Connecting assembly for flexible neural electrode and flexible neural electrode kit
By setting through holes on the flexible neural electrodes and inserting conductive needles, combined with auxiliary conductive materials and packaging shell design, the problem of low connection reliability between flexible neural electrodes and external devices is solved, and stable electrical connection and signal conduction stability are achieved, which is suitable for the fields of neural signal acquisition and electrical stimulation.
Patent Information
- Application Number
- CN202510279451.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-03-11
AI Technical Summary
The connection reliability between existing flexible neural electrodes and external devices is low. Traditional welding or crimping methods are prone to high-temperature damage and poor contact, affecting signal conduction stability and making it difficult to meet high-density and multi-channel connection requirements.
A through hole is set on the flexible neural electrode, and a conductive needle is inserted into the through hole to form an electrical connection. It is fixed with auxiliary conductive materials and a semi-wrapped design of the packaging shell is adopted to ensure the stability and reliability of the connection.
It improves the stability and reliability of the electrical connection between flexible neural electrodes and external devices, simplifies the maintenance and replacement process, and significantly improves the actual application performance and lifespan.
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Figure CN119787044B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of flexible neural electrodes, and specifically to a connection component and a flexible neural electrode kit for flexible neural electrodes, which are intended to achieve reliable electrical connection between flexible neural electrodes and external devices, and are suitable for fields such as neural signal acquisition, neural electrical stimulation, and neuroscience research. Background Art
[0002] In the field of neuroscience research and clinical neurological disease treatment, flexible neural electrodes have gradually become an important tool due to their softness, lightness and biocompatibility. Flexible neural electrodes can record signals or electrically stimulate target neural tissue through the electrode sites they are set at. However, in the existing technology, the connection reliability of flexible neural electrodes with external devices is low: due to the tiny size of the electrode contacts and the characteristics of the flexible materials, there are great challenges in the assembly and fixation between the electrode contacts and the external connection parts, which can easily lead to a decrease in conductivity, damage to the connection points, or affect the service life due to poor contact. In addition, traditional connection methods often make the electrode contacts susceptible to external stress, thereby affecting the stability of signal conduction.
[0003] In the prior art, the main reason for the low reliability of the connection between flexible neural electrodes and external devices is the limitations of the electrode materials and connection methods. Flexible neural electrodes are usually composed of flexible polymer materials and metal conductive layers, and their conductive parts are more sensitive to external pressure and high temperature conditions. In traditional welding connection methods, such as soldering or pressure welding, since high temperature or large mechanical pressure needs to be applied to the electrode contacts, it is often easy to cause deformation or heat damage of the metal conductive layer, and even excessive temperature during the welding process causes partial dissolution of the metal conductive layer, thereby affecting the signal conduction performance. In addition, soldering and pressure welding have high requirements for welding quality, and a slight misalignment may cause poor contact or solder joint detachment. This method not only increases the complexity of the manufacturing process, but also limits the high-density and multi-channel connection requirements of flexible neural electrodes. Summary of the Invention
[0004] In view of the above-mentioned problems existing in the prior art, the purpose of the embodiments of the present application is to provide a connection component for a flexible neural electrode and a flexible neural electrode kit having the connection component, so as to achieve reliable electrical connection between the flexible neural electrode and the external device, and avoid the problem of high temperature damage to the flexible neural electrode that may be caused by welding or crimping.
[0005] The technical solution adopted in the embodiment of the present application is a connection component for flexible neural electrodes,
[0006] The flexible nerve electrode includes a proximal contact portion, the proximal contact portion includes at least one proximal contact, a through hole is provided at the position of the proximal contact, and the through hole is used to expose the conductive layer at the position of the proximal contact;
[0007] The connecting assembly includes a connecting terminal, which includes a first connecting member. The first connecting member includes at least one conductive pin. The conductive pin can be inserted into the through hole and form an electrical connection with the proximal contact through the conductive layer exposed in the through hole.
[0008] In an optional embodiment, the proximal contact portion is a sheet-like structure, and the conductive needle is inserted into the through hole in a manner perpendicular to the sheet-like surface of the proximal contact portion.
[0009] In an optional embodiment, there are multiple proximal contacts, and there are multiple conductive needles of the first connecting member. The multiple conductive needles are distributed and fixed in an array according to the arrangement of the multiple through holes, so that the multiple conductive needles can be inserted into the multiple through holes at the same time in a one-to-one manner.
[0010] In an optional embodiment, the shape of the conductive needle is a combination of one or more of the following shapes that are adapted to the shape of the through hole: circular, elliptical, and polygonal.
