Automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone for roadbed filling
By designing the automatic pick-up, loading and crushing, and improved mixing and paving device for Jishifang filling roadbed, the problems of low construction efficiency and poor construction quality in the traditional roadbed improved soil construction process are solved, and efficient and automated roadbed improved soil construction is achieved, which significantly improves the construction quality and progress.
Patent Information
- Application Number
- CN202510035932.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-08
AI Technical Summary
The construction process of traditional improved soil in the roadbed has problems such as low construction efficiency, lack of close connections in each link, and poor lime mixing uniformity, which affects the construction quality and progress.
A automatic pick-up, loading and crushing and improved mixing and paving device for building roadbeds with stone-collection stones is designed, including pick-up components, crushing components, conveying components, cutting components, screw conveying mixing mechanism and paving mechanism, which are integrated on the power chassis to realize automated construction.
It improves construction efficiency, closely and smoothly connects all links, reduces time and waste and labor costs, significantly accelerates the overall construction progress, improves the construction quality of improved roadbed soil, and can meet the needs of rapid construction of modern roads.
Smart Images

Figure CN119777233A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roadbed construction, in particular to an automatic picking up, feeding, crushing and improved mixing and paving device for collecting stones for filling roadbed. Background Art
[0002] As the foundation of the road surface, the roadbed is a geotechnical structure constructed by excavation or filling. It shoulders the important task of creating the necessary conditions for road paving and subsequent driving operations. It not only bears the static and dynamic loads generated by locomotives, roads and traffic, but also needs to transfer and diffuse these loads deep into the foundation to ensure the stability of the overall road structure.
[0003] Taking lime-improved soil as an example, the traditional roadbed improved soil construction process usually follows a set of established processes. The first step is to fill the roadbed soil. When the filling reaches a certain scale, lime is spread on its surface. Then, excavators and other equipment are used to carry out mixing operations, striving to fully mix the lime and roadbed soil. After the mixing is completed, the mixture is flattened and finally the rolling process is carried out to make the roadbed reach the density required by the design.
[0004] However, with the continuous development and progress of road engineering technology, traditional processes have exposed more and more drawbacks. From the perspective of construction efficiency, the various links in the process lack a tight and smooth connection, resulting in a large amount of time wasted and requiring considerable manpower costs. The overall construction progress is slow and it is difficult to meet the needs of rapid modern road construction. In addition, relying solely on excavators for lime mixing has poor uniformity, which seriously affects the construction quality of roadbed improved soil.
[0005] Therefore, it is necessary to provide a device for automatically picking up, feeding, crushing, and improving mixing and paving for collecting stone for roadbed filling to solve the above technical problems. Summary of the invention
[0006] The invention provides an automatic picking-up, feeding, crushing and improved mixing and paving device for collecting stone for roadbed filling, which solves the problem that the lack of tight and smooth connection between various links causes the overall construction progress to be slow, and the lime mixing effect is poor, affecting the construction quality.
[0007] In order to solve the above technical problems, the present invention provides a device for automatically picking up, feeding, crushing, improving, mixing and paving stones for roadbed filling, comprising:
[0008] A driving chassis, wherein a cab is arranged on the top of the driving chassis;
[0009] A support frame, the support frame is fixedly mounted on the front end of the driving chassis, and a material collecting frame is fixedly mounted on the inner side surface of the support frame;
[0010] A pickup assembly, the pickup assembly being disposed at the front end of the support frame;
[0011] A conveying assembly, wherein the conveying assembly is arranged on the top of the driving chassis;
[0012] A crushing assembly, the crushing assembly is arranged on the top of the conveying assembly, the crushing assembly comprises a crushing mechanism and a protection frame, the protection frame is fixedly installed on the top of the crushing mechanism, and the output end of the crushing assembly is arranged at the input end of the conveying assembly;
[0013] A first bucket elevator, wherein the input end of the first bucket elevator is arranged at the bottom of the output end of the aggregate frame, and the output end of the first bucket elevator is arranged at the top of the crushing mechanism and is located on the inner side of the protective frame;
[0014] A material discharge assembly, the material discharge assembly being arranged on the top of the conveying assembly;
[0015] A spiral conveying and mixing mechanism, the input end of which is connected to the output end of the conveying assembly;
[0016] A spreading mechanism is fixedly mounted on the rear end of the driving chassis, and an input end of the spreading mechanism is connected to an output end of the spiral conveying and mixing mechanism.
