Electronic component plug-in device
By designing an electronic component plug-in device including an indirect plug-in mechanism, a plug-in correction mechanism, a plug-in press transfer mechanism and a circuit board loading mechanism, the problems of damage to the circuit board and low plug-in efficiency in the prior art are solved, efficient and accurate component insertion is achieved, and cost is reduced.
Patent Information
- Application Number
- CN202510266856.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-03-07
AI Technical Summary
Existing electronic component plug-in machines will cause damage to the circuit board during the plug-in process, and the plug-in is inefficient, which can easily fail to insert due to components tilting or pin bending, and the circuit board needs to be replaced and wait.
An electronic component plug-in device is designed, including an indirect plug-in mechanism, a plug-in correction mechanism, a plug-in press transfer mechanism and a circuit board loading mechanism. Through these mechanisms, the plug-in machine and the circuit board are zero-contact plug-ins are realized, the plug-in efficiency is improved, and the components are corrected multiple times and pin repaired.
It improves the accuracy of component insertion, reduces the impact on the circuit board, avoids insertion failure caused by errors, improves plug-in efficiency, and saves the opening size of the circuit board pin holes, reducing costs.
Smart Images

Figure CN119789410A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of component plug-in, and in particular to an electronic component plug-in device. Background Art
[0002] The electronic component insertion (THT) is a traditional electronic assembly technology that uses an insertion machine to insert the pins of components into the through holes (pin holes) on the printed circuit board (PCB), and then fix them by welding to achieve electrical connection and mechanical fixation.
[0003] The existing plug-in machine plug-in process first loads the circuit board, then the plug-in machine takes the components clamped by the transmission mechanism, and inserts the removed components into the corresponding through holes of the circuit board, and then uses the pin cutting machine under the circuit board to cut off the excess pins after insertion. However, the following technical problems will arise in this process: 1. The plug-in machine presses the components into the through holes of the circuit board during plug-in, and the components and the plug-in structure of the plug-in machine will constantly contact the top of the circuit board, and the impact caused by the contact will cause certain damage to the circuit board; 2. During transportation and when the plug-in structure clamps the components, the components will be slightly tilted due to some reasons, so that the insertion of the components will fail; 3. During the sorting and transmission process, the component pins will be slightly bent due to some reasons, and the slight bending will also cause the component insertion failure; 4. When replacing the circuit board, the plug-in machine needs to stop and wait, which will affect the insertion efficiency of the components. Summary of the invention
[0004] The present invention provides an electronic component insertion device to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: An electronic component plug-in device includes a workbench and further includes: An indirect plug-in mechanism is installed on the top of the workbench, and the indirect plug-in mechanism includes two mounting frames fixed on the top of the workbench; A plug-in correction mechanism is installed on the top of the workbench, and the plug-in correction mechanism includes two support plates fixed on the top of the workbench; A plug-in pressing and transferring mechanism, which is connected to the plug-in correcting mechanism and is located above the indirect plug-in mechanism, wherein the plug-in pressing and transferring mechanism comprises two vertical plates fixed on the top of the workbench; A circuit board feeding mechanism, which is connected to the plug-in correction mechanism and is located between the plug-in correction mechanism and the plug-in pressing and transferring mechanism, wherein the circuit board feeding mechanism comprises a reciprocating screw rod three which is rotatably connected to the inside of the support plate one; The driving mechanism is connected with the plug-in correction mechanism and the circuit board feeding mechanism.
[0006] Furthermore, a mounting frame 1 is fixed between the two mounting frames, a plurality of plug-in boards are mounted on the mounting frame 1, a plurality of plug-in correction openings are provided on the plug-in boards, and rubber pads are fixed to the inner walls of the plug-in correction openings.
[0007] The cam is an angularly-shaped member which is arranged on the side of the guide frame and has a first end which is adapted to move the camshaft in a direction of rotation and a second end which is adapted to move the camshaft in a direction of rotation.
