A VPI single wire rod batch production device

Abstract

The present invention relates to a VPI single wire rod batch production device, comprising a placement rack, the placement rack comprising at least two brackets relatively arranged along the front-to-back direction and at least two connecting plates extending along the front-to-back direction, each bracket comprising a placement structure, at least two legs and at least two lifting anti-slip blocks, each placement structure is formed with a plurality of wire rod clamping positions spaced apart along the left-right direction and two installation positions located on the left and right sides of the plurality of wire rod clamping positions, the two legs and the two lifting anti-slip baffles are both connected to the lower side of each placement structure and spaced apart along the left-to-right direction, and the two lifting anti-slip baffles are respectively located on the left and right sides of the two legs; wherein the plurality of wire rod clamping positions of the two brackets are arranged one-to-one, and each installation position is used for placing the legs. The VPI single wire rod batch production device is used to place a plurality of single wire rods at intervals, satisfying the functions of batch dipping, handling and baking, simplifying the process flow and improving work efficiency.

Description

Technical Field

[0001] The invention relates to the field of VPI technology, and in particular to a VPI single wire rod batch production device. Background Art The main purpose of VPI technology is to produce single wire rods or whole impregnated stators. During the impregnation process of traditional single wire rods, wire rods are easily squeezed or collided with each other, causing wire rod damage. At the same time, when the wire rods are transported to the oven, the workload of transporting a single wire rod is very large due to the large number of wire rods. If batch lifting and transportation are used, the wire rods will be damaged. At the same time, when the wire rods are baked in the oven, if there is no special shelf, the wire rods will stick together. Summary of the invention

[0002] Based on the above description, the present invention provides a VPI single wire rod batch production device to solve the problems of low efficiency and easy damage to the wire rod in the existing single wire rod production.

[0003] The technical solution of the present invention to solve the above technical problems is as follows: A VPI single wire rod batch production device, comprising: A placement frame, comprising at least two brackets arranged relatively to each other in the front-to-back direction and at least two connecting plates extending in the front-to-back direction, each of the brackets comprising a placement structure, at least two legs and at least two lifting anti-slip blocks, each of the placement structures being formed with a plurality of wire rod clamping positions spaced apart in the left-right direction and two mounting positions located on the left and right sides of the plurality of wire rod clamping positions, the two legs and the two lifting anti-slip blocks being connected to the lower side of each of the placement structures and spaced apart in the left-to-right direction, and the two lifting anti-slip blocks being respectively located on the left and right sides of the two legs; Among them, the multiple wire rod clamping positions of the two brackets are arranged in a one-to-one correspondence, and each installation position is used for placing each supporting leg.

[0004] On the basis of the above technical solution, the present invention can also be improved as follows: Optionally, each of the placement structures includes: placing the panel to extend in the left-right direction; and, A plurality of wire rod clamping members are installed side by side on the upper side of the placement panel along the left-right direction, and each of the placement panels is provided with a placement groove with a notch facing upward and front and rear groove walls penetrating therethrough; The wire rod is positioned in the placement groove.

[0005] Optionally, each of the wire rod clamping pieces has a mounting block protruding from both the front and rear sides, and each of the mounting blocks is penetrated by a mounting hole extending in the up-down direction; The placement panel is provided with a plurality of threaded holes corresponding one-to-one to the plurality of mounting holes; Each of the brackets further comprises a plurality of bolts, and each of the bolts passes through each of the mounting holes and is screwed into each of the threaded holes.

[0006] Optionally, each of the placement structures further comprises at least four connection blocks, and every two of the connection blocks are respectively connected to the front and rear side surfaces of each of the placement panels near its end, and the upper side surface of each of the connection blocks is flush with the upper side surface of the placement panel; Each of the installation positions is formed on the upper side surface of each of the placement panels close to its end and the upper side surfaces of the corresponding two connection blocks.