[0017] Preferably, the picking assembly comprises a roller, a plurality of digging teeth, two side plates and a driving assembly, the two side plates are rotatably connected to both sides of the support frame, the driving assembly is fixedly mounted on one end of one side of one side plate, one end of the roller is fixedly mounted on the output end of the driving assembly, the other end of the roller is rotatably connected to one end of the other side of the other side plate, a plurality of digging teeth are evenly fixedly mounted on the outer side surface of the roller, the roller is arranged on the top of the aggregate frame, the unloading assembly comprises a storage frame, a unloading barrel, a unloading cavity, a unloading frame, a second driving motor, a rotating rod and a plurality of unloading plates, the unloading barrel is fixedly mounted on the bottom of the storage frame, the unloading cavity is opened on the inner side surface of the unloading barrel, the unloading frame is fixedly mounted on the bottom of the unloading barrel, the second driving motor is fixedly mounted on one end of the unloading barrel, the rotating rod is fixedly mounted on the output end of the second driving motor, a plurality of unloading plates are evenly fixedly mounted on the side surface of the rotating rod, a support seat is fixedly mounted on the front end of the top of the driving chassis, and a support plate is fixedly mounted on the rear end of the top of the driving chassis.
[0018] Preferably, the crushing mechanism and the conveying assembly are both fixedly mounted on the inner side surface of the support seat, and the material storage frame is fixedly mounted on the side surface of the support plate.
[0019] Preferably, a rotating shaft is fixedly installed on both sides of the support frame, the outer side surface of the rotating shaft is rotatably connected to a first rotating block, one end of the first rotating block is fixedly installed with a driving telescopic member, one end of the driving telescopic member is fixedly installed with a second rotating block, the outer side surface of the second rotating block is rotatably connected to a rotating frame, and the rotating block is fixedly installed on the side of the side panel.
[0020] Preferably, the drive assembly includes a power box, an overload protector, a first drive motor, a first pinion, a first gear, a transmission shaft, a second pinion, a second gear and an output shaft. The power box is fixedly mounted on the side of the side panel, the first drive motor is fixedly mounted on the inner side of the power box, the overload protector is electrically connected to the input end of the first drive motor, the first pinion is fixedly mounted on the output end of the first drive motor, the first gear is meshed with the side of the first pinion, the transmission shaft is fixedly mounted inside the first gear, both ends of the transmission shaft are rotatably connected to the inner side of the power box, the second pinion is fixedly mounted on the outer side of the transmission shaft, the second gear is meshed with the side of the second pinion, the output shaft is fixedly mounted inside the second gear, and one end of the output shaft is connected to the roller.
[0021] Preferably, the automatic picking up, feeding, crushing, improved mixing and paving device for stone-collecting roadbed filling also includes a screening box and a second bucket elevator, the screening box is fixedly installed at the bottom of the crushing mechanism, the output end of the second bucket elevator is fixedly installed on the fixedly installed discharge frame, the discharge frame is fixedly installed on the side of the protective frame, the input end of the second bucket elevator is fixedly installed with a feed frame, and the feed frame is fixedly installed on the side of the screening box.
[0022] Preferably, a screening frame is provided on the inner side of the screening box, springs are fixedly installed around the bottom of the screening frame, the springs are fixedly installed on the inner side of the screening frame, a vibration motor is also fixedly installed on the bottom of the screening frame, a screen is fixedly installed on the inner side of the screening frame, and a plurality of barrier strips are fixedly installed on the top of the screen.
[0023] Preferably, the output end of the screening frame is arranged at the top of the feeding frame.
[0024] Preferably, the automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone filling roadbed also includes a crushing frame, the crushing frame is fixedly installed on the top of the storage frame, the inner side of the crushing frame is fixedly installed with a filter plate, the top of the filter plate is provided with a baffle, the inside of the baffle is slidably connected with a slider, the internal thread of the slider is connected with a reciprocating screw, one end of the reciprocating screw is fixedly installed with a third drive motor, the third drive motor is fixedly installed on the side of the crushing frame, the bottom of the slider is fixedly installed with a fixed block, the inside of the fixed block is rotatably connected with a connecting rod, and both ends of the connecting rod are fixedly installed with pressure rollers.
[0025] Preferably, the bottom of the pressure roller abuts against the top of the filter plate.
