A low temperature curing device for mortar cushion

Abstract

The invention relates to the technical field of mortar cushion maintenance, and specifically to a low-temperature maintenance device for a mortar cushion, comprising a movable base and a plurality of groups of thermal insulation components, wherein the sides of the plurality of groups of the thermal insulation components can be spliced ​​with each other, the sponge inner layer is glued opposite to the thermal insulation layer, the nylon puncture-proof layer and the thermal insulation layer are diagonally staggered, an auxiliary heat and humidification component, a heating component and a detection component are arranged in the thermal insulation layer, and the plurality of groups of thermal insulation components are spliced ​​with each other according to the size of the mortar cushion so as to be suitable for maintenance operations of mortar cushions of different sizes, the nylon puncture-proof layer is used as the outer layer of the thermal insulation component to avoid damage caused by external force during use, thereby facilitating reuse, the thermal insulation layer and the sponge inner layer are used to insulate the hydration and solidification temperature of the mortar cushion, the monitoring data of the mortar cushion by the detection component will be transmitted to the PLC processor and displayed on the touch panel in real time, so as to facilitate observation of the solidification temperature and humidity of the mortar cushion so as to make timely adjustments according to the monitoring data.

Description

Technical Field

[0001] The invention relates to the technical field of mortar cushion layer curing, in particular to a low-temperature curing device for a mortar cushion layer. Background Art

[0002] Bridge mortar cushion is an important part of bridge engineering. Bridge mortar cushion is laid in specific parts of the bridge structure, usually between the bridge support and the beam body or other positions that require buffering and adjustment. During the bridge construction process, the poured mortar cushion needs to be maintained, and the maintenance methods in different temperature environments are also different. For example, during winter maintenance, it is necessary to carry out warming and moisturizing protection treatment to ensure the condensation temperature and humidity of the mortar cushion.

[0003] At present, in winter, the maintenance of mortar cushion layers is usually carried out by covering the surface of the mortar cushion layers with materials such as straw mats, quilts or thermal insulation films after the construction of the mortar cushion layers is completed. The thermal insulation materials are used to prevent the external low temperature from invading the mortar cushion layers, thereby reducing the heat loss during the hydration and solidification process of the mortar cushion layers. However, the thermal insulation materials such as straw mats and quilts can only be used in an ambient temperature not lower than 5 degrees Celsius. When the ambient temperature is lower than 5 degrees Celsius, the mortar cushion layers need to be auxiliary heated. When the temperature is too low, the water vapor in the mortar cushion layers will condense and cause false condensation, thereby reducing the solidification strength of the mortar cushion layers. In addition, the thermal insulation materials currently used for the maintenance of the mortar cushion layers are easily damaged and are not easy to reuse, resulting in increased maintenance costs. Therefore, a low-temperature maintenance device for mortar cushion layers is proposed to address the above problems. Summary of the invention

[0004] In order to make up for the shortcomings of the prior art, the present invention proposes a low-temperature curing device for mortar cushion layers, aiming at the problems in the prior art that when the ambient temperature is too low, the curing temperature of the mortar cushion layer cannot be reached, which easily causes false setting, affects the reduction of the solidification strength of the mortar cushion layer, and the thermal insulation material is easily damaged, which is inconvenient to reuse and causes an increase in the curing cost.

[0005] The technical solution adopted by the present invention to solve the technical problem is as follows: a mortar cushion low-temperature curing device described in the present invention comprises a movable base and multiple groups of insulation components, the sides of the multiple groups of insulation components can be spliced ​​with each other, and the horizontal splicing seams in the multiple groups of insulation components are provided with binding tapes, the insulation components are composed of a nylon anti-puncture layer, an insulation layer and a sponge inner layer, and the insulation layer is located between the nylon anti-puncture layer and the sponge inner layer, the sponge inner layer is glued to the insulation layer, and the nylon anti-puncture layer and the insulation layer are diagonally staggered; The thermal insulation layer is provided with an auxiliary heat and humidification component, a heating component and a detection component. The auxiliary heat and humidification component is provided with a plurality of nozzles, and the action end of the nozzle penetrates the thermal insulation layer and is arranged in the sponge inner layer. The detection end of the detection component penetrates the thermal insulation layer and is arranged in the sponge inner layer. The auxiliary heat and humidification assembly includes a water supply hose that is bent back and forth in an S shape and arranged in the insulation layer, and a plurality of the nozzles are evenly distributed and installed on the water supply hose; The heating assembly includes a heating wire arranged in the thermal insulation layer; The detection component includes two temperature and humidity sensors arranged in the insulation layer. The detection end of the temperature and humidity sensor is equipped with a detection probe, and the end of the detection probe is penetrated and arranged in the inner layer of the sponge, which cooperates to achieve the function of curing the mortar cushion layer in a low-temperature environment, effectively ensuring the solidification strength of the mortar cushion layer, and can be reused, effectively reducing the maintenance cost.