[0011] In an optional embodiment, the connecting terminal is an integrated structure or a split structure;
[0012] When the connecting terminal is a split structure, it includes multiple split sub-terminals, and the multiple sub-terminals are arranged in sequence along the bendable direction of the proximal contact portion so that two adjacent sub-terminals can maintain a relatively movable state after the conductive needle is inserted into the through hole.
[0013] In an optional embodiment, the connection assembly further includes a second connection member, the second connection member includes a plug-in portion, the conductive needle can be plugged into the plug-in portion and electrically connected to the plug-in portion, and the plug-in portion can form an electrical connection with an external device.
[0014] In an optional embodiment, the connection assembly further includes a packaging shell, which is configured to enclose the first connection member and the proximal contact portion and expose the plug-in portion from the packaging shell so as to be electrically connected to the external device.
[0015] In an optional embodiment, the packaging shell includes a base plate, a first side plate and a second side plate respectively connected to the first side and the second side opposite to the base plate, and an end plate connected to the third side of the base plate. The first side plate, the end plate and the second side plate are connected in sequence and form a cavity with the base plate for accommodating the proximal contact portion and the connecting terminal. A first opening is formed on the side of the cavity opposite to the base plate to expose the plug-in portion therefrom, and a second opening is formed on the side of the cavity opposite to the end plate to allow the lead connecting portion of the flexible nerve electrode to extend into the cavity and connect with the proximal contact portion.
[0016] In an optional embodiment, the outer peripheral side of the proximal contact portion is fixed to the inner side surface of the cavity.
[0017] In an optional embodiment, the packaging shell extends along the length direction of the flexible nerve electrode to the lead connection portion distal to the proximal contact portion, and at least wraps a portion of the lead connection portion.
[0018] A flexible neural electrode kit comprises a flexible neural electrode and a connecting assembly according to any of the above embodiments, wherein the flexible neural electrode comprises a proximal contact portion, wherein the proximal contact portion comprises at least one proximal contact, and a through hole is provided at the position of the proximal contact, wherein the through hole is used to expose the conductive layer at the proximal contact position so as to be electrically connected to the conductive needle of the connecting assembly.
[0019] In an optional embodiment, the cross-sectional area of the through hole is smaller than the cross-sectional area of the proximal contact in which the through hole is located, so that the proximal contact surrounds the through hole.
[0020] In an optional embodiment, the conductive needle and the proximal contact surrounding the through hole are fixed by an auxiliary conductive material.
[0021] In an optional embodiment, the auxiliary conductive material includes solder paste, conductive silver paste or conductive carbon paste.
[0022] In an optional embodiment, the flexible neural electrode is a long sheet-like structure, and the flexible neural electrode further includes a lead connection portion and a distal electrode site portion, and the proximal contact portion, the lead connection portion and the distal electrode site portion are sequentially arranged along the length direction of the flexible neural electrode;
[0023] The lead connection portion includes at least one electrode wire;
[0024] The distal electrode site portion includes at least one electrode site, which includes a stimulation electrode site and / or a recording electrode site. The electrode site is electrically connected to the proximal contact via the electrode wire.
[0025] In an optional embodiment, the flexible neural electrode is constructed as a stacked structure along a thickness direction perpendicular to its length direction, the stacked structure comprising a first flexible insulating layer, a second flexible insulating layer, and a conductive layer located between the first flexible insulating layer and the second flexible insulating layer, and the electrode wire is covered by the first flexible insulating layer and the second flexible insulating layer; wherein
[0026] The first flexible insulating layer and / or the second flexible insulating layer are not provided at the electrode sites; and / or
[0027] The first flexible insulating layer and / or the second flexible insulating layer are not provided at the proximal contact.
[0028] Compared with the prior art, the beneficial effects of the embodiments of the present application are as follows: by providing a through hole in the flexible neural electrode and inserting the conductive pin of the connection terminal into the through hole, the present application achieves a stable electrical connection; it is then fixed with auxiliary conductive material, further enhancing the stability and reliability of the electrical connection; and at the same time, the semi-encapsulation method of the packaging shell is adopted, which not only protects the connection but also retains the function of connecting the connection terminal to the external device. This design not only improves the reliability and stability of the connection, but also facilitates subsequent maintenance and replacement, significantly improving the performance and lifespan of the flexible neural electrode in practical applications, and providing a new solution for the development of neural interface technology.
[0029] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention.
[0030] This application describes an overview of various implementations or examples of the technology, and is not a comprehensive disclosure of the full scope or all of the features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In the drawings, which are not necessarily drawn to scale, like reference numerals may describe similar components in different views. The drawings illustrate various embodiments generally by way of example and not limitation, and together with the description and claims, serve to illustrate the claimed embodiments. Where appropriate, like reference numerals are used throughout the drawings to refer to the same or similar parts.
[0032] Figure 1 Schematic diagram of the three-dimensional structure of the flexible neural electrode according to an embodiment of the present application.
