automatic circulation of quenching liquid, improving the quenching effect.
Smart Images

Figure CN119776627B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of quenching of shock-resistant and anti-loosening nuts, and more specifically, relates to a quenching device and method for producing shock-resistant and anti-loosening nuts. Background Art
[0002] Shock-resistant anti-loosening nuts are special nuts that are primarily used to prevent automatic loosening under vibration or stress conditions, ensuring the stability and reliability of the connection. Quenching can significantly increase the surface hardness of shock-resistant anti-loosening nuts, thereby enhancing their wear resistance and deformation resistance. This is particularly important in situations where high stress and high-frequency vibration are required.
[0003] The quenching devices currently in use still have the following problems: 1. There is usually a lack of a blocking structure in the feed hopper, which causes the quenching liquid to splash out easily when the shock-resistant and anti-loosening nuts are fed, posing a safety hazard; 2. The quenching liquid cannot be automatically circulated when the shock-resistant and anti-loosening nuts are discharged after quenching, resulting in temperature deviations in the quenching liquid at different positions, affecting the subsequent quenching effect of the shock-resistant and anti-loosening nuts. Summary of the Invention
[0004] The disclosed embodiments relate to a quenching device and method for producing shock-resistant and anti-loosening nuts, which comprises a quenching unit, a driving unit, a protective unit, a sealing unit and a multi-functional unit; when the shock-resistant and anti-loosening nut contacts the feed slot B, the feed slot A moves from the inside of the feed hopper to the left side of the feed hopper; this makes feeding the shock-resistant and anti-loosening nut safer and reduces safety hazards; it realizes automatic circulation of quenching liquid in the quenching liquid storage tank, making the temperature of the quenching liquid in the quenching liquid storage tank more uniform; and solves the problems of easy splashing of quenching liquid and temperature deviation of quenching liquid at the same position.
[0005] In a first aspect of the present disclosure, a quenching device for producing shock-resistant anti-loosening nuts is provided, comprising: a quenching unit, a driving unit, a protective unit, a sealing unit, and a multifunctional unit; the driving unit is mounted on the quenching unit, and is used to drive the shock-resistant anti-loosening nut to move leftward; the protective unit is mounted on the top right side of the driving unit;
[0006] The sealing unit is installed at the left end of the quenching unit; the multifunctional unit is installed at the front side of the quenching unit, and the multifunctional unit is used to lower the height of the quenching liquid and circulate the quenching liquid in the quenching unit;
[0007] The quenching unit includes: a quenching liquid storage tank and a one-way valve A; the quenching liquid storage tank is a rectangular parallelepiped structure; the one-way valves A are arranged in a row, and the one-way valves A in one row are fixedly installed on the front side of the quenching liquid storage tank.
[0008] In at least some embodiments, the driving unit includes: a circular quenching cylinder and a driving motor; the circular quenching cylinder is fixedly installed inside the quenching liquid storage tank, and the lower half of the circular quenching cylinder is provided with five rows of circular circulation holes; the driving motor is installed on the right side of the quenching liquid storage tank by screws.
[0009] In at least some embodiments, the drive unit further includes: a circular drive rod and a spiral blade; the circular drive rod is fixedly mounted on the output shaft of the drive motor, and the circular drive rod is concentrically arranged with the circular quenching cylinder; the spiral blade is fixedly mounted on the outside of the circular drive rod, and the outer wall of the spiral blade contacts the inner wall of the circular quenching cylinder.
[0010] In at least some embodiments, the protection unit includes: a feed hopper, a linear electric cylinder A and a U-shaped protection frame; the feed hopper is fixedly installed on the top of the circular quenching cylinder; the linear electric cylinder A is fixedly installed on the left side of the feed hopper; the U-shaped protection frame is slidably installed on the feed hopper, and the U-shaped protection frame is also fixedly connected to the output shaft of the linear electric cylinder A; the U-shaped protection frame is provided with a feed slot A and a feed slot B, and the feed slot B is located at the lower right of the feed slot A.