[0006] Preferably, the thermal insulation layer is composed of a waterproof layer and a thermal insulation material filling layer, the thermal insulation material filling layer is filled and arranged in the thermal insulation material filling layer, and the auxiliary heat and humidification component, the heating component and the detection component are all arranged in the thermal insulation material filling layer, and the thermal insulation layer is provided with an interlocking groove, which cooperates to achieve the function of protecting the components in the thermal insulation layer and prolonging the service life.

[0007] Preferably, two side edges of the thermal insulation layer are respectively fixed with a T-shaped limit strip and a fixing strip, the fixing strip is provided with a T-shaped slot, and the T-shaped limit strip can be slidably arranged in the T-shaped slot of the fixing strip in an adjacent thermal insulation component, and the thermal insulation layer and the nylon stab-proof layer are staggered and extended on opposite sides thereof with a No. 1 magnetic adhesive strip and a No. 2 magnetic adhesive strip, respectively, and the No. 1 magnetic adhesive strip and the No. 2 magnetic adhesive strip in adjacent thermal insulation components can be adsorbed on each other, and the thermal insulation components can be spliced ​​together to ensure that the thermal insulation components can be tightly spliced ​​when in use.

[0008] Preferably, a heating and conveying component and a control component are provided on the mobile base. The heating and conveying component is provided with a conveying hose for connecting to the auxiliary heating and humidification component, and the control component is provided with a No. 3 connecting wire for connecting to the heating component, which cooperates to achieve the purpose of controlling the temperature rise and monitoring the hydration temperature and humidity of the mortar cushion layer.

[0009] Preferably, a connecting hose communicating with a water supply hose is provided at the upper portion of the insulation layer, and a No. 1 pipe joint is installed at the end of the connecting hose. A connecting pipe communicating with the water supply hose is provided at the lower portion of the insulation layer, and a No. 2 pipe joint is installed at the end of the connecting pipe. The No. 1 pipe joints in the upper and lower adjacent insulation components can be connected to the connecting pipe. The connecting hose can be connected to the delivery hose through the No. 1 pipe joint. The connecting hose is located in the mating groove, and the cooperation achieves the effect of delivering warm water to circulate in multiple insulation components, thereby ensuring uniform water replenishment.

[0010] Preferably, a No. 1 connecting wire connected to the heating wire is installed on the insulation layer, a No. 1 wire joint is installed on the No. 1 connecting wire, a No. 2 wire joint connected to the heating wire is installed under the insulation layer, and the No. 1 wire joints in the upper and lower adjacent insulation components can be connected to the No. 2 wire joints, the No. 1 connecting wire can be connected to the No. 3 connecting wire through the No. 1 wire joint, and the No. 1 connecting wire is located in the fitting groove, so as to achieve the function of controlling the connection of the heating wire in each insulation component.

[0011] Preferably, a No. 2 connecting wire connected to two temperature and humidity sensors is installed on the side of the nylon stab-proof layer, and a No. 3 wire connector and a No. 4 wire connector are installed at both ends of the No. 2 connecting wire respectively, and the No. 3 wire connector in the upper and lower adjacent insulation components can be connected to the No. 4 wire connector, and the No. 2 connecting wire can be connected to the No. 3 connecting wire through the No. 3 wire connector, thereby achieving the protection effect of the insulation component and thus improving the service life.

[0012] Preferably, the heating and conveying assembly includes an insulation tank and a conveying pump, both of which are fixedly connected to a mobile base. A heating rod is provided in the insulation tank. The conveying pump is connected to the lower side of the insulation tank through a pipeline, and the conveying hose is installed at the water outlet end of the conveying pump, thereby achieving the effect of water heating and warm water delivery.

[0013] Preferably, a heating controller for controlling the heating rod and a temperature detection module for monitoring the temperature inside the insulation tank are installed on the side of the insulation tank, a drain pipe is fixedly connected to the lower part of the side of the insulation tank, a closing valve is installed on the drain pipe, and a filling port is installed on the insulation tank, which cooperate to achieve the effect of water heating control.

