Green rice ball forming and film wrapping all-in-one machine
By designing the Qingtuan molding and coating integrated machine, the problems of low molding efficiency and flavor influence of Qingtuan molding in the existing technology have been solved, fully automated production has been achieved, and efficiency and product quality have been improved.
Patent Information
- Application Number
- CN202510189597.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-04-11
AI Technical Summary
In the existing Qingtuan forming technology, the formed Qingtuan is sticky and soft, resulting in low production efficiency, large manual packaging loss, and oil brushing will affect the flavor of the Qingtuan.
Design a Qingtuan molding and encapsulating machine, integrating filling device, film supply device, film cutting device, film wrap device and transmission device to realize a fully automated production process. Through the membrane positioning plate, membrane pressing assembly, flexible jaws and tightening cutter plate, the plastic wrap is automatically wrapped and cut to ensure the complete packaging of the green ball.
The fully automated molding and coating process of Qingtuan is realized, which improves production efficiency, reduces manual operation and losses, and avoids the impact of oil brushing on the flavor, ensuring the shape and integrity of Qingtuan.
Smart Images

Figure CN119791309A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of food forming machinery, and in particular to a green dumpling forming and film coating integrated machine. Background Art
[0002] Qingtuan is made from a green skin made by mixing mugwort juice and glutinous rice flour. The filling is wrapped in the green skin and then wrapped with plastic wrap on the outside to make it easier for eaters to take.
[0003] In the related art, since the green rice dumplings are sticky and soft after being formed, a stuffing machine is generally used to wrap the fillings in the green skin material, brush them with oil to prevent sticking, and then transport them. The staff then wrap the plastic wrap on the outside of the skin material.
[0004] Regarding the above-mentioned related technologies, brushing oil will affect the flavor of some green rice dumplings. At the same time, manual packaging will cause large losses and low production efficiency. Summary of the invention
[0005] In order to reduce production losses and improve production efficiency, the present application provides a green dumpling forming and film-wrapping all-in-one machine.
[0006] The green dumpling forming and encapsulating integrated machine provided in this application adopts the following technical solution: A green rice dumpling forming and wrapping integrated machine comprises a frame body, the frame body is provided with a stuffing device for producing finished green rice dumpling, a stuffing device is provided below the discharge end of the stuffing device, a film wrapping device is provided on one side of the film wrapping device in the horizontal direction, a film cutting device is also provided between the film feeding device and the film wrapping device, the frame body is also provided with a transmission device, the feeding end of the transmission device is arranged at the lower side of the film wrapping device; the film wrapping device comprises a film positioning plate, the film positioning plate is provided with a film pressing assembly for ensuring that the fresh-keeping film is attached to the film positioning plate, the film positioning plate is provided with a through hole, the lower side of the through hole is provided with a presenting cup, the upper side of the presenting cup is provided with a presenting cavity, the through hole and the presenting cavity are coaxially arranged, the presenting cavity is arranged corresponding to the discharge end of the stuffing device on the upper side, a flexible clamping claw is provided in the presenting cavity, and a A tightening knife disc is provided, and the tightening knife disc includes a positioning disc, and the thickness direction of the positioning disc is parallel to the thickness direction of the membrane positioning plate, and a tightening knife block is arranged between the positioning disc and the membrane positioning plate, and the tightening knife block is divided into a handle and a blade along its own length direction, and the blade body is divided into a back and a blade on both sides along its own width direction, and the thickness direction of the tightening knife block is parallel to the thickness direction of the positioning disc, and there are multiple tightening knife blocks in a circular array around the axis direction of the positioning disc in a clockwise or counterclockwise direction, and the blade of any tightening knife block is located on the inner side, and the end of any knife handle away from the blade body is rotatably connected to the positioning disc around its thickness direction, and the back of the upper tightening knife block is attached to the blade of the next tightening knife block to form an annular opening, and a driving component for driving multiple tightening sleeves to rotate relative to each other is arranged on the membrane positioning plate, thereby driving the opening and closing of the annular opening.