[0011] In at least some embodiments, the sealing unit includes: a U-shaped mounting frame, a circular guide rod and an arc-shaped sealing plate; the U-shaped mounting frame is fixedly mounted on the top of the quenching liquid storage tank; there are two circular guide rods, and the two circular guide rods are slidably mounted on the U-shaped mounting frame; the arc-shaped sealing plate is slidably mounted on the quenching liquid storage tank, and the left and right sides of the arc-shaped sealing plate are flush with the quenching liquid storage tank, and the top of the arc-shaped sealing plate is fixedly connected to the bottom of the two circular guide rods.
[0012] In at least some embodiments, the sealing unit further includes: a rectangular stress-bearing rod and a coil spring; the rectangular stress-bearing rod is installed on the left side of the arc-shaped sealing plate by screws, and the bottom of the rectangular stress-bearing rod is provided with rounded corners; there are two coil springs in total, and the two coil springs are arranged on the outside of the two circular guide rods, and the two ends of the two coil springs are connected to the U-shaped mounting frame and the arc-shaped sealing plate.
[0013] In at least some embodiments, the multifunctional unit includes: a rectangular shell, a mounting frame and a linear electric cylinder B; the rectangular shell is fixedly mounted on the front side of the quenching liquid storage tank, and a row of one-way valves A is located inside the rectangular shell; the mounting frame is fixedly mounted inside the rectangular shell; there are two linear electric cylinders B, and the two linear electric cylinders B are fixedly mounted on the mounting frame.
[0014] In at least some embodiments, the multifunctional unit further includes: a rectangular movable plate and a movable release frame; the rectangular movable plate is slidably mounted inside the rectangular shell, and the front side of the rectangular movable plate is fixedly connected to the output shafts of the two linear electric cylinders B; the movable release frame is fixedly mounted on the front side of the rectangular movable plate, and the movable release frame is also slidably connected to the mounting frame; an arc-shaped protrusion is provided on the top of the movable release frame, and the top of the movable release frame is also in contact with the bottom of the rectangular force-bearing rod.
[0015] In at least some embodiments, the multifunctional unit further includes: a circulation pipe and a one-way valve B; the circulation pipes are provided in a row, and the left end of a row of circulation pipes is fixedly mounted on the rectangular shell, and the right end of a row of circulation pipes is fixedly mounted on the quenching liquid storage tank; the one-way valves B are provided in a row, and a row of one-way valves B is fixedly mounted inside a row of circulation pipes.
[0016] A quenching method for producing shock-resistant and anti-loosening nuts:
[0017] 1) Pour the quenching liquid into the quenching liquid storage tank, and then place the collection box on the left side of the quenching liquid storage tank;
[0018] 2) Pour the quenched anti-vibration and anti-loosening nuts into the feed hopper, and then fully extend the output shaft of the linear electric cylinder A;
[0019] 3) Start the drive motor to slowly move the anti-vibration and anti-loosening nut from right to left, and then completely retract the output shaft of the linear electric cylinder A;
[0020] 4) When the quenched anti-vibration anti-loosening nuts need to be discharged, retract the output shafts of the two linear electric cylinders B and wait for the quenched anti-vibration anti-loosening nuts to be completely discharged;
[0021] 5) Extend the output shafts of the two linear electric cylinders B completely, and then quench the next batch of shock-resistant and anti-loosening nuts.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. When the driving motor of the present invention is working, the circular driving rod drives the spiral blade to rotate, so that the shock-resistant anti-loosening nut in the circular quenching cylinder moves slowly from right to left, thereby realizing automatic quenching of the shock-resistant anti-loosening nut.
[0024] 2. In the present invention, when the output shaft of the linear electric cylinder A is in a retracted state, the shock-resistant anti-loosening nut to be quenched can pass through the feed slot A and contact the U-shaped protective frame; when the output shaft of the linear electric cylinder A is in an extended state, the shock-resistant anti-loosening nut on the U-shaped protective frame can pass through the feed slot B. When the shock-resistant anti-loosening nut contacts the feed slot B, the feed slot A moves from the inside of the feed hopper to the left side of the feed hopper, making the shock-resistant anti-loosening nut safer when feeding, reducing safety hazards.