[0008] Furthermore, the plug-in correction mechanism also includes a cylinder mounting frame 1 fixed on the top of the slide plate 1, and two cylinders 1 with output ends facing upward are fixed inside the cylinder mounting frame 1, and a cylinder 2 is fixed on the side of the fixing frame close to the U-shaped movable plate 1, and a spring 1 is fixed between the piston rod and the cylinder body of the cylinder 2, and the ends of the two cylinders 1 are connected with the ends of the two cylinders 2, and a correction plate is fixed to the output ends of the two cylinders 1, and multiple groups of pin holes are provided on the correction plate, and the top of each group of pin holes is provided with an insert corresponding to the number of pin holes, and the inner wall of the insert is provided with a slope, and the insert is fixed to the top of the correction plate and the pin holes are circled inside, and the insert is located below the plug-in correction port.
[0009] Furthermore, the interior of the vertical plate 1 is rotatably connected to a reciprocating screw rod 2, one end of the reciprocating screw rod 2 is externally fixed with a pulley 2, and the external transmission of the pulley 1 and the pulley 2 is connected by a belt; The external thread sleeve of the reciprocating screw rod 2 is provided with an L-shaped plate, and the interior of the L-shaped plate is provided with a guide rod 2, and the guide rod 2 is fixed inside the vertical plate 1; a U-shaped movable plate 2 is fixed on one side of the L-shaped plate; a slide groove plate 2 is provided at the bottom of the U-shaped movable plate 2; two slide grooves 2 are provided on the top of the slide groove plate 2; the U-shaped movable plate 2 is slidably sleeved inside the two slide grooves 2; two iron plates are fixed on the top of the mounting frame 1; a mounting block 2 is fixed on the side of the slide groove plate 2 close to the iron plate; a magnet 3 is fixed on the side of the mounting block 2 close to the iron plate; the magnet 3 is attracted to the iron plate; a magnet 4 is fixed on the top of the slide groove plate 2; the magnet 4 is attracted to the U-shaped movable plate 2.
[0010] Furthermore, the plug-in pressing and transferring mechanism further comprises a cylinder mounting frame 2 fixed to the bottom of the slide slot plate 2, two cylinders 3 with output ends facing downwards are fixed inside the cylinder mounting frame 2, a fixing plate is fixed to the output ends of the two cylinders 3, and a push block corresponding to the plug-in correction port is fixed to the bottom of the fixing plate; Two vertical plates 2 are fixed on the top of the installation frame 1, a cylinder 4 is fixed on the side of the vertical plate 2 close to the L-shaped plate, a spring 2 is fixed between the piston rod of the cylinder 4 and the cylinder body, the ends of the two cylinders 3 are connected to the end of the cylinder 4, the reciprocating screw 2 is rotatably connected to the vertical plate 2, and the guide rod 2 is fixedly connected to the vertical plate 2.
[0011] Furthermore, a one-way gear 2 is installed at one end of the reciprocating screw 3, a trapezoidal movable plate is provided on the external thread sleeve of the reciprocating screw 3, a guide rod 3 is provided inside the trapezoidal movable plate, one end of the guide rod 3 is fixedly connected to a support plate 1, a mounting frame 2 is fixed on the top of the trapezoidal movable plate, a circuit board is installed inside the mounting frame 2, and the pin positions of the circuit board correspond to the pin holes of the correction plate.
[0012] Furthermore, the driving mechanism includes a motor fixed to one side of the support plate, a gear is fixed to the output end of the motor, one side of the gear is meshed with one-way gear one, and the other side of the gear is meshed with one-way gear two.
[0013] Furthermore, a controller is fixed on one side of the workbench, the controller is electrically connected to the motor, and the controller is externally connected to a plug-in machine.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention can realize zero-contact plug-in between the plug-in machine and the circuit board through an indirect plug-in mechanism, a plug-in correction mechanism, a plug-in pressing and transferring mechanism and a circuit board feeder, thereby reducing the impact of the plug-in machine directly plugging in the circuit board on the circuit board, protecting the circuit board, and correcting the errors caused by the plug-in machine clamping the components during the plug-in process for multiple times, and repairing the bent pins of the components, thereby avoiding the situation where the components and the circuit board cannot be inserted due to errors when the pins are inserted into the circuit board, and the indirect component insertion method improves the insertion accuracy of the components, and can also reduce the opening size of the pin holes on the circuit board, thereby saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The present invention is a schematic diagram of the three-dimensional structure of an electronic component insertion device proposed by the present invention.