[0007] Optionally, the placement rack is set to two, the two placement racks are divided into a first placement rack and a second placement rack placed on the upper side of the first placement rack, the first placement rack also includes at least four limit frames, each of the limit frames is arranged on the corresponding installation positions, the bracket of the second placement rack also includes at least two limit blocks, the two limit blocks are respectively installed at the corresponding two installation positions, and are respectively abutted against the wire rod clamping members located at the rightmost and leftmost sides of the multiple wire rod clamping members.

[0008] Optionally, an anti-sticking pad is further provided in the upper surface of each placement panel corresponding to each limit frame.

[0009] Optionally, each of the anti-sticking pads is provided with a through hole extending in an up-down direction; Each of the placement panels is penetrated by an outflow hole corresponding to the through hole.

[0010] Optionally, each of the limit frames is provided with an opening toward the plurality of wire rods.

[0011] Optionally, each of the brackets also includes at least two connecting members and multiple first supporting members, and the two connecting members extend in the left-right direction and are spaced apart in the up-down direction. The two ends of each of the first supporting members are respectively connected to the upper side surface of the connecting member located on the upper side and the lower side surface of the placement panel, and are inclined in the left-right direction.

[0012] Optionally, each of the brackets also includes a second support member and at least two third support members extending in the up and down directions, the upper and lower ends of the second support member are respectively connected to the middle of the two connecting members, the upper ends of the two third support members are respectively connected to the left and right ends of the lower side surface of the placement structure, and the lower ends are respectively connected to the middle of the two legs.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial technical effects: A wire rod is placed on two wire rod clamping positions of two brackets that are opposite to each other in the front-to-back direction, and the multiple wire rod clamping positions on each bracket are spaced apart in the left-right direction, so that multiple wire rods can be placed on the placement rack in the left-right direction for batch dipping. After the dipping is completed, the placement rack is mounted by a lifting mechanism, and the four lifting anti-slip blocks limit the lifting structure to prevent it from falling out of the placement structure, so that the placement rack can be transported to the oven for baking. In addition, when two placement racks are used for each installation position, each leg of one placement rack is placed on each installation position, so that two placement racks can be stacked to place more wire rods and improve production efficiency. In this way, the structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the three-dimensional structure of a VPI single wire rod batch production device provided by an embodiment of the present invention; Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the first placement rack; Figure 3 for Figure 1 A front view schematic diagram of a first placement rack in; Figure 4 for Figure 1 A schematic top view of the first placement rack in FIG. Figure 5 for Figure 1 A schematic diagram of the three-dimensional structure of the second placement rack; Figure 6 for Figure 1 A schematic top view of the second placement rack in FIG. Figure 7 for Figure 1 Schematic diagram of the front view of the second placement rack in.

[0015] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Placement rack; 1a. First placement rack; 1b. Second placement rack; 11. Bracket; 111. Placement structure; 1111. Placement panel; 11111. Outflow hole; 1112. Wire rod clamp; 11121. Placement slot; 11122. Mounting block; 112. Leg; 113. Connecting block; 114. Connecting member; 115. First support member; 116. Second support member; 117. Third support member; 12. Connecting plate; 13. Lifting anti-slip stopper; 14. Bolt; 2. Limit frame; 21. Opening; 3. Limit stopper; 4. Anti-sticking pad; 41. Through hole; 5. Reinforcement rib. DETAILED DESCRIPTION

[0016] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0017] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.

[0018] It will be appreciated that spatial relationship terms such as "under," "beneath," "below," "under," "above," "above," etc., may be used herein to describe the relationship of an element or feature shown in the figures to other elements or features. It will be appreciated that, in addition to the orientations shown in the figures, spatial relationship terms also include different orientations of the device in use and operation. For example, if the device in the accompanying drawings is flipped, an element or feature described as "under other elements" or "under it" or "under it" will be oriented as being "above" the other elements or features. Thus, the exemplary terms "under" and "under" may include both upper and lower orientations. In addition, the device may also include additional orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptors used herein are interpreted accordingly.

