Perovskite battery assembly IV test system and method for production line

By designing the IV test system of slide rails and MPPT tracking devices on the perovskite solar cell production line, the problem of excessively long power testing time of perovskite battery is solved, an efficient and energy-saving test process is achieved, and the production efficiency and space utilization of the production line are improved.

CN119787976APending Publication Date: 2025-04-08HUANENG CLEAN ENERGY RES INST +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411993109.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

Perovskite solar cells have been in the power testing process for too long, which affects production efficiency.

Method used

A perovskite battery assembly IV test system for production lines is designed, including a test light set installed on the wall of the production line workshop and a guide support component installed on the floor of the workshop, and a slide rail and MPPT tracking device to achieve rapid testing.

Benefits of technology

Through the slide rail design and the application of LED test light sets, the testing efficiency is improved, the testing time is shortened, the front-end process is matched, the overall production efficiency is improved, and the workshop space utilization is optimized.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119787976A_ABST
    Figure CN119787976A_ABST
Patent Text Reader

Abstract

The invention discloses a perovskite cell module IV test system and method for a production line, and belongs to the technical field of photovoltaic module test. The system comprises a test lamp group and a guide support assembly which are installed on the wall surface of a production line workshop. The upper side of the guiding support assembly is provided with a to-be-tested perovskite battery assembly, and the guiding support assembly is provided with an mppt tracking device and an IV testing system. The mppt tracking device and the IV test source meter are electrically connected with the perovskite battery assembly to be tested. According to the test system, the process rhythm of the perovskite cell test link can be adjusted to be consistent and matched with the front-end production rhythm, and the yield of perovskite cell production line production is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of photovoltaic module testing, and relates to a perovskite battery module IV testing system and method for a production line. Background Art

[0002] Perovskite Solar Cells (PSCs), as an emerging third-generation solar cell technology, are gradually becoming the focus of global scientific research and industry due to their high efficiency, low cost and excellent flexibility. Since the debut of this technology in 2009, its photoelectric conversion efficiency (PCE) has achieved a leap from the initial 3.8% to more than 25% today. This achievement is close to the efficiency level of traditional silicon-based solar cells, indicating that perovskite solar cells have great potential in the field of energy conversion.

[0003] Currently, with the continuous deepening of scientific research and the continuous improvement of technology, perovskite solar cells are moving towards industrialization at an unprecedented speed. In this process, many companies dedicated to perovskite technology are vigorously promoting the construction of mass production lines in order to occupy a place in the fierce competition in the global energy market and jointly promote the commercialization of this emerging technology. However, on the road to the production line of perovskite cells, how to ensure that the production rhythm of each preparation link matches and achieve faster overall production efficiency has become a major problem.

[0004] Compared with crystalline silicon cells, perovskite cells present unique challenges in the power test grading stage. Due to the unique structural characteristics of perovskite cells, they cannot be tested with fast transient light sources, but must use steady-state light testing methods. This test method requires the continuous application of steady-state light source irradiation for a certain period of time to ensure the stability of the perovskite component in the power test. To make it more complicated, in order to fully evaluate the stability of the perovskite cell and the accuracy of the final power test, a period of MPPT (maximum power point tracking) testing is required.

[0005] MPPT testing is crucial for perovskite cells. It can help researchers and manufacturers gain a deeper understanding of the performance of cells under different lighting conditions, thereby optimizing the design and production process of cells. However, this testing process is relatively time-consuming, and has become the biggest bottleneck restricting the high-beat production of perovskite cells. How to shorten the test time and improve the test efficiency while ensuring the accuracy of the test has become a key issue that needs to be solved in the current industrialization process of perovskite solar cells. Summary of the invention

[0006] The present invention provides a perovskite battery component IV testing system and method for a production line, so as to solve the technical problem in the prior art that the perovskite battery power testing process takes too long, thus affecting the production efficiency.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions: In a first aspect, the present invention provides a perovskite battery module IV test system for a production line, comprising a test light group installed on the wall of a production line workshop and a guide support assembly installed on the floor of the workshop; a perovskite battery module to be tested is installed on the upper side of the guide support assembly, and an mppt tracking device and an IV test source meter are installed on the guide support assembly; the mppt tracking device and the IV test source meter are both electrically connected to the perovskite battery module to be tested.

