Production process of antibacterial high-elasticity high-density stiff, smooth, soft and glutinous knitted fabric
By using a high-needle high-density weft knitting double-sided machine to weave specific yarns in the fabric production process, and combined with chemical treatment, the problem of single function of traditional fabrics is solved, achieving the multifunctional effect of high elasticity, high density, antibacterial, moisture-absorbing and breathable.
Patent Information
- Application Number
- CN202411818151.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-04-08
AI Technical Summary
Traditional clothing fabrics have single functions and cannot meet people's needs for versatility, high density, antibacterial, moisture absorption and breathability, softness and smoothness.
The high-needle high-density weft knitting double-sided machine is used to weave 50-80S saxo spinning, 50D/36F ~ 75D/36F polyester low-elastic wire and 30D-70D high-elastic spandex wire, combined with specific weaving processes and chemical treatments, such as the use of T570 special cool silicone oil and TF-6182 silver ion antibacterial additives, and is processed through weaving, pretreatment, dyeing, dehydration, widening and drying, modification and finishing.
The fabrics are highly elastic, dense, moisture-absorbing and breathable, crisp and have excellent and long-lasting antibacterial and antibacterial properties to meet versatile needs.
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Figure CN119777058A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of fabric production technology, and in particular to a production technology for antibacterial, high-elastic, high-density, crisp, soft and waxy knitted fabric. Background Art
[0002] In recent years, with the development of science and technology and the improvement of people's living standards, people not only require fabrics to be stiff and wrinkle-resistant, but also require fabrics to have antibacterial, high elasticity, high density, moisture absorption and breathability, softness and smoothness. However, traditional clothing fabrics have a single function and cannot meet people's requirements for the versatility of clothing fabrics. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a production process for antibacterial, high-elastic, high-density, crisp, soft and sticky knitted fabrics. The fabrics produced by the production process are highly elastic, high-density, moisture-absorbent, breathable, crisp and have excellent and lasting antibacterial and antimicrobial properties.
[0004] In order to solve the above problems, the technical solution adopted by the present invention is: a production process of antibacterial high-elasticity high-density crisp soft and waxy knitted fabrics, the production process is as follows: weaving → pretreatment → dyeing → dehydration → widening and drying → modification and finishing → shaping, characterized in that:
[0005] (1) During weaving: the fabric is woven from 50-80S tight spinning, 50D / 36F-75D / 36F polyester low-elastic yarn, and 30D-70D high-elastic spandex yarn on a high-needle and high-density weft knitting double-sided machine. The resulting fabric is a weft-knitted five-layer air layer fabric. The mass of tight spinning accounts for 60-72%, the mass of polyester low-elastic yarn accounts for 20-25%, and the mass of high-elastic spandex yarn accounts for 8-15%. Weaving process: two types of knitting needles A and B are arranged in combination. The needle arrangement method is: the lower needle cylinder is A and B two sections of needles for one cycle, and the upper needle disk is B and A two sections of needles for one cycle. Each section forms a cycle with 6 routes, of which the 1st, 2nd, 4th, and 5th routes are tight spinning, and the 3rd and 6th routes are Polyester low-elastic yarn, and high-elastic spandex yarn are added in the 1st, 2nd, 4th and 5th routes; the knitting method is as follows: the first route: no knitting is performed on the knitting needles at A and B of the lower needle cylinder to form floating lines, and loop knitting is performed on the knitting needles at A and B of the upper needle disk; the second route: loop knitting is performed on the knitting needles at A and B of the lower needle cylinder, and no knitting is performed on the knitting needles at A and B of the upper needle disk to form floating lines; the third route: no knitting is performed on the knitting needle at A of the lower needle cylinder to form floating lines, and tuck knitting is performed on the knitting needle at B of the lower needle cylinder, and tuck knitting is performed on the knitting needle at A of the upper needle disk, and no knitting is performed on the knitting needle at B of the upper needle disk to form floating lines; the fourth route: no knitting is performed on the knitting needles at A and B of the lower needle cylinder to form floating lines, and loop knitting is performed on the knitting needles at A and B of the upper needle disk; the fifth route:
