Assembling device for power distribution cabinet processing and method thereof
By designing the assembly device for processing power distribution cabinets, and using multi-station feeding components and drive unloading components, the problem of frequent handling in the production of power distribution cabinets is solved, production efficiency is improved and safety hazards are reduced.
Patent Information
- Application Number
- CN202510094468.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-21
AI Technical Summary
During the production process of existing distribution cabinets, staff need to frequently carry cabinet boards, resulting in low production efficiency and safety hazards.
An assembly device for processing power distribution cabinets is designed, including a multi-station feeding assembly and a drive unloading assembly. The efficient conveying and assembly of the cabinet board is achieved through the multi-station feeding assembly, and the drive unloading assembly is used to automatically remove and unload the assembled distribution cabinets.
It improves the production efficiency of distribution cabinets, reduces the handling of staff, reduces safety hazards, and achieves a faster assembly and unloading process.
Smart Images

Figure CN119787162A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of power distribution cabinet production, and in particular relates to an assembly device and method for power distribution cabinet processing. Background Art
[0002] The power distribution cabinet is a low-voltage power distribution device that is composed of switchgear, measuring instruments, protective electrical appliances and auxiliary equipment assembled in a closed or semi-closed metal cabinet or on a screen according to the requirements of electrical wiring. In normal operation, it can connect or disconnect the circuit through manual or automatic switches to achieve control and protection of electrical equipment.
[0003] During the production of existing distribution cabinets, the cabinet panels are mainly moved manually by staff, and the cabinet panels are manually moved to the workbench for assembly operations. In this way, when the cabinet panels are installed on multiple sides of the distribution cabinet, they need to be moved frequently, which affects the production efficiency of the distribution cabinet and is not conducive to the needs of efficient production of the enterprise. After the assembly of the cabinet panels is completed, the staff is required to manually move the distribution cabinet from the workbench. The distribution cabinet placed upright is inconvenient to move down and is easy to tip over, posing a safety hazard. For this reason, we propose an assembly device and method for processing distribution cabinets. Summary of the invention
[0004] In order to solve the above problems, an object of the present invention is to provide an assembly device and method for processing a distribution cabinet.
[0005] To achieve the above-mentioned objectives, the present invention proposes an assembly device for processing a distribution cabinet, comprising a base plate and a cabinet panel, a support column arranged on the top of the base plate, a workbench fixedly connected to the top of the support column, a chassis for assembly being arranged above the workbench, two first mounting columns being fixedly connected to the top of the chassis, two second mounting columns fixedly connected to the chassis on one side of the two first mounting columns, a top plate fixedly connected to the top of the first mounting columns and the second mounting columns by bolts, a multi-station feeding assembly being arranged below the workbench, the multi-station feeding assembly being used for conveying the cabinet panel, a driving unloading assembly being installed on the workbench, the driving unloading assembly being used for moving the assembled distribution cabinet away from the workbench for unloading, a transmission assembly being arranged at the bottom of the workbench, a plurality of suction transfer assemblies being rotatably arranged on the workbench, the suction transfer assembly being used for taking the cabinet panel from the multi-station feeding assembly, and the driving unloading assembly drives the suction transfer assembly to work through the transmission assembly.
[0006] Preferably, the multi-station feeding assembly includes three conveying mechanisms, and the three conveying mechanisms are arranged in a "pin" shape. The conveying assembly includes two support plates. A plurality of conveying rollers are rotatably arranged between the two support plates. A conveyor belt is sleeved outside the conveying rollers. A limiting rod fixedly connected to the support plate is arranged above the conveyor belt. A first driving motor is fixedly connected to one of the support plates. Two first transmission shafts are arranged on the conveying mechanism connected to the first driving motor. One end of the first transmission shaft is fixedly connected to a conveying roller of the conveying mechanism, and the other end of the first transmission shaft is fixedly connected to a first transmission bevel gear. Second transmission shafts are arranged on two relatively arranged conveying mechanisms. One end of the second transmission shaft is fixedly connected to a conveying roller of the conveying mechanism, and the other end of the second transmission shaft is fixedly connected to a second transmission bevel gear. The first transmission bevel gear and the second transmission bevel gear are meshed and driven. Bearings are sleeved on the first transmission shaft and the second transmission shaft. Connecting rods are fixedly connected to two adjacent bearings.
[0007] Preferably, the driving and discharging assembly includes a double-shaft motor fixedly connected to the bottom of the workbench. A first driving bevel gear is fixedly connected to one end output shaft of the double-shaft motor. A screw rod is fixedly connected to the output shaft of the double-shaft motor away from the first driving bevel gear. A moving ring is threadedly sleeved outside the screw rod. Moving rods are fixedly connected to both sides of the moving ring. One end of the moving rod away from the moving ring is fixedly connected to a movable sleeve, and the movable sleeve is movably sleeved on the workbench. A first push rod motor is rotatably connected to one side of the two movable sleeves close to each other. A clamping plate is fixedly connected to the output shaft of the first push rod motor. A gear is fixedly sleeved outside the first push rod motor. A first rack fixedly connected to the bottom of the workbench is arranged below the gear, and the gear is meshed and driven with the first rack.