[0019] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element, or connected to the other element through an intermediate element. The "connection" in the following embodiments should be understood as "electrical connection", "communication connection", etc. if the connected circuits, modules, units, etc. have electrical signals or data transmission between each other.

[0020] When used herein, the singular forms "a", "an", and "said / the" may also include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" etc. specify the presence of stated features, wholes, steps, operations, components, parts or combinations thereof, but do not exclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts or combinations thereof.

[0021] Please refer to Figure 1 , Figure 2 and Figure 5The present invention provides a VPI single wire rod batch production device, including a placement rack 1, the placement rack 1 includes at least two brackets 11 arranged relatively to each other in the front-to-back direction and at least two connecting plates 12 extending in the front-to-back direction, each of the brackets 11 includes a placement structure 111, at least two legs 112 and at least two lifting anti-slip blocks 13, each of the placement structures 111 is formed with a plurality of wire rod clamping positions spaced apart in the left-right direction and two installation positions located on the left and right sides of the plurality of wire rod clamping positions, the two legs 112 and the two lifting anti-slip blocks 13 are both connected to the lower side of each of the placement structures 111, and spaced apart in the left-to-right direction, and the two lifting anti-slip blocks 13 are respectively located on the left and right sides of the two legs 112; wherein the plurality of wire rod clamping positions of the two brackets 11 are arranged one-to-one, and each of the installation positions is used for placing each of the legs 112.

[0022] A wire rod is placed on two wire rod positions of two brackets 11 that are opposite to each other along the front-back direction, and the multiple wire rod positions on each bracket 11 are spaced apart along the left-right direction, so that multiple wire rods can be placed on the placement rack 1 along the left-right direction for batch dipping. After the dipping is completed, the placement rack is mounted by a lifting mechanism, and the four lifting anti-slip blocks 13 limit the lifting structure to prevent it from falling out of the placement structure 111, and the placement rack 1 is transported to the oven for baking. In addition, each installation position can also be used to place the legs 112, so that two placement racks 10 are stacked to place more wire rods and improve production efficiency. In this way, the structure is simple and easy to use.

[0023] Specifically, in this embodiment, refer to Figure 2 , Figure 3 , Figures 5 to 7 Each of the placement structures 111 includes a placement panel 1111 and a plurality of wire rod retaining members 1112. The placement panel 1111 extends in the left-right direction. The plurality of wire rod retaining members 1112 are installed side by side on the upper side of the placement panel 1111 in the left-right direction. Each of the placement panels 1111 is provided with a placement groove 11121 with a notch facing upward and a front and rear groove wall passing through. The wire rod retaining member is formed in the placement groove 11121. The plurality of placement grooves 11121 are distributed at intervals in the left-right direction, and a plurality of wire rods are placed one by one, so that the plurality of wire rods can be separated, so as to facilitate the varnishing and drying of a single wire rod, and avoid damage caused by collision and extrusion between wire rods. The structure is simple and easy to set up.

[0024] It should be noted that the material of the wire rod retaining member 1112 is set to polytetrafluoroethylene, or the groove wall of the placement groove 11121 is coated with a polytetrafluoroethylene film layer, so as to prevent the wire rod from sticking to the placement groove 11121.

[0025] More specifically, in this embodiment, continue to refer to Figure 2 , Figure 3 , Figures 5 to 7 Each of the wire rod retaining members 1112 has a mounting block 11122 protruding from both the front and rear sides, and each of the mounting blocks 11122 has a mounting hole extending in the up-down direction; the placement panel 1111 has a plurality of threaded holes corresponding to the plurality of mounting holes; each of the brackets 11 also includes a plurality of bolts 14, and each of the bolts 14 passes through each of the mounting holes and is screwed into each of the threaded holes. Thus, each of the wire rod retaining members 1112 can be detachably mounted on the placement panel 1111, with a simple structure, convenient operation, and convenient disassembly and replacement.