[0016] Figure 2 The present invention provides a schematic diagram of the structure of a plug-in pressing and transferring mechanism of an electronic component plug-in device.
[0017] Figure 3 The present invention provides a schematic diagram of the structure of a plug-in correction mechanism of an electronic component plug-in device.
[0018] Figure 4 The present invention provides a schematic diagram of the indirect plug-in mechanism structure of an electronic component plug-in device.
[0019] Figure 5 The present invention provides a schematic structural diagram of a circuit board feeding mechanism of an electronic component plug-in device.
[0020] Figure 6 This is a structural schematic diagram of an electronic component insertion state of an electronic component plug-in device proposed by the present invention.
[0021] In the figure: 1. workbench; 2. indirect plug-in mechanism; 21. mounting frame; 22. mounting frame 1; 23. plug-in board; 24. plug-in correction port; 25. rubber pad; 3. plug-in correction mechanism; 31. support plate 1; 32. reciprocating screw 1; 33. one-way gear 1; 34. guide rod 1; 35. U-shaped moving plate 1; 36. slide plate 1; 37. slide 1; 38. mounting block 1; 39. magnet 2; 310. fixing frame; 311. cylinder 2; 312. pulley 1; 313. cylinder mounting frame 1; 314. cylinder 1; 315. correction plate; 316. pin hole; 317. insert tube; 318. magnet 1; 4. plug-in pressing transfer mechanism; 41. Vertical plate one; 42, reciprocating screw two; 43, pulley two; 44, belt; 45, guide rod two; 46, cylinder four; 47, L-shaped plate; 48, U-shaped moving plate two; 49, vertical plate two; 410, slide plate two; 411, slide two; 412, magnet four; 413, mounting block two; 414, magnet three; 415, iron plate; 416, cylinder mounting frame two; 417, cylinder three; 418, fixed plate; 419, push block; 5, circuit board feeding mechanism; 51, reciprocating screw three; 52, one-way gear two; 53, trapezoidal moving plate; 54, guide rod three; 55, mounting frame two; 56, circuit board; 6, driving mechanism; 61, motor; 62, gear. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0025] Example: Refer to Figure 1-Figure 6 : An electronic component insertion device, comprising a workbench 1, and further comprising: An indirect plug-in mechanism 2, which is installed on the top of the workbench 1, is used for continuous plug-in of components and for protecting the circuit board from damage during the plug-in process; A plug-in correction mechanism 3, which is installed on the top of the workbench 1 and is located below the indirect plug-in mechanism 2, and is used to correct the plug-in during the plug-in process; A plug-in pressing and transferring mechanism 4, which is connected to the plug-in correction mechanism 3 and is located above the indirect plug-in mechanism 2, and is used to transfer the plug-in to the circuit board; A circuit board feeding mechanism 5, which is connected to the plug-in correction mechanism 3, is located between the plug-in correction mechanism 3 and the plug-in pressing and transferring mechanism 4, and is used to cooperate with the plug-in pressing and transferring mechanism 4 to transfer the components to the circuit board; The driving mechanism 6 is connected to the plug-in correction mechanism 3 and the circuit board feeding mechanism 5 and is used to drive the plug-in correction mechanism 3 and the circuit board feeding mechanism 5 to operate.
[0026] The indirect plug-in mechanism 2 includes two mounting frames 21 fixed on the top of the workbench 1, a mounting frame 22 is fixed between the two mounting frames 21, a plurality of plug-in boards 23 are mounted on the mounting frame 22, a plurality of plug-in correction openings 24 are opened on the plug-in boards 23, and a rubber pad 25 is fixed to the inner wall of the plug-in correction opening 24.