[0008] Preferably, the transmission assembly includes a sleeve movably sleeved outside the support column and rotatably connected to the bottom of the workbench. A first driven bevel gear is fixedly sleeved outside the sleeve, and the first driving bevel gear and the first driven bevel gear are meshed and driven. A disc movably sleeved outside the support column is fixedly connected to the bottom end of the sleeve. Three guide holes are formed in the disc. A拨动杆 (stirring rod) is movably sleeved inside the guide hole. A second rack is fixedly connected to the top end of the拨动杆 (stirring rod). A slider is fixedly connected to the top of the second rack, and the slider is slidably arranged inside the workbench.
[0009] Preferably, the material suction transfer assembly includes a rotating plate rotatably arranged on the workbench, the rotating plate is fixedly connected with a gear ring, and the second rack is meshing with the gear ring for transmission, the top of the rotating plate is fixedly connected with a fixed rod, the outer fixed sleeve of the fixed rod is provided with a second driven bevel gear, the top of the fixed rod is rotatably connected with a movable frame, the movable frame is fixedly connected with a second driving motor, the output shaft of the second driving motor is fixedly connected with a second active bevel gear, and the second active bevel gear is meshing with the second driven bevel gear for transmission, the movable frame is fixedly connected with a horizontal axis, the middle of the horizontal axis is fixedly connected with a second push rod motor, the output shaft of the second push rod motor is fixedly connected with a suction cup, and the suction cup is provided with an electromagnetic valve connected thereto.
[0010] Preferably, three rectangular holes are provided on the workbench, inner walls of the rectangular holes are provided with sliding grooves along their length directions, and sliders are slidably arranged in the sliding grooves.
[0011] Preferably, three positioning shafts are fixedly connected to the workbench, and the rotating plate is movably sleeved outside the positioning shafts.
[0012] Preferably, a movable hole is provided on one side of the rectangular hole and is opened on the workbench, and the gear ring movably passes through the movable hole.
[0013] An assembly method of an assembly device for processing a power distribution cabinet comprises the following steps:
[0014] Step 1: Place the chassis on the workbench, install two first mounting columns and two second mounting columns on the chassis by bolts, install the top plate on the top of the first mounting columns and the second mounting columns by bolts, and use the multi-station feeding assembly to transport the cabinet panels when installing the cabinet panels on the first mounting columns and the second mounting columns;
[0015] Step 2: The first driving motor on the multi-station feeding assembly drives the conveying roller to rotate, and the conveying roller drives the conveyor belt to rotate. The cabinet board is placed on the conveyor belt and moves with it, and the limit rod limits the cabinet board to ensure that the distance between the cabinet board and the workbench is consistent. The conveying roller working with the first driving motor also drives the first transmission shaft to rotate, and the first transmission shaft drives the first transmission bevel gear to rotate, and the first transmission bevel gear will drive the second transmission bevel gear meshing therewith to rotate, and the second transmission bevel gear drives the second transmission shaft to rotate, so that the two second transmission shafts will drive two relatively arranged conveying mechanisms to work at the same time, so as to facilitate the conveying of the cabinet board from three directions;
[0016] Step 3: After the limit rod is limited by the cabinet plate, the multi-station feeding assembly stops working. At this time, the dual-axis motor on the driving unloading assembly drives the screw and the first active bevel gear to rotate, and the screw drives the moving ring to approach the dual-axis motor, which will drive the movable sleeve, the first push rod motor and the clamping plate to move together. At this time, the first active bevel gear drives the first driven bevel gear meshing with it to rotate, and the first driven bevel gear drives the disc to rotate when it rotates. The disc will drive the toggle rod to move with the help of the guide hole, and the toggle rod will move away from the sleeve. In this way, the toggle rod drives the second rack away from the sleeve, and the second rack drives the gear ring to rotate, so that the gear ring drives the rotating plate from horizontal to vertical. At this time, the suction transfer assembly will bring the adsorbed cabinet plate close to the first mounting column and the second mounting column, and then use bolts to tighten the cabinet plate on the first mounting column and the second mounting column to complete the installation;
[0017] Step 4: After the cabinet panel on the distribution cabinet is installed, it is necessary to remove the distribution cabinet from the workbench, and the dual-axis motor on the drive unloading assembly is driven in reverse, so that the first push rod motor drives the clamping plate to clamp the distribution cabinet and drive it to move together, and the drive unloading assembly drives the suction transfer assembly through the transmission assembly to rotate and reset again, so that the rotating plate turns from vertical to horizontal, so that the second push rod motor drives the suction cup to absorb the cabinet panel again, and when the gear on the first push rod motor engages with the first rack, it will drive the clamping plate to flip, so that the clamping plate will drive the clamped distribution cabinet from vertical to horizontal, so as to facilitate the staff to move down and unload.
[0018] The assembly device and method for power distribution cabinet processing proposed by the present invention can bring the following beneficial effects:
[0019] 1. The cabinet panels are transported from multiple positions at the same time through the multi-station feeding assembly. In this way, the cabinet panels are transported from three directions for assembly. Only the blank space at the cabinet door needs to be kept. The staff does not need to move it frequently, which is labor-saving and efficient.