[0007] By adopting the above technical solution, the staff installs the cling film roll on the film supply device, the cling film passes through the film positioning plate, the film pressing assembly makes the cling film stick to the film positioning plate, and fills the skin material and filling material into the stuffing device. In actual work, the stuffing device wraps the skin material on the outside of the stuffing ball, and the formed green dumpling falls in the vertical direction, passes through the through hole on the film positioning plate, and falls into the presentation cup. The film pressing assembly releases the cling film, and the flexible clamp clamps the formed green dumpling wrapped with the cling film. At the same time, the driving assembly drives multiple tightening knife blocks to rotate relative to each other, and the back of the previous tightening knife block and the blade of the next tightening knife block slide relative to each other, driving the annular opening to close. After the cling film is wrapped on the formed green dumpling from bottom to top, the upper sides fit each other, thereby completing the wrapping of the formed green dumpling. While the tightening knife block rotates, the film cutting device cuts the cling film. The packaged green dumpling is discharged from the discharge end of the film wrapping device and moved to the transmission device, which drives the packaged green dumpling to be discharged from the entire device. Through the above steps, production efficiency is improved, full automation is achieved, manual operations are reduced, the influence of traditional manual oiling and film coating on the flavor of green rice dumplings is avoided, and the shape and integrity of the green rice dumplings after coating are ensured.
[0008] Preferably, the drive assembly includes a driving disk, which is arranged on one side of the tightening knife block in the thickness direction of the tightening knife block, and the driving disk and the positioning disk are coaxially arranged, and a positioning column is fixed on the driving disk, and the axial direction of the positioning column is parallel to the thickness direction of the tightening knife block, and any of the tightening knife blocks is provided with a waist-shaped groove, and the waist-shaped groove penetrates the tightening knife block along the thickness direction of the tightening knife block, and the positioning column is provided on the driving disk corresponding to multiple tightening knife blocks, and any of the positioning columns is inserted into the corresponding waist-shaped groove and slides along the length direction of the waist-shaped groove. A rotating cylinder is provided on one side of the radial direction of the driving disk, and the end of the rotating cylinder body facing away from the piston rod is rotatably connected to the membrane positioning plate in the thickness direction of the membrane positioning plate, and the driving disk is provided with a connecting plate protruding outward along any radial direction of itself, and the connecting plate is rotatably connected to the end of the piston rod of the rotating cylinder around the thickness direction of the driving disk.
[0009] By adopting the above technical solution, the piston rod of the rotating cylinder is extended and retracted, thereby driving the driving disk to rotate around its own axis direction. Any positioning column slides in the waist-shaped groove along the length direction of the waist-shaped groove, driving the corresponding tightening knife block to rotate around the axis of the rotating connection with the positioning disk, thereby opening or closing the annular opening.
[0010] Preferably, a mounting plate is fixed to the lower side of the membrane positioning plate, and the presentation cup is rotatably connected to the mounting plate around its own axis. A rotating motor is also provided on the mounting plate, and the output shaft of the rotating motor is transmission-connected to the presentation cup.
[0011] By adopting the above technical solution, when the knife disc is tightened to close the annular opening, the flexible clamp grasps the green rice dumpling, and the rotating motor drives the presentation cup to rotate, thereby driving the green rice dumpling and the lower half of the plastic wrap to rotate and tighten, thereby reducing the possibility of the plastic wrap falling apart during transmission and transportation, and improving the integrity of the green rice dumpling when the customer receives it.
[0012] Preferably, the film supply device includes a positioning roller for installing the cling film roll, the axial direction of the positioning roller is parallel to the length direction of the film positioning plate, the film wrapping device also includes a rotating frame, the rotating frame is arranged between the film supply device and the transmission device, the rotating frame is rotatably connected to the frame body around a direction parallel to the axial direction of the positioning roller, the film positioning plate is fixed on the rotating frame, and there are multiple film positioning plates in a circular array on the rotating frame around the rotation axis direction of the rotating frame, the film cutting device is arranged on the side of the uppermost film positioning plate away from the transmission device, the feed end of the transmission device is arranged on the lower side of the rotating frame, and the frame body is also provided with a driving device for driving the rotating frame to rotate.
[0013] By adopting the above technical solution, multiple membrane positioning plates can improve work efficiency. At the same time, when the film coating is completed, the driving device drives the rotating frame to rotate, the flexible clamp releases the green ball, and the annular opening opens. The green ball that has completed the film coating is affected by gravity and falls from the open mouth of the support cup to the feed end of the lower transmission device and is transmitted out of the entire molding and coating machine.