[0008] Furthermore, the installation height of the test light group is not lower than the installation height of the guide support assembly, and the distribution area of ​​the test light group is not less than the area of ​​the perovskite battery assembly to be tested.

[0009] Furthermore, the guide support assembly is installed around the ground of the production line workshop.

[0010] Furthermore, the test lamp group is detachably mounted on the wall of the production line workshop through a fixing component.

[0011] Furthermore, the test lamp group includes a plurality of LED lamp beads capable of emitting light in different wavelength bands, and the comprehensive spectrum thereof meets the AAA standard for light sources required for solar cell testing.

[0012] Furthermore, the guide support assembly is a slide rail.

[0013] In a second aspect, the present invention provides a method for testing a perovskite battery component IV for a production line, based on the above-mentioned perovskite battery component IV testing system for a production line, comprising the following steps: Fix the perovskite battery components to be tested on the slide rails one by one; Turn on the test light group and connect it through the mppt tracking device to track the maximum power point of the perovskite battery module to be tested; Using the IV test system, according to the maximum power point tracking results, the perovskite battery components to be tested with good stability are further subjected to IV test scans.

[0014] Furthermore, the step of turning on the test light group and connecting through the mppt tracking device to track the maximum power point of the perovskite battery assembly to be tested specifically includes: Turn on the test light group and connect the positive and negative electrodes of the perovskite battery assembly to be tested to the mppt tracking device in turn; Calculate the running speed of the slide rail according to the beat of the front-end process and the length of the slide rail, as well as the number of cycles of the perovskite battery component to be tested on the slide rail, and set the MPPT tracking time; After the pre-set mppt tracking time is completed, the perovskite battery components to be tested are classified into stability categories, components with poor stability are not allowed to enter the next test, and components with good stability are subject to the next test.

[0015] Furthermore, the step of using the IV test system to further perform IV test scanning on the perovskite battery component to be tested with good stability according to the maximum power point tracking result specifically includes: According to the maximum power point tracking results, the IV test source meter in the IV test system is used to perform IV test scanning on the perovskite battery components to be tested with good stability; the perovskite battery components to be tested are further classified according to the scanning results.

[0016] Furthermore, the test lamp group is an LED test lamp or a xenon lamp.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention discloses a perovskite battery assembly IV test system and method for a production line. A plurality of perovskite battery assemblies to be tested can be loaded on a slide rail, so that the plurality of perovskite battery assemblies to be tested can sequentially complete the MPPT steady-state test, the light stability test and the final IV curve scan during the sliding process of the slide rail. This design not only greatly improves the test efficiency, but also can closely match the faster process rhythm of the front-end process, thereby ensuring the smooth operation and efficient output of the entire production line. Through the automated test process, manual intervention is reduced, the operation complexity is reduced, and the overall production efficiency of the production line is further improved. In addition, the LED test light group used for steady-state testing can be conveniently installed on the wall of the production workshop without occupying the entire space of the workshop. This design significantly improves the space utilization rate of the workshop and makes the production layout more compact and reasonable. At the same time, the LED test light group can not only provide stable lighting conditions for the battery assembly during the test to ensure the accuracy of the test, but also the light it emits can be used as auxiliary lighting for the workshop, reducing the use of additional lighting equipment and playing a role in energy saving. In summary, the perovskite battery component IV test system and method for production lines disclosed in the present invention, through innovative slide rail design and the application of LED test light groups, not only significantly improves the test efficiency and production line production efficiency, but also optimizes the space utilization of the workshop, promotes energy conservation and emission reduction, and provides an efficient, energy-saving and environmentally friendly solution for the production testing of perovskite battery components, which is of great significance for promoting the industrialization process of perovskite battery technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is an overall schematic diagram of a perovskite battery assembly IV test system for a production line of the present invention.

[0020] Among them: 1-production line workshop wall; 2-test light group; 3-slide rail. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0024] In the description of the embodiments of the present invention, it should be noted that if the terms "upper", "lower", "horizontal", "inner", etc. indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use, it is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0025] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", which does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0026] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The present invention is further described in detail below in conjunction with the accompanying drawings: See also Figure 1 An embodiment of the present invention provides an IV test system for a perovskite battery assembly for a production line, comprising a test lamp group 2 installed on a wall 1 of a production line workshop and a guide support assembly installed on the floor of the workshop; a perovskite battery assembly to be tested is installed on the upper side of the guide support assembly, and an mppt tracking device and an IV test source meter are installed on the guide support assembly; the mppt tracking device and the IV test source meter are both electrically connected to the perovskite battery assembly to be tested.

