Tunnel surrounding rock morphology acquisition device for surrounding rock classification

By designing a device that includes movement, lifting, acquisition and protection components, the difficulty of acquisition angle adjustment and data interference caused by manual propulsion of traditional tunnel surrounding rock morphology acquisition devices is solved, and efficient and accurate data acquisition of surrounding rock morphology is achieved.

CN119779248APending Publication Date: 2025-04-08CHONGQING URBAN CONSTR INVESTMENT (GRP) CO LTD
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Patent Information

Application Number
CN202411984591.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

The traditional tunnel surrounding rock morphology acquisition device adopts manual propulsion, making it difficult to adjust the acquisition angle, and manual interference can easily affect the data quality.

Method used

A device is designed including a moving assembly, a lift assembly, a collection assembly and a protective assembly. The moving assembly is moved through a cart, transmission wheel and track; the lift assembly uses servo motors, worm gears, worms and screws to accurately adjust the height and angle of the acquisition assembly; the acquisition assembly consists of a base plate, support plate, roof plate, housing and camera, which is used to collect surrounding rock morphology data from multiple angles; the protection assembly provides waterproofing and protection of the camera.

Benefits of technology

The device can automatically adjust the acquisition angle and height, reduce manual interference, and improve the accuracy and efficiency of data acquisition.

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Abstract

The present invention relates to the field of data acquisition technology, specifically to a tunnel surrounding rock morphology acquisition device for surrounding rock classification, comprising a moving component, a lifting component, a collection component and a protective component. The moving component, the lifting component, the collection component and the protective component are reasonably arranged to effectively solve the problems of the traditional collection device using manual propulsion, inconvenient adjustment of the collection angle and manual interference in data collection; the lifting component is composed of a cover, a motor (using a servo motor), a worm gear, a worm and a screw. The servo motor has high-precision control characteristics and can accurately control the output speed and torque. When adjusting the height and angle of the collection component, the motor drives the worm to rotate, the worm meshes with two sets of worm gears, drives the worm gears to rotate, and then causes the screw to rotate accordingly. The screw is connected to the bottom plate of the collection component through a screw hole, and the rotation of the screw will drive the bottom plate to move up and down, thereby realizing the position adjustment of the collection component as a whole in the vertical direction.
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Description

Technical Field

[0001] The invention relates to the technical field of data acquisition, in particular to a tunnel surrounding rock morphology acquisition device for surrounding rock classification. Background Art

[0002] In the early stages of planning for a new tunnel project, a detailed survey of the geological conditions along the tunnel is required. This acquisition device can penetrate into the potential tunnel route area to obtain the morphological data of the surrounding rock;

[0003] The traditional tunnel surrounding rock morphology acquisition device adopts manual propulsion, which is not convenient for adjusting the acquisition angle. Moreover, manual propulsion is likely to cause interference to the collected data, making it inconvenient to use. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a tunnel surrounding rock morphology collection device for surrounding rock classification.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tunnel surrounding rock morphology collection device for surrounding rock grading, comprising a moving component, a lifting component, a collection component and a protective component, the moving component comprising a trolley, a transmission wheel and a crawler, a plurality of groups of transmission wheels are symmetrically arranged on the left and right sides of the trolley, and the outer sides of the plurality of groups of transmission wheels located on the same side are sleeved on the crawler, the lifting component comprises a cover body, a motor, a worm wheel, a worm and a screw, a cover body is arranged on the trolley, a worm and two groups of worm wheels are arranged in the cover body, the worm is meshed with the two groups of worm wheels, the bottom of the screw passes through the cover body and is connected to the center of the worm wheel, the collection component comprises a bottom plate, a support plate, a top plate, a shell and a camera, two groups of screw holes adapted to the screw are arranged on the bottom plate, the top plate is also arranged on one side above the bottom plate, the shell is also arranged on the top plate, the camera is arranged on the shell, and the trolley is also provided with a protective component for protecting the shell.

[0008] In order to provide waterproof protection for the shell, the present invention has improvements in that the protective assembly includes side panels, auxiliary panels, a propeller, a protective cover and a connecting block, the side panels are fixed on the trolley, the side panels are arranged on the periphery of the cover body, the auxiliary panels are also arranged on the side panels, the screw is rotatably connected to the auxiliary panels, the propeller is also arranged under the auxiliary panels, the protective cover is provided with an opening at one end close to the support plate, a connecting block is also arranged under the protective cover, and the output end of the propeller passes through the side panels and is connected to the connecting block.