[0026] It should be noted that the present invention does not limit the number of the mounting holes provided on each mounting block 11122, as long as the wire rod retaining member 1112 can be fixed on the placement panel 1111. In this embodiment, each mounting block 11122 is provided with two mounting holes, and the two mounting holes are spaced apart in the left-right direction, so that the wire rod retaining member 1112 can be more stably and firmly installed on the placement panel 1111.

[0027] In another embodiment, the placement panel 1111 is provided with two connection holes connected in the left-right direction on both the front and rear sides of each of the wire rod retaining members 1112, and each of the bolts 14 is screwed into each of the connection holes and abuts against the front side or the rear side of the wire rod retaining member 1112, so that each of the wire rod retaining members 1112 is fixed to the placement panel 1111 by four bolts 14. In this way, disassembly and assembly are convenient, and maintenance and replacement are easy.

[0028] In this embodiment, each of the placement structures 111 further includes at least four connection blocks 113, and each two of the connection blocks 113 are respectively connected to the front and rear sides of each of the placement panels 1111 near its end, and the upper side of each of the connection blocks 113 is flush with the upper side of the placement panel 1111; each of the installation positions is formed on the upper side of each of the placement panels 1111 near its end and the upper side of the corresponding two connection blocks 113. Thus, the area of ​​the installation position is increased, so that when two placement racks 1 are stacked, the placement rack 1 of the lower layer can stably receive the legs of the placement rack 1 of the upper layer.

[0029] In the present invention, reference is made to Figure 1 The two placing racks 1 are divided into a first placing rack 1a and a second placing rack 1b placed on the upper side of the first placing rack 1a. When the number of wire rods to be produced is small, only the first placing rack 1a can be used. When the number of wire rods to be produced is large, both the first placing rack 1a and the second placing rack 1b can be used.

[0030] In order to prevent the second placement rack 1b from shifting in the horizontal plane due to the lubrication of the insulating paint and tilting away from the installation position, in this embodiment, reference Figures 2 to 4 , the first placement rack 1a also includes at least four limit frames 2, each of which is arranged at each of the installation positions. Thus, the four legs 112 of the second placement rack 1b are inserted into the frame holes of the four limit frames 2 in a one-to-one correspondence, so that when the second placement rack 1b is translated, each of the legs 112 of the second placement rack 1b abuts against the limit frames 2, preventing each of the legs 112 of the second placement rack 1b from being separated from the corresponding installation positions, ensuring that the second placement rack 1b is always stably placed on the first placement rack 1a.

[0031] In order to prevent the legs 112 of the second placement rack 1b from adhering to the limiting frame 2, in this embodiment, an anti-adhesion pad 4 is provided on the upper surface of each placement panel corresponding to each limiting frame 2, and the anti-adhesion pad 4 is made of polytetrafluoroethylene. Each leg 112 is placed on each anti-adhesion pad 4.

[0032] In this embodiment, refer to Figures 5 to 7 The bracket 11 of the second placement rack 1b further includes at least two limit blocks 3, which are installed on the placement panel 1111 and respectively abut against the rightmost and leftmost wire rod retaining members 1112 among the plurality of wire rod retaining members 1112. The two limit blocks 3 are used to limit the plurality of wire rods to prevent the wire rods of the second placement rack 1b from falling off from the corresponding limit grooves.

[0033] Further, in this embodiment, continue to refer to Figures 2 to 4 Each of the limit frames 2 is provided with an opening 21 facing the plurality of wire rods, and the opening 21 is used for the insulating paint to flow out from the frame hole of the limit frame 2, so as to avoid being retained in the limit frame 2, and to facilitate subsequent use. In addition, the material of the limit frame 2 is polytetrafluoroethylene material, which can also prevent the insulating paint from sticking.

