Cable support and use method thereof
By using a combination of synchronous drive mechanism and lifting drive mechanism in the cable bracket, the height adjustment and positioning accuracy of the cable bracket are achieved, and the problems of cable loosening and monitoring abnormalities are solved, and the safety and management efficiency of the cable are improved.
Patent Information
- Application Number
- CN202411880422.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-19
AI Technical Summary
Existing cable brackets may easily cause cables to loosen or sag after long-term use, and it is impossible to monitor abnormal cable conditions in real time, such as damage, theft or fire.
The synchronous reverse movement of the right auxiliary positioning mechanism and the left auxiliary positioning mechanism can be adjusted in a synchronous reverse direction through the synchronous driving mechanism, and the width can be adjusted; the lifting and lowering driving mechanism allows the main positioning mechanism and the auxiliary positioning mechanism to flexibly adjust to the appropriate height; the fixing of the right sliding base and the left sliding base, as well as the synergistic effect of the main positioning mechanism, the right auxiliary positioning mechanism and the left auxiliary positioning mechanism to prevent the cable from loosening or sagging; at the same time, an abnormality monitoring device is equipped to monitor abnormalities during the use of the cable in real time.
Effectively prevent the cable from loosening or sagging, improving the safety of the use of the cable; it can monitor abnormal cables in real time, discover problems in a timely manner, reduce the risk of accidents, and improve the efficiency of cable management.
Smart Images

Figure CN119787211A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of electric power construction, and in particular relates to a cable bracket and a use method thereof. Background Art
[0002] Cables are responsible for the transportation of electric energy. In the construction of cable lines, cable racks are used as supporting components for laying cables, and their importance is self-evident. Most cable racks have a relatively simple functional structure and poor adaptability. After the cable racks are manufactured and installed, they cannot be adjusted again according to the required installation height of the cables, and when laying cables of different sizes, cable racks of corresponding sizes need to be manufactured, which is very troublesome.
[0003] The document with the prior art publication number CN115411685A provides a cable bracket, which includes a support frame, a sliding block at the rear end of the support frame, a retractable buffer at the front end, a first fixing ring for sleeved cables provided on the buffer, the sliding block is sleeved in a column and slides up and down along the column, and a positioning device for fixing and limiting the sliding block is mounted on the column. The cable bracket structure is simple and reliable and easy to assemble, which greatly improves the adaptability design of the cable bracket and reduces the manufacturing and installation cost of the cable bracket.
[0004] Although the above-mentioned prior art solutions can achieve relevant beneficial effects through the structure of the prior art, they still have the following defects: 1. The cables are fixed only by one main cable bracket, which is not strong enough and easily leads to loosening or sagging of the cables after long-term use. 2. It is impossible to monitor abnormal conditions during the use of the cables and find problems in time, such as cable breakage, cable theft, cable destruction, fire, etc. Summary of the invention
[0005] 1. Technical problems to be solved The purpose of the present application is to provide a cable bracket and a method for using the same, which solves the technical problems raised in the above-mentioned background technology, realizes the synchronous reverse movement of the right auxiliary positioning mechanism and the left auxiliary positioning mechanism through a synchronous drive mechanism, and the width can be adjusted; through the use of a lifting drive mechanism, the main positioning mechanism and the auxiliary positioning mechanism can be flexibly adjusted to a suitable height; through the fixation of the right sliding base and the left sliding base, and the coordinated action of the main positioning mechanism, the right auxiliary positioning mechanism and the left auxiliary positioning mechanism, the cable is effectively prevented from loosening or sagging, thereby improving the safety of cable use; the abnormal monitoring device can monitor various abnormal conditions during the use of the cable in real time.
[0006] 2. Technical solution In a first aspect, the present invention provides a cable support, comprising: a fixed base, a right sliding base, a main positioning mechanism, a right auxiliary positioning mechanism, a lifting drive mechanism, a synchronous drive mechanism, a left sliding base and a left auxiliary positioning mechanism; The main positioning mechanism is slidably arranged on the fixed base; The lifting drive mechanism is arranged on the fixed base and is in transmission connection with the main positioning mechanism, and the lifting drive mechanism can drive the main positioning mechanism to move up and down; The right sliding base and the left sliding base are slidably arranged on the fixed base; The right auxiliary positioning mechanism is arranged on the right sliding base in a manner that it can slide up and down; the left auxiliary positioning mechanism is arranged on the left sliding base in a manner that it can slide up and down; the right auxiliary positioning mechanism and the left auxiliary positioning mechanism are both arranged to slide and cooperate with the main positioning mechanism; the main positioning mechanism can drive the right auxiliary positioning mechanism and the left auxiliary positioning mechanism to move up and down synchronously; The synchronous drive mechanism is arranged on the fixed base, and is respectively meshed and transmission-connected with the right auxiliary positioning mechanism and the left auxiliary positioning mechanism; the synchronous drive mechanism can drive the right auxiliary positioning mechanism and the left auxiliary positioning mechanism to move synchronously in the opposite direction.