[0033] Figure 2 This is a schematic diagram of the three-dimensional structure of the connection component used for the flexible neural electrode according to an embodiment of the present application.
[0034] Figure 3 for Figure 2 Schematic diagram of the three-dimensional structure from one of the perspectives in part A.
[0035] Figure 4 for Figure 2 Schematic diagram of the three-dimensional structure in another perspective state of part A.
[0036] Figure 5 This is another three-dimensional structural schematic diagram of the connecting component of an embodiment of the present application connected to the proximal contact portion of the flexible nerve electrode.
[0037] Figure 6 This is another three-dimensional structural schematic diagram of the connecting component of an embodiment of the present application connected to the proximal contact portion of the flexible nerve electrode.
[0038] Figure 7 This is a schematic diagram of the three-dimensional structure of the flexible neural electrode kit according to an embodiment of the present application.
[0039] Figure 8 This is a schematic diagram of the three-dimensional structure of the proximal contact portion of the flexible nerve electrode according to an embodiment of the present application.
[0040] Figure 9 This is an exploded view of the proximal contact portion of the flexible nerve electrode according to an embodiment of the present application.
[0041] Figure 10 for Figure 9 A further breakdown of the diagram.
[0042] Reference numerals:
[0043] 1-Flexible neural electrode; 11-Proximal contact portion; 111-Proximal contact; 112-Through hole; 113-Conductive layer; 114-First flexible insulating layer; 115-Second flexible insulating layer; 12-Lead connection portion; 121-Electrode wire; 13-Distal electrode site portion; 131-Stimulating electrode site; 132-Recording electrode site;
[0044] 2-connection assembly; 21-connection terminal; 211-first connection member; 2111-conductive pin; 212-second connection member; 2121-plug portion; 213-sub-terminal; 22-encapsulation housing; 221-bottom plate; 222-first side plate; 223-second side plate; 224-end plate;
[0045] 3- Auxiliary conductive materials. DETAILED DESCRIPTION
[0046] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions of the embodiments of the present application will be clearly and completely described below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0047] Unless otherwise defined, the technical or scientific terms used in this application should have the usual meanings understood by people with ordinary skills in the field to which this application belongs. The "first", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.
[0048] In order to keep the following description of the embodiments of the present application clear and concise, detailed descriptions of known functions and known components are omitted in this application.
[0049] An embodiment of the present application provides a connection assembly for a flexible neural electrode, wherein the connection assembly 2 is intended to achieve a reliable electrical connection between the flexible neural electrode 1 and an external device.
[0050] like Figure 1 and Figure 2 As shown, the flexible neural electrode 1 includes a proximal contact portion 11, and the proximal contact portion 11 includes at least one proximal contact 111 (see Figure 9 ), a through hole 112 is provided at the position of the proximal contact 111, and the through hole 112 is used to expose the conductive layer 113 at the position of the proximal contact 111.
[0051] like Figures 3 to 6 As shown, the connection assembly 2 includes a connection terminal 21, which includes a first connection member 211. The first connection member 211 includes at least one conductive pin 2111. The conductive pin 2111 can be inserted into the through hole 112 and electrically connected to the proximal contact 111 through the conductive layer 113 exposed in the through hole 112. The conductive pin 2111 is also directly or indirectly electrically connected to an external device, thereby achieving an electrical connection between the flexible neural electrode 1 and the external device.
[0052] The connection component 2 of the embodiment of the present application can form a reliable electrical connection with the conductive layer 113 exposed in the through hole 112 at the proximal contact 111 of the flexible nerve electrode 1 through the first connection member 211 including the conductive needle 2111, thereby avoiding the high temperature damage problem that may be caused by welding or crimping, and improving the stability of signal conduction.
[0053] The shape and outer diameter of the conductive needle 2111 are adapted to the shape and inner diameter of the through-hole 112 to ensure that the conductive needle 2111 can be inserted and fit as closely as possible to the inner wall of the through-hole 112, so as to contact the exposed area of the conductive layer 113 in the through-hole 112. This design can provide a certain degree of positioning and stability when the conductive needle 2111 is inserted into the through-hole 112, thereby preventing the conductive needle 2111 from shaking excessively in the through-hole 112. For example, the diameter of the through-hole 112 can be designed to be 5 microns to 5 mm; the diameter of the conductive needle 2111 can be designed to be 5 microns to 5 mm, and the length can be designed to be 1 mm to 5 cm, so as to adapt to different application requirements.