[0026] Compared with the related art, the automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone for roadbed filling provided by the present invention has the following beneficial effects:
[0027] The present invention provides an automatic picking up, feeding, crushing, improved mixing and paving device for stone-filled roadbed. By integrating a picking up component, a first fighter elevator, a crushing component, a conveying component, a feeding component, a spiral conveying mixing mechanism and a paving mechanism on a power chassis, the construction efficiency is greatly improved, and each link is closely and smoothly connected, which reduces time waste and does not require too much manpower cost, significantly speeds up the overall construction progress, and can fully meet the needs of modern road rapid construction. At the same time, the method of simply relying on an excavator to mix lime is abandoned, and a feeding component and a spiral conveying mixing mechanism are adopted to ensure the uniform spreading and mixing of lime in the stone, thereby greatly improving the construction quality of roadbed improved soil and providing a strong guarantee for the efficient and high-quality construction of road projects. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A schematic structural diagram of a first embodiment of a device for automatically picking up, feeding, crushing, improving, mixing and paving stones for roadbed filling provided by the present invention;
[0029] Figure 2 for Figure 1 Another perspective structural schematic diagram shown;
[0030] Figure 3 for Figure 1 A schematic diagram of the structure of the picking assembly, the mounting frame, the first bucket elevator, the crushing assembly, the conveying assembly, the unloading assembly, the spiral conveying and mixing mechanism and the paving mechanism in the first embodiment shown;
[0031] Figure 4 for Figure 2 The schematic diagram of the cross-sectional structure of the power box in the first embodiment shown;
[0032] Figure 5 for Figure 3 The schematic cross-sectional structure diagram of the blanking assembly in the first embodiment shown;
[0033] Figure 6 for Figure 3 An enlarged schematic diagram of part A is shown;
[0034] Figure 7 A schematic structural diagram of a second embodiment of a device for automatically picking up, feeding, crushing, improving, mixing and paving stones for roadbed filling provided by the present invention;
[0035] Figure 8 for Figure 7 The schematic diagram of the cross-sectional structure of the screening box in the second embodiment shown;
[0036] Fig. 9 for Figure 8 The schematic diagram of the structure of the filter frame in the second embodiment shown is a top view;
[0037] Fig.10 A schematic structural diagram of a third embodiment of a device for automatically picking up, feeding, crushing, improving, mixing and paving stones for roadbed filling provided by the present invention;
[0038] Fig.11 for Fig.10 A schematic diagram of the structure of the crushing frame in the third embodiment shown in the top view;
[0039] Fig.12 for Fig.11 The schematic diagram of the side structure of the shielding strip in the third embodiment is shown.
[0040] Numbers in the figure: 1, power chassis; 11, cab; 12, support plate; 13, support seat; 2, support frame; 21, aggregate frame; 22, drive telescopic member; 23, first rotating block; 24, rotating shaft; 25, second rotating block; 26, rotating frame; 3, pick-up assembly; 31, roller; 32, digging teeth; 33, side plate; 34, drive assembly; 341, power box; 342, overload protector; 343, first drive motor; 344, first pinion; 3 45, first large gear; 346, transmission shaft; 347, second small gear; 348, second large gear; 349, output shaft; 4, first bucket elevator; 5, crushing assembly; 51, crushing mechanism; 52, protection frame; 6, conveying assembly; 7, unloading assembly; 71, storage frame; 72, unloading barrel; 73, unloading cavity; 74, unloading frame; 75, second driving motor; 76, rotating rod; 77, unloading plate; 8, spiral conveying and mixing mechanism; 9, paving mechanism;
[0041] 10. Screening box; 101. Screening frame; 102. Spring; 103. Vibrating motor; 104. Screen; 105. Barrier strip; 106. Feeding frame; 107. Second fighter elevator; 108. Discharging frame;
[0042] 20. Crushing frame; 201. Filter plate; 202. Baffle; 203. Sliding block; 204. Reciprocating screw rod; 205. Third driving motor; 206. Fixed block; 207. Connecting rod; 208. Pressing roller. DETAILED DESCRIPTION
[0043] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.