[0027] The plug-in correction mechanism 3 includes two support plates 31 fixed on the top of the workbench 1, the support plate 31 is internally rotatably connected with a reciprocating screw 32, one end of the reciprocating screw 32 is installed with a one-way gear 33, one end of the reciprocating screw 32 is externally fixed with a pulley 312, the support plate 31 is internally fixed with a guide rod 34, the external thread sleeve of the reciprocating screw 32 is provided with a U-shaped moving plate 35, the U-shaped moving plate 35 is sleeved inside the guide rod 34, the top of the U-shaped moving plate 35 is provided with a slide plate 36, and the bottom of the slide plate 36 is provided with two A slide groove 37 and a U-shaped movable plate 35 are slidably sleeved inside the two slide grooves 37. A magnet 318 is fixed to the bottom of the slide groove plate 36. The magnet 318 and the U-shaped movable plate 35 are attracted to each other. A mounting block 38 is fixed to the side of the slide groove plate 36 away from the one-way gear 33. A magnet 2 39 is fixed to one side of the mounting block 38. A fixing frame 310 is magnetically attracted to one side of the magnet 2 39. The fixing frame 310 is fixed to the bottom of the mounting frame 22. One end of the reciprocating screw 32 is rotatably connected to the fixing frame 310. One end of the guide rod 34 is fixedly connected to the fixing frame 310.
[0028] The plug-in correction mechanism 3 also includes a cylinder mounting frame 313 fixed on the top of the slide plate 36, and two cylinders 314 with output ends facing upward are fixed inside the cylinder mounting frame 313. A cylinder 2 311 is fixed on the side of the fixing frame 310 close to the U-shaped movable plate 35, and a spring 1 is fixed between the piston rod of the cylinder 2 311 and the cylinder body. The ends of the two cylinders 1 314 are connected to the ends of the cylinder 2 311, and a correction plate 315 is fixed to the output ends of the two cylinders 1 314. A plurality of groups of pin holes 316 are provided on the correction plate 315, and a plug-in sleeve 317 corresponding to the number of pin holes 316 is provided on the top of each group of pin holes 316, and a slope is provided on the inner wall of the plug-in sleeve 317. The plug-in sleeve 317 is fixed on the top of the correction plate 315, and the pin holes 316 are circled inside, and the plug-in sleeve 317 is located below the plug-in correction port 24.
[0029] The plug-in pressing and transferring mechanism 4 comprises two vertical plates 41 fixed on the top of the workbench 1, the vertical plates 41 are internally rotatably connected with a reciprocating screw 42, one end of the reciprocating screw 42 is externally fixed with a pulley 43, and the pulley 43 is externally connected with the pulley 44; The external thread sleeve of the reciprocating screw rod 42 is provided with an L-shaped plate 47, and the interior of the L-shaped plate 47 is provided with a guide rod 45, which is fixed inside the vertical plate 41, and a U-shaped movable plate 48 is fixed on one side of the L-shaped plate 47. A slide plate 410 is provided on the bottom of the U-shaped movable plate 48, and two slide grooves 411 are provided on the top of the slide plate 410. The U-shaped movable plate 48 is slidably sleeved inside the two slide grooves 411, and two iron plates 415 are fixed on the top of the mounting frame 22. A mounting block 413 is fixed on the side of the slide plate 410 close to the iron plate 415, and a magnet 414 is fixed on the side of the mounting block 413 close to the iron plate 415, and the magnet 414 is attracted to the iron plate 415. A magnet 412 is fixed on the top of the slide plate 410, and the magnet 412 is attracted to the U-shaped movable plate 48.