[0020] 2. The assembled power distribution cabinet can be easily removed from the workbench by driving the unloading assembly, and the vertical power distribution cabinet can be moved from the middle of the workbench to one side, and the vertical power distribution cabinet can be tilted to make it horizontal during the movement, so that the staff can easily remove the power distribution cabinet from the side of the workbench;
[0021] 3. By driving the unloading component to work through the transmission component while unloading, the transmission component drives the suction and transfer component to reciprocate, so as to facilitate the absorption and lifting of the cabinet panels on the multi-station feeding component, and to close and assemble multiple cabinet panels at the same time;
[0022] To sum up, the present solution has a simple structure and novel design. It is not only convenient for conveying multiple cabinet panels, but also automatically absorbs and lifts multiple cabinet panels during assembly to assemble multiple surfaces at the same time. This is faster and more efficient. After the assembly is completed, the cabinet body can be easily removed and rotated horizontally, which is convenient for the staff to unload the materials quickly. When the materials are removed, they can be absorbed and taken out again. Such reciprocating operation greatly improves the production efficiency of the distribution cabinet. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0024] In the attached picture:
[0025] Figure 1 It is a front view structural schematic diagram of the present invention.
[0026] Figure 2 It is a side structural schematic diagram of the present invention.
[0027] Figure 3 It is a cross-sectional structural schematic diagram of the present invention.
[0028] Figure 4 It is a schematic diagram of the three-dimensional structure from the first viewing angle of the present invention.
[0029] Figure 5 It is a schematic diagram of the three-dimensional structure from a second viewing angle of the present invention.
[0030] Figure 6 It is a schematic diagram of the three-dimensional structure of the base plate, support column and workbench of the present invention.
[0031] Figure 7 It is a schematic diagram of the three-dimensional structure of the multi-station feeding assembly of the present invention.
[0032] Figure 8 It is a schematic diagram of the local enlarged structure of location A of the present invention.
[0033] Fig. 9 It is a schematic diagram of the three-dimensional structure of the driving unloading assembly of the present invention.
[0034] Fig.10 It is a schematic diagram of the three-dimensional structure of the transmission component of the present invention.
[0035] Fig.11 It is a schematic diagram of the three-dimensional structure of the material suction transfer component of the present invention.
[0036] Fig.12 It is a schematic diagram of the exploded three-dimensional structure of the chassis, the first mounting column, the second mounting column, the top plate and the cabinet plate of the present invention.
[0037] In the figure: 1 bottom plate, 2 support column, 3 workbench, 4 slide, 5 positioning shaft, 6 multi-station feeding assembly, 601 support plate, 602 conveying roller, 603 conveying belt, 604 limit rod, 605 first transmission shaft, 606 first transmission bevel gear, 607 second transmission shaft, 608 second transmission bevel gear, 609 bearing, 610 connecting rod, 611 first driving motor, 7 driving unloading assembly, 701 double-axis motor, 702 first active bevel gear, 703 screw, 704 moving ring, 705 moving rod, 706 movable sleeve, 707 first push rod motor, 708 clamping plate, 709 gear Wheel, 710 first rack, 8 transmission assembly, 801 sleeve, 802 first driven bevel gear, 803 disc, 804 guide hole, 805 toggle rod, 806 second rack, 807 slider, 9 suction transfer assembly, 901 rotating plate, 902 gear ring, 903 fixing rod, 904 second driven bevel gear, 905 movable frame, 906 second drive motor, 907 second active bevel gear, 908 horizontal axis, 909 second push rod motor, 910 suction cup, 911 solenoid valve, 10 chassis, 11 first mounting column, 12 second mounting column, 13 top plate, 14 cabinet plate, 15 movable hole. DETAILED DESCRIPTION
[0038] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0039] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0040] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0041] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more schemes or examples in a suitable manner.
[0043] like Figures 1 to 12 As shown, an embodiment of the present invention proposes an assembly device for processing a power distribution cabinet, comprising a bottom plate 1 and a cabinet plate 14, a support column 2 arranged on the top of the bottom plate 1, a workbench 3 is fixedly connected to the top of the support column 2, a chassis 10 for assembly is arranged above the workbench 3, two first mounting columns 11 are fixedly connected to the top of the chassis 10, two second mounting columns 12 fixedly connected to the chassis 10 are arranged on one side of the two first mounting columns 11, a top plate 13 is fixedly connected to the top of the first mounting column 11 and the second mounting column 12 by bolts, and the workbench 3 is provided with a bottom plate 13, and the top of the first mounting column 11 and the second mounting column 12 is fixedly connected to the top of the workbench 3. A multi-station feeding assembly 6 is provided below the workbench 3, and the multi-station feeding assembly 6 is used to convey the cabinet panel 14. A driving unloading assembly 7 is installed on the workbench 3, and the driving unloading assembly 7 is used to remove the assembled distribution cabinet from the workbench 3 for unloading. A transmission assembly 8 is provided at the bottom of the workbench 3, and a plurality of suction transfer assemblies 9 are rotatably provided on the workbench 3. The suction transfer assembly 9 is used to take the cabinet panel 14 from the multi-station feeding assembly 6, and the driving unloading assembly 7 drives the suction transfer assembly 9 to work through the transmission assembly 8.