[0006] Loop knitting is performed on the knitting needles at the lower needle cylinder A and B, and no knitting is performed on the knitting needles at the upper needle disk A and B to form floating threads; the sixth route: tuck knitting is performed on the knitting needle at the lower needle cylinder A, and no knitting is performed on the knitting needle at the lower needle cylinder B to form floating threads, and no knitting is performed on the knitting needle at the upper needle disk A to form floating threads, and tuck knitting is performed on the knitting needle at the upper needle disk B;
[0007] (2) Pre-treatment: After the fabric is shrunk in the water tank of the washing machine at 80-100℃, it is then put into the pre-forming machine at 200-
[0008] 205℃ high temperature pre-setting makes the shrinkage rate of the connecting wire in the fabric interlayer reach 7-7.5% under high temperature conditions;
[0009] (3) Modification finishing: put water into the dyeing machine, add 40-50g / L T570 special cool silicone oil, 20-50g / L YCH-100 smoothing agent, 20-30g / L AP-9 anti-pilling agent, 40-50g / L TF-6182 silver ion antibacterial auxiliary agent, mix well to obtain finishing liquid, and immerse the fabric in the finishing liquid for modification treatment.
[0010] Furthermore, the production process of the aforementioned antibacterial, high-elastic, high-density, stiff and soft knitted fabrics, wherein: during dyeing: A. the fabric is immersed in a disperse dye solution with a total concentration of 0.1 to 0.9 wt%, the solution temperature is 110 to 123°C, and dyeing is performed for 20 to 40 minutes to dye the polyester fiber, and then the fabric is immersed in a treatment solution containing 3 to 5 g / L of soda ash and 3 to 5 g / L of insurance powder for alkaline reduction cleaning to wash away the floating color. After dyeing, the dyeing machine is put into water and 0.55 to 1 g / L of glacial acetic acid is added to the fabric for acid washing and neutralization, the acid washing and neutralization temperature is 60 to 90°C, and the insulation time is 10 to 20 minutes; B. the fabric after acid washing and neutralization is immersed in a total concentration of The method comprises the following steps: a) adding 0.5-2.15wt% active dye solution to a solution temperature of 60-90℃ and dyeing for 20-50min to dye cellulose fibers; after dyeing, adding 0.55-1g / L glacial acetic acid into water in a dyeing machine to neutralize and acid wash the fabric; and then immersing the fabric into a treatment solution into which 0.55-1g / L neutral soaping agent SC is added, and washing the floating color with soap boiling to drain the liquid; and the soap boiling temperature is 80-90℃; b) adding 0.5-1g / L PH regulator, 50-60g / L silicone oil and 20-30g / L color fixing agent into water in a dyeing machine, and mixing them evenly to obtain a color fixing solution; and immersing the fabric into the color fixing solution for 20min to fix the color.
[0011] Furthermore, in the production process of the aforementioned antibacterial, high-elastic, high-density, crisp and soft knitted fabric, the temperature of the stretching and drying process is 120-140°C.
[0012] Furthermore, the production process of the aforementioned antibacterial, high-elastic, high-density, crisp and soft knitted fabric comprises the following steps: during the shaping process, the shaping temperature is 130-160°C, the shaping speed is 20-30m / min, the shaping upper over-position is 25-35%, the shaping lower over-position is -0.5-0%, the wind pressure of the fan is 75-90kPa, the width is set to 160-190cm, and a shaping machine of the Monforts brand model: MONFON828 TwinAir 10F is used.
[0013] Furthermore, the production process of the aforementioned antibacterial, high-elastic, high-density, crisp and soft knitted fabric, wherein: during weaving, the high-elastic spandex yarn is first wound around the spandex pulley on the upper needle plate and then passes through the spandex pulley on the lower needle cylinder, thereby being added to the front and back sides of the fabric.