[0009] Preferably, the motor is a servo motor.

[0010] Preferably, the thruster is a cylinder.

[0011] In order to provide good protection for the camera, the present invention has an improvement in that a plurality of grooves for accommodating the camera are arranged on the upper side of the shell, and the cameras and the grooves are arranged in a plurality of groups evenly.

[0012] Preferably, the circumference of the groove is provided with a chamfer.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the present invention provides a tunnel surrounding rock morphology collection device for surrounding rock classification, which has the following beneficial effects:

[0015] The tunnel surrounding rock morphology acquisition device for surrounding rock classification effectively solves the problems of the traditional acquisition device using manual propulsion, inconvenient adjustment of the acquisition angle, and manual interference in data acquisition through reasonable settings of the mobile component, lifting component, acquisition component and protection component.

[0016] The lifting assembly consists of a cover, a motor (using a servo motor), a worm gear, a worm and a screw. The servo motor has high-precision control characteristics and can accurately control the output speed and torque. When adjusting the height and angle of the collection assembly, the motor drives the worm to rotate, and the worm meshes with the two sets of worm gears, driving the worm gears to rotate, thereby causing the screw to rotate. The screw is connected to the bottom plate of the collection assembly through screw holes, and the rotation of the screw will drive the bottom plate to move up and down, thereby realizing the overall vertical position adjustment of the collection assembly;

[0017] The combined design of the base plate, support plate, top plate, shell and camera in the acquisition component provides a structural basis for comprehensive acquisition of surrounding rock morphology data;

[0018] The protective assembly consists of a side plate, an auxiliary plate, a thruster (using a cylinder), a protective cover and a connecting block. The side plate and the auxiliary plate provide stable support for the screw. When the housing with the camera is not in use, the protective cover is covered on the housing to provide waterproof protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a first schematic diagram of the structure of the present invention;

[0020] Figure 2 This is a second schematic diagram of the structure of the present invention;

[0021] Figure 3 The structure of the present invention Figure 2 A partial enlarged schematic diagram;

[0022] Figure 4 It is a partial bottom view schematic diagram of the structure of the present invention;

[0023] Figure 5 It is a partial schematic diagram of the structure of the present invention.

[0024] In the figure: 1. trolley; 2. transmission wheel; 3. crawler track; 4. cover; 5. motor; 6. worm gear; 7. worm; 8. screw; 9. bottom plate; 10. support plate; 11. top plate; 12. shell; 13. camera; 14. side plate; 15. auxiliary plate; 16. propeller; 17. protective cover; 18. connecting block; 19. groove; 20. chamfer. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-5 The tunnel surrounding rock morphology collection device for surrounding rock classification includes a moving component, a lifting component, a collection component and a protection component. The moving component includes a trolley 1, a transmission wheel 2 and a crawler 3. The trolley 1 is symmetrically provided with a plurality of transmission wheels 2 on both sides. The plurality of transmission wheels 2 on the same side are sleeved on the outer sides with the crawler 3. The lifting component includes a cover 4, a motor 5, a worm wheel 6, a worm 7 and a screw 8. The trolley 1 is provided with a cover 4. The cover 4 is provided with a worm 7 and two groups of worm wheels 6. The worm 7 is meshed with the two groups of worm gears 6, the screw 8 passes through the cover body 4 below and is connected to the center of the worm gear 6, the acquisition component includes a bottom plate 9, a support plate 10, a top plate 11, a shell 12 and a camera 13, the bottom plate 9 is provided with two groups of screw holes adapted to the screw 8, the top plate 11 is further provided on one side above the bottom plate 9, the shell 12 is further provided on the top plate 11, the shell 12 is provided with a camera 13, and the trolley 1 is also provided with a protective component for protecting the shell 12.