[0034] Specifically, in this embodiment, refer to Figures 2 to 4 Each of the anti-sticking pads 4 is provided with a through hole 41 extending in the up and down directions; each of the placement panels 1111 is provided with an outflow hole 11111 corresponding to the through hole 41, and the through hole 41 and the outflow hole 11111 can also allow the insulating paint on the anti-sticking pad 4 to flow out from the limiting frame 2.

[0035] In order to strengthen the structure of each of the brackets 11, each of the brackets 11 also includes at least two connecting members 114 and multiple first supporting members 115. The two connecting members 114 extend in the left-right direction and are spaced apart in the up-down direction. The two ends of each of the connecting members 114 are respectively connected to the two supporting legs 112, and the two ends of each of the first supporting members 115 are connected to the upper side of the connecting member 114 located on the upper side and the lower side of the placement panel 1111, and are inclined in the left-right direction.

[0036] In this embodiment, the first support members 115 are arranged in four, and the inclined directions of two adjacent first support members 115 are staggered, and each of the brackets 11 also includes a second support member 116 extending in the up-down direction and at least two third support members 117, the second support member 116 extending in the up-down direction, and its upper and lower ends are respectively connected to the middle of the lower side of the placement panel 1111 and the middle of the upper side of the connecting member 114 located on the upper side. The upper ends of the two third support members 117 are respectively connected to the left and right ends of the lower side of the placement structure 111, and the lower ends are respectively connected to the middle of the two legs 112, and are respectively close to the upper ends of the two legs 112. The structure of the placement rack 1 is further strengthened to improve the bearing performance.

[0037] In this embodiment, each of the placement panels, each of the connection plates 12, each of the legs 112, and each of the connection members 114 is provided with a reinforcing rib 5. Thus, the strength of each of the connection plates 12, each of the legs 112, and each of the connection members 114 can be strengthened to prevent the connection plates 12, each of the legs 112, and each of the connection members 114 from being deformed.

[0038] It should be noted that the present invention does not limit the length of the four legs 112 of each of the placement racks 1. As long as the end of the wire rod on the second placement rack 1b that extends downward does not contact the wire rod placed on the first placement rack 1a. It is also possible to install multiple wire rod retaining members 1112 so that the placement grooves 11121 on the second placement rack 1b and the placement grooves 11121 on the first placement rack 1a are staggered, which can also prevent the ends of the wire rods on the second placement rack 1b from contacting the wire rods on the first placement rack 1a. This avoids the phenomenon of insulation damage caused by the insulation layers sticking together, thereby ensuring good production quality.

[0039] The method for using the VPI single wire rod batch production device includes: Place the wire rods of the stator wire slots of the generator in the multiple placement slots 11121 of the first placement rack 1a, and then use a rope to put it on the inner side of the lifting anti-slip block 13, and lift the first placement rack 1a into the VPI tank. Place the wire rods of the stator wire slots of the generator in the multiple placement slots 11121 of the second placement rack 1b, and then use a rope to put it on the inner side of the lifting anti-slip block 13, and lift the second placement rack 1b into the VPI tank and place it on the upper side of the first placement rack 1a at the position between the legs 112 and the lifting anti-slip block 13, and dip it together. After the dip and dripping of paint are completed, first use a lifting device to transport the second placement rack 1b out of the VPI tank. Then use a lifting device to transport the first placement rack 1a out of the VPI tank and place it on the trolley of the oven. The second placement rack 1b is hoisted again onto the first placement rack 1a by a lifting device. After a certain period of time of heating in the oven, the wire rod production is completed, and the insulating paint on the bare copper wire at the end of the wire rod is burned off by fire.

[0040] The VPI single wire rod batch production device proposed by the present invention simplifies the process flow and improves work efficiency; it is easy to maintain and simple to replace parts.