[0025] 3. In the present invention, when the hardened, shock-resistant, anti-loosening nut needs to be removed, the operator retracts the output shafts of the two linear electric cylinders B. When the arc-shaped protrusions come into contact with the rectangular force-bearing rods, the arc-shaped protrusions push the rectangular force-bearing rods upward, allowing the hardened, shock-resistant, anti-loosening nut to be removed through the gap below the arc-shaped sealing plate. When the output shafts of the two linear electric cylinders B extend, the arc-shaped sealing plate automatically returns to its original position due to its own weight and the elastic force of the two coil springs.
[0026] In addition, when the output shafts of the two linear electric cylinders B retract, the quenching liquid in the quenching liquid storage tank enters the rectangular shell through a row of one-way valves A under the action of the rectangular movable plate, which can automatically lower the height of the quenching liquid in the quenching liquid storage tank, and prevent the quenching liquid in the quenching liquid storage tank from being discharged along with the shock-resistant anti-loosening nuts after quenching; when the output shafts of the two linear electric cylinders B extend, the quenching liquid in the rectangular shell enters the quenching liquid storage tank through a row of circulation pipes. On the one hand, it can automatically increase the height of the quenching liquid in the quenching liquid storage tank, which is convenient for the next quenching of the shock-resistant anti-loosening nuts; on the other hand, it realizes the automatic circulation of the quenching liquid in the quenching liquid storage tank, making the temperature of the quenching liquid in the quenching liquid storage tank more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.
[0028] The drawings described below only relate to some embodiments of the present invention, rather than limiting the present invention.
[0029] In the attached figure:
[0030] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the present invention.
[0031] Figure 2 The present invention is shown Figure 1 Schematic diagram of the rear side perspective structure.
[0032] Figure 3 The figure shows a schematic structural diagram of the quenching unit of the present invention.
[0033] Figure 4 The present invention is shown Figure 1Schematic diagram of the central cross-section structure.
[0034] Figure 5 FIG. 2 shows a schematic structural diagram of a drive unit of the present invention.
[0035] Figure 6 The figure shows a schematic structural diagram of the protection unit of the present invention.
[0036] Figure 7 The figure shows a schematic structural diagram of the sealing unit of the present invention.
[0037] Figure 8 The figure shows a schematic structural diagram of the multifunctional unit of the present invention.
[0038] Figure 9 A schematic diagram of the central cross-section structure of the multifunctional unit of the present invention is shown.
[0039] Figure 10 The present invention is shown Figure 1 Schematic diagram of the locally enlarged structure of area A in the middle.
[0040] List of reference numerals:
[0041] 100. Quenching unit; 101. Quenching liquid storage tank; 102. One-way valve A;
[0042] 200, drive unit; 201, circular quenching cylinder; 2011, circular circulation hole; 202, drive motor; 203, circular drive rod; 204, spiral blade;
[0043] 300, protection unit; 301, feed hopper; 302, linear cylinder A; 303, U-shaped protection frame; 3031, feed trough A; 3032, feed trough B;
[0044] 400, sealing unit; 401, U-shaped mounting frame; 402, circular guide rod; 403, arc-shaped sealing plate; 404, rectangular stress-bearing rod; 405, coil spring;
[0045] 500, multifunctional unit; 501, rectangular housing; 502, mounting frame; 503, linear electric cylinder B; 504, rectangular movable plate; 505, movable release frame; 5051, arc-shaped protrusion; 506, circulation pipe; 507, one-way valve B. DETAILED DESCRIPTION
[0046] In order to make the purpose, scheme and advantages of the technical solution of the present invention more clear, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the common meanings in the art. The same reference numerals in the drawings represent the same components.