[0044] like Figure 7 and Figure 8As shown, the multi-station feeding assembly 6 includes three conveying mechanisms, and the three conveying mechanisms are arranged in a "pin" shape. The conveying assembly includes two support plates 601. A plurality of conveying rollers 602 are rotatably provided between the two support plates 601. A conveyor belt 603 is sleeved outside the conveying rollers 602. A limiting rod 604 fixedly connected to the support plate 601 is provided above the conveyor belt 603. A first driving motor 611 is fixedly connected to one of the support plates 601. Two first transmission shafts 605 are provided on the conveying mechanism connected to the first driving motor 611. One end of the first transmission shaft 605 is fixedly connected to a conveying roller 602 of this conveying mechanism. The other end of the first transmission shaft 605 is fixedly connected to a first transmission bevel gear 606. Second transmission shafts 607 are provided on two relatively arranged conveying mechanisms. One end of the second transmission shaft 607 is fixedly connected to a conveying roller 602 of this conveying mechanism. The other end of the second transmission shaft 607 is fixedly connected to a second transmission bevel gear 608. The first transmission bevel gear 606 and the second transmission bevel gear 608 are meshed and driven. Bearings 609 are sleeved on both the first transmission shaft 605 and the second transmission shaft 607. Connecting rods 610 are fixedly connected to two adjacent bearings 609. The first driving motor 611 drives the conveying roller 602 to rotate, and the conveying roller 602 drives the conveyor belt 603 to rotate. The cabinet panel 14 is placed on the conveyor belt 603 and moves with it. The limiting rod 604 limits the cabinet panel 14 to ensure that the distance between the cabinet panel 14 and the workbench 3 is consistent. The conveying roller 602 working together with the first driving motor 611 also drives the first transmission shaft 605 to rotate. The first transmission shaft 605 drives the first transmission bevel gear 606 to rotate, and the first transmission bevel gear 606 drives the second transmission bevel gear 608 meshed with it to rotate. The second transmission bevel gear 608 drives the second transmission shaft 607 to rotate. In this way, the two second transmission shafts 607 drive the two relatively arranged conveying mechanisms to work simultaneously, so as to facilitate the conveyance of the cabinet panel 14 from three directions.
[0045] As Figure 2 , Fig. 9 and Fig.10As shown, the driving unloading assembly 7 includes a double-axis motor 701 fixedly connected to the bottom of the workbench 3, one end of the output shaft of the double-axis motor 701 is fixedly connected to the first active bevel gear 702, and the output shaft of the end of the double-axis motor 701 away from the first active bevel gear 702 is fixedly connected to a screw 703, and the external threaded sleeve of the screw 703 is provided with a moving ring 704, and the two sides of the moving ring 704 are fixedly connected with moving rods 705, and the end of the moving rod 705 away from the moving ring 704 is fixedly connected with a movable sleeve 706, and the movable sleeve 706 is movably sleeved on the workbench 3, and the two movable sleeves 706 are rotatably connected to the first push rod motor 707 on the sides close to each other, and the output shaft of the first push rod motor 707 is fixedly connected with a clamping plate 708, and the external fixed sleeve of the first push rod motor 707 is provided with a gear 709, and a first rack 710 fixedly connected to the bottom of the workbench 3 is provided below the gear 709, and the gear 709 is meshed with the first rack 710 for transmission. The double-axis motor 701 drives the screw 703 and the first active bevel gear 702 to rotate, and the screw 703 drives the moving ring 704 to approach the double-axis motor 701, which drives the movable sleeve 706, the first push rod motor 707 and the clamping plate 708 to move together. At this time, the first active bevel gear 702 drives the first driven bevel gear 802 meshing therewith to rotate, and the first driven bevel gear 802 rotates and drives the disk 803 to rotate, and the disk 803 drives the toggle rod with the help of the guide hole 804 805 moves, and the toggle rod 805 will move away from the sleeve 801, so that the toggle rod 805 drives the second rack 806 to move away from the sleeve 801, and the second rack 806 drives the gear ring 902 to rotate, so that the gear ring 902 drives the rotating plate 901 from horizontal to vertical. At this time, the suction transfer component 9 will move the adsorbed cabinet panel 14 close to the first mounting column 11 and the second mounting column 12, and then use bolts to tighten the cabinet panel 14 on the first mounting column 11 and the second mounting column 12 to complete the installation.
[0046] like Figure 2 , Fig. 9 and Fig.10As shown, the transmission assembly 8 includes a sleeve 801 that is movably sleeved on the outside of the support column 2 and rotatably connected to the bottom of the workbench 3, the outer sleeve of the sleeve 801 is fixedly sleeved with a first driven bevel gear 802, and the first active bevel gear 702 is meshed with the first driven bevel gear 802 for transmission, and the bottom end of the sleeve 801 is fixedly connected to a disk 803 that is movably sleeved on the outside of the support column 2, and the disk 803 is provided with three guide holes 804, and the inner sleeve of the guide hole 804 is movably sleeved with a toggle rod 8 05, the top of the toggle rod 805 is fixedly connected with the second rack 806, the top of the second rack 806 is fixedly connected with the slider 807, and the slider 807 is slidably set in the workbench 3, the first driven bevel gear 802 drives the disc 803 to rotate, and the disc 803 will drive the toggle rod 805 to move with the help of the guide hole 804, and the toggle rod 805 will move away from the sleeve 801, so that the toggle rod 805 drives the second rack 806 to move, and the second rack 806 drives the gear ring 902 to rotate.