[0030] The plug-in pressing and transferring mechanism 4 also includes a second cylinder mounting frame 416 fixed to the bottom of the second slide plate 410, and two cylinders 417 with output ends facing downward are fixed inside the second cylinder mounting frame 416, and a fixing plate 418 is fixed to the output ends of the two cylinders 417, and a push block 419 corresponding to the plug-in correction port 24 is fixed to the bottom of the fixing plate 418; Two vertical plates 2 49 are fixed to the top of the mounting frame 1 22, a cylinder 46 is fixed to one side of the vertical plate 2 49 close to the L-shaped plate 47, a spring 2 is fixed between the piston rod of the cylinder 46 and the cylinder body, the ends of the two cylinders 3 417 are connected to the end of the cylinder 46, the reciprocating screw 2 42 is rotatably connected to the vertical plate 2 49, and the guide rod 2 45 is fixedly connected to the vertical plate 2 49.
[0031] The circuit board feeding mechanism 5 includes a reciprocating screw rod 3 51 rotatably connected to the inside of the support plate 31, a one-way gear 2 52 is installed at one end of the reciprocating screw rod 3 51, a trapezoidal moving plate 53 is sleeved on the external thread of the reciprocating screw rod 3 51, a guide rod 3 54 is sleeved inside the trapezoidal moving plate 53, one end of the guide rod 3 54 is fixedly connected to the support plate 31, a mounting frame 2 55 is fixed on the top of the trapezoidal moving plate 53, a circuit board 56 is installed inside the mounting frame 2 55, the position of the plug-in correction port 24 of the plug-in board 23 corresponds to the component installation position on the circuit board 56, and the pin position of the circuit board 56 corresponds to the pin hole 316 of the correction plate 315.
[0032] The driving mechanism 6 includes a motor 61 fixed to one side of the support plate 1 31 , a gear 62 is fixed to the output end of the motor 61 , one side of the gear 62 is meshed with the one-way gear 1 33 , and the other side of the gear 62 is meshed with the one-way gear 2 52 .
[0033] A controller is fixed on one side of the workbench 1 , the controller is electrically connected to the motor 61 , and an insertion machine is externally connected to the controller.
[0034] Working principle: The device is docked with the plug-in machine, and the plug-in machine inserts the corresponding electronic component from the top of the plug-in board 23 into the plug-in correction port 24. The component head is sleeved inside the plug-in correction port 24 and is wrapped and limited by the rubber pad 25. Because the shape of the plug-in correction port 24 is the same as the shape of the component head, the plug-in correction port 24 will slightly correct the component head when the component head is inserted into the plug-in correction port 24, so as to solve the problem that the component pins and pin holes do not match due to the tilt of the component when the plug-in machine is loading. In addition, when inserting, the component pins will be inserted into the plug-in tube 317 from the top. When the pins are tilted, the pins will contact the slope of the plug-in tube 317, and then they will be inserted into the pin holes 316 as they are pressed down. This process can solve two problems. One is that it can further solve the problem of tilting the component when the plug-in machine is loading, and the other is that it can correct the bending caused by the external force of the pins to make the pins vertical. In addition, it is also convenient for the component pins to be inserted into the pin holes 316. After the insertion of the components of one of the plug-in boards 23 is completed, the motor 61 corresponding to the plug-in correction mechanism 3 below the plug-in board 23 and the plug-in pressing and transferring mechanism 4 above the plug-in board 23 is started, and the controller starts the motor 61 to drive the gear 62 to rotate forward. The forward rotation of the gear 62 is consistent with the direction of rotation of the reciprocating screw 32 driven by the one-way gear 33. The reciprocating screw 32 rotates through the pulley 1 312, the belt 44 and the pulley 2 43 to drive the reciprocating screw 2 42 to rotate synchronously. The reciprocating screw 1 32 drives the U-shaped moving plate 1 35 to move. During the process of the U-shaped moving plate 1 35 moving from one side to the other side in the slide groove 1 37, the slide groove plate 1 36 remains stationary due to the suction of the magnet 2 39 and the fixing frame 310. After the U-shaped moving plate 1 35 moves from one side to the other side in the slide groove 1 37, the U-shaped moving plate 1 35 and the magnet 1 318 When the two cylinders 314 are sucked together, the U-shaped moving plate 35 gradually moves away from the cylinder 2 311, and the spring 1 in the cylinder 2 311 will push the piston rod of