[0047] Example: Please refer to Figures 1 to 10 As shown: The present invention provides a quenching device for the production of shock-resistant and anti-loosening nuts, comprising: a quenching unit 100, a driving unit 200, a protective unit 300, a sealing unit 400 and a multi-functional unit 500; the driving unit 200 is installed on the quenching unit 100, and the driving unit 200 is used to drive the shock-resistant and anti-loosening nut to move to the left; the protective unit 300 is installed on the top right side of the driving unit 200; the sealing unit 400 is installed at the left end of the quenching unit 100; the multi-functional unit 500 is installed on the front side of the quenching unit 100, and the multi-functional unit 500 is used to lower the height of the quenching liquid, and the multi-functional unit 500 is also used to circulate the quenching liquid in the quenching unit 100.
[0048] In the embodiment of the present disclosure, Figure 3 and Figure 5 As shown, the quenching unit 100 includes: a quenching liquid storage tank 101 and a one-way valve A102; the quenching liquid storage tank 101 is a rectangular parallelepiped structure; the one-way valves A102 are provided in a row, and the one-way valves A102 in the row are fixedly installed on the front side of the quenching liquid storage tank 101;
[0049] The drive unit 200 includes: a circular quenching cylinder 201 and a drive motor 202; the circular quenching cylinder 201 is fixedly mounted inside the quenching liquid storage tank 101, and the lower half of the circular quenching cylinder 201 is provided with five rows of circular circulation holes 2011; the drive motor 202 is mounted on the right side of the quenching liquid storage tank 101 by screws; the drive unit 200 also includes: a circular drive rod 203 and a spiral blade 204; the circular drive rod 203 is fixedly mounted on the output shaft of the drive motor 202, and the circular drive rod 203 is concentrically arranged with the circular quenching cylinder 201; the spiral blade 204 is fixedly mounted on the outside of the circular drive rod 203, and the outer wall of the spiral blade 204 contacts the inner wall of the circular quenching cylinder 201;
[0050] Its specific function is: because the circular driving rod 203 is fixedly mounted on the output shaft of the driving motor 202, and the spiral blade 204 is fixedly mounted on the outside of the circular driving rod 203, and the outer wall of the spiral blade 204 contacts the inner wall of the circular quenching cylinder 201, when the driving motor 202 is working, the circular driving rod 203 drives the spiral blade 204 to rotate, causing the shock-resistant anti-loosening nut in the circular quenching cylinder 201 to move slowly from right to left, thereby realizing automatic quenching of the shock-resistant anti-loosening nut.
[0051] In the embodiment of the present disclosure, Figure 6As shown, the protection unit 300 includes: a feed hopper 301, a linear electric cylinder A302 and a U-shaped protection frame 303; the feed hopper 301 is fixedly mounted on the top of the circular quenching cylinder 201; the linear electric cylinder A302 is fixedly mounted on the left side of the feed hopper 301; the U-shaped protection frame 303 is slidably mounted on the feed hopper 301, and the U-shaped protection frame 303 is also fixedly connected to the output shaft of the linear electric cylinder A302; the U-shaped protection frame 303 is provided with a feed slot A3031 and a feed slot B3032, and the feed slot B3032 is located to the lower right of the feed slot A3031;
[0052] Its specific function is: because the U-shaped protective frame 303 is provided with a feed slot A3031 and a feed slot B3032, and the feed slot B3032 is located at the lower right of the feed slot A3031, when the output shaft of the linear electric cylinder A302 is in a retracted state, the shock-resistant anti-loosening nut to be quenched can pass through the feed slot A3031 and contact the U-shaped protective frame 303; when the output shaft of the linear electric cylinder A302 is in an extended state, the shock-resistant anti-loosening nut on the U-shaped protective frame 303 can pass through the feed slot B3032. When the shock-resistant anti-loosening nut contacts the feed slot B3032, the feed slot A3031 moves from the inside of the feed hopper 301 to the left side of the feed hopper 301, making it safer to feed the shock-resistant anti-loosening nut and reducing safety hazards.