[0044] First embodiment
[0045] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic structural diagram of a first embodiment of a device for automatically picking up, feeding, crushing, improving, mixing and paving stones for roadbed filling provided by the present invention; Figure 2 for Figure 1 Another perspective structural schematic diagram shown; Figure 3 for Figure 1 A schematic diagram of the structure of the picking assembly, the mounting frame, the first bucket elevator, the crushing assembly, the conveying assembly, the unloading assembly, the spiral conveying and mixing mechanism and the paving mechanism in the first embodiment shown; Figure 4 for Figure 2 The schematic diagram of the cross-sectional structure of the power box in the first embodiment shown; Figure 5 for Figure 3 The schematic cross-sectional structure diagram of the blanking assembly in the first embodiment shown; Figure 6 for Figure 3 The enlarged schematic diagram of part A is shown. The automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone for roadbed filling includes: a driving chassis 1, and a driving cab 11 is arranged on the top of the driving chassis 1;
[0046] A support frame 2, the support frame 2 is fixedly mounted on the front end of the driving chassis 1, and a material collecting frame 21 is fixedly mounted on the inner side surface of the support frame 2;
[0047] A picking assembly 3, wherein the picking assembly 3 is arranged at the front end of the support frame 2, and the picking assembly 3 comprises a roller 31, a plurality of digging teeth 32, two side plates 33 and a driving assembly 34, wherein the two side plates 33 are rotatably connected to the two sides of the support frame 2 respectively, and the driving assembly 34 is fixedly installed at one end of one side of one side plate 33, one end of the roller 31 is fixedly installed at the output end of the driving assembly 34, and the other end of the roller 31 is rotatably connected to one end of the other side of the other side plate 33, and a plurality of digging teeth 32 are evenly fixedly installed on the outer side surface of the roller 31, and the roller 31 is arranged at the top of the aggregate frame 21;
[0048] A conveying assembly 6, wherein the conveying assembly 6 is arranged on the top of the driving chassis 1;
[0049] A crushing assembly 5, which is arranged on the top of the conveying assembly 6, and includes a crushing mechanism 51 and a protective frame 52, wherein the protective frame 52 is fixedly mounted on the top of the crushing mechanism 51, and the output end of the crushing assembly 5 is arranged on the input end of the conveying assembly 6;
[0050] A first bucket elevator 4, wherein the input end of the first bucket elevator 4 is arranged at the bottom of the output end of the aggregate frame 21, and the output end of the first bucket elevator 4 is arranged at the top of the crushing mechanism 51 and is located on the inner side of the protective frame 52;
[0051] A material discharge assembly 7, wherein the material discharge assembly 7 is arranged at the top of the conveying assembly 6, and the material discharge assembly 7 comprises a material storage frame 71, a material discharge barrel 72, a material discharge cavity 73, a material discharge frame 74, a second driving motor 75, a rotating rod 76 and a plurality of material discharge plates 77, wherein the material discharge barrel 72 is fixedly mounted at the bottom of the material storage frame 71, the material discharge cavity 73 is opened at the inner side surface of the material discharge barrel 72, the material discharge frame 74 is fixedly mounted at the bottom of the material discharge barrel 72, the second driving motor 75 is fixedly mounted at one end of the material discharge barrel 72, the rotating rod 76 is fixedly mounted at the output end of the second driving motor 75, and a plurality of material discharge plates 77 are evenly fixedly mounted on the side surfaces of the rotating rod 76;
[0052] A spiral conveying and mixing mechanism 8, the input end of which is connected to the output end of the conveying component 6;
[0053] The paving mechanism 9 is fixedly mounted on the rear end of the driving chassis 1 , and the input end of the paving mechanism 9 is connected to the output end of the spiral conveying and mixing mechanism 8 .
[0054] The driving chassis 1 is a crawler-driven chassis, where the power source outputs torque to the driving wheel. The friction between the driving wheel and the crawler makes the crawler continuously rotate around the driving wheel and the driven wheel. Since the crawler has a large contact area with the ground and strong adhesion, the friction is used to push the entire chassis and the equipment carried forward or backward during the rolling process of the crawler. The supporting wheels roll in the crawler track to ensure the stable operation of the chassis. Even in complex terrain, good passage can be achieved by virtue of the adaptability of the crawler.
[0055] When the cab 11 is in use, it can control the driving telescopic member 22, the picking assembly 3, the first fighter elevator 4, the crushing assembly 5, the conveying assembly 6, the unloading assembly 7, the screw conveying mixing mechanism 8, the paving mechanism 9 and the driving chassis 1 respectively;
[0056] When the picking assembly 3 is in use, the driving assembly 34 provides power to drive the roller 31 to rotate, so that the roller 31 drives 32 to rotate, and the stone is transported to the inner side of the collection frame 21;
[0057] The first fighter elevator 4 can transport the stone output from the bottom of the aggregate frame 21 to the feed inlet of the crushing mechanism 51;
[0058] The crushing assembly 5 includes a crushing mechanism 51 and a protection frame 52. The crushing mechanism 51 is a counter-rotating gear gyratory crusher, which can crush stones exceeding a certain size into a particle size that meets the requirements of roadbed filling. The counter-rotating gear gyratory crusher has an overload protection function to ensure the stable operation of the equipment. The protection frame 52 is installed on the top of the counter-rotating gear gyratory crusher to prevent stones from splashing when crushing stones, thereby increasing safety.
[0059] The conveying assembly 6 is composed of a large conveyor belt, a motor and a protective shell. The motor drives the conveyor belt to move inside the protective shell to convey the crushed stone. The conveyor belt has high strength and wear resistance and can withstand the weight and friction of the stone. A feed port is provided at one end of the top of the protective shell close to the crushing mechanism 51, so that the stone can fall on the conveyor belt. A feed port is also provided at one end of the top of the protective shell close to the unloading frame 74, which is used to convey lime to the top of the stone.