[0007] Furthermore, a sliding groove is provided on the fixed base; the main positioning mechanism includes a main sliding block, a main supporting plate, a main arc-shaped fixing plate, a main arc-shaped pressing plate and a guide tube; The main sliding block is slidably arranged in the sliding groove; The main support plate is arranged on the main sliding block, and a plurality of main arc-shaped fixing plates are arranged on the main support plate; the main arc-shaped pressing plate is arranged on the main arc-shaped fixing plate; A pressure sensor is provided on the main arc fixing plate; the main arc fixing plate and the main arc pressing plate are detachably connected; A plurality of guide tubes are arranged below the main support plate.
[0008] Further, the lifting drive mechanism includes a rotating wheel and a screw rod; The screw rod is rotatably arranged on the fixed base and is located in the sliding groove; a rotating wheel is fixedly arranged at one end of the screw rod; and the screw rod is threadedly connected with the main sliding block.
[0009] Furthermore, a plurality of rectangular grooves are provided on the fixed base; The right sliding base is provided with a first plug plate and a first tooth plate; the first plug plate and the first tooth plate are both slidably matched with the rectangular groove; the first tooth plate is meshed and transmission-connected with the synchronous driving mechanism; the right sliding base is provided with a sliding rod; The right auxiliary positioning mechanism includes a clamping assembly and a first slide plate; the first slide plate is arranged on the clamping assembly; the clamping assembly includes an auxiliary sliding block, an auxiliary support plate, an auxiliary arc-shaped fixing plate, an auxiliary arc-shaped pressing plate and an adjusting knob; the auxiliary sliding block is slidably matched with the slide rod; the auxiliary supporting plate is fixedly arranged on the auxiliary sliding block; a plurality of auxiliary arc-shaped fixing plates are fixedly arranged on the auxiliary support plate; an auxiliary arc-shaped pressing plate is detachably arranged on the auxiliary arc-shaped fixing plate; A first slide plate is fixedly arranged on the auxiliary slide block; the first slide plate is slidably matched with the guide tube.
[0010] Furthermore, a second plug plate and a second tooth plate are fixedly arranged on the left sliding base; The second plug plate and the second tooth plate are both slidably matched with the rectangular groove on the fixed base. The second tooth plate is meshed and transmission-connected with the synchronous driving mechanism.
[0011] The left auxiliary positioning mechanism includes a clamping assembly and a second slide plate; A second slide plate is fixedly arranged on the clamping assembly; the second slide plate is slidably matched with the guide tube.
[0012] Further, the synchronous drive mechanism includes a motor, a driving spur gear, a driven spur gear, a driving rod, a first bevel gear, a driven rod, a second bevel gear, a driving spur gear and a third bevel gear; A motor is fixedly arranged on the fixed base, and a driving spur gear is coaxially fixedly arranged on the output end of the motor; an active rod is rotatably arranged on the fixed base, and first bevel gears are fixedly arranged at both ends of the active rod; a driven spur gear is coaxially fixedly arranged on the active rod; the driven spur gear and the active spur gear are meshingly transmission-coordinated; two driven rods are symmetrically rotatably arranged on the fixed base, and second bevel gears are fixedly arranged at both ends of the driven rod; two driving spur gears are symmetrically rotatably arranged on the fixed base, and a third bevel gear is coaxially fixedly arranged on the driving spur gear; the second bevel gears at both ends of the driven rod are respectively meshingly transmission-connected with the first bevel gear and the third bevel gear on the corresponding side.
[0013] Furthermore, it also includes an abnormality monitoring device, which includes: Image acquisition module, used to collect real-time images of cables and surrounding environment; An image preprocessing module is used to preprocess the real-time images collected in real time; The abnormality recognition module is used to extract and analyze the features of the pre-processed real-time image and identify abnormal situations; Temperature measurement module, used to measure the temperature of the cable; The cable sag analysis module is used to extract and analyze the features of the pre-processed real-time image, analyze and identify the cable sag situation, and identify the cable sag situation in time; The risk assessment module is used to combine the results of the cable temperature, anomaly identification module and cable sag analysis module to conduct a comprehensive assessment of the abnormal risk of the cable.
[0014] Furthermore, the risk assessment module is specifically used to: Collect cable temperature data, receive output results from the anomaly identification module, and collect results from the cable sag analysis module; The cable temperature, abnormality identification results and cable sag analysis results are taken as input variables, and the evaluation results of each input variable are integrated into the comprehensive abnormality risk value of the cable through the weighted average comprehensive evaluation method.
[0015] Furthermore, the comprehensive risk value is calculated according to the following formula: R comprehensive=wT*RT+wS*RS+wL*RL; wT+wS+wL=1; Among them, R is the comprehensive risk value; wT is the weight of temperature anomaly; RT is the risk value of temperature anomaly; wS is the weight of the severity of anomaly type; RS is the risk value of the severity of anomaly type; wL is the weight of droop safety; RL is the risk value of droop safety.