the cylinder 2 311 to extend after there is no pressure from the U-shaped moving plate 35. When extending, the cylinder 2 311 draws the gas in the two cylinders 1 314 into the cylinder 1, and then the piston rod in the cylinder 1 314 drives the correction plate 315 to move downward. After the cylinder 2 311 is fully extended, the correction plate 315 moves downward to the specified position. After the correction plate 315 and the insert tube 317 move downward and away from the pins, the U-shaped moving plate 35 drives the slide plate 36, the cylinder mounting frame 1 313 and the correction plate 315 to move out from the bottom of the mounting frame 22 along the reciprocating screw 1 32. The purpose of moving away is to facilitate the component pin cutting processing by the insertion machine after the component is transferred to the circuit board 56. At the same time, the reciprocating screw rod 242 rotates to make the L-shaped plate 47 drive the U-shaped moving plate 248 to move, and the U-shaped moving plate 248 drives the magnet 412 attracted thereto to move, and the magnet 412 drives the slide plate 2410, the cylinder mounting frame 2416, the cylinder 3 417, the fixing plate 418 and the pushing block 419 to move to the top of the plug-in board 23 after the plug-in is completed. Because the mounting block 2413 and the magnet 3 414 are blocked by the iron plate 415, the slide plate 2410 stops moving, and the L-shaped plate 47 continues to drive the U-shaped moving plate 248 to move in the slide groove 2411, so that the U-shaped moving plate 248 and the magnet 412 are moved to the top of the plug-in board 23 after the plug-in is completed. After the adsorption is released, the L-shaped plate 47 continues to move and contacts one end of the piston rod of the cylinder 46, and squeezes one end of the piston rod to shrink the internal spring 2, while the internal gas enters the interior of the cylinder 3 417 and pushes the piston rod, the fixing plate 418 and the push block 419 downward. The position of the push block 419 corresponds to the position of the plug-in correction port 24, so when moving downward, the push block 419 moves downward and contacts the component directly below. At this time, the operation of the motor 61 is stopped, so that the motor 61 drives the gear 62 to reverse, so that the gear 62 satisfies the direction of the one-way gear 2 52 to drive the reciprocating screw 3 51 to rotate, so the reciprocating screw 3 51 is rotated. 1 is rotated to make the trapezoidal moving plate 53 push the installation frame 2 55 and the circuit board 56 to move to the right below the plug-in board 23, so that the component pins correspond to the pin holes of the circuit board 56. At this time, the trapezoidal moving plate 53 is located at the thread tail of the reciprocating screw 3 51, and then the motor 61 is restarted to drive the gear 62 to rotate forward, so that the push block 419 continues to move downward, and the components are pushed downward so that all the components are inserted into the inside of the circuit board 56 at one time. The push block 419 is made of rubber material to meet the insertion of components with different heights, and then the motor 61 is restarted to drive the gear 62 to reverse, so that the trapezoidal moving plate 53 moved to the thread tail drives the installation frame 2 55 and The circuit board 56 with the plug-in installed is reset. After insertion, the L-shaped plate 47 moves to the thread tail of the reciprocating screw rod 2 42 and returns to its original position, and then drives the U-shaped moving plate 2 48 to slide to the other side in the slide groove 2 411 and attract the magnet 4 412. During this process, the spring 2 pushes the cylinder 4 46 to reset, so that the cylinder 3 417 drives the fixed plate 418 and the push block 419 to move upward. After moving upward, the L-shaped plate 47 is reset and the top of the plug-in board 23 is moved away, which is convenient for the subsequent plug-in operation of the plug-in machine. At the same time, the correction plate 315 of the plug-in correction mechanism 3 is also moved back to the bottom of the plug-in board 23, waiting for the next plug-in operation. When transferring components to the circuit board 56, the plug-in machine inserts components above other plug-in boards 23. The insertion and transfer are operated simultaneously, so the plug-in machine is in a state of continuous operation, thus avoiding the phenomenon of the plug-in machine stopping and waiting due to the replacement of the circuit board 56, and improving the plug-in efficiency. The plug-in machine and the circuit board 56 are plug-in-zero-contact through the indirect plug-in mechanism 2, the plug-in correction mechanism 3, the plug-in pressing and transferring mechanism 4 and the circuit board feeding mechanism 5, and the impact of the plug-in machine directly inserting the components on the circuit board 56 is reduced, and the circuit board 56 is protected. In the process of insertion, the errors caused by the plug-in machine clamping the components are corrected multiple times, and the bent pins of the components are repaired to avoid the situation where the components and the circuit board 56 cannot be inserted due to errors when the pins are inserted into the circuit board 56. This indirect component insertion method improves the insertion accuracy of the components, and can also reduce the opening size of the pin holes of the circuit board 56, saving costs.