[0028] In this embodiment, the mppt tracking device is connected to the perovskite battery assembly to be tested, and can track the maximum power point of the perovskite solar cell. The IV test source meter and the test software system can perform an IV curve scan on the perovskite battery assembly, can collect data from the mppt tracking device, and can classify the IV curve data and mppt tracking data of the perovskite assembly to be tested, and control all operations of the entire perovskite battery assembly IV test system. While meeting the requirements of the IV precise test of the perovskite battery assembly, this embodiment can improve the IV test rhythm of the perovskite battery to match the rhythm of the front-end production of the perovskite battery, while saving energy and better integrating with the preparation workshop to optimize the space utilization of the workshop.

[0029] In a feasible embodiment of the present invention, the guide support assembly preferably adopts a slide rail 3; the speed of the slide rail 3 can be adjusted according to the test time of the perovskite assembly or the assembly production rhythm, and the upper side of the slide rail 3 has an assembly fixing device for fixing the perovskite battery assembly to be tested; the test lamp group 2 is distributed on the wall surrounded by the slide rail 3, and the height is not less than the height of the assembly installed on the slide rail 3. The test lamp group 2 includes a number of LED lamp beads that can emit different bands, and its comprehensive spectrum meets the AAA standard for the light source required for solar cell testing.

[0030] In this embodiment, the design of the slide rail 3 makes the movement of the perovskite battery component to be tested flexible and controllable. Its speed can be precisely adjusted according to the actual perovskite component test time or component production rhythm, thereby optimizing the test process and improving production efficiency. This adjustability ensures that the test process can meet both the accuracy requirements and the needs of different production rhythms, enhancing the flexibility and adaptability of the system. The component fixing device equipped on the upper side of the slide rail 3 can firmly fix the perovskite battery component to be tested, avoiding the test error caused by the shaking or displacement of the component during the test. This stable and reliable fixing method provides a strong guarantee for the accuracy and consistency of the test results. Secondly, the test light group 2 is cleverly distributed on the wall surrounded by the slide rail 3, and the height is not less than the height of the slide rail 3 installation component, ensuring that the light source can be evenly and fully irradiated on the component to be tested during the test. At the same time, the test light group contains LED lamp beads that can emit different bands, and its comprehensive spectrum meets the AAA standard required for the light source of the solar cell test, further improving the accuracy and reliability of the test.

[0031] The embodiment of the present invention discloses a method for IV testing of a perovskite battery component for a production line, based on the above-mentioned IV testing system for a perovskite battery component for a production line, comprising the following steps: S1, fix the perovskite battery components to be tested on the slide rail 3 in sequence; S2, turn on the test light group 2, connect it through the mppt tracking device, and track the maximum power point of the perovskite battery component to be tested; In this step, the MPPT tracking device monitors and adjusts the output voltage and current of the solar cell in real time to find and maintain the maximum power point. Its working principle is usually based on control strategies such as perturbation algorithm or admittance increment method, which continuously adjusts the working point of the solar cell to keep it close to the maximum power output state. During the MPPT tracking process, the test system can collect and record the output voltage, current, power and other parameters of the solar cell in real time. By analyzing these data, the performance of the perovskite battery module under different lighting conditions can be evaluated, including key indicators such as maximum power point and photoelectric conversion efficiency.

[0032] S3, using an IV test system, according to the maximum power point tracking result, further perform IV test scanning on the perovskite battery assembly to be tested with good stability. Preferably, an LED test lamp group or a xenon lamp can be used.

[0033] In this step, according to the maximum power point tracking results, an IV test source meter in the IV test system is used to perform an IV test scan on the perovskite battery components to be tested with good stability; the perovskite battery components to be tested are further classified according to the scanning results.

