Concrete armor seam structure and concrete construction process

By using a combination of anchor bolts, conductive parts and sheaths in the concrete armor joint structure, the problems of long construction cycles, severe dust pollution and settlement and cracking in areas with concentrated stress in traditional concrete construction technology are solved, and the construction cycle is shortened, dust reduction and stability improvement are achieved.

CN119777556APending Publication Date: 2025-04-08GUANGZHOU XIEAN CONSTR ENG
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Patent Information

Application Number
CN202411881591.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

Traditional concrete construction technology has problems such as long construction cycle, serious dust pollution and inability to effectively resist settlement and cracking in areas with concentrated stress on large-volume concrete floors.

Method used

A concrete armored joint structure is adopted, which includes anchor bolts, conductors and sheaths. The conductors transmit displacement and pressure on both sides of the expansion joint through the sheaths, prevent settlement and cracking, and reduce post-cutting and cleaning processes by pre-dividing the floor and installing the armored joint structure.

Benefits of technology

It achieves the prevention of settlement and cracking in the stress-concentrated area, shortens the construction cycle, reduces dust pollution, and improves the stability and aesthetics of the construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a concrete armor seam structure and a concrete construction technology, and belongs to the technical field of concrete construction, the concrete armor seam structure comprises a first anchor bolt and a second anchor bolt, an expansion joint is arranged in a concrete terrace, the first anchor bolt and the second anchor bolt are arranged on the two sides of the expansion joint respectively, and the concrete armor seam structure further comprises a conduction piece and a sheath, the sheath is arranged in one side wall of the expansion joint, part of the conduction piece is arranged in the other side wall of the expansion joint, the other part of the conduction piece is connected into the sheath in a telescopic mode, and the conduction piece transmits displacement and pressure on one side of the expansion joint to the other side of the expansion joint through the sheath. The sheath sleeves are arranged on the two sides of the expansion joint to prevent concrete terraces on the two sides of the expansion joint from being settled and staggered, the conduction pieces can slide in the sheath sleeves and can resist deformation along with the width change of the expansion joint, and the use stability is high.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete construction, and in particular to a concrete armored joint structure and a concrete construction process. Background Art

[0002] When pouring traditional large-volume concrete floors, it is necessary to mark, cut and clean the floor within a certain period of time after pouring the concrete, and fill the cut floor with glue so that the concrete floor has the ability to resist its own expansion force and external pressure to prevent the floor from cracking. When cutting the floor, a large amount of dust will be generated on site, which requires additional adsorption and cleaning. There is a waiting period of several days for the concrete to solidify before cutting, and it needs to be cleaned before gluing after cutting, resulting in a long construction period. The traditional process only cuts expansion joints on the floor, which can only be used to resist the lateral expansion force of the concrete and prevent the concrete from being squeezed against each other due to thermal expansion and contraction. For areas with large concentrated stress such as column bases and wall corners, they are prone to uneven pressure and settlement, and even cracking. Based on the above shortcomings, there is a need for a concrete construction process that can avoid settlement and cracking in areas with large stress and has a short construction period. Summary of the invention

[0003] One of the purposes of the present invention is to provide a concrete armor joint structure, which solves the problem that the existing concrete expansion joints cannot be used in stress concentration areas such as column corners and wall corners.

[0004] In order to achieve the above-mentioned invention object, the technical solution adopted by the present invention is as follows:

[0005] A concrete armored joint structure includes a first anchor bolt and a second anchor bolt. An expansion joint is provided in a concrete floor. The first anchor bolt and the second anchor bolt are respectively arranged on both sides of the expansion joint. The structure also includes a conductive member and a sheath. The sheath is arranged in one side wall of the expansion joint, and a part of the conductive member is arranged in the other side wall of the expansion joint. The other part of the conductive member is telescopically connected in the sheath. The conductive member transmits the displacement and pressure of one side of the expansion joint to the other side of the expansion joint through the sheath to prevent the concrete floors on both sides of the expansion joint from settling and dislocation. The conductive member can slide in the sheath and can follow the width change of the expansion joint to resist deformation, and has high stability in use.

[0006] Furthermore, the sheath includes a baffle and a sleeve part, the baffle is arranged on the side wall of the expansion joint, one end of the sleeve part is connected to the baffle, the conductive part is telescopically connected in the sleeve part, and the baffle is used to fix the position of the sleeve part so that the conductive part can stably telescopically move in the sleeve part.

[0007] Furthermore, the sheath also includes a stabilizing frame, which is arranged on the outer wall of the sleeve and is used to improve the bonding degree between the sleeve and the concrete floor.

[0008] Preferably, the cross-section of the sleeve is set to be rectangular, and the side wall of the sleeve is provided with anti-slip grooves to increase the contact area with concrete and improve stability.