[0016] A second aspect of the present invention provides a method for using a cable bracket, which is implemented based on the cable bracket and includes the following steps: S1. First, fix the fixed base to a suitable position and height; S2, then start the synchronous driving mechanism to make the right auxiliary positioning mechanism and the left auxiliary positioning mechanism move synchronously in the opposite direction, so that the right auxiliary positioning mechanism and the left auxiliary positioning mechanism move synchronously outward to a suitable distance; measure the distance between the right sliding base and the left auxiliary positioning mechanism and the main positioning mechanism by a laser rangefinder; then add the width of the main positioning mechanism to obtain the distance between the right sliding base and the left auxiliary positioning mechanism; S3, then fix the right sliding base and the left sliding base; S4, driving the main positioning mechanism, the right auxiliary positioning mechanism and the left auxiliary positioning mechanism to move up and down to a suitable height through the lifting drive mechanism; S5. Then, the cable is fixed by the main positioning mechanism, the right auxiliary positioning mechanism and the left auxiliary positioning mechanism to prevent the cable from being loosened or sagging.
[0017] One or more technical solutions provided in the technical solution of this application have at least the following technical effects or advantages: The present invention realizes synchronous reverse movement of the right auxiliary positioning mechanism and the left auxiliary positioning mechanism through a synchronous driving mechanism, and the width can be adjusted, thereby ensuring the accurate positioning of the bracket.
[0018] By using the lifting drive mechanism, the main positioning mechanism and the auxiliary positioning mechanism can be flexibly adjusted to a suitable height to adapt to different installation environments.
[0019] By fixing the right sliding base and the left sliding base, and the coordinated action of the main positioning mechanism, the right auxiliary positioning mechanism and the left auxiliary positioning mechanism, the cable is effectively prevented from loosening or sagging, thereby improving the safety of cable use.
[0020] The abnormal monitoring device can monitor various abnormal conditions during the use of cables in real time, including breakage, fire, sagging, theft and destruction.
[0021] Through automated and intelligent bracket adjustment and monitoring, the frequency and workload of manual inspections are reduced, and the efficiency of cable management is improved.
[0022] Through precise installation and real-time monitoring, the reliability of cable use is ensured and the risk of accidents caused by cable problems is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 This is an overall schematic diagram of a novel cable bracket disclosed in a preferred embodiment of the present application; Figure 2 A schematic diagram of a synchronous drive mechanism of a novel cable support disclosed in a preferred embodiment of the present application; Figure 3 A schematic diagram of a main positioning mechanism of a novel cable bracket disclosed in a preferred embodiment of the present application; Figure 4 A schematic diagram of a right auxiliary positioning mechanism of a novel cable bracket disclosed in a preferred embodiment of the present application; Figure 5 This is a schematic diagram of a left auxiliary positioning mechanism of a new cable bracket disclosed in a preferred embodiment of the present application.
[0024] Among them: 1. Fixed base; 2. Right sliding base; 3. Main positioning mechanism; 4. Right auxiliary positioning mechanism; 5. Lifting drive mechanism; 6. Synchronous drive mechanism; 7. Left sliding base; 8. Left auxiliary positioning mechanism; 11. Sliding slot; 12. Rectangular slot; 13. High-definition camera; 21. Sliding rod; 22. First plug plate; 23. First tooth plate; 31. Main sliding block; 32. Main support plate; 33. Main arc fixing plate; 34. Main arc pressure plate; 35. Guide tube; 36. Bolt Components; 41, auxiliary sliding block; 42, auxiliary supporting plate; 43, auxiliary arc-shaped fixing plate; 44, auxiliary arc-shaped pressure plate; 45, adjusting knob; 46, first slide plate; 51, rotating wheel; 52, screw rod; 61, motor; 62, active spur gear; 63, driven spur gear; 64, active rod; 65, first bevel gear; 66, driven rod; 67, second bevel gear; 68, driving spur gear; 69, third bevel gear; 71, second plug plate; 72, second tooth plate; 81, second slide plate. DETAILED DESCRIPTION
[0025] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict.
[0026] The following detailed description is an exemplary description, which is intended to provide further detailed description of the present invention. Unless otherwise specified, all technical terms used in the present invention have the same meaning as those generally understood by those skilled in the art to which the present application belongs. The terms used in the present invention are only for describing specific embodiments, and are not intended to limit exemplary embodiments according to the present invention.
[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, the meaning of "multiple" is two or more. In the description of the present invention, it should be noted that, unless otherwise clearly specified and defined, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Reference Figure 1 and Figure 2 An embodiment of the present application provides a cable bracket, comprising: a fixed base 1, a right sliding base 2, a main positioning mechanism 3, a right auxiliary positioning mechanism 4, a synchronous drive mechanism 6, a left sliding base 7, a left auxiliary positioning mechanism 8 and an abnormality monitoring device.