[0014] Preferably, the control component includes a PLC processor, which is installed on a mobile base through a support, and the No. 3 connecting wire is installed on the PLC processor. A touch panel for displaying collected data is installed on the side of the PLC processor, which cooperates to achieve the functions of heating wire heating control and temperature and humidity monitoring data collection.

[0015] The present invention is beneficial in that: 1. The present invention splices multiple groups of insulation components according to the size of the mortar cushion layer, and surrounds the spliced ​​multiple groups of insulation components on the side of the mortar cushion layer, so as to be suitable for the maintenance operation of mortar cushion layers of different sizes.

[0016] 2. The present invention utilizes a nylon puncture-proof layer as the outer layer of the thermal insulation component to avoid damage caused by external forces during use, thereby increasing the service life of the thermal insulation component, facilitating reuse, and reducing maintenance costs. The thermal insulation layer and the sponge inner layer are used to insulate the hydration and solidification temperature of the mortar cushion layer, thereby ensuring the normal solidification strength of the mortar cushion layer.

[0017] 3. After the warm water is supplied into the water supply hose of the present invention, the warm water can be evenly penetrated into the inner layer of the sponge through multiple nozzles, thereby ensuring that moisture can be evenly provided to various parts of the mortar cushion layer, ensuring the uniformity of the hydration and solidification degree of the mortar cushion layer, and ensuring the uniformity of the auxiliary heating of the mortar cushion layer. The mortar cushion layer is heated by the heating wire to avoid false coagulation of the mortar cushion layer due to too low temperature. The heating wire is arranged in the insulation layer to reduce the heat loss rate and increase the insulation time.

[0018] 4. The monitoring data of the mortar cushion layer by the detection component of the present invention will be transmitted to the PLC processor and displayed on the touch panel in real time, which is convenient for observing the solidification temperature and humidity of the mortar cushion layer and making timely adjustments according to the monitoring data. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 An enlarged schematic diagram of the main structure for overlapping the insulation layers; Figure 3 It is an enlarged schematic diagram of the main structure of the arrangement method of the circulation hose in the insulation component; Figure 4 It is a cutaway and enlarged schematic diagram of the main structure of the thermal insulation layer; Figure 5 for Figure 4 A schematic diagram of the structure enlargement in the middle; Figure 6 It is a cutaway and enlarged schematic diagram of the main structure of the control component; Figure 7 It is a connection diagram of the heating conveying component and the control component; Figure 8 This is a schematic diagram of the connection between the heating and conveying components and the control components from another perspective.

[0021] In the figure: 1. Insulation component; 11. Nylon puncture-proof layer; 12. Insulation layer; 121. Insulation material filling layer; 122. Waterproof layer; 123. Fitting groove; 13. Sponge inner layer; 14. No. 1 magnetic adhesive strip; 15. No. 2 magnetic adhesive strip; 16. T-shaped limit strip; 17. Fixing strip; 18. Auxiliary heating and humidification component; 181. Water supply hose; 182. Connecting hose; 183. No. 1 pipe joint; 184. Connecting pipe; 185. No. 2 pipe joint; 186. Nozzle; 19. Heating component; 191. Heating wire; 192. No. 1 connecting wire; 193. No. 1 wire joint; 194. No. 2 wire joint; 110. Detection component; 1101. Temperature and humidity sensor; 1102. Detection probe; 1103. No. 2 connecting wire; 1104. No. 3 wire joint; 1105. No. 4 wire joint; 2. Binding straps; 3. Mobile base; 4. Heating and conveying assembly; 41. Insulation tank; 42. Heating rod; 43. Heating controller; 44. Temperature detection module; 45. Filling port; 46. Conveying pump; 47. Conveying hose; 48. Closing valve; 49. Drain pipe; 5. Control component; 51. PLC processor; 52. Touch panel; 53. No. 3 connecting wire; 54. Support. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] See also Figure 1-8 As shown, a low temperature curing device for mortar cushion layer, such as Figure 1 In the embodiment, a movable base 3 and a plurality of groups of thermal insulation components 1 are included. The sides of the plurality of groups of thermal insulation components 1 can be spliced ​​with each other. The horizontal joints of the plurality of groups of thermal insulation components 1 are provided with binding tapes 2. The plurality of groups of thermal insulation components 1 are spliced ​​with each other according to the size of the mortar cushion layer, and the spliced ​​plurality of thermal insulation components 1 are wrapped around the sides of the mortar cushion layer so as to be suitable for the maintenance operation of mortar cushion layers of different sizes. The binding tapes 2 are wrapped around the horizontal joints of the plurality of thermal insulation components 1, and the horizontal joints of the plurality of thermal insulation components 1 are sealed by the binding tapes 2 to improve the thermal insulation protection effect of the plurality of thermal insulation components 1. Figure 2In the embodiment, the thermal insulation component 1 is composed of a nylon anti-puncture layer 11, an insulation layer 12 and a sponge inner layer 13, and the insulation layer 12 is located between the nylon anti-puncture layer 11 and the sponge inner layer 13, and the sponge inner layer 13 is glued opposite to the insulation layer 12, and the nylon anti-puncture layer 11 and the insulation layer 12 are diagonally staggered. The nylon anti-puncture layer 11 is used as the outer layer of the thermal insulation component 1 to avoid damage caused by external force during use, so as to improve the service life of the thermal insulation component 1, facilitate reuse, and reduce maintenance costs. The thermal insulation layer 12 and the sponge inner layer 13 are used to insulate the hydration and solidification temperature of the mortar cushion layer to ensure the normal solidification strength of the mortar cushion layer.