[0009] As a better option, a shaping plate is further included, which is arranged on a side wall of the expansion joint and is used to support the sheath to prevent the sheath from deforming.

[0010] As a better option, it also includes a support member, which is arranged between two adjacent shaping plates to prevent the shaping plates from becoming unstable.

[0011] Furthermore, it includes a first guard plate and a second guard plate, wherein the first guard plate is arranged on one side wall of the expansion joint, and the second guard plate is arranged on the other side wall of the expansion joint, and the first guard plate and the second guard plate are close to the top surface of the concrete floor, one end of the first anchor bolt is connected to the first guard plate, and one end of the second anchor bolt is connected to the second guard plate, which are used for shaping the poured concrete, so that the overall appearance is beautiful.

[0012] Preferably, it also includes a shaping rod, which penetrates the first guard plate and the second guard plate on both side walls of the expansion joint and is used for integrally installing the concrete armored joint structure for easy transportation.

[0013] As a better option, it also includes a buffer layer, which is arranged in the expansion joint. The buffer layer is made of flexible material to prevent the expansion joint from being blocked, making the appearance beautiful and being able to effectively absorb vibration.

[0014] The second purpose of the present invention is to provide a concrete construction process, which solves the problem of long construction period and dust pollution of existing concrete expansion joints.

[0015] In order to achieve the above-mentioned invention object, the technical solution adopted by the present invention is as follows:

[0016] A concrete construction process, used to realize the concrete armored joint structure, comprises the following steps:

[0017] S1. Division: Measure the construction ground and position and lay out the lines, divide the concrete floor into rectangular grids, and install the concrete armor joint structure on the edge of the rectangular grids;

[0018] S2. Filling: Filling the expansion joint with a flexible buffer layer, wherein the buffer layer forms a support in the expansion joint;

[0019] S3. Welding: Welding the structural steel bars on the concrete floor surface to the outward portions of the first anchor bolt and the second anchor bolt;

[0020] S4. Pouring: Pour concrete into the rectangular grid and vibrate it to make it dense, so that the structural steel bars and the concrete armored joint structure are solidified into one. By pre-installing the concrete armored joint structure in the expansion joint, the subsequent cutting and cleaning processes are omitted, the construction period is shortened and environmental protection requirements are met.

[0021] The beneficial effects of the present invention are:

[0022] (1) The concrete armored joint structure is provided with anchor bolts on both sides of the expansion joint for connecting the filled concrete, and conductive parts and sheaths are provided on both side walls of the expansion joint. The conductive parts are connected in the sheaths during expansion, which can prevent the expansion joint from settling or breaking when the expansion joint is subjected to internal expansion force or external pressure. It can be used in beams, columns, corners and irregular terrain without cutting, shortening the construction period and preventing dust from causing environmental pollution.

[0023] (2) The concrete armor joint structure is provided with shaping plates on both side walls of the expansion joint to improve the stability of the sheath and facilitate concrete pouring. Support members are provided between adjacent shaping plates so that the shaping plates can form different shapes to meet the needs of construction.

[0024] (3) This concrete construction process divides the floor into grids, which are used to divide irregular areas such as column corners and wall corners. The concrete armored seam structure is then installed at the edge of the grid. After the installation is completed, pouring is performed. By pre-installing the armored seam structure, later cutting and dust can be avoided. The armored seam structure can be flexibly combined, absorbs pressure in all directions, and prevents local settlement of column corners and wall corners. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A cross-sectional structural diagram of a concrete armor joint structure provided by the present invention;

[0026] Figure 2 A construction drawing of a column foot of a concrete armored joint structure provided by the present invention;

[0027] Figure 3 A construction drawing of a guard plate for a concrete armor joint structure provided by the present invention;

[0028] Figure 4 A construction drawing of a support member of a concrete armor joint structure provided by the present invention;

[0029] Figure 5 A diagram showing the connection between the concrete armor joint structure and the floor provided by the present invention;

[0030] Figure 6This is a rendering of the concrete armor joint structure provided by the present invention after construction is completed;

[0031] Figure 7 A solid diagram of the concrete armor joint structure provided by the present invention.