[0027] The trolley 1 in the mobile assembly serves as the bearing base of the entire device. The symmetrically arranged groups of transmission wheels 2 on the left and right sides and the crawler belt 3 sleeved on the outside of the transmission wheel 2 on the same side constitute the mobile mechanism of the device. The transmission wheel 2 rotates under the drive of a power source (such as a motor 5, etc., and a corresponding driving device can be configured according to the actual design situation to drive the transmission wheel 2 to rotate). Since there is friction between the crawler belt 3 and the transmission wheel 2 and the crawler belt 3 is a continuous ring structure, the rotation of the transmission wheel 2 will drive the crawler belt 3 to move synchronously, thereby enabling the entire device to move;

[0028] In the complex terrain environment of the tunnel, the crawler 3 can evenly distribute the weight of the device on the ground with its large ground contact area. When encountering uneven ground, the crawler 3 can adapt to the ups and downs of the ground through its own deformation to prevent the device from sinking or being unable to move due to excessive local force; when passing through areas with a small amount of water, mud or gravel, the crawler 3 can still maintain good grip to prevent slipping, ensuring that the device can move smoothly and flexibly along the predetermined route to the potential tunnel route area, providing reliable mobility for the subsequent collection of surrounding rock morphology data, and facilitating the exploration of surrounding rocks at different locations;

[0029] The motor 5 (servo motor 5) in the lifting assembly is used as a power source, and the servo motor 5 can accurately output the corresponding speed and torque according to the control signal. When receiving the control command (which can be the command corresponding to the set height, angle and other parameters input by the operator through the control console, or the command issued according to the preset automatic acquisition program), the output shaft of the motor 5 starts to rotate, driving the worm 7 connected to it to rotate;

[0030] Since the worm 7 is meshed with the two sets of worm wheels 6 provided in the cover 4, according to the gear transmission principle, the rotation of the worm 7 will drive the two sets of worm wheels 6 to rotate synchronously. The screw 8 passes through the cover 4 at the bottom and is connected to the center of the worm wheel 6, so the rotation of the worm wheel 6 will be transmitted to the screw 8, driving the screw 8 to rotate;

[0031] The bottom plate 9 of the acquisition component is provided with two groups of screw holes that match the screw rod 8. The rotation of the screw rod 8 will produce a spiral transmission effect with the screw holes of the bottom plate 9. When the screw rod 8 rotates in a certain direction, driven by the thread, the bottom plate 9 will move up and down along the axial direction of the screw rod 8 (for example, when the screw rod 8 rotates clockwise, the bottom plate 9 moves upward; when the screw rod 8 rotates counterclockwise, the bottom plate 9 moves downward, depending on the design of the rotation direction of the thread), thereby driving the entire acquisition component (including the bottom plate 9, the support plate 10, the top plate 11, the housing 12 and the camera 13 and other components) to achieve overall vertical position adjustment;

[0032] Through the transmission cooperation mode of the worm gear 6, worm 7 and screw 8, on the one hand, the high precision and good self-locking performance of the worm gear 6 and worm 7 can be used to accurately lift the acquisition component to the required height position, so as to realize the morphological data acquisition of surrounding rocks in different height ranges; on the other hand, after reaching the specified height, due to the self-locking property, the acquisition component can be stably maintained at this position, and will not be easily displaced due to factors such as the vibration of the device itself and slight external interference, thereby ensuring that the angle and position of the acquisition component are relatively fixed during the acquisition process, laying a foundation for the subsequent stable and accurate acquisition of surrounding rock morphological data, and solving the problem that it is inconvenient to adjust the acquisition height of the traditional device;

[0033] The acquisition component is mainly composed of a bottom plate 9, a support plate 10, a top plate 11, a housing 12 and a camera 13, which work together to realize the data acquisition function;

[0034] The bottom plate 9 is connected to the screw rod 8 of the lifting assembly through the screw holes provided therein, becoming a key part for connecting the collection assembly with the lifting assembly and realizing position adjustment, ensuring that the collection assembly can accurately move in the vertical direction with the rotation of the screw rod 8, and change the height position to adapt to surrounding rocks of different heights;

[0035] The top plate 11 is arranged on one side above the bottom plate 9, providing a stable mounting platform for the housing 12, so that the housing 12 can be reliably fixed at a suitable position and angle;

[0036] The multiple cameras 13 (evenly arranged with grooves 19 for accommodating the cameras 13, and chamfers 20 are arranged around the grooves 19) arranged on the shell 12 play a core role in data collection. When the device moves and is at a suitable height, the camera 13 starts working and shoots the surface of the surrounding rock from multiple different angles. The design of the groove 19 can not only stably accommodate the camera 13 therein, play a positioning role, and ensure that the shooting angle of the camera 13 is relatively fixed and meets the collection requirements, but also protect the camera 13 from direct collisions, scratches and other damages from external objects to a certain extent; the chamfers 20 around the grooves 19 further optimize this protection function, avoiding bumps and damages to the camera 13 due to sharp edges during installation and use;

[0037] Multiple cameras 13 evenly arranged cover a wide field of view. As the device moves in the tunnel and adjusts its height through the lifting assembly, it can obtain image information of the surrounding rock surface from all directions and angles. These image data contain important features of the surrounding rock, such as texture, color, and cracks, and provide a rich and critical data basis for subsequent analysis of the surrounding rock morphology, surrounding rock classification, and construction of an accurate surrounding rock morphology model, which helps to more accurately grasp the geological conditions along the tunnel.