[0054] In some embodiments, as Figure 1 and Figure 8 As shown, the proximal contact portion 11 is a sheet-like structure. Figure 3 and Figure 5 As shown, conductive pin 2111 can be inserted into through-hole 112 approximately perpendicular to the sheet-like surface of proximal contact portion 11. Furthermore, conductive pin 2111 can be inserted into through-hole 112 at varying angles relative to the sheet-like structure to accommodate various structural design constraints and enhance operational convenience. Specifically, conductive pin 2111 does not necessarily need to be inserted absolutely perpendicular to the surface of proximal contact portion 11. For example, conductive pin 2111 can be inserted at an angle between 30 and 90 degrees relative to the sheet-like structure. This flexible insertion method further enhances the applicability of connector assembly 2.
[0055] In some embodiments, as Figure 3 、 Figure 4 、 Figure 9 and Figure 10As shown, the proximal contact portion 11 includes a plurality of proximal contacts 111, and the first connecting member 211 includes a plurality of conductive pins 2111. The plurality of conductive pins 2111 are distributed and fixed in an array according to the arrangement of the plurality of through-holes 112, so that the plurality of conductive pins 2111 can be simultaneously inserted into the plurality of through-holes 112 in a one-to-one correspondence. In other words, the plurality of proximal contacts 111 are distributed in an array on the proximal contact portion 11, with a through-hole 112 corresponding to each proximal contact 111. The plurality of through-holes 112 form the same array arrangement as the plurality of proximal contacts 111. Furthermore, the array distribution of the conductive pins 2111 is designed based on the arrangement of the through-holes 112, so that the arrangement of the conductive pins 2111 is consistent with that of the through-holes 112, ensuring that the plurality of conductive pins 2111 can be accurately inserted into the corresponding through-holes 112.
[0056] The shape of the conductive pins 2111 is not limited; for example, it can be a combination of one or more of the following shapes: circular, elliptical, and polygonal. Correspondingly, the shape of the through-holes 112 can also be a combination of one or more of the following shapes: circular, elliptical, and polygonal. The corresponding conductive pins 2111 and through-holes 112 have the same shape to ensure that the conductive pins 2111 can be inserted and form a tight fit after insertion. The term "multiple combinations" refers to the fact that when there are multiple conductive pins 2111 and multiple through-holes 112, the shapes of the multiple pins 2111 and multiple through-holes 112 are different.
[0057] The connection terminal 21 of the connection assembly 2 of the embodiment of the present application can be an integrated structure or a split structure. In some embodiments, Figure 5 As shown, the connecting terminal 21 is a split structure and includes a plurality of split sub-terminals 213. The plurality of sub-terminals 213 are arranged in sequence along the bendable direction of the proximal contact portion 11. Combined with the flexible characteristics of the flexible neural electrode 1, the conductive needle 2111 can maintain a relatively movable state between two adjacent sub-terminals 213 after being inserted into the through hole 112.
[0058] By designing the connecting terminal 21 to include multiple split sub-terminals 213, after the conductive needle 2111 is inserted into the through hole 112, the split sub-terminals 213 are indirectly connected through the flexible structure of the flexible neural electrode 1. Combined with the deformable characteristics of the flexible neural electrode 1, the sub-terminals 213 can maintain a certain relative mobility, allowing the sub-terminals 213 to move freely within a certain range without affecting the electrical connection, avoiding the limitation of the rigid fixation of the connecting terminal 21 on the performance of the flexible neural electrode 1 and enhancing the flexibility of use.
[0059] The multiple proximal contacts 111 of the proximal contact portion 11 are respectively connected to different electrode sites (such as the stimulation electrode site 131 and the recording electrode site 132) of the distal electrode site portion 13 (to be introduced below) of the flexible neural electrode 1 to form different types of proximal contacts 111.
[0060] The sub-terminals 213 of the connection terminal 21 can be divided in any manner. For example, the connection terminal 21 can be divided according to the type of proximal contacts 111 to which they are connected, with the parts connected to the same type of proximal contacts 111 being grouped into the same sub-terminal 213. In this way, the number of sub-terminals 213 will be related to the number of types of proximal contacts 111. These split sub-terminals 213 can independently connect to the corresponding type of proximal contacts 111, thereby simplifying the process of connecting to external devices and improving the flexibility of the overall system.
[0061] In some embodiments, as Figures 3 to 6 As shown, the connection assembly 2 also includes a second connection member 212, which includes a plug portion 2121. The conductive pin 2111 can be plugged into the plug portion 2121 and electrically connected to the plug portion 2121. The plug portion 2121 can also be electrically connected to an external device. The provision of the second connection member 212 including the plug portion 2121 facilitates the electrical connection between the conductive pin 2111 and the external device.
[0062] The number of the plug-in portions 2121 of the second connecting member 212 matches the number of the conductive pins 2111 and is distributed in an array according to the arrangement of the conductive pins 2111 so that each conductive pin 2111 can be electrically connected to an external device.