[0030] The fixed base 1 is provided with a main positioning mechanism 3 which can be slidably arranged. The fixed base 1 is provided with a plurality of mounting holes. The fixed base 1 is provided with a lifting drive mechanism 5 which is fixedly arranged. The lifting drive mechanism 5 is connected to the main positioning mechanism 3 by transmission, and the lifting drive mechanism 5 can drive the main positioning mechanism 3 to move up and down. The fixed base 1 is provided with a right sliding base 2 and a left sliding base 7 which can be slidably arranged. The right sliding base 2 is provided with a right auxiliary positioning mechanism 4 which can slide up and down. The left sliding base 7 is provided with a left auxiliary positioning mechanism 8 which can slide up and down. Both the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 are provided with sliding cooperation with the main positioning mechanism 3. The main positioning mechanism 3 can drive the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move up and down synchronously. The fixed base 1 is provided with a synchronous drive mechanism 6 which is connected to the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 by meshing transmission. The synchronous drive mechanism 6 can drive the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move synchronously in the opposite direction. The fixed base 1 is provided with an abnormality monitoring device which monitors abnormal conditions during the use of the cable. The right sliding base 2 and the left auxiliary positioning mechanism 8 are fixedly provided with a laser rangefinder, which can measure the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8 and the main positioning mechanism 3; In the above technical solution, when in use, first fix the fixed base 1 to a suitable position and height; it can be fixed by expansion bolts; then start the synchronous drive mechanism 6 to make the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move synchronously in the opposite direction, so that the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move synchronously outward to a suitable distance, and then fix the right sliding base 2 and the left sliding base 7. The main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 can be driven by the lifting drive mechanism 5 to move up and down to a suitable height. Then the cable is fixed by the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to prevent the cable from loosening or sagging.
[0031] Reference Figure 3 , a sliding groove 11 is fixedly provided on the fixed base 1; Four rectangular grooves 12 are provided on the fixed base 1; a number of high-definition cameras 13 and LED lights are fixedly arranged on the fixed base 1. The main positioning mechanism 3 includes a main sliding block 31, a main support plate 32, a main arc-shaped fixed plate 33, a main arc-shaped pressure plate 34, a guide tube 35 and a bolt assembly 36; the main sliding block 31 is slidably arranged in the sliding groove 11; a main support plate 32 is fixedly arranged on the main sliding block 31; a number of main arc-shaped fixed plates 33 are arranged on the main support plate 32; a main arc-shaped pressure plate 34 is detachably arranged on the main arc-shaped fixed plate 33; a pressure sensor is fixedly arranged on the main arc-shaped fixed plate 33; the main arc-shaped fixed plate 33 and the main arc-shaped pressure plate 34 are detachably connected by a bolt assembly 36; a number of guide tubes 35 are fixedly arranged below the main support plate 32.
[0032] In the above technical solution, the cable can be placed on top of the main arc-shaped pressure plate 34 , and then the main arc-shaped pressure plate 34 is buckled onto the top of the cable, and then locked and fixed by the bolt assembly 36 .
[0033] The lifting drive mechanism 5 includes a rotating wheel 51 and a screw rod 52; the screw rod 52 is rotatably arranged on the fixed base 1, and the screw rod 52 is rotatably arranged in the sliding groove 11; the rotating wheel 51 is fixedly arranged at one end of the screw rod 52; the screw rod 52 is threadedly matched with the main sliding block 31.
[0034] In the above technical solution, rotating the rotating wheel 51 can drive the screw rod 52 to rotate, and the screw rod 52 can drive the main sliding block 31 to move up and down to adjust the height.
[0035] Furthermore, one end of the screw rod 52 may be coaxially fixed to the output end of the motor.
[0036] Reference Figure 4 , a first plug plate 22 and a first tooth plate 23 are fixedly provided on the right sliding base 2; The first plug plate 22 and the first tooth plate 23 are both slidably matched with the rectangular groove 12 on the fixed base 1. The first tooth plate 23 is meshed and transmission-connected with the synchronous drive mechanism 6; the right sliding base 2 is detachably fixed with a slide bar 21. The right auxiliary positioning mechanism 4 includes a clamping assembly and a first slide plate 46; the clamping assembly is fixed with the first slide plate 46; the clamping assembly includes an auxiliary sliding block 41, an auxiliary support plate 42, an auxiliary arc-shaped fixed plate 43, an auxiliary arc-shaped pressure plate 44 and an adjustment knob 45; the auxiliary sliding block 41 is slidably matched with the slide bar 21; the auxiliary sliding block 41 is fixed with an auxiliary support plate 42; a plurality of auxiliary arc-shaped fixed plates 43 are fixed on the auxiliary support plate 42; the auxiliary arc-shaped fixed plate 43 is detachably provided with an auxiliary arc-shaped pressure plate 44; the auxiliary arc-shaped fixed plate 43 and the auxiliary arc-shaped pressure plate 44 are detachably connected by a bolt assembly 36. The auxiliary sliding block 41 is provided with an adjusting knob 45, and the auxiliary sliding block 41 can slide on the slide rod 21 and be locked and fixed by the adjusting knob 45. The adjusting knob 45 is threadedly matched with the auxiliary sliding block 41. A first slide plate 46 is fixedly provided on the auxiliary sliding block 41; the first slide plate 46 is slidably matched with the guide tube 35.
[0037] Reference Figure 5 The left sliding base 7 is fixedly provided with a second plug plate 71 and a second tooth plate 72; the second plug plate 71 and the second tooth plate 72 are both slidably matched with the rectangular groove 12 on the fixed base 1. The second tooth plate 72 is meshed and transmission-connected with the synchronous driving mechanism 6. The left auxiliary positioning mechanism 8 includes a clamping assembly and a second slide plate 81; the clamping assembly is fixedly provided with a second slide plate 81; the second slide plate 81 is slidably matched with the guide tube 35.