[0024] like Figure 4 and Figure 5 In the embodiment, the thermal insulation layer 12 is provided with an auxiliary heat and humidification component 18, a heating component 19 and a detection component 110. The auxiliary heat and humidification component 18 is provided with a plurality of nozzles 186, and the action end of the nozzle 186 penetrates the thermal insulation layer 12 and is arranged in the sponge inner layer 13. The detection end of the detection component 110 penetrates the thermal insulation layer 12 and is arranged in the sponge inner layer 13. By delivering warm water to the auxiliary heat and humidification component 18, the warm water penetrates into the sponge inner layer 13 through the nozzle 186, and provides moisture for the hydration and solidification of the mortar cushion layer, so as to prevent the mortar cushion layer from being lost due to the loss of moisture when the mortar cushion layer is solidified. To prevent cracks from occurring and affect the service strength grade, the heating component 19 is used to heat the mortar cushion layer to increase the solidification temperature, prevent the mortar cushion layer from false solidification due to low temperature and affect the structural strength, and cooperate with the auxiliary heating and humidification component 18 to transport warm water, and use the warm water to assist in raising the hydration and solidification temperature of the mortar cushion layer to improve the thermal insulation effect of the thermal insulation component 1. During the maintenance of the mortar cushion layer, the temperature and humidity between the thermal insulation component 1 and the mortar cushion layer can be monitored by the detection component 110, so as to facilitate the adjustment of the solidification environment of the mortar cushion layer according to the monitoring data.

[0025] like Figure 6 In the figure, the auxiliary heating and humidification component 18 includes a water supply hose 181 that is arranged in an S-shaped reciprocating bending in the insulation layer 12, and a plurality of the nozzles 186 are evenly distributed and installed on the water supply hose 181. The water supply hose 181 is arranged in an S-shaped reciprocating bending in the insulation layer 12. When warm water is supplied to the water supply hose 181, the warm water can be evenly immersed in the sponge inner layer 13 through the plurality of nozzles 186, thereby ensuring that moisture can be evenly provided to various parts of the mortar cushion layer, ensuring that the hydration and solidification degree of the mortar cushion layer is consistent, and ensuring the uniformity of the auxiliary heating of the mortar cushion layer.

[0026] like Figure 5 and Figure 6In the figure, the heating component 19 includes a heating wire 191 arranged in the insulation layer 12. The heating wire 191 is used to heat the mortar cushion layer to avoid false coagulation of the mortar cushion layer due to too low temperature. By setting the heating wire 191 in the insulation layer 12, the heat loss rate is reduced and the insulation time is increased.

[0027] like Figure 4 and Figure 6 In the figure, the detection component 110 includes two temperature and humidity sensors 1101 arranged in the insulation layer 12, and the detection end of the temperature and humidity sensor 1101 is installed with a detection probe 1102, and the end of the detection probe 1102 is penetrated and arranged in the sponge inner layer 13. The temperature and humidity sensor 1101 is used to monitor the curing temperature and humidity of the mortar cushion layer.