[0063] The end of the plug portion 2121 of the second connecting member 212, which is used to connect to an external device, can be designed as a male connector, a female connector, other convenient connectors, or a combination of these types, depending on the interface type of the external device, to ensure a stable electrical connection with the external device while meeting the compatibility requirements of different types of external devices. The end of the plug portion 2121, which is used to connect to the conductive pin 2111, can be designed as a hole, and the shape of the hole is adapted to the form of the conductive pin 2111 to facilitate the insertion of the conductive pin 2111. After insertion, the conductive pin 2111 is electrically connected to the male or female connector.
[0064] The outer shape of the second connecting member 212 is not limited, and its outer contour can be adapted to the outer contour of the proximal contact portion 11 , for example, it can be a roughly cubic structure.
[0065] In some embodiments, as Figure 6As shown, the connection component 2 also includes a packaging shell 22, which can be made of waterproof and corrosion-resistant materials. The packaging shell 22 is constructed to enclose the first connecting member 211 and the proximal contact portion 11, and to expose the plug-in portion 2121 from the packaging shell 22 so as to electrically connect to an external device. By providing the packaging shell 22, while ensuring a stable connection, the conductive pin 2111 and the proximal contact 111 can be fully enclosed to protect them, prevent mechanical damage or signal interference to the components by the external environment, and improve the durability of the connection component 2; moreover, the packaging shell 22 half-encloses the second connecting member 212, and the plug-in portion 2121 is exposed from the packaging shell 22, so that it can be directly connected to an external device, thereby achieving a good balance between protection performance and ease of use. The innovative structure of this additional packaging shell further enhances the applicability of the connection component in multi-channel neural signal transmission and complex operating environments on the basis of ensuring the core functions of the connection component 2.
[0066] Continue to combine Figure 6 The packaging housing 22 includes a base plate 221, a first side plate 222 and a second side plate 223 connected to first and second opposing sides of the base plate 221, respectively, and an end plate 224 connected to a third side of the base plate 221. The first side plate 222, the end plate 224, and the second side plate 223 are sequentially connected and, together with the base plate 221, form a cavity for accommodating the proximal contact portion 11 and the connecting terminal 21. A first opening is formed on the side of the cavity opposite the base plate 221 to expose the plug-in portion 2121, and a second opening is formed on the side of the cavity opposite the end plate 224 to allow the lead connecting portion 12 of the flexible neural electrode 1 to extend into the cavity and connect to the proximal contact portion 11. The packaging housing 22 has a simple and reasonable structure that not only effectively protects the first connecting member 211 and the proximal terminal, but also allows the plug-in portion 2121 of the second connecting member 212 to be exposed.
[0067] The packaging shell 22 can be fixed together with the proximal contact portion 11 of the flexible nerve electrode 1 to form an integral structure.
[0068] The fixing position and fixing method of the packaging shell 22 and the proximal contact portion 11 are not limited. For example, the fixing position can be between the outer peripheral side of the proximal contact portion 11 and the inner side surface of the cavity surrounded by the packaging shell 22. The fixing method can be, for example, a bonding method or other connection method to firmly fix it to the proximal contact portion 11 of the flexible nerve electrode 1. The type of adhesive used for bonding is not limited, for example, it can be epoxy resin. When connecting, the adhesive is evenly coated on the contact surface between the packaging shell 22 and the proximal contact portion 11 of the flexible nerve electrode 1 to form a continuous adhesive layer, and the adhesive layers on the packaging shell 22 and the proximal contact portion 11 are relatively fitted, thereby achieving a fixed connection between the packaging shell 22 and the flexible nerve electrode 1. The outer peripheral side of the proximal contact portion 11 forms the contact surface of the proximal contact portion 11. When the proximal contact portion 11 is placed in the cavity, the inner side surface of the cavity corresponding to the contact surface of the proximal contact portion 11 forms the contact surface of the packaging shell 22. An adhesive is applied to at least one of the two contact surfaces, and the proximal contact portion 11 is fixed to the inner side surface of the cavity of the packaging shell 22 through its outer peripheral side.
[0069] In some embodiments, continued binding Figure 6 The packaging shell 22 extends along the length of the flexible neural electrode 1 to the lead connection portion 12 distal to the proximal contact portion 11, and at least partially wraps the lead connection portion 12. This design provides additional mechanical protection, further improving the protective performance of the connection component 2. It can effectively protect the structural integrity of the flexible neural electrode 1 in the soft and hard connection area, avoiding damage caused by external pulling or bending, thereby improving the environmental adaptability and durability of the connection component 2.