[0053] In the embodiment of the present disclosure, Figures 7 to 10 As shown, the sealing unit 400 includes: a U-shaped mounting frame 401, a circular guide rod 402 and an arc-shaped sealing plate 403; the U-shaped mounting frame 401 is fixedly mounted on the top of the quenching liquid storage tank 101; there are two circular guide rods 402, and the two circular guide rods 402 are slidably mounted on the U-shaped mounting frame 401; the arc-shaped sealing plate 403 is slidably mounted on the quenching liquid storage tank 101, and the left and right sides of the arc-shaped sealing plate 403 are flush with the quenching liquid storage tank 101, and the arc-shaped sealing plate 403 is The top is fixedly connected to the bottom of the two circular guide rods 402; the sealing unit 400 also includes: a rectangular stress-bearing rod 404 and a coil spring 405; the rectangular stress-bearing rod 404 is mounted on the left side of the arc-shaped sealing plate 403 by screws, and the bottom of the rectangular stress-bearing rod 404 is provided with a rounded corner; there are two coil springs 405, and the two coil springs 405 are sleeved on the outside of the two circular guide rods 402, and the two ends of the two coil springs 405 are connected to the U-shaped mounting bracket 401 and the arc-shaped sealing plate 403;
[0054] The multifunctional unit 500 includes: a rectangular shell 501, a mounting frame 502 and a linear electric cylinder B503; the rectangular shell 501 is fixedly mounted on the front side of the quenching liquid storage tank 101, and a row of one-way valves A102 are located inside the rectangular shell 501; the mounting frame 502 is fixedly mounted inside the rectangular shell 501; there are two linear electric cylinders B503, and the two linear electric cylinders B503 are fixedly mounted on the mounting frame 502; the multifunctional unit 500 also includes: a rectangular movable plate 504 and a movable release frame 505; the rectangular movable plate 504 is slidably mounted inside the rectangular shell 501, and the front side of the rectangular movable plate 504 is fixedly connected to the output shafts of the two linear electric cylinders B503; the movable release frame 505 The release frame 505 is fixedly mounted on the front side of the rectangular movable plate 504, and the movable release frame 505 is also slidably connected to the mounting frame 502; an arc-shaped protrusion 5051 is provided on the top of the movable release frame 505, and the top of the movable release frame 505 is also in contact with the bottom of the rectangular force-bearing rod 404; the multifunctional unit 500 also includes: a circulation pipe 506 and a one-way valve B507; the circulation pipes 506 are provided in a row, and the left end of the row of circulation pipes 506 is fixedly mounted on the rectangular housing 501, and the right end of the row of circulation pipes 506 is fixedly mounted on the quenching liquid storage tank 101; the one-way valve B507 is provided in a row, and the row of one-way valves B507 is fixedly mounted inside the row of circulation pipes 506;
[0055] Its specific function is as follows: because the movable release frame 505 is fixedly mounted on the front side of the rectangular movable plate 504, and the top of the movable release frame 505 is provided with an arc-shaped protrusion 5051, and the top of the movable release frame 505 is also in contact with the bottom of the rectangular force-bearing rod 404, when the quenched shock-resistant anti-loosening nut needs to be discharged, the staff will retract the output shafts of the two linear electric cylinders B503; when the arc-shaped protrusion 5051 contacts the rectangular force-bearing rod 404, the arc-shaped protrusion 5051 can push the torque The U-shaped force-bearing rod 404 moves upward, and the quenched shock-resistant anti-loosening nut can be discharged through the gap below the arc-shaped sealing plate 403. In addition, because the two coil springs 405 are sleeved on the outside of the two circular guide rods 402, and the two ends of the two coil springs 405 are connected to the U-shaped mounting bracket 401 and the arc-shaped sealing plate 403, when the output shafts of the two linear electric cylinders B503 are extended, the arc-shaped sealing plate 403 automatically resets downward under the action of its own weight and the elastic force of the two coil springs 405.