[0028] like Figure 4 In the embodiment, the thermal insulation layer 12 is composed of a waterproof layer 122 and a thermal insulation material filling layer 121, the thermal insulation material filling layer 121 is filled and arranged in the thermal insulation material filling layer 121, and the auxiliary heating and humidifying component 18, the heating component 19 and the detection component 110 are all arranged in the thermal insulation material filling layer 121, and an interlocking groove 123 is arranged on the thermal insulation layer 12. By arranging the thermal insulation material filling layer 121 in the waterproof layer 122, the waterproof layer 122 is utilized to prevent external moisture from invading the thermal insulation layer 12, and to prevent moisture from corroding the auxiliary heating and humidifying component 18, the heating component 19 and the detection component 110, thereby improving the service life of the thermal insulation layer 12.

[0029] like Figure 2-Figure 4 In the embodiment, the two sides of the thermal insulation layer 12 are respectively fixed with a T-shaped limit strip 16 and a fixing strip 17, the fixing strip 17 is provided with a T-shaped slot, and the T-shaped limit strip 16 can be slidably arranged in the T-shaped slot of the fixing strip 17 in the adjacent thermal insulation component 1, and the thermal insulation layer 12 and the nylon stab-proof layer 11 are respectively provided with a No. 1 magnetic adhesive strip 14 and a No. 2 magnetic adhesive strip 15 facing each other, and the No. 1 magnetic adhesive strip 14 and the No. 2 magnetic adhesive strip 15 in the adjacent thermal insulation component 1 are respectively provided with a T-shaped limit strip 16 and a fixing strip 17 in the adjacent thermal insulation component 1. The No. 2 magnetic adhesive strips 15 can be adsorbed to each other, by sliding the T-shaped limit strip 16 on the side of the insulation component 1 into the T-shaped slot opened by the fixing strip 17 in the adjacent insulation component 1, and after the splicing is completed, the T-shaped limit strip 16 and the fixing strip 17 in the adjacent insulation components 1 are adsorbed to each other, so as to close the splicing seams between the insulation components 1, and prevent external cold air from entering the mortar cushion layer from the joints between the insulation components 1, resulting in inconsistent strength of the mortar cushion layer after solidification.

[0030] like Figure 1 , Figure 7 and Figure 8In the figure, a heating and conveying component 4 and a control component 5 are arranged on the mobile base 3. A conveying hose 47 for connecting to the auxiliary heating and humidifying component 18 is arranged in the heating and conveying component 4. A No. 3 connecting wire 53 for connecting to the heating component 19 is arranged in the control component 5. The heating and conveying component 4 is used to convey warm water into the auxiliary heating and humidifying component 18, and the control component 5 is used to control the heating component 19 for heating.

[0031] like Figure 2 , Figure 3 and Figure 6 In the embodiment, a connecting hose 182 communicating with a water supply hose 181 is provided on the upper part of the insulation layer 12, and a No. 1 pipe joint 183 is installed on the end of the connecting hose 182. A connecting pipe 184 communicating with the water supply hose 181 is provided on the lower part of the insulation layer 12, and a No. 2 pipe joint 185 is installed on the end of the connecting pipe 184. The No. 1 pipe joint 183 in the upper and lower adjacent insulation components 1 can be connected to the connecting pipe 184. The connecting hose 182 can be connected to the delivery hose 47 through the No. 1 pipe joint 183. The connecting hose 182 is located in the fitting groove 123. When multiple insulation components 1 are spliced, the No. 1 pipe joint 183 in the upper and lower adjacent insulation components 1 are connected to the No. 2 pipe joint 185, so that warm water can be transported into the multiple spliced ​​insulation components 1, ensuring that each part of the mortar cushion layer can be replenished with water during solidification.

[0032] like Figure 4-Figure 6 In the embodiment, a No. 1 connecting wire 192 connected to a heating wire 191 is installed on the insulation layer 12, a No. 1 wire joint 193 is installed on the No. 1 connecting wire 192, a No. 2 wire joint 194 connected to the heating wire 191 is installed under the insulation layer 12, and the No. 1 wire joint 193 in the upper and lower adjacent insulation components 1 can be connected to the No. 2 wire joint 194, the No. 1 connecting wire 192 can be connected to the No. 3 connecting wire 53 through the No. 1 wire joint 193, the No. 1 connecting wire 192 is located in the fitting groove 123, when multiple insulation components 1 are spliced, the No. 1 wire joints 193 and the No. 2 wire joints 194 adjacent to each other are connected, so that the control component 5 can accurately control each heating component 19 in the insulation component 1 surrounding the mortar cushion layer to control the heating, thereby ensuring the uniformity of the temperature rise of the mortar cushion layer by the insulation component 1.