[0032] Reference numerals:

[0033] 1. Concrete floor; 11. Expansion joint; 2. First anchor bolt; 21. First guard plate; 3. Second anchor bolt; 31. Second guard plate; 4. Conducting part; 5. Forming plate; 6. Baffle; 7. Stabilizing frame; 8. Fitting part. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Embodiment 1

[0036] like Figure 1-Figure 7 As shown, this embodiment discloses a concrete armor joint structure, including a first anchor bolt 2 and a second anchor bolt 3. An expansion joint 11 is arranged in a concrete floor 1. The expansion joint 11 penetrates the surface of the concrete floor 1 to absorb the expansion force caused by thermal expansion and contraction and external stress to prevent the concrete surface from cracking. The first anchor bolt 2 and the second anchor bolt 3 are respectively arranged on both sides of the expansion joint 11. The concrete armor joint structure also includes a conductive member 4 and a sheath. The sheath is arranged in one side wall of the expansion joint 11, and a part of the conductive member 4 is arranged in the other side wall of the expansion joint 11. The other part of the conductive member 4 is telescopically connected in the sheath. The conductive member 4 and the sheath can transmit the displacement of both sides of the expansion joint 11 when the concrete is subjected to its own expansion force and external pressure, so as to prevent the concrete on both sides of the expansion joint 11 from settling and cracking. The conductive member 4 slides in the sheath and can change with the width of the expansion joint 11. It can stably transmit displacement and force to achieve the effect of preventing cracking and settlement for a long time.

[0037] Furthermore, the sheath includes a baffle 6 and a sleeve 8, the baffle 6 is arranged on the side wall of the expansion joint 11, one end of the sleeve 8 is connected to the baffle 6, the conductive member 4 is telescopically connected in the sleeve 8, the baffle 6 is used to form a stable support for the sleeve 8 in combination with concrete, the sleeve 8 is slidably connected to the conductive member 4, and is used to transmit the displacement on both sides of the expansion joint 11.

[0038] Furthermore, the sheath also includes a stabilizing frame 7, which is arranged on the outer wall of the sleeve 8. The stabilizing frame 7 is used to connect the outer wall of the sleeve 8 and the concrete, and improve the connection strength by increasing the contact area between the sleeve 8 and the concrete. The stabilizing frame 7 extends into the concrete and improves the bearing capacity by expanding the contact area with the concrete.

[0039] Preferably, the cross-section of the sleeve 8 is set to be rectangular, and the side walls of the sleeve 8 are provided with anti-slip grooves. The sleeve 8 is arranged parallel to the end surface of the concrete floor 1 to expand the area for transmitting displacement and prevent a drop on both sides of the expansion joint 11.

[0040] Furthermore, it also includes a shaping plate 5, which is arranged on a side wall of the expansion joint 11, the shaping plate 5 is below the anchor bolt, the lower wall of the shaping plate 5 is close to the bottom layer of concrete, the upper wall of the shaping plate 5 is in contact with the anchor bolt, the conductive member 4 penetrates the shaping plate 5 and extends into the sheath, and the shaping plate 5 plays a role in supporting the anchor bolt and the sheath to ensure that the sheath and the conductive member 4 can be accurately aligned.

[0041] Preferably, it also includes a support member, which is arranged between two adjacent shaping plates 5. The support member is used to make the concrete armor seam structure into different shapes for use. The two ends of the support member are respectively connected to different shaping plates 5. In addition, the support member is also used to continuously integrate the shaping plate 5 with the steel bars in the concrete, so as to prevent the deformation of the structural shape.

[0042] Furthermore, it also includes a first guard plate 21 and a second guard plate 31. The first guard plate 21 is arranged on one side wall of the expansion joint 11, and the second guard plate 31 is arranged on the other side wall of the expansion joint 11, and the first guard plate 21 and the second guard plate 31 are close to the top surface of the concrete floor 1, one end of the first anchor bolt 2 is connected to the first guard plate 21, and one end of the second anchor bolt 3 is connected to the second guard plate 31. The first anchor bolt 2 and the second anchor bolt 3 are used to support the first guard plate 21 and the second guard plate 31, play a stabilizing role, and also serve as the two sides of the transfer expansion joint 11.

[0043] Preferably, it also includes a shaping rod, which penetrates the first guard plate 21 and the second guard plate 31 on both side walls of the expansion joint 11. The shaping rod is used to fix the entire concrete armor joint structure for easy installation and transportation.

[0044] More preferably, it also includes a buffer layer, which is arranged in the expansion joint 11. The buffer layer is a flexible material rubber. The buffer layer is used to fill the expansion joint 11 to prevent the expansion joint 11 from being blocked and improve the overall aesthetics after construction.

[0045] More preferably, a bottom plate is installed at the end of the sleeve 8, and the bottom plate is fixedly connected to the sleeve 8. The bottom plate extends into the concrete and cooperates with the baffle to fix the two ends of the sleeve 8 to prevent it from being deformed due to stress, thereby extending its service life.

[0046] Embodiment 2

[0047] This embodiment also discloses a concrete armor joint structure, in which the conductive member 4 is configured to be columnar and the sheath is configured to be cylindrical. The conductive member 4 and the sheath combination can be arranged at equal intervals along the length direction of the expansion joint 11, while increasing the thickness along the depth direction of the expansion joint 11, thereby improving the transmission displacement and force strength.