[0014] Furthermore, the production process of the aforementioned antibacterial, high-elastic, high-density, crisp and soft knitted fabric includes: the high-needle, high-density weft knitting double-sided machine barrel diameter is 34 inches, the machine number is 34 needles / 25.4mm, and the total number of needles is 3400.
[0015] The advantages of the present invention are as follows: the fabric produced by the production process of the present invention is highly elastic, high-density, moisture-absorbent and breathable, crisp and has excellent and lasting antibacterial and antimicrobial properties. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Weaving pattern for fabric. DETAILED DESCRIPTION
[0017] The present invention is further described in detail below in conjunction with specific embodiments and drawings.
[0018] The production process of antibacterial, high-elastic, high-density, crisp and soft knitted fabrics is as follows: weaving → pre-treatment → dyeing → dehydration → stretching and drying → modification and finishing → shaping;
[0019] (1) During weaving: The fabric is woven from 50-80S tight spinning, 50D / 36F-75D / 36F polyester low-elastic yarn, and 30D-70D high-elastic spandex yarn on a high-needle and high-density weft knitting double-sided machine. The fabric is a weft-knitted five-layer air layer fabric. The high-needle and high-density weft knitting double-sided machine has a barrel diameter of 34 inches, a machine gauge of 34 needles / 25.4mm, and a total number of 3,400 needles. The mass of the tight spinning in the fabric accounts for 60-72%, and the mass of the polyester low-elastic yarn accounts for 20-
[0020] 25%, high elastic spandex yarn accounts for 8-15%. Figure 1 As shown, weaving process: A, B
[0021] Two types of knitting needles are arranged in a matching way. The models of the two types of knitting needles A and B are as follows: Upper needle plate A: Vota 65.41G004,
[0022] Upper needle plate B: Vo 65.41G007, lower needle cylinder A: Vota 122.41G01, lower needle cylinder B:
[0023] Vo-LS122.41G01; needle arrangement is: the lower needle cylinder has two sections of needles A and B as one cycle, the upper needle disc has two sections of needles B and A as one cycle, each section forms a cycle with 6 routes, of which the 1st, 2nd, 4th and 5th routes are tight spinning, the 3rd and 6th routes are polyester low-elastic yarns, and high-elastic spandex yarns are added to the 1st, 2nd, 4th and 5th routes; the knitting method is: the first route: no knitting is done on the knitting needles at A and B of the lower needle cylinder to form floating threads, and the knitting needles at A and B of the upper needle disc are knitted into threads. Loop knitting; the second route: loop knitting is performed on the knitting needles at A and B of the lower needle cylinder, and no knitting is performed on the knitting needles at A and B of the upper needle disk to form floating threads; the third route: no knitting is performed on the knitting needle at A of the lower needle cylinder to form floating threads, tuck knitting is performed on the knitting needle at B of the lower needle cylinder, tuck knitting is performed on the knitting needle at A of the upper needle disk, and no knitting is performed on the knitting needle at B of the upper needle disk to form floating threads; the fourth route: no knitting is performed on the knitting needles at A and B of the lower needle cylinder to form floating threads, and loop knitting is performed on the knitting needles at A and B of the upper needle disk;
[0024] The fifth route: loop knitting is performed on the knitting needles at A and B of the lower needle cylinder, and no knitting is performed on the knitting needles at A and B of the upper needle disk, resulting in floating threads; the sixth route: tuck knitting is performed on the knitting needle at A of the lower needle cylinder, and no knitting is performed on the knitting needle at B of the lower needle cylinder, and no knitting is performed on the knitting needle at A of the upper needle disk, resulting in floating threads, and tuck knitting is performed on the knitting needle at B of the upper needle disk; in order to ensure that the fabric has the characteristics of high resilience, the traditional way of eating spandex on the upper needle disk has been changed from the traditional use of one upper needle disk Spandex pulley, the spandex yarn passes directly through the spandex pulley of the upper needle disc and can only be added to the back side of the fabric. After many tests, it was adjusted to use a spandex pulley on the upper needle disc and a spandex pulley on the lower needle cylinder. The high-elastic spandex yarn is first wrapped around the spandex pulley on the upper needle disc and then passes through the spandex pulley on the lower needle cylinder, so as to be added to the front and back sides of the fabric. In this way, the traditional fabric adding spandex on one side is improved to adding spandex on both sides of the fabric, which improves the resilience of the fabric. According to the national standard FZ / T 70006-2022 "Test method for stretch elastic recovery rate of needle fabrics", the specific values are shown in Table 2 and Table 3. By comparing the average values of Table 2 and Table 3, the average values of the vertical stretch, horizontal stretch, vertical recovery and horizontal recovery of the double-sided spandex fabric are 30% higher than the average values of the four indicators of the single-sided spandex fabric.