[0038] Reference Figure 2 The synchronous drive mechanism 6 includes a motor 61, a driving spur gear 62, a driven spur gear 63, a driving rod 64, a first bevel gear 65, a driven rod 66, a second bevel gear 67, a driving spur gear 68 and a third bevel gear 69; the motor 61 is fixedly arranged on the fixed base 1, and the driving spur gear 62 is coaxially fixedly arranged on the output end of the motor 61; the driving rod 64 is rotatably arranged on the fixed base 1, and the first bevel gears 65 are fixedly arranged at both ends of the driving rod 64; the driven spur gear 63 is coaxially fixedly arranged on the driving rod 64; the driven spur gear 63 and the driving spur gear 62 are meshed and transmission-coordinated. Two driven rods 66 are symmetrically and rotatably arranged on the fixed base 1, and second bevel gears 67 are fixedly arranged at both ends of the driven rods 66; two driving spur gears 68 are symmetrically and rotatably arranged on the fixed base 1, and a third bevel gear 69 is coaxially fixedly arranged on the driving spur gears 68; the second bevel gears 67 at both ends of the driven rod 66 are respectively meshed and transmission-connected with the first bevel gear 65 and the third bevel gear 69 on the corresponding side.
[0039] In the above technical solution, the starting motor 61 drives the active spur gear 62 to rotate, the active spur gear 62 drives the driven spur gear 63 and the active rod 64 to rotate, the active rod 64 drives the first bevel gears 65 at both ends to rotate, the first bevel gear 65 drives the driven rod 66 to rotate through the second bevel gear 67, the driven rod 66 drives the third bevel gear 69 to rotate through the second bevel gear 67, and the third bevel gear 69 drives the driving spur gear 68 to rotate, so that the driving spur gears 68 on both sides rotate synchronously in the opposite direction.
[0040] The working principle of the above structure is as follows: first, fix the fixed base 1 to a suitable position and height; start the synchronous driving mechanism 6 to make the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move synchronously in the opposite direction, so that the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move synchronously outward to a suitable distance; measure the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8 and the main positioning mechanism 3 by a laser rangefinder; then add the width of the main positioning mechanism 3 to obtain the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8; then fix the right sliding base 2 and the left sliding base 7. The lifting driving mechanism 5 drives the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to move up and down to a suitable height. Then fix the cable by the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to prevent the cable from loosening or sagging. The abnormal monitoring device monitors abnormal conditions during the use of the cable; when cable damage, fire, cable sagging, cable theft and cable damage are detected, the alarm module will issue an alarm in time.
[0041] The synchronous drive mechanism 6 realizes the synchronous reverse movement of the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8, and the distance can be adjusted as needed to ensure the precise positioning of the bracket. Through the use of the lifting drive mechanism 5, the main positioning mechanism 3 and the auxiliary positioning mechanism can be flexibly adjusted to a suitable height to adapt to different installation environments. Through the fixation of the right sliding base 2 and the left sliding base 7, and the coordinated action of the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8, the cable is effectively prevented from loosening or sagging, thereby improving the safety of cable use. The abnormal monitoring device can monitor various abnormal conditions in the use of the cable in real time, including breakage, fire, sagging, theft and destruction. Through automated and intelligent bracket adjustment and monitoring, the frequency and workload of manual inspections are reduced, and the efficiency of cable management is improved.
[0042] In an optional embodiment, the cable support further includes an abnormality monitoring device. The abnormality monitoring device specifically includes: The data collection module is used to collect a large number of images of normal cable use and abnormal conditions, as well as images of the cable surrounding environment; and to annotate the collected images as basic data and training samples for subsequent image processing and recognition; abnormal conditions include cable damage, fire, cable sagging, cable theft, and cable destruction; An image acquisition module may include a high-definition camera and an LED light for acquiring high-definition real-time images of the cable and the surrounding environment; Image preprocessing module, used to preprocess the collected real-time images, including filtering, denoising, grayscale and normalization; The anomaly recognition module is used to extract and analyze the features of the pre-processed real-time image and identify abnormal situations. Specifically, machine learning or deep learning algorithms can be used to identify abnormal situations, such as cable breakage, cable theft, cable destruction, and fire. A temperature measurement module, including an infrared thermometer, is used to measure the temperature of the cable; The cable sag analysis module is used to extract and analyze the features of the pre-processed real-time image, analyze and identify the cable sag, and identify the cable sag in time. The module mainly identifies the cable sag based on the geometric shape of the cable. The module can identify the degree of cable sag and determine whether it exceeds the normal range.
[0043] The risk assessment module is used to combine the results of the cable temperature, abnormal identification module and cable sag analysis module to comprehensively evaluate the abnormal risk of the cable. According to the preset rules or algorithms, the danger level of the current state of the cable is judged and the corresponding risk level is given.
[0044] The alarm module will sound an alarm when it detects cable damage, fire, cable sagging, cable theft, and cable destruction; The control center is connected to the data collection module, the image acquisition module, the image preprocessing module, the abnormality recognition module, the cable sag analysis module and the alarm module through a network.