[0047] like Figure 4 , Fig.10 and Fig.11 As shown, the suction transfer assembly 9 includes a rotating plate 901 rotatably arranged on the workbench 3, a gear ring 902 is fixedly connected to the rotating plate 901, and the second rack 806 is meshed with the gear ring 902 for transmission, a fixed rod 903 is fixedly connected to the top of the rotating plate 901, and the outer fixed sleeve of the fixed rod 903 is provided with a second driven bevel gear 904, and the top of the fixed rod 903 is rotatably connected to a movable frame 905, and a second drive motor 906 is fixedly connected to the movable frame 905, and the output shaft of the second drive motor 906 is fixedly connected to the second active bevel gear 907, and the second active bevel gear 907 is meshed with the second driven bevel gear 904 for transmission, and a horizontal shaft 908 is fixedly connected to the movable frame 905, and the middle of the horizontal shaft 908 is fixedly connected to the movable frame 905. A second push rod motor 909 is fixedly connected in between, and a suction cup 910 is fixedly connected to the output shaft of the second push rod motor 909. The suction cup 910 is provided with a solenoid valve 11 connected thereto. The rotation of the gear ring 902 will drive the rotating plate 901 to rotate together, and the rotating plate 901 drives the movable frame 905 to rotate through the fixed rod 903, and the second drive motor 906 drives the second active bevel gear 907 to rotate along the second driven bevel gear 904, which will drive the movable frame 905 to rotate, and the second push rod motor 909 drives the suction cup 910 to move, and the suction cup 910 is used to adsorb the cabinet panel 14. After opening the solenoid valve 911, air is ventilated into the suction cup 910, so that the suction of the suction cup 910 to the cabinet panel 14 can be released.
[0048] like Figure 6 and Fig.10 As shown, three rectangular holes are provided on the workbench 3 , and a slide groove 4 is provided on the inner wall of the rectangular hole along the length direction thereof, and the slider 807 is slidably arranged in the slide groove 4 , and the slide groove 4 guides and limits the slider 807 .
[0049] like Figure 6 and Fig.11 As shown, three positioning shafts 5 are fixedly connected to the workbench 3 , and the rotating plate 901 is movably sleeved on the outside of the positioning shafts 5 , and the rotating plate 901 can rotate around the positioning shafts 5 .
[0050] like Figure 6 and Fig.11 As shown, a movable hole 15 opened on the workbench 3 is provided on one side of the rectangular hole, and the gear ring 902 movably passes through the movable hole 15. The gear ring 902 rotates in the movable hole 15 when rotating.
[0051] An assembly method of an assembly device for processing a power distribution cabinet comprises the following steps:
[0052] Step 1: Place the chassis 10 on the workbench 3, install the two first mounting columns 11 and the two second mounting columns 12 on the chassis 10 by bolts, install the top plate 13 on the top of the first mounting columns 11 and the second mounting columns 12 by bolts, and when installing the cabinet board 14 on the first mounting columns 11 and the second mounting columns 12, use the multi-station feeding assembly 6 to transport the cabinet board 14;
[0053] Step 2: The first drive motor 611 on the multi-station feeding assembly 6 drives the conveying roller 602 to rotate, and the conveying roller 602 drives the conveyor belt 603 to rotate. The cabinet board 14 is placed on the conveyor belt 603 and moves with it, and the limit rod 604 limits the cabinet board 14 to ensure that the distance between the cabinet board 14 and the workbench 3 is consistent, and the conveying roller 602 working with the first drive motor 611 also drives the first transmission shaft 605 to rotate, and the first transmission shaft 605 drives the first transmission bevel gear 606 to rotate, and the first transmission bevel gear 606 will drive the second transmission bevel gear 608 meshing therewith to rotate, and the second transmission bevel gear 608 drives the second transmission shaft 607 to rotate, so that the two second transmission shafts 607 will simultaneously drive two oppositely arranged conveying mechanisms to work, thereby facilitating the conveying of the cabinet board 14 from three directions;
[0054] Step 3: After the limit rod 604 is limited by the cabinet plate 14, the multi-station feeding assembly 6 stops working. At this time, the dual-axis motor 701 on the driving unloading assembly 7 drives the screw 703 and the first active bevel gear 702 to rotate. The screw 703 drives the moving ring 704 to approach the dual-axis motor 701, which will drive the movable sleeve 706, the first push rod motor 707 and the clamping plate 708 to move together. At this time, the first active bevel gear 702 drives the first driven bevel gear 802 meshing therewith to rotate, and the first driven bevel gear 802 rotates and drives the disc 803 to rotate. The disc 803 moves, and the guide hole 804 drives the toggle rod 805 to move, and the toggle rod 805 moves away from the sleeve 801, so that the toggle rod 805 drives the second rack 806 away from the sleeve 801, and the second rack 806 drives the gear ring 902 to rotate, so that the gear ring 902 drives the rotating plate 901 from horizontal to vertical. At this time, the suction transfer component 9 brings the adsorbed cabinet board 14 close to the first installation column 11 and the second installation column 12, and then uses bolts to tighten the cabinet board 14 on the first installation column 11 and the second installation column 12 to complete the installation;
[0055] Step 4: After the cabinet panel 14 on the distribution cabinet is installed, it is necessary to remove the distribution cabinet from the workbench 3, and the dual-axis motor 701 on the driving unloading assembly 7 is driven in reverse, so that the first push rod motor 707 drives the clamping plate 708 to clamp the distribution cabinet and drive it to move together, and the driving unloading assembly 7 drives the suction transfer assembly 9 through the transmission assembly 8 to rotate and reset again, so that the rotating plate 901 turns from vertical to horizontal, so that the second push rod motor 909 drives the suction cup 910 to absorb the cabinet panel 14 again, and the gear 709 on the first push rod motor 707 will drive the clamping plate 708 to flip when it is engaged with the first rack 710, so that the clamping plate 708 will drive the clamped distribution cabinet from vertical to horizontal, so as to facilitate the staff to move down and unload.