[0033] like Figure 3 and Figure 6In the embodiment, a No. 2 connecting wire 1103 connected to two temperature and humidity sensors 1101 is installed on the side of the nylon stab-proof layer 11, and a No. 3 wire joint 1104 and a No. 4 wire joint 1105 are installed at both ends of the No. 2 connecting wire 1103 respectively, and the No. 3 wire joint 1104 in the upper and lower adjacent insulation components 1 can be connected with the No. 4 wire joint 1105, and the No. 2 connecting wire 1103 can be connected to the No. 3 connecting wire 53 through the No. 3 wire joint 1104. When multiple insulation components 1 are spliced, the No. 3 wire joint 1104 in the upper and lower adjacent insulation components 1 are connected with the No. 4 wire joint 1105, so that the control component 5 can accurately monitor the temperature and humidity under each insulation component 1, improve the monitoring accuracy, and facilitate timely adjustment according to the monitoring data.

[0034] like Figure 7 and Figure 8 In the figure, the heating and conveying assembly 4 includes an insulation tank 41 and a conveying pump 46, both of which are fixedly connected to the mobile base 3. A heating rod 42 is arranged in the insulation tank 41, and the conveying pump 46 is connected to the lower part of the insulation tank 41 through a pipeline, and the conveying hose 47 is installed at the water outlet end of the conveying pump 46; a heating controller 43 for controlling the heating rod 42 and a temperature detection module 44 for monitoring the temperature in the insulation tank 41 are installed on the side of the insulation tank 41, a drain pipe 49 is fixedly connected to the lower part of the insulation tank 41, a closing valve 48 is installed on the drain pipe 49, and a filling port 45 is installed on the insulation tank 41. The heating rod 42 is used to heat the water in the insulation tank 41 and the temperature detection module 44 is used to monitor the water temperature in the insulation tank 41 to prevent excessive temperature stress inside the mortar due to excessive water temperature, thereby causing cracks.

[0035] like Figure 1 Figure 7 and Figure 8 In the figure, the control component 5 includes a PLC processor 51, which is installed on the mobile base 3 through a support 54, and the No. 3 connecting wire 53 is installed on the PLC processor 51. A touch panel 52 for displaying collected data is installed on the side of the PLC processor 51. The PLC processor 51 is used to control the heating component 19, and the monitoring data of the detection component 110 can be displayed in real time on the touch panel 52, which is convenient for observing the temperature and humidity data of the hydration and solidification environment of the mortar cushion layer.