[0045] In the above technical solution, comprehensive monitoring and abnormal identification of the cable status are realized. Not only can the abnormal situation of the cable be discovered in time, but also the abnormal situation can be alarmed, providing a strong guarantee for the safe operation of the cable.
[0046] In the optional solution, the abnormality recognition module extracts and analyzes the features of the pre-processed real-time image to identify abnormal situations, as follows: (1) Feature extraction: Use image processing technology and machine learning algorithms to extract features useful for identifying anomalies from real-time images; features can include color, texture, shape, edges, etc.
[0047] (2) The extracted features are analyzed through the random forest algorithm to identify abnormalities in the image.
[0048] Specifically, when using random forest for feature analysis, the decision of each tree can be constructed based on the samples in the feature space; for the i-th tree, the decision function is expressed as:
[0049] h ij(x) =П[ x k ≤θ ij ] In the formula, f i ( x ) represents the decision function of the i-th tree, which is used to predict the label of sample x. J i Represents the total number of split nodes in the i-th tree (excluding leaf nodes). Represents the weight or split strength at the j-th split node in the i-th tree, which is learned during the training process and is used to quantify the contribution of the node to the final decision. The splitting function or splitting condition of the jth node of the i-th tree is a function that determines whether the sample should be assigned to the left subtree or the right subtree based on the value of the feature x. h ij ( x ) is a threshold function; x k It is a feature x No. k dimensions, θ ij is the threshold value at the node; П is the indicator function, which returns 1 when the condition is met, otherwise it returns 0. i Represents the bias term (or intercept) of the i-th tree, which is a constant used to adjust the position of the decision boundary.
[0050] (3) Abnormal situation identification: Based on the results of feature analysis, determine whether there are abnormal situations in the image and determine the type of abnormality (such as cable damage, cable theft, cable destruction, fire, etc.). Output the identification results of the abnormal situation, including abnormality type, location, severity and other information.
[0051] In an optional solution, the anomaly recognition module can also use CNN to extract image features and perform preliminary classification, and then combine the SVM classification algorithm for fine classification, including the following steps: Construct CNN model: Design the number of CNN layers and parameters, including convolutional layers, activation layers (such as ReLU), pooling layers (such as Max Pooling), and fully connected layers. The last layer uses the softmax activation function for preliminary classification (normal / abnormal), and the output layer is designed to be suitable for feature extraction.
[0052] CNN model: Use the training set data to train the CNN model. Use the validation set to adjust the hyperparameters and optimize the model performance.
[0053] Extract features: Use the trained CNN model to extract features from the image and obtain a feature vector.
[0054] SVM classifier is used to classify the feature vector extracted from CNN as the input data of SVM classifier to obtain more refined classification results (normal / specific type of abnormality). For data classified as "abnormal" by SVM, the difference between its feature vector and the feature vector of normal data is analyzed. Statistical methods (such as calculating the distance of the feature vector to the mean or median of the normal data set) are used to quantify the difference and identify abnormal points that are significantly different from normal data.
[0055] Optionally, when training the SVM classifier, the normal data and the abnormal data are used as training sets to train the SVM classifier. An appropriate kernel function (such as RBF, linear, etc.) and parameters (such as C, gamma, etc.) are selected.
[0056] Optionally, use the test set to evaluate the feature extraction ability of CNN and the classification accuracy of SVM. You can use confusion matrix, accuracy, recall, F1 score and other indicators to evaluate. Adjust the parameters of CNN and SVM according to the evaluation results to optimize the model performance.
[0057] Optionally, the data of the training set, the test set, and the validation set come from a data collection module.
[0058] Optionally, the cable sag analysis module is specifically used to: use an edge detection algorithm to extract edge information of the cable image, calculate the cable's curvature, tilt angle and other geometric parameters based on the edge information, and analyze the cable's sag. According to factors such as the cable's specifications, materials, and voltage levels, a threshold for the sag degree is set, which can be determined by experimental data, national standards, or empirical values. The extracted cable geometric parameters are compared and analyzed with the set thresholds to determine whether the cable's sag degree exceeds a normal range. The edge detection algorithm can be a Canny algorithm.
[0059] Alternatively, geometric parameters can be extracted and calculated by image processing algorithms (eg Hough transform, least squares method).
[0060] Optionally, the risk assessment module combines the results of the cable temperature, the abnormality identification module and the cable sag analysis module to comprehensively assess the abnormality risk of the cable, including the following steps: (1) Data collection and preprocessing: Collect cable temperature data, clean the temperature data, and remove outliers or noise data. Receive the output results of the anomaly recognition module, including the type, location, and severity of the detected cable anomaly. Collect the results of the cable sag analysis module and obtain the real-time sag status data of the cable from the cable sag analysis module, including parameters such as sag amount and sag speed.
[0061] (2) Risk assessment model construction: Based on the actual situation and safety requirements of cable operation, risk assessment indicators are defined, such as temperature anomaly threshold, anomaly type severity score, sag safety standard, etc.
[0062] Through the comprehensive evaluation algorithm, the cable temperature, abnormal identification results and cable sag analysis results are used as input variables. Through the weighted average comprehensive evaluation method, the evaluation results of each input variable are integrated into the comprehensive abnormal risk value of the cable.