[0048] Embodiment 3

[0049] This embodiment also discloses a concrete construction process, including a concrete armor joint structure:

[0050] S1. Division: Measure the construction ground and perform positioning and laying out, divide the concrete floor 1 into rectangular grids, and install the concrete armor joint structure on the edge of the rectangular grids;

[0051] In S1, according to the specific structure on the concrete floor 1, the column foot is divided into a rectangular area surrounding the column foot, the dividing line is separated from the edge line of the column foot by a certain distance, the installed concrete armor seam structure is welded to the steel bars in the concrete floor 1, and the corners of the concrete armor seam structure are connected by support members to improve the strength of the corners and prevent shrinkage and deformation;

[0052] S2. Filling: A flexible buffer layer is filled in the expansion joint 11, and the buffer layer forms a support in the expansion joint 11 to prevent foreign matter from blocking the expansion joint 11;

[0053] S3. Welding: Weld the structural steel bars on the concrete floor 1 to the outward portions of the first anchor bolt 2 and the second anchor bolt 3 and the first guard plate 21 and the second guard plate 31 to form a stable rib connection inside to enhance the overall strength;

[0054] Tie and shape the intersection of the steel bars and the support members between S3;

[0055] S4. Pouring: Pour concrete into the rectangular grid and vibrate it to make it dense, so that the structural steel bars and the concrete armor joint structure are solidified into one. After the concrete solidifies, it can be used without cutting and cleaning, so as to absorb expansion force and achieve earthquake resistance.

[0056] According to the disclosure and teaching of the above description, those skilled in the art to which the present invention belongs may also change and modify the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes of the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention.

Claims

1. A concrete armored joint structure, comprising a first anchor bolt (2) and a second anchor bolt (3), wherein an expansion joint (11) is provided in a concrete floor (1), wherein the first anchor bolt (2) and the second anchor bolt (3) are respectively arranged on both sides of the expansion joint (11), and wherein: It also comprises a conductive member (4) and a sheath sleeve, wherein the sheath sleeve is arranged in one side wall of the expansion joint (11), a part of the conductive member (4) is arranged in the other side wall of the expansion joint (11), and another part of the conductive member (4) is telescopically connected in the sheath sleeve.

2. The concrete armor joint structure according to claim 1, characterized in that: The sheath comprises a baffle (6) and a sleeve member (8), wherein the baffle (6) is arranged on the side wall of the expansion joint (11), one end of the sleeve member (8) is connected to the baffle (6), and the conductive member (4) is telescopically connected in the sleeve member (8).

3. The concrete armor joint structure according to claim 2, characterized in that: The sheath also includes a stabilizing frame (7), and the stabilizing frame (7) is arranged on the outer wall of the sleeve (8).

4. The concrete armor joint structure according to claim 2, characterized in that: The cross section of the sleeve piece (8) is arranged to be rectangular, and the side wall of the sleeve piece (8) is provided with anti-slip grooves.

5. The concrete armor joint structure according to claim 3, characterized in that: It also comprises a shaping plate (5), wherein the shaping plate (5) is arranged on a side wall of the expansion joint (11).

6. The concrete armor joint structure according to claim 5, characterized in that: It also comprises a support member, which is arranged between two adjacent shaping plates (5).

7. The concrete armor joint structure according to claim 6, characterized in that: It also includes a first guard plate (21) and a second guard plate (31), wherein the first guard plate (21) is arranged on one side wall of the expansion joint (11), and the second guard plate (31) is arranged on the other side wall of the expansion joint (11), and the first guard plate (21) and the second guard plate (31) are close to the top surface of the concrete floor (1), one end of the first anchor bolt (2) is connected to the first guard plate (21), and one end of the second anchor bolt (3) is connected to the second guard plate (31).

8. The concrete armor joint structure according to claim 7, characterized in that: It also comprises a shaping rod, which penetrates the first guard plate (21) and the second guard plate (31) on both side walls of the expansion joint (11).

9. The concrete armor joint structure according to any one of claims 1 to 8, characterized in that: It also comprises a buffer layer, which is arranged in the expansion joint (11) and is made of a flexible material.

10. A concrete construction process, characterized in that: The method for realizing the concrete armor joint structure according to any one of claims 1 to 9 comprises the following steps: S1. Division: Measure the construction ground and perform positioning and laying out, divide the concrete floor (1) into rectangular grids, and install the concrete armor joint structure on the edge of the rectangular grid; S2. Filling: Filling the expansion joint (11) with a flexible buffer layer, wherein the buffer layer forms a support in the expansion joint (11); S3. Welding: Welding the structural steel bars on the concrete floor (1) surface to the outward portions of the first anchor bolt (2) and the second anchor bolt (3); S4. Pouring: Pour the concrete into the rectangular grid and vibrate it to make it dense, so that the structural reinforcement and the concrete armor joint structure are solidified into one.