[0036] During operation, if the curing temperature of the mortar cushion layer cannot be reached when the ambient temperature is too low, false setting may occur, which may affect the reduction of the solidification strength of the mortar cushion layer, and the thermal insulation material may be easily damaged, which is inconvenient to reuse and increases the curing cost. In this scheme, multiple thermal insulation components 1 are spliced ​​according to the actual size of the mortar cushion layer. When splicing, the T-shaped limit strip 16 is slidably carded in the T-shaped card slot opened by the fixing strip 17 in the adjacent thermal insulation component 1, and the No. 1 pipe joint 183 and the No. 2 pipe joint 185 in the upper and lower adjacent thermal insulation components 1 are connected to connect the water supply hoses 181 in the multiple thermal insulation components 1, and the No. 1 wire joint 193 and the No. 2 wire joint 194 in the upper and lower adjacent thermal insulation components 1 are connected to connect the heating wires 191 in the multiple thermal insulation components 1, and the No. 2 wire joint 194 at the top and the connecting pipe 184 are embedded in the splicing. The second magnetic strip 15 and the first magnetic strip 14 in the adjacent insulation component 1 are mutually adsorbed to improve the tightness of the splicing between the insulation components 1. After the splicing, the binding belt 2 is tied around the horizontal splicing seams of the multiple insulation components 1, and then the multiple insulation components 1 are fixed to the side of the mortar cushion layer, and the splicing firmness between the multiple insulation components 1 is improved to prevent the external cold air from invading the mortar cushion layer from the splicing seams of the insulation components 1, causing inconsistent solidification strength. After the multiple insulation components 1 are spliced, the No. 3 connecting wire 53 is connected to the No. 1 wire joint 193 and the No. 3 wire joint 1104 in the uppermost insulation component 1, the delivery hose 47 is connected to the No. 1 pipe joint 183 at the uppermost part, and the No. 2 pipe joint 185 in the lowermost insulation component 1 is closed, and the No. 2 wire joint 194 is insulated, and then water is poured into the insulation tank 41, and the water in the insulation tank 41 is heated to a specified temperature by controlling the heating rod 42, and the water temperature in the insulation tank 41 is detected by the temperature detection module 44 to avoid the water temperature being too high and affecting the use, and then the delivery pump 46 can be controlled to transport the water in the insulation tank 41 to the water supply hose 181 in the multiple insulation components 1. When the warm water enters the water supply hose After entering the tube 181, the warm water will penetrate into the sponge inner layer 13 through the nozzle 186. After penetrating into the sponge inner layer 13, the warm water will replenish water for the hydration and solidification of the mortar cushion layer to prevent the mortar cushion layer from cracking due to lack of water. The heating wires 191 in the multiple insulation components 1 can be controlled by the control component 5 to heat. When the heating wires 191 are heated, the mortar cushion layer surrounded by them will be heated. The heating temperature of the heating wires 191 is controlled by the PLC processor 51 to avoid false coagulation inside the mortar cushion layer due to too low temperature. The monitoring data of the mortar cushion layer by the detection component 110 will be transmitted to the PLC processor 51 and displayed in real time on the touch panel 52, so as to facilitate the observation of the solidification temperature and humidity of the mortar cushion layer, so as to make timely adjustments according to the monitoring data. By providing the nylon puncture-proof layer 11 on the outside of the heat preservation component 1, it is possible to prevent the heat preservation component 1 from being punctured by external forces during use, and by providing the heat preservation layer 12 with a waterproof layer 122 and a heat preservation material filling layer 121, and providing the heat preservation material filling layer 121 in the waterproof layer 122, it is possible to prevent external moisture, especially corrosive moisture impurities, from invading the heat preservation layer 12, thereby preventing external stains from corroding the heating component 19, the auxiliary heat and humidification component 18, and the detection component 110, thereby increasing the service life and achieving the effect of repeated use and reducing maintenance costs; The combination achieves the effect of curing the mortar cushion layer in a low temperature environment, effectively ensures the solidification strength of the mortar cushion layer, and can be reused, effectively reducing the maintenance cost.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A low-temperature curing device for a mortar cushion layer, comprising a movable base (3) and a plurality of groups of thermal insulation components (1), characterized in that: The sides of the plurality of groups of the thermal insulation components (1) can be spliced ​​together, and the horizontal splicing seams in the plurality of groups of the thermal insulation components (1) are provided with binding strips (2), the thermal insulation components (1) are composed of a nylon puncture-proof layer (11), a thermal insulation layer (12) and a sponge inner layer (13), and the thermal insulation layer (12) is located between the nylon puncture-proof layer (11) and the sponge inner layer (13), the sponge inner layer (13) is glued to the thermal insulation layer (12), and the nylon puncture-proof layer (11) and the thermal insulation layer (12) are arranged diagonally staggered; The thermal insulation layer (12) is provided with an auxiliary heat and humidification component (18), a heating component (19) and a detection component (110); the auxiliary heat and humidification component (18) is provided with a plurality of nozzles (186); the action ends of the nozzles (186) penetrate the thermal insulation layer (12) and are provided in the sponge inner layer (13); the detection end of the detection component (110) penetrates the thermal insulation layer (12) and is provided in the sponge inner layer (13); The auxiliary heating and humidifying component (18) comprises a water supply hose (181) which is arranged in an S-shaped reciprocating bend inside the thermal insulation layer (12), and a plurality of the nozzles (186) are evenly distributed and installed on the water supply hose (181); The heating component (19) comprises a heating wire (191) arranged in the thermal insulation layer (12); The detection component (110) comprises two temperature and humidity sensors (1101) arranged in the thermal insulation layer (12), the detection ends of the temperature and humidity sensors (1101) being installed with detection probes (1102), and the ends of the detection probes (1102) being arranged to penetrate the sponge inner layer (13).

2. A low-temperature curing device for mortar cushion according to claim 1, characterized in that: The thermal insulation layer (12) is composed of a waterproof layer (122) and a thermal insulation material filling layer (121); the thermal insulation material filling layer (121) is filled and arranged in the thermal insulation material filling layer (121); and the auxiliary heat and humidification component (18), the heating component (19) and the detection component (110) are all arranged in the thermal insulation material filling layer (121); and the thermal insulation layer (12) is provided with an engaging groove (123).