[0060] When the material discharging assembly 7 is in use, lime must first be accumulated on the inner side of the material storage frame 71, and then the second driving motor 75 is started, so that the second driving motor 75 drives the rotating rod 76 to rotate, so that the rotating rod 76 drives the material discharging plate 77 to rotate on the inner side of the circular material discharging cavity 73, so that the lime is transported to the inner side of the material discharging frame 74, and then transported to the upper side of the conveyor belt through the material discharging frame 74. When the second driving motor 75 is in use, the rotation speed can be controlled to control the amount of lime discharging;
[0061] The spiral conveying and mixing mechanism 8 is a spiral conveying mixer, which is mainly composed of a feed inlet, a spiral conveying shaft, stirring blades, a discharge port, a driving device and a shell. The spiral conveying shaft is a core component, which is usually a rotating shaft with spiral blades installed inside the shell. When in use, lime and stone enter the equipment from the feed inlet, and the driving device drives the spiral conveying shaft to rotate. The spiral blades push the lime and stone along the axial direction. During the pushing process, the stirring blades stir the lime and stone to fully mix the lime and stone. Compared with traditional mixing equipment, its mixing efficiency is higher because the pushing action of the spiral blades can continuously update the contact surface of the material and accelerate the mixing process.
[0062] The paving mechanism 9 is a stabilized soil paver, which is mainly composed of a driving device, a hopper, a scraper conveyor, a spiral distributor, a control system and an ironing plate. When in use, first, the stone and lime are transported to the inside of the hopper through the spiral conveying and mixing mechanism 8. After the work starts, the scraper conveyor is started to transport the stabilized soil in the hopper backward to the spiral distributor at a certain speed. In this process, the speed of the scraper conveyor is adjusted according to the paving speed and the required material quantity to ensure a continuous supply of stabilized soil; after the spiral distributor receives the stabilized soil delivered by the scraper conveyor, it distributes it laterally and evenly within the entire working width in front of the ironing plate. Its rotation speed and height can be adjusted according to the requirements of the paving thickness and width. For example, when the paving width needs to be increased, the rotation speed of the spiral distributor can be appropriately increased. , so that the stabilized soil can be distributed over a wider range; as the power chassis 1 moves forward, the ironing plate slides on the stabilized soil. At the same time, the vibrator of the ironing plate vibrates the stabilized soil at a certain frequency and amplitude to reduce the gaps between the particles and preliminarily increase the density of the stabilized soil. Then, the vibrator of the ironing plate is started to further compact the stabilized soil, and the height is automatically adjusted through the floating effect of the ironing plate to make the surface of the spread stabilized soil flat. In this process, the automatic leveling system (if equipped) plays a role. The sensor installed on the ironing plate detects the elevation change of the road surface and feeds back the signal to the control system. The control system adjusts the height of the ironing plate in time to ensure that the flatness of the paving layer meets the requirements. During the whole process, the power chassis 1 moves forward steadily at the set speed to continuously complete the paving and preliminary compaction of the stabilized soil.
[0063] A support seat 13 is fixedly mounted on the front end of the top of the driving chassis 1 , and a support plate 12 is fixedly mounted on the rear end of the top of the driving chassis 1 .
[0064] The crushing mechanism 51 and the conveying assembly 6 are both fixedly mounted on the inner side surface of the support seat 13 , and the material storage frame 71 is fixedly mounted on the side surface of the support plate 12 .
[0065] A rotating shaft 24 is fixedly installed on both sides of the support frame 2, and the outer side surface of the rotating shaft 24 is rotatably connected to the first rotating block 23, one end of the first rotating block 23 is fixedly installed with a driving telescopic member 22, one end of the driving telescopic member 22 is fixedly installed with a second rotating block 25, and the outer side surface of the second rotating block 25 is rotatably connected to a rotating frame 26, and the rotating block 26 is fixedly installed on the side of the side panel 33.
[0066] When in use, when it is necessary to adjust the picking angle of the picking component 3, the driving telescopic member 22 can be started, so that one end of the driving telescopic member 22 supports the side plate 33, so that one end of the side plate 33 rotates around the side of the support frame 2, thereby adjusting the angle of the roller 31.
[0067] The driving assembly 34 includes a power box 341, an overload protector 342, a first driving motor 343, a first pinion 344, a first large gear 345, a transmission shaft 346, a second pinion 347, a second large gear 348 and an output shaft 349. The power box 341 is fixedly mounted on the side of the side plate 33, the first driving motor 343 is fixedly mounted on the inner side of the power box 341, the overload protector 342 is electrically connected to the input end of the first driving motor 343, and the first pinion 344 is fixedly mounted on the first driving motor 3 43, the first large gear 345 is meshed with the side surface of the first small gear 344, the transmission shaft 346 is fixedly installed inside the first large gear 345, both ends of the transmission shaft 346 are rotatably connected to the inner side surface of the power box 341, the second small gear 347 is fixedly installed on the outer side surface of the transmission shaft 346, the second large gear 348 is meshed with the side surface of the second small gear 347, the output shaft 349 is fixedly installed inside the second large gear 348, and one end of the output shaft 349 is connected to the roller 31.