[0025] Almost, it proves that the double-sided spandex fabric has higher elasticity than the traditional single-sided spandex fabric;
[0026] Table 1 is a triangle configuration diagram when the fabric is knitted, Table 2 is the stretch recovery value of the single-sided spandex fabric, and Table 3 is the stretch recovery value of the double-sided spandex fabric;
[0027] Table 1
[0028]
[0029] Among them, "∨" means the upper dial needle forms a loop, "∧" means the lower cylinder needle forms a loop, "∪" means the upper dial needle tucks, "∩" means the lower cylinder needle tucks, and "-" means no knitting;
[0030] Table 2
[0031] Serial number Straight tensile value% Direct response value% Transverse stretch value% Horizontal recovery value% Standard sample 1 61.46 5.6 78.75 11.2 Standard 2 60.69 4.69 80.01 9.31 Standard 3 61.88 5.6 78.12 9.31 Standard 4 60.41 4.69 78.12 9.31 Standard 5 61.81 4.76 80.64 9.31 Average value% 61.25 5.07 79.13 9.69
[0032] Table 3
[0033] Serial number Straight tensile value% Direct response value% Transverse stretch value% Horizontal recovery value% Standard sample 1 87.8 8 112.5 16 Standard 2 86.7 6.7 114.3 13.3 Standard 3 88.4 8 111.6 13.3 Standard 4 86.3 6.7 111.6 13.3 Standard 5 88.3 6.8 115.2 13.3 Average value% 87.5 7.24 113.04 13.84
[0034] (2) Pre-treatment: After the fabric is shrunk in the water tank of the washing machine at 80-100℃, it is then put into the pre-forming machine at 200-
[0035] 205℃ high temperature pre-setting makes the shrinkage rate of the connecting wire in the fabric interlayer reach 7-7.5% under high temperature. In the subsequent high temperature dyeing process, the fabric will not shrink sharply, which can effectively solve 95% of the quality problems of creases, thread leakage and spandex leakage in the finished fabric.