[0056] In addition, because a row of one-way valves A102 are fixedly mounted on the front side of the quenching liquid storage tank 101, when the output shafts of the two linear electric cylinders B503 are retracted, the quenching liquid in the quenching liquid storage tank 101 enters the rectangular housing 501 through the row of one-way valves A102 under the action of the rectangular movable plate 504, which can automatically lower the height of the quenching liquid in the quenching liquid storage tank 101, thereby preventing the quenching liquid in the quenching liquid storage tank 101 from being discharged along with the shock-resistant anti-loosening nut after quenching; and because the left end of a row of circulation pipes 506 is fixedly mounted on the rectangular housing 501, and a row of circulation pipes 506 The right end is fixedly mounted on the quenching liquid storage tank 101, and a row of one-way valves B507 are fixedly mounted inside a row of circulation pipes 506. When the output shafts of the two linear electric cylinders B503 are extended, the quenching liquid in the rectangular shell 501 enters the quenching liquid storage tank 101 through a row of circulation pipes 506. On the one hand, it can automatically increase the height of the quenching liquid in the quenching liquid storage tank 101, making it easier for the shock-resistant and anti-loosening nuts to be quenched next time; on the other hand, it realizes the automatic circulation of the quenching liquid in the quenching liquid storage tank 101, making the temperature of the quenching liquid in the quenching liquid storage tank 101 more uniform.
[0057] A quenching method for producing shock-resistant and anti-loosening nuts:
[0058] 1) Pour the quenching liquid into the quenching liquid storage tank 101, and then place the collection box on the left side of the quenching liquid storage tank 101;
[0059] 2) Pour the quenched anti-vibration and anti-loosening nuts into the feed hopper 301, and then fully extend the output shaft of the linear electric cylinder A302;
[0060] 3) Start the drive motor 202 to slowly move the anti-vibration and anti-loosening nut from right to left, and then completely retract the output shaft of the linear electric cylinder A302;
[0061] 4) When the quenched anti-vibration anti-loosening nuts need to be discharged, retract the output shafts of the two linear electric cylinders B503 and wait for the quenched anti-vibration anti-loosening nuts to be completely discharged;
[0062] 5) Extend the output shafts of the two linear electric cylinders B503 and then quench the next batch of shock-resistant and anti-loosening nuts.
[0063] The specific usage and function of this embodiment are as follows:
[0064] When the present invention is used, first pour the quenching liquid into the quenching liquid storage box 101, and then place the collection box on the left side of the quenching liquid storage box 101; pour the quenched shockproof anti-loosening nut into the feed hopper 301, and then fully extend the output shaft of the linear electric cylinder A302. When the output shaft of the linear electric cylinder A302 is in a retracted state, the shockproof anti-loosening nut to be quenched can pass through the feed slot A3031 and contact the U-shaped protective frame 303; when the output shaft of the linear electric cylinder A302 is in an extended state, the shockproof anti-loosening nut on the U-shaped protective frame 303 can pass through the feed slot B3032. When the shockproof anti-loosening nut contacts the feed slot B3032, , the feeding slot A3031 moves from the inside of the feeding hopper 301 to the left side of the feeding hopper 301; making the shock-resistant anti-loosening nut safer when feeding, reducing safety hazards; starting the driving motor 202, when the driving motor 202 is working, the circular driving rod 203 drives the spiral blade 204 to rotate, so that the shock-resistant anti-loosening nut in the circular quenching cylinder 201 moves slowly from right to left, realizing the automatic quenching of the shock-resistant anti-loosening nut, and then completely retracting the output shaft of the linear electric cylinder A302; when the quenched shock-resistant anti-loosening nut needs to be discharged, the output shafts of the two linear electric cylinders B503 are completely retracted, and when the arc-shaped protrusion 5051 is in contact with the rectangular force-bearing rod 404, When touched, the arc-shaped protrusion 5051 can push the rectangular force-bearing rod 404 to move upward, and the quenched shock-resistant anti-loosening nut can be discharged through the gap under the arc-shaped sealing plate 403, waiting for the quenched shock-resistant anti-loosening nut to be completely discharged; when the output shafts of the two linear electric cylinders B503 shrink, the quenching liquid in the quenching liquid storage tank 101 enters the rectangular shell 501 through a row of one-way valves A102 under the action of the rectangular movable plate 504, which can automatically lower the height of the quenching liquid in the quenching liquid storage tank 101, and prevent the quenching liquid in the quenching liquid storage tank 101 from being discharged together with the quenched shock-resistant anti-loosening nut; fully extend the output shafts of the two linear electric