[0034] In this embodiment, the components after completing the above test flow into the next process step, and the test sequence and time can also be adjusted through the test software system to meet the production line production requirements for perovskite battery power testing. In this embodiment, an IV test system is used, combined with the maximum power point tracking results, to perform IV test scans on the components to be tested with good stability, and the current-voltage IV characteristic curve of the components can be accurately obtained, and then the components can be accurately graded. This helps to improve the quality control level on the production line and ensure the consistency and reliability of the product. In the test method, it is preferred to use an LED test light group or a xenon lamp as a light source. Both light sources can meet the requirements of solar cell testing for light sources, and each has its own advantages. The LED test light group has the advantages of energy saving, environmental protection, and easy control; while the xenon lamp can provide more stable and continuous illumination, which is suitable for long-term testing. The flexibility of this light source enables the test method to be applicable to different test requirements and environmental conditions. Through the test software system, users can easily adjust the test sequence and time to meet the specific requirements of the production line production for perovskite battery power testing. This flexibility enables the test method to better adapt to different production beats and test requirements, and improves the overall efficiency and flexibility of the production line.

[0035] In a feasible embodiment of the present invention, The S2 specifically includes the following steps: a. Turn on the test light group 2, and connect the positive and negative electrodes of the perovskite battery assembly to be tested to the mppt tracking device in turn; b. Calculate the running speed of the slide rail 3 according to the beat of the front-end process and the length of the slide rail 3, as well as the number of cycle measurements of the perovskite battery component to be tested on the slide rail 3, and set the PPT tracking time; c. After the pre-set mppt tracking time is completed, the perovskite battery components to be tested are classified into stability classes, components with poor stability are not allowed to enter the next test, and components with good stability are tested in the next step.

[0036] After the MPPT tracking time is completed, this embodiment classifies the components into stability classes, and can screen out components with stable performance and reliable quality, thereby avoiding unstable components from flowing into subsequent testing or production links, and improving the overall quality of the product. By setting reasonable rail running speed and cycle measurement number, and screening components with poor stability at an early stage, unnecessary testing and waste of resources are avoided, and the utilization rate of test equipment is also improved.

[0037] The working principle / working process of the present invention is as follows: The purpose of the present invention is to provide a perovskite battery component IV testing system and method for production lines. Through the testing system, the process rhythm of the perovskite battery testing link can be adjusted to match the front-end production rhythm, thereby improving the output of the perovskite battery production line.

[0038] The perovskite battery assembly IV test system for a production line described in the present invention includes a slide rail 3 device surrounding the ground in the perovskite preparation workshop, an LED test lamp group 2 placed in the perovskite preparation workshop, an mppt tracking device placed on the slide rail 3, an IV test source table and a test software system, etc. The slide rail 3 device surrounds the inside of the perovskite preparation workshop, and the speed of the slide rail 3 can be adjusted according to the perovskite assembly test time or the assembly production rhythm. The upper side of the slide rail 3 has a component fixing device. The LED test lamp group 2 is distributed on the wall surrounded by the slide rail 3, and the height is not less than the height of the slide rail 3 installation assembly. The LED test lamp group 2 is composed of LED lamp beads emitting different bands, and its comprehensive spectrum meets the AAA standard for the light source required by the solar cell test. The mppt tracking device placed on the slide rail 3 is connected to the perovskite battery assembly to be tested, and the maximum power point of the perovskite solar cell is tracked. The IV test source meter and test software system can perform IV curve scanning on the perovskite battery component, can collect data from the mppt tracking device, can classify the IV curve data and mppt tracking data of the tested perovskite component, and can control all operations of the entire perovskite battery component IV test system.

[0039] The IV testing method of a perovskite battery assembly for a production line described in the present invention specifically comprises the following steps: 1. Fix the perovskite cells prepared in the front-end process steps on the slide rail 3 in sequence.

[0040] 2. Turn on the LED test light group 2, and connect the positive and negative electrodes of the perovskite battery assembly to the MPPT tracking device in turn.

[0041] 3. Calculate the running speed of the slide rail 3 and the number of cycles of the components on the slide rail 3 according to the beat of the front-end process and the length of the slide rail 3.

[0042] 4. After the pre-set Mppt tracking time is completed, the perovskite battery components are classified into stability categories, and components with poor stability are not allowed to enter the next test.

[0043] 5. Perform IV test scans on the components that were graded in the previous step, and grade the components after the test. You can use LED test light group 2 or xenon lamp 6. After completing the above tests, the components flow into the next process step.