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An electronic component insertion device, comprising a workbench (1), characterized in that: Also includes: An indirect plug-in mechanism (2) mounted on the top of the workbench (1), the indirect plug-in mechanism (2) comprising two mounting frames (21) fixed on the top of the workbench (1); A plug-in correction mechanism (3) installed on the top of the workbench (1), the plug-in correction mechanism (3) comprising two support plates (31) fixed on the top of the workbench (1); A plug-in pressing and transferring mechanism (4) connected to the plug-in correcting mechanism (3) and located above the indirect plug-in mechanism (2), wherein the plug-in pressing and transferring mechanism (4) comprises two vertical plates (41) fixed to the top of the workbench (1); A circuit board feeding mechanism (5) connected to the plug-in correction mechanism (3) and located between the plug-in correction mechanism (3) and the plug-in pressing and transferring mechanism (4), wherein the circuit board feeding mechanism (5) comprises a reciprocating screw rod (51) rotatably connected to the interior of the support plate (31); A driving mechanism (6) is connected to the plug-in correction mechanism (3) and the circuit board feeding mechanism (5).
2. An electronic component insertion device according to claim 1, characterized in that: A mounting frame 1 (22) is fixed between the two mounting frames (21), a plurality of plug-in boards (23) are mounted on the mounting frame 1 (22), a plurality of plug-in correction openings (24) are provided on the plug-in boards (23), and a rubber pad (25) is fixed to the inner wall of the plug-in correction opening (24).
3. An electronic component insertion device according to claim 2, characterized in that: The support plate (31) is internally rotatably connected to a reciprocating screw (32), one end of which is mounted with a one-way gear (33), one end of which is externally fixed with a pulley (312), the support plate (31) is internally fixed with a guide rod (34), the external thread sleeve of the reciprocating screw (32) is provided with a U-shaped moving plate (35), the U-shaped moving plate (35) is sleeved inside the guide rod (34), the top of the U-shaped moving plate (35) is provided with a slide plate (36), the bottom of the slide plate (36) is provided with two slide grooves (37), the U-shaped moving plate (35) is The sliding sleeve is arranged inside the two slide grooves (37); a magnet (318) is fixed at the bottom of the slide groove plate (36); the magnet (318) is attracted to the U-shaped movable plate (35); a mounting block (38) is fixed on the side of the slide groove plate (36) away from the one-way gear (33); a magnet (39) is fixed on one side of the mounting block (38); a fixed frame (310) is magnetically attracted to one side of the magnet (39); the fixed frame (310) is fixed to the bottom of the mounting frame (22); one end of the reciprocating screw (32) is rotatably connected to the fixed frame (310); and one end of the guide rod (34) is fixedly connected to the fixed frame (310).
4. The electronic component insertion device according to claim 3, characterized in that: The plug-in correction mechanism (3) also includes a cylinder mounting frame (313) fixed on the top of the slide plate (36), two cylinders (314) with output ends facing upward are fixed inside the cylinder mounting frame (313), a cylinder (311) is fixed on the side of the fixing frame (310) close to the U-shaped moving plate (35), a spring (1) is fixed between the piston rod and the cylinder body of the cylinder (311), the ends of the two cylinders (314) are connected to the ends of the cylinders (311), and the two cylinders (314) are connected to the ends of the cylinders (311). A correction plate (315) is fixed to the output end of the cylinder 1 (314), and a plurality of groups of pin holes (316) are provided on the correction plate (315). The top of each group of pin holes (316) is provided with an insert tube (317) corresponding to the number of the pin holes (316). The inner wall of the insert tube (317) is provided with a slope. The insert tube (317) is fixed to the top of the correction plate (315) and encloses the pin holes (316) inside. The insert tube (317) is located below the plug-in correction port (24).