[0068] When in use, the first drive motor 343 drives the first small gear 344 to rotate, so that the first small gear 344 drives the transmission shaft 346 to rotate through the first large gear 345, and then the transmission shaft 346 drives the second large gear 348 to rotate through the second small gear 347, and then the second large gear 348 drives the drum 31 to rotate through the output shaft 349. In this way, the output torque of the first drive motor 343 can be increased, and an overload protector 342 is provided at the power input end of the first drive motor 343. When the maximum power of the first drive motor 343 is exceeded, the first drive motor 343 can be protected.
[0069] The working principle of the automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone for roadbed filling provided by the present invention is as follows:
[0070] When in use, the driving chassis 1 is controlled to move forward through the cab 11, and then the picking component 3 is started, so that the picking component 3 transports the stone to the inner side of the aggregate frame 21, and then guides it to the input end of the first bucket elevator 4 through the aggregate frame 21, and then the stone is transported to the inside of the crushing mechanism 51 through the first bucket elevator 4 to be crushed to a suitable size, and then discharged to the feed port of the conveying component 6, so that the conveying component 6 transports the stone. During the movement of the stone, the discharging component 7 spreads lime on the stone, and then it is transported to the inside of the spiral conveying mixing mechanism 8 together with the stone by the conveying component 6, and the stone and lime are mixed by the spiral conveying mixing mechanism 8 and transported to the inside of the paving mechanism 9, and then the mixture is evenly spread on the roadbed by the paving mechanism 9.
[0071] Compared with the related art, the automatic picking up, loading, crushing, improved mixing and paving device for collecting stone for roadbed filling provided by the present invention has the following beneficial effects:
[0072] By integrating the picking component 3, the first fighter elevator 4, the crushing component 5, the conveying component 6, the unloading component 7, the spiral conveying mixing mechanism 8 and the paving mechanism 9 on the power chassis 1, the construction efficiency is greatly improved, the various links are closely and smoothly connected, the time waste is reduced, there is no need to invest too much manpower cost, and the overall construction progress is significantly accelerated, which can fully meet the needs of rapid modern road construction; at the same time, abandoning the method of simply relying on excavators to mix lime, using the unloading component 7 and the spiral conveying mixing mechanism 8 to ensure the uniform spreading and mixing of lime in the stone, greatly improving the construction quality of the roadbed improved soil, and providing a strong guarantee for the efficient and high-quality construction of road projects.
[0073] Second embodiment
[0074] Please refer to Figure 7 , Figure 8 and Fig. 9 Based on the automatic picking up, loading, crushing, and improved mixing and paving device for collecting stone for roadbed filling provided in the first embodiment of the present application, the second embodiment of the present application proposes another automatic picking up, loading, crushing, and improved mixing and paving device for collecting stone for roadbed filling. The second embodiment is only a preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0075] Specifically, the second embodiment of the present application provides an automatic picking up, feeding, crushing, improving, mixing and paving device for stone-collected roadbed filling, which is different in that the automatic picking up, feeding, crushing, improving, mixing and paving device for stone-collected roadbed filling, also includes a screening box 10 and a second bucket elevator 107, the screening box 10 is fixedly installed at the bottom of the crushing mechanism 51, the output end of the second bucket elevator 107 is fixedly installed on the fixed installation of a discharge frame 108, the discharge frame 108 is fixedly installed on the side of the protective frame 52, the input end of the second bucket elevator 107 is fixedly installed with a feed frame 106, and the feed frame 106 is fixedly installed on the side of the screening box 10.
[0076] A screening frame 101 is provided on the inner side of the screening box 10, springs 102 are fixedly installed around the bottom of the screening frame 101, and the springs 102 are fixedly installed on the inner side of the screening frame 10. A vibration motor 103 is also fixedly installed on the bottom of the screening frame 101. A screen 104 is fixedly installed on the inner side of the screening frame 101, and a plurality of barrier strips 105 are fixedly installed on the top of the screen 104.
[0077] The output end of the screening frame 101 is arranged on the top of the feeding frame 106 .
[0078] The unqualified stones are transported again to the inside of the crushing mechanism 51 for crushing by the second bucket elevator 107. In this way, there is no need for manual transportation of the unqualified stones to the inner side of the crushing mechanism 51, thereby reducing the consumption of manpower.