[0070] like Figure 7 As shown, an embodiment of the present application also provides a flexible neural electrode kit, which includes a flexible neural electrode 1 and a connecting component 2 in any of the above embodiments. The flexible neural electrode 1 includes a proximal contact portion 11, and the proximal contact portion 11 includes at least one proximal contact 111. A through hole 112 is provided at the position of the proximal contact 111. The through hole 112 is used to expose the conductive layer 113 at the position of the proximal contact 111 so as to be electrically connected to the conductive needle 2111 of the connecting component 2. The flexible neural electrode kit in the embodiment of the present application can achieve a reliable electrical connection between the flexible neural electrode 1 and an external device, while ensuring stability in a complex application environment. The present application can be widely used in fields such as neural signal acquisition, neural electrical stimulation and neuroscience research.
[0071] In some embodiments, the design of through-hole 112 is optimized in size so that the cross-sectional area of through-hole 112 is smaller than the cross-sectional area of proximal contact 111 within it, allowing proximal contact 111 to surround through-hole 112. This design ensures that when conductive pin 2111 is inserted into through-hole 112, it has sufficient contact area with the proximal contacts 111 surrounding through-hole 112, thereby enhancing the reliability of the electrical connection and reducing issues such as increased resistance or unstable signal transmission caused by insufficient contact. The so-called cross-sectional area refers to the area of a section taken perpendicular to the axis of through-hole 112.
[0072] Further, such as Figure 3 and Figure 5 As shown, the conductive pin 2111 and the proximal contact 111 surrounding the through hole 112 are fixed by the auxiliary conductive material 3, further enhancing the stability and reliability of the electrical connection between the conductive pin 2111 and the conductive layer 113 exposed in the through hole 112. The auxiliary conductive material 3 can be provided around the conductive pin 2111 to increase the firmness.
[0073] The auxiliary conductive material 3 can be selected as needed, and this application does not impose any specific restrictions on this. The auxiliary conductive material 3 can include, for example, solder paste, conductive silver paste, conductive carbon paste or other conductive materials.
[0074] In some embodiments, as Figure 1 、 Figure 2 and Figure 7 As shown, the flexible neural electrode 1 is a long sheet-like structure. In addition to the proximal contact portion 11, the flexible neural electrode 1 also includes a lead connection portion 12 and a distal electrode site portion 13. The proximal contact portion 11, the lead connection portion 12 and the distal electrode site portion 13 are arranged in sequence along the length direction of the flexible neural electrode 1. The lead connection portion 12 includes at least one electrode wire 121. The distal electrode site portion 13 includes at least one electrode site, and the electrode site includes a stimulation electrode site 131 and / or a recording electrode site 132. The electrode site is electrically connected to the proximal contact 111 via the electrode wire 121.
[0075] The width of the proximal contact portion 11, the lead connection portion 12, and the distal electrode site of the flexible neural electrode 1 can be designed to be 100 microns to 10 mm, while the thickness is controlled to be less than 1 mm. Such a size design can be flexibly adjusted according to specific application requirements to optimize the mechanical flexibility and biocompatibility of the flexible neural electrode 1 while ensuring conductive performance. In addition, in order to enhance the anchoring effect of the flexible neural electrode 1 with the tissue in the body, the width of the flexible neural electrode 1 can vary at different positions. For example, the distal electrode site portion 13 can be designed as a slightly wider structure, so as to form a more secure fixation with the target tissue after implantation.
[0076] The flexible neural electrode 1 is constructed as a stacked structure along the thickness direction perpendicular to its length direction, and the stacked structures of the proximal contact portion 11, the lead connection portion 12 and the distal electrode site portion 13 are the same. Taking the proximal contact portion 11 as an example, Figure 9 and Figure 10 As shown, the laminated structure includes a first flexible insulating layer 114, a second flexible insulating layer 115, and a conductive layer 113 located between the first flexible insulating layer 114 and the second flexible insulating layer 115. The proximal contact 111 of the proximal contact portion 11 is disposed on the conductive layer 113. At the location of the proximal contact 111, a through hole 112 penetrates the first flexible insulating layer 114, the conductive layer 113, and the second flexible insulating layer 115 in the thickness direction.
[0077] The conductive layer 113 can be made of metal materials such as gold, platinum, iridium, or a combination of these materials to form a metal conductive layer. Such material selection can ensure the conductive performance of the flexible neural electrode 1 while having good biocompatibility.
[0078] The first flexible insulating layer 114 and the second flexible insulating layer 115 are composed of one or more of the following materials: SU-8 photoresist, parylene, polyparaxylene, fluorinated polymers, or polyimide. These materials offer excellent electrical insulation and mechanical flexibility, ensuring the structural stability and long-term performance of the flexible neural electrode 1. The electrode wires 121 of the lead connection portion 12 are disposed on the metal conductive layer and covered by the first and second flexible insulating layers 114, 115. The width of each electrode wire 121 is designed to be between 100 nanometers and 10 millimeters, and the maximum diameter of a single proximal contact 111 is designed to be between 10 microns and 10 millimeters, enabling high-density, multi-channel electrical connections.