[0038] When the collection operation is performed, the protection component no longer protects the housing 12 .

[0039] In this embodiment, the protective assembly includes a side panel 14, an auxiliary panel 15, a propeller 16, a protective cover 17 and a connecting block 18. The side panel 14 is fixed on the trolley 1, and the side panel 14 is arranged on the side of the cover body 4. The auxiliary panel 15 is also arranged on the side panel 14. The screw 8 is rotatably connected to the auxiliary panel 15. The propeller 16 is also arranged below the auxiliary panel 15. The protective cover 17 is provided with an opening at one end close to the support plate 10. A connecting block 18 is also arranged below the protective cover 17. The output end of the propeller 16 passes through the side panel 14 and is connected to the connecting block 18. The propeller 16 adopts a cylinder. When there is no need to protect the shell 12, the propeller 16 drives the connecting block 18 to move away from the side panel 14 under the support of the auxiliary panel 15. The protective cover 17 is completely misaligned with the top plate 11. At this time, the top plate 11 drives the shell 12 with the camera 13 to rise.

[0040] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.

[0041] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.

[0042] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A tunnel surrounding rock morphology collection device for surrounding rock classification, comprising a moving component, a lifting component, a collection component and a protection component, characterized in that: The moving assembly comprises a trolley (1), a transmission wheel (2) and a crawler belt (3). The trolley (1) is symmetrically provided with a plurality of transmission wheels (2) on both sides. The plurality of transmission wheels (2) on the same side are sleeved on the outer sides of the crawler belt (3). The lifting assembly comprises a cover (4), a motor (5), a worm wheel (6), a worm (7) and a screw (8). The trolley (1) is provided with a cover (4). The cover (4) is provided with a worm (7) and two groups of worm wheels (6). The worm (7) is meshed with the two groups of worm wheels (6). The screw (8) is provided with a plurality of transmission wheels (2) on the same side. The collecting assembly comprises a bottom plate (9), a supporting plate (10), a top plate (11), a shell (12) and a camera (13); the bottom plate (9) is provided with two groups of screw holes matched with the screw rod (8); the top plate (11) is further provided on one side above the bottom plate (9); the shell (12) is further provided on the top plate (11); the shell (12) is provided with a camera (13); and the trolley (1) is further provided with a protective assembly for protecting the shell (12).

2. The tunnel surrounding rock morphology acquisition device for surrounding rock classification according to claim 1 is characterized in that: The protective assembly comprises a side plate (14), an auxiliary plate (15), a propeller (16), a protective cover (17) and a connecting block (18); the side plate (14) is fixed on the trolley (1); the side plate (14) is arranged on the peripheral side of the cover body (4); the auxiliary plate (15) is also arranged on the side plate (14); the screw (8) is rotatably connected to the auxiliary plate (15); the propeller (16) is also arranged below the auxiliary plate (15); an opening is arranged at one end of the protective cover (17) close to the support plate (10); a connecting block (18) is also arranged below the protective cover (17); the output end of the propeller (16) passes through the side plate (14) and is connected to the connecting block (18).

3. The tunnel surrounding rock morphology acquisition device for surrounding rock classification according to claim 2 is characterized in that: The motor (5) is a servo motor.

4. The tunnel surrounding rock morphology acquisition device for surrounding rock classification according to claim 3 is characterized in that: The propeller (16) is a cylinder.

5. The tunnel surrounding rock morphology acquisition device for surrounding rock classification according to claim 4, characterized in that: A plurality of groups of grooves (19) for accommodating cameras (13) are arranged on the upper side of the shell (12), and the cameras (13) and the grooves (19) are arranged in a plurality of groups and evenly spaced.

6. The tunnel surrounding rock morphology acquisition device for surrounding rock classification according to claim 5, characterized in that: The groove (19) is provided with a chamfer (20) on its circumference.