cylinders B503 When the output shafts of the two linear electric cylinders B503 are extended, the arc-shaped sealing plate 403 automatically resets downward under the action of its own gravity and the elastic force of the two coil springs 405. When the output shafts of the two linear electric cylinders B503 are extended, the quenching liquid in the rectangular shell 501 enters the quenching liquid storage tank 101 through a row of circulation pipes 506. On the one hand, it can automatically increase the height of the quenching liquid in the quenching liquid storage tank 101, which is convenient for the next quenching of the shock-resistant and anti-loosening nuts; on the other hand, it realizes the automatic circulation of the quenching liquid in the quenching liquid storage tank 101, making the temperature of the quenching liquid in the quenching liquid storage tank 101 more uniform before quenching the next batch of shock-resistant and anti-loosening nuts.
[0065] In this article, there are several points to note:
[0066] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.
[0067] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.
[0068] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.
Claims
1. A quenching device for producing shock-resistant and anti-loosening nuts, comprising: A quenching unit (100), a driving unit (200), a protection unit (300), a sealing unit (400) and a multifunctional unit (500); characterized in that the driving unit (200) is mounted on the quenching unit (100), and the driving unit (200) is used to drive the shock-resistant anti-loosening nut to move leftward; the protection unit (300) is mounted on the top right side of the driving unit (200); The sealing unit (400) is installed at the left end of the quenching unit (100); the multifunctional unit (500) is installed at the front side of the quenching unit (100); the multifunctional unit (500) is used to lower the height of the quenching liquid, and the multifunctional unit (500) is also used to circulate the quenching liquid in the quenching unit (100); The quenching unit (100) comprises: a quenching liquid storage tank (101) and a one-way valve A (102); the quenching liquid storage tank (101) is a rectangular parallelepiped structure; the one-way valves A (102) are provided in a row, and the one-way valves A (102) in the row are fixedly installed on the front side of the quenching liquid storage tank (101); The driving unit (200) comprises: a circular quenching cylinder (201) and a driving motor (202); the circular quenching cylinder (201) is fixedly installed inside the quenching liquid storage box (101), and the lower half of the circular quenching cylinder (201) is provided with five rows of circular circulation holes (2011); the driving motor (202) is installed on the right side of the quenching liquid storage box (101) by means of screws; The driving unit (200) further comprises: a circular driving rod (203) and a spiral blade (204); the circular driving rod (203) is fixedly mounted on the output shaft of the driving motor (202), and the circular driving rod (203) and the circular quenching cylinder (201) are arranged concentrically; the spiral blade (204) is fixedly mounted on the outside of the circular driving rod (203), and the outer wall of the spiral blade (204) contacts the inner wall of the circular quenching cylinder (201); The protection unit (300) comprises: a feed hopper (301), a linear electric cylinder A (302) and a U-shaped protection frame (303); the feed hopper (301) is fixedly mounted on the top of the circular quenching cylinder (201); the linear electric cylinder A (302) is fixedly mounted on the left side of the feed hopper (301); the U-shaped protection frame (303) is slidably mounted on the feed hopper (301), and the U-shaped protection frame (303) is also fixedly connected to the output shaft of the linear electric cylinder A (302); a feed slot A (3031) and a feed slot B (3032) are formed on the U-shaped protection frame (303), and the feed slot B (3032) is located to the lower right of the feed slot A (3031); The sealing unit (400) comprises: a U-shaped mounting frame (401), a circular guide rod (402) and an arc-shaped sealing plate (403); the U-shaped mounting frame (401) is fixedly mounted on the top of the quenching liquid storage box (101); two circular guide rods (402) are provided, and the two circular guide rods (402) are slidably mounted on the U-shaped mounting frame (401); the arc-shaped sealing plate (403) is slidably mounted on the quenching liquid storage box (101), and the left and right sides of the arc-shaped sealing plate (403) are flush with the quenching liquid storage box (101), and the top of the arc-shaped sealing plate (403) is fixedly connected to the bottoms of the two circular guide rods (402); The multifunctional unit (500) comprises: a rectangular housing (501), a mounting frame (502) and a linear electric cylinder B (503); the rectangular housing (501) is fixedly mounted on the front side of the quenching liquid storage tank (101), and a row of one-way valves A (102) are located inside the rectangular housing (501); the mounting frame (502) is fixedly mounted inside the rectangular housing (501); two linear electric cylinders B (503) are provided, and the two linear electric cylinders B (503) are fixedly mounted on the mounting frame (502).