[0079] The working principle of the automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone for roadbed filling provided by the present invention is as follows:
[0080] When in use, the stone enters the crushing mechanism 51 for crushing, and then falls to the top of the screen 104. At this time, the vibration motor 103 is started to drive the screening frame 101 to vibrate, thereby screening the stone on the top of the screen 104. At this time, the stone that meets the size passes through the screen 104 into the interior of the conveying component 6 for transportation, and the stone that does not meet the size passes through the feed frame 106 into the interior of the second bucket elevator 107, and is then transported to the inner side of the discharge frame 108 and transported to the interior of the crushing mechanism 51.
[0081] Compared with the related art, the automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone for roadbed filling provided by the present invention has the following beneficial effects:
[0082] By cooperating with each other through the screening frame 101, the screen 104, the vibration motor 103, the second bucket elevator 107 and other structures, when in use, the unqualified stones can be transported back to the inner side of the crushing mechanism 51 for re-crushing, thereby avoiding the mixing of unqualified stones with lime, thereby improving the subsequent construction quality.
[0083] Third embodiment
[0084] Please refer to Fig.10 , Fig.11 and Fig.12 Based on the automatic picking up, loading, crushing, and improved mixing and paving device for collecting stone for roadbed filling provided in the first embodiment of the present application, the third embodiment of the present application proposes another automatic picking up, loading, crushing, and improved mixing and paving device for collecting stone for roadbed filling. The third embodiment is only a preferred mode of the first embodiment, and the implementation of the third embodiment will not affect the independent implementation of the first embodiment.
[0085] Specifically, the third embodiment of the present application provides an automatic picking up, feeding, crushing, improved mixing and paving device for stone-collecting roadbed filling, which is different in that the automatic picking up, feeding, crushing, improved mixing and paving device for stone-collecting roadbed filling, also includes a crushing frame 20, which is fixedly installed on the top of the storage frame 71, and the inner side of the crushing frame 20 is fixedly installed with a filter plate 201, and the top of the filter plate 201 is provided with a baffle 202, and the inside of the baffle 202 is slidably connected with a slider 203, and the internal thread of the slider 203 is connected with a reciprocating screw rod 204, and one end of the reciprocating screw rod 204 is fixedly installed with a third drive motor 205, and the third drive motor 205 is fixedly installed on the side of the crushing frame 20, and the bottom of the slider 203 is fixedly installed with a fixed block 206, and the inside of the fixed block 206 is rotatably connected with a connecting rod 207, and both ends of the connecting rod 207 are fixedly installed with pressure rollers 208.
[0086] The bottom of the pressure roller 208 abuts against the top of the filter plate 201 .
[0087] The baffle 202 is disposed on the top of the reciprocating screw 204, so as to prevent the lime from accumulating on the reciprocating screw 204 when adding lime;
[0088] The slider 203 slides inside the baffle 202 , thereby limiting the position of the slider 203 .
[0089] The working principle of the automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone for roadbed filling provided by the present invention is as follows:
[0090] When lime is added to the interior of the storage frame 71, the filter plate 201 can filter the lime, so that the agglomerated lime accumulates on the top of the filter plate 201. At this time, the third drive motor 205 is started, so that the third drive motor 205 drives the reciprocating screw 204 to be threadedly connected inside the slider 203, so that the slider 203 moves back and forth inside the baffle 202, thereby driving the pressure roller 208 to move through the fixed block 206 and the connecting rod 207, so that the pressure roller 208 rolls on the top of the filter plate 201 to crush the lime blocks on the top of the filter plate 201.
[0091] Compared with the related art, the automatic picking up, feeding, crushing, improved mixing and paving device for collecting stone for roadbed filling provided by the present invention has the following beneficial effects:
[0092] The pressing roller 208 rolls on the top of the filter plate 201 to crush the lime blocks, thereby preventing the agglomerated lime from entering the inner side of the storage frame 71 and accumulating, thereby clogging the storage frame 71 .
[0093] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A device for automatically picking up, feeding, crushing, improving, mixing and paving stones for roadbed filling, characterized in that: include: A driving chassis, wherein a cab is arranged on the top of the driving chassis; A support frame, the support frame is fixedly mounted on the front end of the driving chassis, and a material collecting frame is fixedly mounted on the inner side surface of the support frame; A pickup assembly, the pickup assembly being disposed at the front end of the support frame; A conveying assembly, wherein the conveying assembly is arranged on the top of the driving chassis; A crushing assembly, the crushing assembly is arranged on the top of the conveying assembly, the crushing assembly comprises a crushing mechanism and a protection frame, the protection frame is fixedly installed on the top of the crushing mechanism, and the output end of the crushing assembly is arranged at the input end of the conveying assembly; A first bucket elevator, wherein the input end of the first bucket elevator is arranged at the bottom of the output end of the aggregate frame, and the output end of the first bucket elevator is arranged at the top of the crushing mechanism and is located on the inner side of the protective frame; A material discharge assembly, the material discharge assembly being arranged on the top of the conveying assembly; A spiral conveying and mixing mechanism, the input end of which is connected to the output end of the conveying assembly; A spreading mechanism is fixedly mounted on the rear end of the driving chassis, and an input end of the spreading mechanism is connected to an output end of the spiral conveying and mixing mechanism.
2. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 1 is characterized in that: The picking assembly comprises a roller, a plurality of digging teeth, two side plates and a driving assembly, the two side plates are rotatably connected to the two sides of the supporting frame respectively, the driving assembly is fixedly mounted on one end of one side of one side plate, one end of the roller is fixedly mounted on the output end of the driving assembly, the other end of the roller is rotatably connected to one end of the other side of the other side plate, a plurality of digging teeth are evenly fixedly mounted on the outer side surface of the roller, the roller is arranged on the top of the collecting frame, the unloading assembly comprises a storage frame, a unloading barrel, a unloading cavity, a unloading frame, a second driving motor, a rotating rod and a plurality of unloading plates, the unloading barrel is fixedly mounted on the bottom of the storage frame, the unloading cavity is opened on the inner side surface of the unloading barrel, the unloading frame is fixedly mounted on the bottom of the unloading barrel, the second driving motor is fixedly mounted on one end of the unloading barrel, the rotating rod is fixedly mounted on the output end of the second driving motor, a plurality of unloading plates are evenly fixedly mounted on the side surface of the rotating rod, a support seat is fixedly mounted on the front end of the top of the driving chassis, and a support plate is fixedly mounted on the rear end of the top of the driving chassis.
3. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 2 is characterized in that: The crushing mechanism and the conveying assembly are both fixedly mounted on the inner side surface of the support seat, and the material storage frame is fixedly mounted on the side surface of the support plate.
4. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 1 is characterized in that: A rotating shaft is fixedly installed on both sides of the support frame, and the outer side surface of the rotating shaft is rotatably connected to a first rotating block, one end of the first rotating block is fixedly installed with a driving telescopic member, one end of the driving telescopic member is fixedly installed with a second rotating block, the outer side surface of the second rotating block is rotatably connected to a rotating frame, and the rotating block is fixedly installed on the side surface of the side plate.
5. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 1 is characterized in that: The driving assembly includes a power box, an overload protector, a first driving motor, a first pinion, a first gear, a transmission shaft, a second pinion, a second gear and an output shaft. The power box is fixedly installed on the side of the side plate, the first driving motor is fixedly installed on the inner side of the power box, the overload protector is electrically connected to the input end of the first driving motor, the first pinion is fixedly installed on the output end of the first driving motor, the first gear is meshed with the side of the first pinion, the transmission shaft is fixedly installed inside the first gear, both ends of the transmission shaft are rotatably connected to the inner side of the power box, the second pinion is fixedly installed on the outer side of the transmission shaft, the second gear is meshed with the side of the second pinion, the output shaft is fixedly installed inside the second gear, and one end of the output shaft is connected to the roller.
6. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 1 is characterized in that: It also includes a screening box and a second bucket elevator, the screening box is fixedly installed at the bottom of the crushing mechanism, the output end of the second bucket elevator is fixedly installed on the discharge frame, the discharge frame is fixedly installed on the side of the protection frame, and the input end of the second bucket elevator is fixedly installed with a feed frame, and the feed frame is fixedly installed on the side of the screening box.
7. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 6 is characterized in that: A screening frame is arranged on the inner side of the screening box, springs are fixedly installed around the bottom of the screening frame, the springs are fixedly installed on the inner side of the screening frame, a vibration motor is also fixedly installed on the bottom of the screening frame, a screen is fixedly installed on the inner side of the screening frame, and a plurality of barrier strips are fixedly installed on the top of the screen.
8. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 7 is characterized in that: The output end of the screening frame is arranged on the top of the feeding frame.
9. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 1 is characterized in that: It also includes a crushing frame, which is fixedly installed on the top of the storage frame, a filter plate is fixedly installed on the inner side of the crushing frame, a baffle is arranged on the top of the filter plate, a slider is slidably connected inside the baffle, a reciprocating screw is threadedly connected inside the slider, a third drive motor is fixedly installed on one end of the reciprocating screw, the third drive motor is fixedly installed on the side of the crushing frame, a fixed block is fixedly installed on the bottom of the slider, a connecting rod is rotatably connected inside the fixed block, and pressure rollers are fixedly installed on both ends of the connecting rod.
10. The automatic picking up, feeding, crushing, improving, mixing and paving device for collecting stone for roadbed filling according to claim 9 is characterized in that: The bottom of the pressing roller abuts against the top of the filter plate.