[0044] 7. The test sequence and time can be adjusted through the test software system to meet the production line production requirements for perovskite battery power testing.

[0045] The slide rail 3 conveying device designed by the present invention can load multiple components to be tested, and complete the MPPT steady-state test, IV curve scanning or light stability test of the perovskite component during the sliding process of the slide rail 3, so as to match the faster process rhythm of the front-end process and improve the whole-line production efficiency of the production line. At the same time, the LED test light group 2 used for steady-state testing can be easily installed on the wall of the production workshop without occupying the entire space of the workshop alone, thereby improving the space utilization rate of the workshop, and the LED test light group 2 can also provide auxiliary lighting for the workshop during the test process, thereby playing a role in energy saving. While meeting the IV precise test of the perovskite battery component, the present invention can improve the IV test rhythm of the perovskite battery to match the rhythm of the front-end production of the perovskite battery, while saving energy and better integrating with the preparation workshop to optimize the space utilization of the workshop.

[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A perovskite battery assembly IV test system for a production line, characterized in that: It comprises a test light group (2) installed on the wall (1) of a production line workshop and a guide support assembly installed on the floor of the workshop; a perovskite battery assembly to be tested is installed on the upper side of the guide support assembly, and an mppt tracking device and an IV test source meter are installed on the guide support assembly; the mppt tracking device and the IV test source meter are both electrically connected to the perovskite battery assembly to be tested.

2. A perovskite battery assembly IV test system for a production line according to claim 1, characterized in that: The installation height of the test light group (2) is not lower than the installation height of the guide support assembly, and the distribution area of ​​the test light group (2) is not less than the area of ​​the perovskite battery assembly to be tested.

3. A perovskite battery assembly IV test system for a production line according to claim 1, characterized in that: The guide support assembly is installed around the ground of the production line workshop.

4. A perovskite battery assembly IV test system for a production line according to claim 1, characterized in that: The test light set (2) is detachably mounted on the wall (1) of the production line workshop via a fixing assembly.

5. The perovskite battery assembly IV test system for a production line according to claim 1, characterized in that: The test lamp group (2) comprises a plurality of LED lamp beads capable of emitting light of different wavelengths, and the comprehensive spectrum thereof meets the AAA standard for light sources required for solar cell testing.

6. A perovskite battery assembly IV test system for a production line according to claim 1, characterized in that: The guide support assembly is a slide rail (3).

7. A production line perovskite battery component IV test method, based on the production line perovskite battery component IV test system according to any one of claims 1 to 6, characterized in that: The following steps are involved: Fixing the perovskite battery components to be tested on the slide rail (3) in sequence; Turn on the test light group (2), connect it through the MPPT tracking device, and perform maximum power point tracking on the perovskite battery module to be tested; Using the IV test system, according to the maximum power point tracking results, the perovskite battery components to be tested with good stability are further subjected to IV test scans.

8. A method for testing the IV performance of a perovskite battery assembly for a production line according to claim 7, characterized in that: The step of turning on the test light group (2) and connecting through the MPPT tracking device to track the maximum power point of the perovskite battery assembly to be tested specifically includes: Turn on the test light group (2), and connect the positive and negative electrodes of the perovskite battery assembly to be tested to the mppt tracking device in sequence; The running speed of the slide rail (3) is calculated according to the beat of the front-end process and the length of the slide rail (3), as well as the number of cycle measurements of the perovskite battery component to be tested on the slide rail (3), and the MPPT tracking time is set; After the pre-set mppt tracking time is completed, the perovskite battery components to be tested are classified into stability categories, components with poor stability are not allowed to enter the next test, and components with good stability are subject to the next test.

9. A method for testing the IV performance of a perovskite battery assembly for a production line according to claim 7, characterized in that: The step of using the IV test system to further perform IV test scanning on the perovskite battery component to be tested with good stability according to the maximum power point tracking result specifically includes: According to the maximum power point tracking results, the IV test source meter in the IV test system is used to perform IV test scanning on the perovskite battery components to be tested with good stability; the perovskite battery components to be tested are further classified according to the scanning results.

10. A method for testing the IV performance of a perovskite battery assembly for a production line according to claim 7, characterized in that: The test lamp group (2) is an LED test lamp or a xenon lamp.