3. A low-temperature curing device for mortar cushion according to claim 1, characterized in that: The two side edges of the thermal insulation layer (12) are respectively fixed with a T-shaped limit strip (16) and a fixing strip (17), the fixing strip (17) is provided with a T-shaped slot, and the T-shaped limit strip (16) can be slidably fixed in the T-shaped slot provided in the fixing strip (17) in the adjacent thermal insulation component (1), and the offset extension surfaces of the thermal insulation layer (12) and the nylon anti-stab layer (11) are respectively provided with a first magnetic adhesive strip (14) and a second magnetic adhesive strip (15) facing each other, and the first magnetic adhesive strip (14) and the second magnetic adhesive strip (15) in the adjacent thermal insulation components (1) can be mutually adsorbed.

4. A low-temperature curing device for mortar cushion according to claim 1, characterized in that: The mobile base (3) is provided with a heating and conveying component (4) and a control component (5); the heating and conveying component (4) is provided with a conveying hose (47) for connecting to the auxiliary heating and humidifying component (18); the control component (5) is provided with a No. 3 connecting wire (53) for connecting to the heating component (19).

5. The low-temperature curing device for mortar cushion according to claim 1, characterized in that: The upper portion of the thermal insulation layer (12) is provided with a connecting hose (182) in communication with the water supply hose (181), and a No. 1 pipe joint (183) is installed at the end of the connecting hose (182). The lower portion of the thermal insulation layer (12) is provided with a connecting pipe (184) in communication with the water supply hose (181), and a No. 2 pipe joint (185) is installed at the end of the connecting pipe (184). The No. 1 pipe joint (183) in the upper and lower adjacent thermal insulation components (1) can be connected to the connecting pipe (184). The connecting hose (182) can be connected to the delivery hose (47) via the No. 1 pipe joint (183), and the connecting hose (182) is located in the fitting groove (123).

6. A mortar cushion low temperature curing device according to claim 1, characterized in that: A No. 1 connecting wire (192) connected to the heating wire (191) is installed on the insulation layer (12), a No. 1 wire connector (193) is installed on the No. 1 connecting wire (192), a No. 2 wire connector (194) connected to the heating wire (191) is installed under the insulation layer (12), and the No. 1 wire connector (193) in the upper and lower adjacent insulation components (1) can be connected to the No. 2 wire connector (194), the No. 1 connecting wire (192) can be connected to the No. 3 connecting wire (53) through the No. 1 wire connector (193), and the No. 1 connecting wire (192) is located in the fitting groove (123).

7. The low-temperature curing device for mortar cushion according to claim 1, characterized in that: A No. 2 connecting wire (1103) connected to two temperature and humidity sensors (1101) is installed on the side of the nylon puncture-proof layer (11), and a No. 3 wire connector (1104) and a No. 4 wire connector (1105) are installed at both ends of the No. 2 connecting wire (1103), and the No. 3 wire connector (1104) in the upper and lower adjacent insulation components (1) can be connected to the No. 4 wire connector (1105), and the No. 2 connecting wire (1103) can be connected to the No. 3 connecting wire (53) through the No. 3 wire connector (1104).

8. The low-temperature curing device for mortar cushion according to claim 4, characterized in that: The heating and conveying assembly (4) comprises a heat preservation tank (41) and a conveying pump (46), wherein the heat preservation tank (41) and the conveying pump (46) are both fixedly connected to the mobile base (3), a heating rod (42) is arranged in the heat preservation tank (41), the conveying pump (46) is connected to the lower part of the heat preservation tank (41) through a pipeline, and the conveying hose (47) is installed at the water outlet end of the conveying pump (46).

9. A low-temperature curing device for mortar cushion according to claim 8, characterized in that: A heating controller (43) for controlling a heating rod (42) and a temperature detection module (44) for monitoring the temperature inside the heat preservation tank (41) are installed on the side of the heat preservation tank (41); a drainage pipe (49) is fixedly connected to the lower part of the side of the heat preservation tank (41); a closing valve (48) is installed on the drainage pipe (49); and a filling port (45) is installed on the heat preservation tank (41).

10. A low temperature curing device for mortar cushion according to claim 4, characterized in that: The control component (5) comprises a PLC processor (51), the PLC processor (51) being mounted on the mobile base (3) via a support (54), and the No. 3 connecting wire (53) being mounted on the PLC processor (51), and a touch panel (52) for displaying collected data being mounted on the side of the PLC processor (51).

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