5. The electronic component insertion device according to claim 4, characterized in that: The vertical plate 1 (41) is internally rotatably connected to a reciprocating screw rod 2 (42), one end of the reciprocating screw rod 2 (42) is externally fixed with a belt pulley 2 (43), and the external transmission between the belt pulley 1 (312) and the belt pulley 2 (43) is connected with a belt (44); The outer thread sleeve of the reciprocating screw rod (42) is provided with an L-shaped plate (47), the interior of the L-shaped plate (47) is provided with a guide rod (45), the guide rod (45) is fixed inside the vertical plate (41), a U-shaped moving plate (48) is fixed on one side of the L-shaped plate (47), a slide plate (410) is provided at the bottom of the U-shaped moving plate (48), two slide grooves (411) are provided on the top of the slide groove plate (410), and the U-shaped moving plate (48) is slidably sleeved on the two slide grooves. Inside the second (411), two iron plates (415) are fixed on the top of the installation frame one (22), a mounting block two (413) is fixed on the side of the second slide plate (410) close to the iron plate (415), a magnet three (414) is fixed on the side of the second installation block (413) close to the iron plate (415), the magnet three (414) and the iron plate (415) are attracted to each other, and a magnet four (412) is fixed on the top of the second slide plate (410), the magnet four (412) and the U-shaped moving plate two (48) are attracted to each other.
6. The electronic component insertion device according to claim 5, characterized in that: The plug-in pressing and transferring mechanism (4) further comprises a second cylinder mounting frame (416) fixed to the bottom of the second slide slot plate (410), two cylinders (417) with output ends facing downwards are fixed inside the second cylinder mounting frame (416), a fixing plate (418) is fixed to the output ends of the two cylinders (417), and a push block (419) corresponding to the plug-in correction port (24) is fixed to the bottom of the fixing plate (418); Two vertical plates 2 (49) are fixed on the top of the installation frame 1 (22), and a cylinder 4 (46) is fixed on one side of the vertical plate 2 (49) close to the L-shaped plate (47). A spring 2 is fixed between the piston rod and the cylinder body of the cylinder 4 (46), and the ends of the two cylinders 3 (417) are connected to the end of the cylinder 4 (46). The reciprocating screw 2 (42) is rotatably connected to the vertical plate 2 (49), and the guide rod 2 (45) is fixedly connected to the vertical plate 2 (49).
7. An electronic component insertion device according to claim 6, characterized in that: One end of the reciprocating screw rod 3 (51) is mounted with a one-way gear 2 (52); the external thread sleeve of the reciprocating screw rod 3 (51) is provided with a trapezoidal moving plate (53); the interior of the trapezoidal moving plate (53) is provided with a guide rod 3 (54); one end of the guide rod 3 (54) is fixedly connected to the support plate 1 (31); a mounting frame 2 (55) is fixedly mounted on the top of the trapezoidal moving plate (53); a circuit board (56) is mounted inside the mounting frame 2 (55); the pin position of the circuit board (56) corresponds to the pin hole (316) of the correction plate (315).
8. An electronic component insertion device according to claim 7, characterized in that: The driving mechanism (6) comprises a motor (61) fixed to one side of the support plate 1 (31), a gear (62) being fixed to the output end of the motor (61), one side of the gear (62) being meshed with the one-way gear 1 (33), and the other side of the gear (62) being meshed with the one-way gear 2 (52).
9. The electronic component insertion device according to claim 8, characterized in that: A controller is fixed on one side of the workbench (1), the controller is electrically connected to the motor (61), and the controller is externally connected to an insertion machine.
Citation Information
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