[0056] Working principle: The chassis 10 is placed on the workbench 3, the first mounting column 11 and the second mounting column 12 are installed on the chassis 10 by bolts, and the top plate 13 is installed on the top of the first mounting column 11 and the second mounting column 12 by bolts. When installing the cabinet panel 14 on the first mounting column 11 and the second mounting column 12, only three surfaces need to be installed, and one surface is reserved for installing the cabinet door.
[0057] During assembly, the multi-station feeding assembly 6 is used to convey the cabinet panel 14. The first driving motor 611 on the multi-station feeding assembly 6 drives the conveying roller 602 to rotate, and the conveying roller 602 drives the conveyor belt 603 to rotate. The cabinet panel 14 is placed on the conveyor belt 603 and moves with it, and the limiting rod 604 limits the cabinet panel 14 to ensure that the distance between the cabinet panel 14 and the workbench 3 is consistent. The conveying roller 602 working with the first driving motor 611 also drives the first transmission shaft 605 to rotate, and the first transmission shaft 605 drives the first transmission bevel gear 606 to rotate, and the first transmission bevel gear 606 will drive the second transmission bevel gear 608 meshing therewith to rotate, and the second transmission bevel gear 608 drives the second transmission shaft 607 to rotate, so that the two second transmission shafts 607 will simultaneously drive the two relatively arranged conveying mechanisms to work, thereby facilitating the conveying of the cabinet panel 14 from three directions;
[0058] After the limiting rod 604 is limited by the cabinet plate 14, the multi-station feeding assembly 6 stops working. At this time, the dual-axis motor 701 on the driving unloading assembly 7 drives the first active bevel gear 702 and the screw 703 to rotate forward. At this time, the screw 703 drives the moving ring 704 to approach the dual-axis motor 701, and the moving ring 704 drives the moving rod 705 to move. The moving rod 705 drives the movable sleeve 706, the first push rod motor 707 and the clamping plate 708 to move together and move to the adjacent Figure 4 When the screw 703 is working, the first active bevel gear 702 drives the first driven bevel gear 802 meshing therewith to rotate. When the first driven bevel gear 802 rotates, the disc 803 is driven to rotate. The disc 803 drives the toggle rod 805 to move with the help of the guide hole 804. The toggle rod 805 moves away from the sleeve 801. In this way, the toggle rod 805 drives the second rack 806 away from the sleeve 801, and the second rack 806 drives the gear ring 902 to rotate. In this way, the gear ring 902 drives the rotating plate 901 to rotate from horizontal to vertical. Figure 4 As shown, when the clamping plate 708 is close to the chassis 10, the rotating plate 901 just turns from horizontal to vertical. At this time, the suction transfer component 9 will absorb the cabinet panel 14 and bring it close to the first mounting column 11 and the second mounting column 12, and then use bolts to tighten the cabinet panel 14 on the first mounting column 11 and the second mounting column 12 to complete the installation.
[0059] After the power distribution cabinet on the workbench 3 is installed, it is necessary to remove the power distribution cabinet from the workbench 3. Before unloading, the second drive motor 906 drives the second active bevel gear 907 to rotate along the second driven bevel gear 904, which will drive the movable frame 905 to rotate 180 degrees, so that the second push rod motor 909 and the suction cup 910 rotate 180 degrees, and the double-axis motor 701 on the driving unloading assembly 7 drives in the opposite direction. At this time, the first push rod motor 707 first drives the clamping plate 708 to clamp the power distribution cabinet and drive it to move together, and the screw 703 drives the moving The ring 704 gradually moves away from the dual-axis motor 701, and the moving ring 704 drives the moving rod 705 to move, and the moving rod 705 drives the movable sleeve 706, the first push rod motor 707 and the clamping plate 708 to move together, so that the power distribution cabinet is moved from the middle of the workbench 3 to one side. During the operation of the screw 703, the first active bevel gear 702 drives the first driven bevel gear 802 meshing therewith to rotate in the opposite direction. When the first driven bevel gear 802 rotates, it drives the disc 803 to rotate in the opposite direction, and the disc 803 drives the toggle rod 803 with the help of the guide hole 804. 5 moves, the toggle rod 805 will move closer to the sleeve 801, so that the toggle rod 805 drives the second rack 806 to move closer to the sleeve 801, and the second rack 806 drives the gear ring 902 to rotate, so that the gear ring 902 drives the rotating plate 901 to rotate from vertical to horizontal. At this time, the chassis 10 is close to the cabinet board 14 on the conveyor belt 603, and the second push rod motor 909 drives the suction cup 910 to move downward, and the cabinet board 14 is adsorbed by the suction cup 910. When the gear 709 on the first push rod motor 707 is engaged with the first rack 710, it will drive the clamping plate 708 to flip, which The sample clamping plate 708 will drive the clamped distribution cabinet to rotate from vertical to horizontal, so as to facilitate the staff to move down and unload. After the unloading is completed, the chassis 10, the first mounting column 11, the second mounting column 12 and the top plate 13 of the cabinet panel 14 to be assembled are placed on the workbench 3 again, and the driving unloading component 7 drives the suction transfer component 9 through the transmission component 8 to rotate and reset again, so that the rotating plate 901 rotates from horizontal to vertical, thereby lifting the cabinet panel 14 again close to the first mounting column 11 and the second mounting column 12 for assembly, and this reciprocating process is used to improve the efficiency of assembly.