[0063] The comprehensive abnormal risk value is calculated according to the following formula: R comprehensive = wT*RT+wS*RS+wL*RL wT+wS+wL=1 Among them, R is the comprehensive risk value, which indicates the overall risk level of the cable, and is obtained by weighted summing the risk values of each independent risk factor. wT is the weight of temperature anomaly, which indicates the contribution of temperature anomaly to the comprehensive risk value; RT is the risk value of temperature anomaly, which indicates the risk level of the current cable temperature state relative to the temperature anomaly threshold. wS is the weight of the severity of the anomaly type, which indicates the contribution of the severity of the anomaly type to the comprehensive risk value. RS is the risk value of the severity of the anomaly type, which indicates the severity of the current cable anomaly type. wL is the weight of the sag safety, which indicates the contribution of the sag to the comprehensive risk value. RL is the risk value of the sag safety, which indicates the risk level of the current cable sag state relative to the safety standard.
[0064] Optionally, R is used as a first-level indicator, and its score directly corresponds to different risk levels. RT, RS and RL are second-level indicators, and they can also correspond to third-level indicators respectively; the third-level indicators correspond to their own weights, and the second-level indicators can be obtained by weighted summing the scores of the third-level indicators and the corresponding weights.
[0065] (3) Output the cable abnormality risk value and its corresponding risk level (such as low risk, medium risk, high risk, etc.) for each assessment cycle.
[0066] The present invention provides a method for using a cable bracket, comprising the following steps: S1. First, fix the fixed base 1 to a suitable position and height; S2, then start the synchronous driving mechanism 6 to make the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move synchronously in the opposite direction, so that the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 move synchronously outward to a suitable distance; measure the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8 and the main positioning mechanism 3 by a laser rangefinder; then add the width of the main positioning mechanism 3 to obtain the distance between the right sliding base 2 and the left auxiliary positioning mechanism 8; S3, then fix the right sliding base 2 and the left sliding base 7.
[0067] S4. The main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 are driven by the lifting drive mechanism 5 to move up and down and adjust to a suitable height.
[0068] S5. Then the cable is fixed by the main positioning mechanism 3, the right auxiliary positioning mechanism 4 and the left auxiliary positioning mechanism 8 to prevent the cable from being loosened or sagging.
[0069] S6. The abnormality monitoring device monitors abnormal conditions during the use of the cable; S7, the risk assessment module combines the results of the cable temperature, abnormality identification module and cable sag analysis module to conduct a comprehensive assessment of the potential abnormality risk of the cable; S8. When abnormal conditions or potential risks such as cable breakage, fire, cable sagging, cable theft and cable destruction are detected, the alarm module will issue an alarm in time.
[0070] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0071] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. A cable bracket, characterized in that: include: A fixed base (1), a right sliding base (2), a main positioning mechanism (3), a right auxiliary positioning mechanism (4), a lifting drive mechanism (5), a synchronous drive mechanism (6), a left sliding base (7) and a left auxiliary positioning mechanism (8); The main positioning mechanism (3) is slidably arranged on the fixed base (1); The lifting drive mechanism (5) is arranged on the fixed base (1) and is in driving connection with the main positioning mechanism (3); the lifting drive mechanism (5) can drive the main positioning mechanism (3) to move up and down; The right sliding base (2) and the left sliding base (7) are slidably arranged on the fixed base (1); The right auxiliary positioning mechanism (4) is arranged on the right sliding base (2) in a manner that allows it to slide up and down; the left auxiliary positioning mechanism (8) is arranged on the left sliding base (7) in a manner that allows it to slide up and down; the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) are both arranged to slide with the main positioning mechanism (3); the main positioning mechanism (3) can drive the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) to move up and down synchronously; The synchronous drive mechanism (6) is arranged on the fixed base (1), and the synchronous drive mechanism (6) is respectively meshed and transmission-connected with the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8); the synchronous drive mechanism (6) can drive the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) to move synchronously in opposite directions.
2. The cable support according to claim 1, characterized in that: The fixed base (1) is provided with a sliding groove (11); the main positioning mechanism (3) comprises a main sliding block (31), a main supporting plate (32), a main arc-shaped fixing plate (33), a main arc-shaped pressing plate (34) and a guide tube (35); The main sliding block (31) is slidably arranged in the sliding groove (11); The main support plate (32) is arranged on the main sliding block (31), and a plurality of main arc-shaped fixing plates (33) are arranged on the main support plate (32); the main arc-shaped pressing plate (34) is arranged on the main arc-shaped fixing plate (33); A pressure sensor is provided on the main arc-shaped fixing plate (33); the main arc-shaped fixing plate (33) and the main arc-shaped pressing plate (34) are detachably connected; A plurality of guide tubes (35) are arranged below the main support plate (32).
3. The cable support according to claim 2, characterized in that: The lifting drive mechanism (5) comprises a rotating wheel (51) and a screw rod (52); The screw rod (52) is rotatably arranged on the fixed base (1) and is located in the sliding groove (11); a rotating wheel (51) is fixedly arranged at one end of the screw rod (52); and the screw rod (52) is threadedly connected to the main sliding block (31).