Claims

1. A VPI single wire rod batch production device, characterized in that: include: A placement frame, comprising at least two brackets arranged relatively to each other in the front-to-back direction and at least two connecting plates extending in the front-to-back direction, each of the brackets comprising a placement structure, at least two legs and at least two lifting anti-slip blocks, each of the placement structures being formed with a plurality of wire rod clamping positions spaced apart in the left-right direction and two mounting positions located on the left and right sides of the plurality of wire rod clamping positions, the two legs and the two lifting anti-slip blocks being connected to the lower side of each of the placement structures and spaced apart in the left-to-right direction, and the two lifting anti-slip blocks being respectively located on the left and right sides of the two legs; Among them, the multiple wire rod clamping positions of the two brackets are arranged in a one-to-one correspondence, and each installation position is used for placing each supporting leg.

2. The VPI single wire rod batch production device according to claim 1 is characterized in that: Each of the placement structures comprises: placing the panel to extend in the left-right direction; and, A plurality of wire rod clamping members are installed side by side on the upper side of the placement panel along the left-right direction, and each of the placement panels is provided with a placement groove with a notch facing upward and front and rear groove walls penetrating therethrough; The wire rod is positioned in the placement groove.

3. The VPI single wire rod batch production device according to claim 2 is characterized in that: Each of the wire rod clamping pieces has a mounting block protruding from both the front and rear sides, and each of the mounting blocks is penetrated by a mounting hole extending in the up-down direction; The placement panel is provided with a plurality of threaded holes corresponding one-to-one to the plurality of mounting holes; Each of the brackets further comprises a plurality of bolts, and each of the bolts passes through each of the mounting holes and is screwed into each of the threaded holes.

4. The VPI single wire rod batch production device according to claim 2, characterized in that: Each of the placement structures further comprises at least four connection blocks, and every two of the connection blocks are respectively connected to the front and rear side surfaces of each of the placement panels near the end thereof, and the upper side surface of each of the connection blocks is arranged flush with the upper side surface of the placement panel; Each of the installation positions is formed on the upper side surface of each of the placement panels close to its end and the upper side surfaces of the corresponding two connection blocks.

5. The VPI single wire rod batch production device according to claim 4 is characterized in that: The placement racks are provided with two, and the two placement racks are divided into a first placement rack and a second placement rack placed on the upper side of the first placement rack, the first placement rack also includes at least four limit frames, each of the limit frames is arranged on each corresponding installation position, and the bracket of the second placement rack also includes at least two limit blocks, and the two limit blocks are respectively installed at the corresponding two installation positions, and respectively abut against the wire rod clamping pieces located at the rightmost and the leftmost among the multiple wire rod clamping pieces.

6. The VPI single wire rod batch production device according to claim 5, characterized in that: An anti-sticking pad is also provided on the upper surface of each placement panel corresponding to each limit frame.

7. The VPI single wire rod batch production device according to claim 6, characterized in that: Each of the anti-sticking pads is provided with a through hole extending in the up-down direction; Each of the placement panels is penetrated by an outflow hole corresponding to the through hole.

8. The VPI single wire rod batch production device according to claim 5, characterized in that: Each of the limit frames is provided with an opening facing the plurality of wire rods.

9. The VPI single wire rod batch production device according to claim 1, characterized in that: Each of the brackets also includes at least two connecting members and multiple first supporting members. The two connecting members extend in the left-right direction and are spaced apart in the up-down direction. The two ends of each of the first supporting members are respectively connected to the upper side surface of the connecting member located on the upper side and the lower side surface of the placement panel, and are arranged to be inclined in the left-right direction.

10. The VPI single wire rod batch production device according to claim 9, characterized in that: Each of the brackets also includes a second support member and at least two third support members extending in the up and down directions, the upper and lower ends of the second support member are respectively connected to the middle of the two connecting members, the upper ends of the two third support members are respectively connected to the left and right ends of the lower side of the placement structure, and the lower ends are respectively connected to the middle of the two legs.

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