[0079] The specific electrode connection between the electrode sites and the proximal contacts 111 of the flexible neural electrode 1 is one-to-one. That is, each electrode site is connected to a proximal contact 111 via an electrode wire 121. These electrode sites and proximal contacts 111 are structurally independent and not interconnected. Therefore, the number of electrode sites included in the flexible neural electrode 1 is equal to the number of proximal contacts 111. In addition, in most cases, some electrode sites can be designed as grounding sites to optimize signal conduction and noise shielding performance.
[0080] like Figure 1 、 Figure 2 and Figure 7As shown, the distal electrode site portion 13 shown in the embodiment of the present application includes two stimulation electrode sites 131 and six recording electrode sites 132, for a total of eight electrode sites. The proximal contact portion 11 includes eight proximal contacts 111, which are arranged in two parallel rows on the proximal contact portion 11, wherein one of the ends of the two rows is connected to the two stimulation electrode sites 131 via an electrode wire 121, and the remaining six proximal contacts 111 are connected to the six recording electrode sites 132 via six electrode wires 121, one by one. The eight proximal contacts 111 form two groups of different contact types and correspond to two split sub-terminals 213 (see Figure 5 Since there is a flexible and bendable proximal contact portion 11 between the two split sub-terminals 213, the two split sub-terminals 213 can move relative to each other, thereby increasing flexibility and meeting different usage requirements.
[0081] It can be understood that the number and type of electrode sites of the distal electrode site portion 13 of the flexible neural electrode 1 and the number of proximal contacts 111 of the proximal contact portion 11 in the embodiment of the present application are merely examples and are not intended to be limiting. The specific types and quantities can be selected and determined based on actual usage needs.
[0082] In some embodiments, the first flexible insulating layer 114 and / or the second flexible insulating layer 115 may not be provided at the electrode sites. The first flexible insulating layer 114 and / or the second flexible insulating layer 115 may also not be provided at the proximal contact 111. This design is intended to create exposed conductive areas in these regions. Specifically, the metal conductive layer at the electrode sites is directly exposed to ensure effective contact with neural tissue, thereby achieving efficient signal conduction or stimulation. The exposed metal conductive layer at the proximal contact 111 ensures direct physical contact with the conductive needle 2111, forming a reliable electrical connection.
[0083] In the specific operation of the flexible neural electrode kit of the embodiment of the present application, the conductive needles 2111 of the connecting terminal 21 are first inserted into the through holes 112 of the flexible neural electrode 1 in an array arrangement to ensure that each conductive needle 2111 is in good contact with the conductive layer 113 of the proximal contact 111. Then, an appropriate amount of solder paste is applied to the contact area between the conductive needle 2111 and the through hole 112, and heated to an appropriate temperature. In the use of the solder paste, the solder paste is first evenly applied to the contact area between the conductive needle 2111 and the exposed conductive layer 113 in the through hole 112, and then heated to the melting point of the solder paste so that it is completely melted and evenly wraps the contact area. During the cooling process, the solder paste gradually solidifies to form a stable conductive connection structure and enhance the mechanical strength of the contact area, thereby achieving reliable fixation of the conductive needle 2111 and the proximal contact around the through hole 112. Finally, the packaging shell 22 is placed over the conductive needles 2111 and the proximal contact portion 11, and is securely bonded to the flexible neural electrode 1 using adhesive or other fixing methods. The provision of the packaging shell 22 not only protects the key connecting components of the flexible neural electrode 1 but also effectively improves the reliability and lifespan of the connecting components in actual use.
[0084] Through structural optimization and material selection, the embodiments of the present application propose a connection component and a flexible neural electrode kit for a flexible neural electrode, which achieves technological breakthroughs in the coordination of the conductive needle 2111 and the through hole 112, the setting of the proximal contact 111 and the arrangement of the insulating layer. At the same time, the stability and applicability of the connection component 2 are improved through the design of the packaging shell 22 and the split sub-terminal 213, providing an efficient solution for the reliable connection of the flexible neural electrode 1 with external equipment.
[0085] The above description is intended to be illustrative rather than restrictive, and those skilled in the art may make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present disclosure. Furthermore, the above examples (or one or more versions thereof) may be used in combination with each other, and it is contemplated that these embodiments may be combined with each other in various combinations or permutations.