2. A quenching device for producing shock-resistant and anti-loosening nuts according to claim 1, characterized in that: The sealing unit (400) further comprises: a rectangular stress-bearing rod (404) and a coil spring (405); the rectangular stress-bearing rod (404) is mounted on the left side of the arc-shaped sealing plate (403) by means of screws, and the bottom of the rectangular stress-bearing rod (404) is provided with a rounded corner; there are two coil springs (405) in total, and the two coil springs (405) are sleeved on the outside of the two circular guide rods (402), and the two ends of the two coil springs (405) are connected to the U-shaped mounting frame (401) and the arc-shaped sealing plate (403).
3. A quenching device for producing shock-resistant and anti-loosening nuts according to claim 1, characterized in that: The multifunctional unit (500) further comprises: a rectangular movable plate (504) and a movable release frame (505); the rectangular movable plate (504) is slidably mounted inside the rectangular housing (501), and the front side of the rectangular movable plate (504) is fixedly connected to the output shafts of the two linear electric cylinders B (503); the movable release frame (505) is fixedly mounted on the front side of the rectangular movable plate (504), and the movable release frame (505) is also slidably connected to the mounting frame (502); the top of the movable release frame (505) is provided with an arc-shaped protrusion (5051), and the top of the movable release frame (505) is also in contact with the bottom of the rectangular force-bearing rod (404).
4. A quenching device for producing shock-resistant and anti-loosening nuts according to claim 3, characterized in that: The multifunctional unit (500) further comprises: a circulation pipe (506) and a one-way valve B (507); the circulation pipes (506) are provided in a row, and the left ends of the circulation pipes (506) in the row are fixedly mounted on the rectangular housing (501), and the right ends of the circulation pipes (506) in the row are fixedly mounted on the quenching liquid storage tank (101); the one-way valves B (507) are provided in a row, and the one-way valves B (507) in the row are fixedly mounted inside the circulation pipes (506) in the row.
5. A quenching method for producing shockproof and anti-loosening nuts, using the quenching device for producing shockproof and anti-loosening nuts according to claim 1, characterized in that: The steps are as follows: 1) Pour the quenching liquid into the quenching liquid storage box (101), and then place the collection box on the left side of the quenching liquid storage box (101); 2) Pour the quenched anti-vibration and anti-loosening nuts into the feed hopper (301), and then fully extend the output shaft of the linear electric cylinder A (302); 3) Start the drive motor (202) to slowly move the anti-vibration anti-loosening nut from right to left, and then completely retract the output shaft of the linear electric cylinder A (302); 4) When the quenched anti-vibration anti-loosening nuts need to be discharged, retract the output shafts of the two linear electric cylinders B (503) and wait for the quenched anti-vibration anti-loosening nuts to be completely discharged; 5) Extend the output shafts of the two linear electric cylinders B (503) completely, and then quench the next batch of shock-resistant and anti-loosening nuts.
Citation Information
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