[0036] (3) Dyeing: A. Immerse the fabric in a disperse dye solution with a total concentration of 0.1-0.9 wt% at a solution temperature of 110-123°C for 20-40 minutes to dye the polyester fiber, then immerse the fabric in a solution containing 3-
[0037] 5g / L and 3-5g / L of insurance powder are treated with alkaline reduction cleaning to wash away the floating color. After dyeing, the dyeing machine is put into water and 0.55-1g / L of glacial acetic acid is added to the fabric for acid washing and neutralization. The acid washing and neutralization temperature is 60-90°C and the insulation time is 10-20min; B. The fabric after acid washing and neutralization is immersed in a reactive dye solution with a total concentration of 0.5-2.15wt%, the solution temperature is 60-90°C, and the dyeing is performed for 20-50min to dye the cellulose fiber. After dyeing, the dyeing machine is put into water and 0.55-1g / L of glacial acetic acid is added to the fabric for acid washing and neutralization. Then the fabric is immersed in a treatment solution with 0.55-1g / L of neutral soaping agent SC, and the soap is boiled to wash away the floating color. Liquid, the soap boiling temperature is 80-90℃; C. Dyeing machine into water, add 0.5-1g / L PH regulator, 50-60g / L silicone oil, 20-30g / L color fixing agent and mix evenly to obtain color fixing solution; immerse the fabric in the color fixing solution for 20 minutes for color fixing; disperse dyes use Artron Golden Yellow SW-RW, Artron SW-4B Ruby, Artron Disperse Black SW-HF (ECO) produced by Shanghai Yayun Textile Chemical Co., Ltd.; reactive dyes use Zhongsanyuan Yellow HF-2GR produced by Changzhou Lecai Dye Co., Ltd., Reactive Red EBT-RFT produced by Yixing Zhenyang Dye Chemical Co., Ltd., Sunfixfast Red Fs red, Sunfixfast Blue Fs blue red produced by Wurong (Suzhou) Chemical Co., Ltd.; PH regulator uses glacial acetic acid; silicone oil uses silicone oil ASUKD1886 produced by Suzhou Asute Company; color fixing agent uses color fixing agent DF produced by Shanghai Xirui Textile Technology Co., Ltd.;
[0038] (4) Dehydration, stretching and drying: After the color fixing and softening process, the fabric is first dehydrated, then stretched and dried at 120-140℃;
[0039] (5) Modification finishing: put water into the dyeing machine, add 40-50g / L T570 special cool silicone oil, 20-50g / L YCH-100 smoothing agent, 20-30g / L AP-9 anti-pilling agent, 40-50g / L TF-6182 silver ion antibacterial auxiliary agent, mix well to obtain finishing liquid, immerse the fabric in the finishing liquid for modification treatment;
[0040] T570 special cool silicone oil is produced by Demei Company, AP-9 anti-pilling agent is produced by Suzhou Liansheng Chemical Co., Ltd., TF-6182 silver ion antibacterial additive is produced by Shanghai Zhushi Chemical Co., Ltd., and YCH-100 smoothing agent is produced by Jiangyin Yicheng Chemical Co., Ltd.;
[0041] (6) During shaping: the shaping temperature is 130-160°C, the shaping speed is 20-30 m / min, and the shaping upper position is 25-
[0042] 35%, the lower over-position is -0.5~0%, the wind pressure of the fan is 75~90kPa, and the door width is set to 160~190cm.
[0043] The molding machine used is a Monforts brand model: MONFON828 TwinAir 10F.
[0044] The final fabric has a good appearance, uniform thickness, and a weight of 310g / m2. 2 About 170cm in width. Weft density 43 needles / 1 inch, warp density 39 needles / 1 inch. Bursting strength 496Kpa, vertical shrinkage 0-3.2%, horizontal shrinkage 0-2.8%.
[0045] Warmth test
[0046] Referring to GB / T11048-2008 "Determination of thermal resistance and moisture resistance of textiles under steady-state conditions of physiological comfort", the YG60 6 flat-plate fabric insulation instrument was used to test the thermal insulation performance of fabrics. Three 300mm×300mm specimens were cut from different parts of the fabric and completely covered on the test plate, protection plate and bottom plate at a temperature of 33℃. The thermal insulation rate and cro value of the test specimens were tested.
[0047] Anti-pilling test
[0048] The pilling resistance refers to the standard GB / T4802-2008 "Determination of pilling properties of textile fabrics Part 3: Pilling box method", which simulates the pilling condition of the fabric when it is subjected to self-or external friction, and evaluates the pilling grade.
[0049] Air permeability test
[0050] The air permeability test was carried out according to the standard GB / T5453-1997 "Determination of air permeability of textile fabrics". The pressure difference of the sample was set to 100Pa and the test area was 20cm 2 , repeat the test 10 times on different parts of the same sample. Calculate the air permeability of the fabric.
[0051] Antibacterial performance test
[0052] The antibacterial performance test is based on FZ / T73023-2006 "Antibacterial Knitwear". According to the test requirements of antibacterial level AAA, the fabric is washed 50 times and then tested for its inhibition rate against Escherichia coli, Staphylococcus aureus and Candida albicans using the oscillation method.