[0060] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0061] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. An assembly device for processing a power distribution cabinet, comprising a base plate (1) and a cabinet plate (14), a support column (2) arranged on the top of the base plate (1), the top of the support column (2) being fixedly connected to a workbench (3), a chassis (10) for assembly being arranged above the workbench (3), two first mounting columns (11) being fixedly connected to the top of the chassis (10), two second mounting columns (12) being fixedly connected to the chassis (10) being arranged on one side of the two first mounting columns (11), the tops of the first mounting columns (11) and the second mounting columns (12) being fixedly connected to a top plate (13) by bolts, characterized in that: A multi-station feeding assembly (6) is provided below the workbench (3). The multi-station feeding assembly (6) is used to convey the cabinet board (14). A driving unloading assembly (7) is installed on the workbench (3). The driving unloading assembly (7) is used to remove the assembled power distribution cabinet from the workbench (3) for unloading. A transmission assembly (8) is provided at the bottom of the workbench (3). A plurality of material suction and transfer assemblies (9) are rotatably provided on the workbench (3). The material suction and transfer assemblies (9) are used to pick up the cabinet board (14) from the multi-station feeding assembly (6), and the driving unloading assembly (7) drives the material suction and transfer assemblies (9) to work through the transmission assembly (8).
2. The assembly device for power distribution cabinet processing according to claim 1, characterized in that: The multi-station feeding assembly (6) includes three conveying mechanisms, and the three conveying mechanisms are arranged in a "pin" shape. The conveying assembly includes two support plates (601). A plurality of conveying rollers (602) are rotatably provided between the two support plates (601). A conveyor belt (603) is sleeved outside the conveying roller (602). A limiting rod (604) fixedly connected to the support plate (601) is provided above the conveyor belt (603). A first driving motor (611) is fixedly connected to one of the support plates (601). Two first transmission shafts (605) are provided on the conveying mechanism connected to the first driving motor (611). One end of the first transmission shaft (605) is fixedly connected to a conveying roller (602) of the conveying mechanism. The other end of the first transmission shaft (605) is fixedly connected to a first transmission bevel gear (606). Second transmission shafts (607) are provided on two relatively arranged conveying mechanisms. One end of the second transmission shaft (607) is fixedly connected to a conveying roller (602) of the conveying mechanism. The other end of the second transmission shaft (607) is fixedly connected to a second transmission bevel gear (608). The first transmission bevel gear (606) and the second transmission bevel gear (608) are meshed and传动. Bearings (609) are sleeved on both the first transmission shaft (605) and the second transmission shaft (607). Connecting rods (610) are fixedly connected to two adjacent bearings (609).
3. The assembly device for power distribution cabinet processing according to claim 1, characterized in that: The driving unloading assembly (7) comprises a double-axis motor (701) fixedly connected to the bottom of the workbench (3); an output shaft at one end of the double-axis motor (701) is fixedly connected to a first active bevel gear (702); an output shaft at one end of the double-axis motor (701) away from the first active bevel gear (702) is fixedly connected to a screw (703); an external thread sleeve of the screw (703) is provided with a moving ring (704); moving rods (705) are fixedly connected to both sides of the moving ring (704); and one end of the moving rod (705) away from the moving ring (704) is fixedly connected to the moving ring (704). A movable sleeve (706) is fixedly connected, and the movable sleeve (706) is movably mounted on the workbench (3); the two movable sleeves (706) are rotatably connected to the first push rod motor (707) on one side close to each other; the output shaft of the first push rod motor (707) is fixedly connected to a clamping plate (708); the external fixed sleeve of the first push rod motor (707) is provided with a gear (709); a first rack (710) fixedly connected to the bottom of the workbench (3) is provided below the gear (709); and the gear (709) and the first rack (710) are meshed for transmission.
4. The assembly device for power distribution cabinet processing according to claim 3, characterized in that: The transmission assembly (8) comprises a sleeve (801) movably sleeved on the outside of the support column (2) and rotatably connected to the bottom of the workbench (3); a first driven bevel gear (802) is fixedly sleeved on the outside of the sleeve (801), and the first active bevel gear (702) is meshed with the first driven bevel gear (802) for transmission; the bottom end of the sleeve (801) is fixedly connected to a disk (803) movably sleeved on the outside of the support column (2); three guide holes (804) are formed on the disk (803); a toggle rod (805) is movably sleeved inside the guide hole (804); a top end of the toggle rod (805) is fixedly connected to a second rack (806); a top end of the second rack (806) is fixedly connected to a slider (807); and the slider (807) is slidably arranged in the workbench (3).