Claims
1. A connection assembly for a flexible neural electrode, characterized in that: The flexible neural electrode includes a proximal contact portion, which is a sheet-like structure and includes at least one proximal contact. A through hole is provided at the position of the proximal contact, and the through hole is used to expose the conductive layer at the position of the proximal contact. The connecting assembly includes a connecting terminal, the connecting terminal includes a first connecting member, the first connecting member includes at least one conductive pin, the conductive pin can be inserted into the through hole and form an electrical connection with the proximal contact through the conductive layer exposed in the through hole; The connecting assembly further includes a second connecting member, the second connecting member including a plug-in portion, the conductive pin can be plugged into the plug-in portion and electrically connected to the plug-in portion, and the plug-in portion can form an electrical connection with an external device; The connecting terminal is a split structure and includes a plurality of split sub-terminals, and the plurality of sub-terminals are arranged in sequence along the bendable direction of the proximal contact portion so that two adjacent sub-terminals can maintain a relatively movable state after the conductive needle is inserted into the through hole; The connection assembly further includes a packaging shell, the packaging shell being configured to enclose the first connection member and the proximal contact portion, and to expose the plug portion from the packaging shell so as to be electrically connected to the external device; The packaging shell extends along the length direction of the flexible nerve electrode to the lead connection portion distal to the proximal contact portion, and at least wraps a portion of the lead connection portion.
2. The connection assembly for flexible neural electrodes according to claim 1, characterized in that: The conductive needle is inserted into the through hole in a manner perpendicular to the sheet-shaped surface of the proximal contact portion.
3. The connection assembly for flexible neural electrodes according to claim 1, characterized in that: There are multiple proximal contacts, and the first connecting member has multiple conductive needles. The multiple conductive needles are distributed and fixed in an array according to the arrangement of the multiple through holes, so that the multiple conductive needles can be inserted into the multiple through holes at the same time in a one-to-one correspondence.
4. The flexible neural electrode point connection assembly according to claim 1, characterized in that: The shape of the conductive needle is a combination of one or more of the following shapes that match the shape of the through hole: circular, elliptical, and polygonal.
5. The connection assembly for flexible neural electrodes according to claim 1, characterized in that: The packaging shell includes a base plate, a first side plate and a second side plate respectively connected to the first side and the second side opposite to the base plate, and an end plate connected to the third side of the base plate. The first side plate, the end plate and the second side plate are connected in sequence and form a cavity with the base plate for accommodating the proximal contact portion and the connecting terminal. A first opening is formed on the side of the cavity opposite to the base plate to expose the plug-in portion, and a second opening is formed on the side of the cavity opposite to the end plate to allow the lead connecting portion of the flexible nerve electrode to extend into the cavity and connect with the proximal contact portion.
6. The connection assembly for flexible neural electrodes according to claim 5, characterized in that: The outer peripheral side of the proximal contact portion is fixed to the inner side surface of the cavity.
7. A flexible neural electrode kit, characterized in that: It comprises a flexible neural electrode and a connecting component according to any one of claims 1 to 6, wherein the flexible neural electrode comprises a proximal contact portion, the proximal contact portion comprises at least one proximal contact, a through hole is provided at the position of the proximal contact, and the through hole is used to expose the conductive layer at the proximal contact position so as to be electrically connected to the conductive needle of the connecting component.
8. The flexible neural electrode kit according to claim 7, characterized in that: The cross-sectional area of the through hole is smaller than the cross-sectional area of the proximal contact in which the through hole is located, so that the proximal contact surrounds the through hole.
9. The flexible neural electrode kit according to claim 8, characterized in that: The conductive needle and the proximal contact surrounding the through hole are fixed by auxiliary conductive material.
10. The flexible neural electrode kit according to claim 9, characterized in that: The auxiliary conductive material includes solder paste, conductive silver paste or conductive carbon paste.
11. The flexible neural electrode kit according to claim 7, characterized in that: The flexible neural electrode is a long sheet-like structure, and further comprises a lead connection portion and a distal electrode site portion, wherein the proximal contact portion, the lead connection portion and the distal electrode site portion are sequentially arranged along the length direction of the flexible neural electrode; The lead connection portion includes at least one electrode wire; The distal electrode site portion includes at least one electrode site, which includes a stimulation electrode site and / or a recording electrode site. The electrode site is electrically connected to the proximal contact via the electrode wire.
12. The flexible neural electrode kit according to claim 11, characterized in that: The flexible neural electrode is constructed into a stacked structure along a thickness direction perpendicular to its length direction, the stacked structure comprising a first flexible insulating layer, a second flexible insulating layer, and a conductive layer located between the first flexible insulating layer and the second flexible insulating layer, and the electrode wire is covered by the first flexible insulating layer and the second flexible insulating layer; in The first flexible insulating layer and / or the second flexible insulating layer are not provided at the electrode sites; and / or The first flexible insulating layer and / or the second flexible insulating layer are not provided at the proximal contact.
Citation Information
Patent Citations
Flexible cerebral cortex electrode for nerve recording and photostimulation and preparation method thereof
CN112259570A