[0053] Results and Analysis
[0054] Warmth
[0055] The factors that determine the warmth retention of fabrics are the heat transfer coefficient and the Crowe value. The larger the heat transfer coefficient, the better the thermal conductivity of the fabric, and the worse the thermal insulation, resulting in worse warmth retention of the fabric. The larger the Crowe value, the better the warmth retention. The test results of the warmth retention of fabrics are shown in Table 4:
[0056] Table 4
[0057]
[0058]
[0059] The fabric has a thermal insulation rate of 36.09%, a heat transfer coefficient of 20.36 W / m2.℃, and a clo value of 0.31 clo. Referring to the FZ / T73022-2019 "Knitted Thermal Underwear" standard, the thermal insulation rate requirements for superior, first-class, and qualified products [5], it can be seen that the fabric prepared in the present invention has excellent thermal insulation performance and is suitable for the thermal insulation requirements of autumn and winter clothing.
[0060] Breathability
[0061] The breathability of clothing fabrics affects the comfort of wearing. Therefore, the fabrics need to have a certain degree of breathability to allow the air in the clothing to be replaced in time to maintain comfort and cleanliness. The measured air permeability of the fabric is 192 mm / s, which meets the breathability requirements of knitted thermal underwear[6].
[0062] Antimicrobial properties
[0063] The antibacterial property of the fabric prepared in the present invention after washing 50 times is compared with that of FZ / T73023-2006 as shown in Table 5. It can be seen that the antibacterial rate of the fabric exceeds the AAA antibacterial effect standard value in the standard and has excellent antibacterial property.
[0064] Table 5
[0065]
Claims
1. The production process of antibacterial, high-elastic, high-density, crisp and soft knitted fabrics is as follows: weaving → pre-treatment → dyeing → dehydration → widening and drying → modification and finishing → shaping, which is characterized by: (1) During weaving: the fabric is woven from 50-80S spunlace, 50D / 36F-75D / 36F polyester low-elastic yarn, and 30D-70D high-elastic spandex yarn on a high-needle and high-density weft knitting double-sided machine. The resulting fabric is a weft-knitted five-layer air layer fabric. The mass of spunlace accounts for 60-72%, the mass of polyester low-elastic yarn accounts for 20-25%, and the mass of high-elastic spandex yarn accounts for 8-15%. Weaving process: A and B knitting needles are arranged in combination. The models of A and B knitting needles are: upper needle disc A: Vota 65.41G004, upper needle disc B: Vo 65.41G007, lower needle cylinder A: Vota 122.41G01, lower needle cylinder B: Vo-LS122.41G01; needle arrangement: lower needle cylinder has two sections of needles A and B as one cycle, upper needle disc has two sections of needles B and A as one cycle, each section forms a cycle with 6 routes, of which the 1st, 2nd, 4th and 5th routes are tight spinning, the 3rd and 6th routes are polyester low-elastic yarns, and high-elastic spandex yarns are added to the 1st, 2nd, 4th and 5th routes; weaving method: the first route: no weaving is done on the knitting needles at A and B of the lower needle cylinder to form floating lines, and loop weaving is done on the knitting needles at A and B of the upper needle disc; The second route: loop knitting is performed on the knitting needles at positions A and B of the lower needle cylinder, and no knitting is performed on the knitting needles at positions A and B of the upper needle disk, resulting in floating threads; the third route: no knitting is performed on the knitting needle at position A of the lower needle cylinder, resulting in floating threads, tuck knitting is performed on the knitting needle at position B of the lower needle cylinder, tuck knitting is performed on the knitting needle at position A of the upper needle disk, and no knitting is performed on the knitting needle at position B of the upper needle disk, resulting in floating threads; the fourth route: no knitting is performed on the knitting needles at positions A and B of the lower needle cylinder, resulting in floating threads, and loop knitting is performed on the knitting needles at positions A and B of the upper needle disk; the fifth route: loop knitting is performed on the knitting needles at positions A and B of the lower needle cylinder, and no knitting is performed on the knitting needles at positions A and B of the upper needle disk, resulting in floating threads; the sixth route: tuck knitting is performed on the knitting needle at position A of the lower needle cylinder, no knitting is performed on the knitting needle at position B of the lower needle cylinder, resulting in floating threads, no knitting is performed on the knitting needle at position A of the upper needle disk, resulting in floating threads, and tuck knitting is performed on the knitting needle at position B of the upper needle disk; (2) Pre-treatment: After the fabric is shrunk in a water tank at 80-100°C in a washing machine, it is pre-formed in a pre-forming machine at 200-205°C, so that the shrinkage rate of the connecting wire in the fabric interlayer can reach 7-7.5% under high temperature conditions; (3) Modification finishing: put water into the dyeing machine, add 40-50g / L T570 special cool silicone oil, 20-50g / L YCH-100 smoothing agent, 20-30g / L AP-9 anti-pilling agent, 40-50g / L TF-6182 silver ion antibacterial auxiliary agent, mix well to obtain finishing liquid, and immerse the fabric in the finishing liquid for modification treatment.