5. The assembly device for power distribution cabinet processing according to claim 4, characterized in that: The material suction transfer assembly (9) comprises a rotating plate (901) rotatably arranged on the workbench (3), a gear ring (902) being fixedly connected to the rotating plate (901), and a second rack (806) meshingly drives with the gear ring (902), a fixed rod (903) being fixedly connected to the top of the rotating plate (901), a second driven bevel gear (904) being fixedly sleeved on the outside of the fixed rod (903), a movable frame (905) being rotatably connected to the top of the fixed rod (903), and a first driven bevel gear (904) being fixedly connected to the movable frame (905). Two drive motors (906), the output shaft of the second drive motor (906) is fixedly connected to a second active bevel gear (907), and the second active bevel gear (907) is meshed with a second driven bevel gear (904) for transmission, the movable frame (905) is fixedly connected to a transverse axis (908), the middle of the transverse axis (908) is fixedly connected to a second push rod motor (909), the output shaft of the second push rod motor (909) is fixedly connected to a suction cup (910), and the suction cup (910) is provided with a solenoid valve (11) connected thereto.
6. The assembly device for power distribution cabinet processing according to claim 5, characterized in that: The workbench (3) is provided with three rectangular holes, the inner walls of the rectangular holes are provided with sliding grooves (4) along the length direction thereof, and the sliders (807) are slidably arranged in the sliding grooves (4).
7. The assembly device for power distribution cabinet processing according to claim 6, characterized in that: Three positioning shafts (5) are fixedly connected to the workbench (3), and the rotating plate (901) is movably sleeved outside the positioning shafts (5).
8. The assembly device for power distribution cabinet processing according to claim 7, characterized in that: A movable hole (15) opened on the workbench (3) is provided on one side of the rectangular hole, and the gear ring (902) movably passes through the movable hole (15).
9. An assembly method of the assembly device for power distribution cabinet processing according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: placing a chassis (10) on a workbench (3), installing two first mounting columns (11) and two second mounting columns (12) on the chassis (10) by means of bolts, installing a top plate (13) on the top of the first mounting columns (11) and the second mounting columns (12) by means of bolts, and when installing a cabinet panel (14) on the first mounting columns (11) and the second mounting columns (12), using a multi-station feeding assembly (6) to transport the cabinet panel (14); Step 2: The first drive motor (611) on the multi-station feeding assembly (6) drives the conveying roller (602) to rotate, and the conveying roller (602) drives the conveyor belt (603) to rotate. The cabinet board (14) is placed on the conveyor belt (603) and moves with it, and the limit rod (604) limits the cabinet board (14) to ensure that the distance between the cabinet board (14) and the workbench (3) is consistent. The conveying roller (602) working with the first drive motor (611) also drives the first transmission shaft (605) to rotate, and the first transmission shaft (605) drives the first transmission bevel gear (606) to rotate, and the first transmission bevel gear (606) will drive the second transmission bevel gear (608) meshing therewith to rotate, and the second transmission bevel gear (608) drives the second transmission shaft (607) to rotate, so that the two second transmission shafts (607) will simultaneously drive two oppositely arranged conveying mechanisms to work, thereby facilitating the conveying of the cabinet board (14) from three directions; Step 3: After the limiting rod (604) is limited by the cabinet plate (14), the multi-station feeding assembly (6) stops working. At this time, the double-axis motor (701) on the driving unloading assembly (7) drives the screw (703) and the first active bevel gear (702) to rotate. The screw (703) drives the moving ring (704) close to the double-axis motor (701), which drives the movable sleeve (706), the first push rod motor (707) and the clamping plate (708) to move together. At this time, the first active bevel gear (702) drives the first driven bevel gear (802) meshing therewith to rotate. When the first driven bevel gear (802) rotates, it drives the disc (803) to rotate. The disc (803) will drive the toggle rod (805) to move with the help of the guide hole (804), and the toggle rod (805) will move away from the sleeve (801), so that the toggle rod (805) drives the second rack (806) away from the sleeve (801), and the second rack (806) drives the gear ring (902) to rotate, so that the gear ring (902) drives the rotating plate (901) to rotate from horizontal to vertical. At this time, the suction transfer component (9) will absorb the cabinet plate (14) close to the first installation column (11) and the second installation column (12), and then use bolts to tighten the cabinet plate (14) on the first installation column (11) and the second installation column (12) to complete the installation; Step 4: After the cabinet plate (14) on the distribution cabinet is installed, the distribution cabinet needs to be removed from the workbench (3). The dual-axis motor (701) on the drive unloading assembly (7) is driven in the reverse direction, so that the first push rod motor (707) drives the clamping plate (708) to clamp the distribution cabinet and drive it to move together. The drive unloading assembly (7) drives the suction transfer assembly (9) through the transmission assembly (8) to rotate and reset again, so that the rotating plate (901) turns from vertical to horizontal. In this way, the second push rod motor (909) drives the suction cup (910) to absorb the cabinet plate (14) again, and the gear (709) on the first push rod motor (707) is engaged with the first rack (710) to drive the clamping plate (708) to flip, so that the clamping plate (708) will drive the clamped distribution cabinet to turn from vertical to horizontal, so as to facilitate the staff to move down and unload.
Citation Information
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