4. The cable support according to claim 3, characterized in that: A plurality of rectangular grooves (12) are provided on the fixed base (1); A first plug plate (22) and a first tooth plate (23) are provided on the right sliding base (2); the first plug plate (22) and the first tooth plate (23) are both slidably matched with the rectangular groove (12); the first tooth plate (23) is meshingly connected to the synchronous driving mechanism (6); a sliding rod (21) is provided on the right sliding base (2); The right auxiliary positioning mechanism (4) comprises a clamping assembly and a first slide plate (46); the first slide plate (46) is arranged on the clamping assembly; the clamping assembly comprises an auxiliary sliding block (41), an auxiliary support plate (42), an auxiliary arc-shaped fixing plate (43), an auxiliary arc-shaped pressing plate (44) and an adjusting knob (45); the auxiliary sliding block (41) is slidably matched with the slide rod (21); the auxiliary supporting plate (42) is fixedly arranged on the auxiliary sliding block (41); a plurality of auxiliary arc-shaped fixing plates (43) are fixedly arranged on the auxiliary support plate (42); and an auxiliary arc-shaped pressing plate (44) is detachably arranged on the auxiliary arc-shaped fixing plate (43); A first slide plate (46) is fixedly arranged on the auxiliary sliding block (41); the first slide plate (46) is slidably matched with the guide tube (35).
5. The cable support according to claim 4, characterized in that: A second plug plate (71) and a second tooth plate (72) are fixedly arranged on the left sliding base (7); The second plug plate (71) and the second tooth plate (72) are both slidably matched with the rectangular groove (12) on the fixed base (1); the second tooth plate (72) is meshingly connected with the synchronous drive mechanism (6); The left auxiliary positioning mechanism (8) comprises a clamping assembly and a second slide plate (81); A second slide plate (81) is fixedly arranged on the clamping assembly; the second slide plate (81) is slidably matched with the guide tube (35).
6. The cable support according to claim 5, characterized in that: The synchronous drive mechanism (6) comprises a motor (61), a driving spur gear (62), a driven spur gear (63), a driving rod (64), a first bevel gear (65), a driven rod (66), a second bevel gear (67), a driving spur gear (68) and a third bevel gear (69); A motor (61) is fixedly arranged on the fixed base (1), and a driving spur gear (62) is coaxially fixedly arranged on the output end of the motor (61); a driving rod (64) is rotatably arranged on the fixed base (1), and first bevel gears (65) are fixedly arranged at both ends of the driving rod (64); a driven spur gear (63) is coaxially fixedly arranged on the driving rod (64); the driven spur gear (63) and the driving spur gear (62) are meshed and transmission-coordinated; two driven rods (66) are symmetrically rotatably arranged on the fixed base (1), and second bevel gears (67) are fixedly arranged at both ends of the driven rod (66); two driving spur gears (68) are symmetrically rotatably arranged on the fixed base (1), and a third bevel gear (69) is coaxially fixedly arranged on the driving spur gear (68); the second bevel gears (67) at both ends of the driven rod (66) are respectively meshed and transmission-connected with the first bevel gear (65) and the third bevel gear (69) on the corresponding side.
7. The cable support according to claim 1, characterized in that: It also includes an abnormality monitoring device, which includes: Image acquisition module, used to collect real-time images of cables and surrounding environment; The abnormality recognition module is used to extract and analyze features of real-time images and identify abnormal situations; Temperature measurement module, used to measure the temperature of the cable; The cable sag analysis module is used to extract and analyze the features of the real-time image, analyze and identify the cable sag situation, and identify the cable sag situation; The risk assessment module is used to combine the cable temperature, abnormal conditions and sagging conditions to conduct a comprehensive assessment of the abnormal risks of the cable.
8. The cable support according to claim 7, characterized in that: Risk assessment module, specifically for: Collect cable temperature data, receive output results from the anomaly identification module, and collect results from the cable sag analysis module; The cable temperature, abnormality identification results and cable sag analysis results are taken as input variables, and the evaluation results of each input variable are integrated into the comprehensive abnormality risk value of the cable through the weighted average comprehensive evaluation method.
9. The cable support according to claim 8, characterized in that: The comprehensive risk value is calculated according to the following formula: R comprehensive=wT*RT+wS*RS+wL*RL; wT+wS+wL=1; Among them, R is the comprehensive risk value; wT is the weight of temperature anomaly; RT is the risk value of temperature anomaly; wS is the weight of the severity of anomaly type; RS is the risk value of the severity of anomaly type; wL is the weight of droop safety; RL is the risk value of droop safety.
10. A method for using a cable bracket, implemented based on the cable bracket according to claim 1, characterized in that: The following steps are involved: S1. Fixing the fixed base (1) to a preset position and height; S2, starting the synchronous driving mechanism (6) to make the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) move synchronously in the opposite direction, so that the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) move synchronously outward; S3, fixing the right sliding base (2) and the left sliding base (7); S4, driving the main positioning mechanism (3), the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8) to move up and down to a preset height through the lifting drive mechanism (5); S5. Fix the cable by means of the main positioning mechanism (3), the right auxiliary positioning mechanism (4) and the left auxiliary positioning mechanism (8).
Citation Information
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