2. The production process of the antibacterial high-elasticity high-density crisp soft and waxy knitted fabric according to claim 1, characterized in that: During dyeing: A. Soak the fabric in a disperse dye solution with a total concentration of 0.1-0.9wt%, the solution temperature is 110-123℃, dye for 20-40min, so as to dye the polyester fiber, then soak the fabric in a treatment solution containing 3-5g / L soda ash and 3-5g / L insurance powder for alkaline reduction cleaning to wash away the floating color, after dyeing, add 0.55-1g / L glacial acetic acid into the dyeing machine water to acid wash and neutralize the fabric, the acid washing and neutralization temperature is 60-90℃, and the heat preservation time is 10-20min; B. Soak the fabric after acid washing and neutralization in a total concentration of 0.5-2.15wt% active In the dye solution, the solution temperature is 60-90°C, and dyeing is performed for 20-50 minutes to dye the cellulose fiber. After dyeing, the dyeing machine is put into water and 0.55-1g / L of glacial acetic acid is added to the fabric for acid washing and neutralization, and then the fabric is immersed in the treatment liquid added with 0.55-1g / L neutral soap detergent SC, and the floating color is washed off by soap boiling, and the liquid is drained. The soap boiling temperature is 80-90°C; C. The dyeing machine is put into water, 0.5-1g / L of PH regulator, 50-60g / L of silicone oil, and 20-30g / L of color fixing agent are added and mixed evenly to obtain a color fixing solution; the fabric is immersed in the color fixing solution for 20 minutes for color fixing.
3. The production process of the antibacterial high-elasticity high-density crisp soft and waxy knitted fabric according to claim 1 or 2, characterized in that: The stretching and drying temperature is 120-140℃.
4. The production process of the antibacterial high-elasticity high-density crisp soft and waxy knitted fabric according to claim 1 or 2, characterized in that: During shaping: the shaping temperature is 130-160°C, the shaping speed is 20-30m / min, the shaping upper over-position is 25-35%, the shaping lower over-position is -0.5-0%, the wind pressure of the fan is 75-90kPa, the set width is 160-190cm, and a Monforts brand model: MONFON828 TwinAir 10F shaping machine is used.
5. The production process of the antibacterial high-elasticity, high-density, crisp and soft knitted fabric according to claim 1 or 2, characterized in that: During weaving, the high-elastic spandex yarn is first wound around the spandex pulley on the upper needle plate and then passed through the spandex pulley on the lower needle cylinder, thereby being added to the front and back sides of the fabric.
6. The production process of the antibacterial high-elasticity high-density crisp soft and waxy knitted fabric according to claim 1 or 2, characterized in that: The high-needle and high-density weft knitting double-sided machine has a barrel diameter of 34 inches, a machine gauge of 34 needles / 25.4mm, and a total number of 3,400 needles.
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