[0014] Preferably, the film pressing assembly includes a pressure strip, which is located on the side of the membrane positioning plate away from the positioning stock in the thickness direction of the membrane positioning plate, and the length direction of the pressure strip is parallel to the width direction of the membrane positioning plate, a rotating block is provided on the pressure strip, and a driving cylinder is also provided on the side of the rotating block away from the pressure strip, and the rotating block is L-shaped, and the middle part of the rotating block is rotatably connected to the membrane positioning plate through an ear plate, one end of the rotating block is fixedly connected to the upper side of the pressure strip, and the other end is rotatably connected to the end of the piston rod of the driving cylinder, and the end of the cylinder body of the driving cylinder away from the piston rod is rotatably connected to the membrane positioning plate, and the above-mentioned rotation axes are all parallel to the width direction of the membrane positioning plate, and the lower side of the pressure strip abuts against the upper side of the membrane positioning plate, and the film pressing assembly is symmetrically provided with one on each side in the length direction of the membrane positioning plate.
[0015] By adopting the above technical solution, the cylinder piston rod is driven to extend and retract, thereby driving the rotating block to rotate around the rotating axis of the rotating connection with the membrane positioning plate. During the rotation process, the L-shaped rotating block will lift the entire pressure strip, thereby reducing the adhesion between the insurance film and the pressure strip.
[0016] Preferably, an anti-skid groove is arranged on one side surface of any of the pressure strips close to the membrane positioning plate, and a plurality of the anti-skid grooves are evenly spaced along the length direction of the pressure strip.
[0017] By adopting the above technical solution, the anti-slip groove helps to ensure the friction between the pressure strip and the plastic wrap when the green rice dumpling falls on the plastic wrap, reducing the possibility of the plastic wrap sticking or adsorbing to other places due to static electricity, thereby improving the yield of the finished product.
[0018] Preferably, the film supply device includes a support frame, which is located on either side of the film wrapping device in the horizontal direction, and a positioning roller for installing the cling film roll is provided on the support frame, one end of the positioning roller is rotatably connected to the support frame around the axial direction, and an anti-slip roller is coaxially fixed to the positioning roller, and a limiting spring is provided on the support frame, one end of the limiting spring is fixed to the fixing frame, and the other end is fixed to a limiting belt, the limiting spring is located on a side close to the film wrapping device, the limiting belt is wound around the anti-slip roller, and the side of the limiting belt facing away from the film wrapping device is fixed relatively to the support frame.
[0019] By adopting the above technical solution, the staff installs the cling film roll on the positioning roller so that the cling film roll and the positioning roller are coaxially fixed. The limit spring and the limit belt help reduce the possibility of reversal of the positioning roller, and help reduce the possibility of the extended cling film sticking to the cling film roll after the cling film roll is reversed, which helps to improve the yield of finished products.
[0020] Preferably, the film supply device includes a support frame, which is located on either side of the film wrapping device in the horizontal direction, and a positioning roller for installing the cling film roll is provided on the support frame, one end of the positioning roller is rotatably connected to the support frame around the axial direction, and an anti-slip roller is coaxially fixed to the positioning roller, and a limiting spring is provided on the support frame, one end of the limiting spring is fixed to the fixing frame, and the other end is fixed to a limiting belt, the limiting spring is located on a side close to the film wrapping device, the limiting belt is wound around the anti-slip roller, and the side of the limiting belt facing away from the film wrapping device is fixed relatively to the support frame.
[0021] By adopting the above technical solution, before starting the all-in-one machine, the staff passes the cling film extended from the cling film roll between the pressure roller and the driving roller, adjusts the pressure assembly so that the pressure roller presses the cling film against the driving roller, and the film feeding motor drives the driving roller to rotate, thereby driving the cling film forward.
[0022] The cam is an axially fixed rod with a rotation of the screw threading rod and a guide post is fixed on the lower end of the cam, and the guide post is vertically inserted into the support frame and is threadably connected to the support frame.
[0023] By adopting the above technical solution, the staff can adjust the rotating handle according to the thickness of the cling film, drive the adjustment frame to slide in the vertical direction, thereby driving the pressing roller to slide in the vertical direction, changing the gap between the pressing roller and the driving roller, and ensuring that the driving roller can drive the cling film forward. A pressing spring is arranged on the sliding block, so that the pressing roller can slide within a certain range, reducing the possibility of the cling film being broken or stuck due to uneven thickness of the cling film.
[0024] Preferably, the frame is provided with a plurality of tensioning rollers for stretching the cling film on the side surface of the film positioning plate, both ends of the axis direction of any tensioning roller are rotatably connected to the frame, and the axis direction of any tensioning roller is parallel to the length direction of the film positioning plate.
[0025] By adopting the above technical solution, the provision of multiple tensioning rollers helps to keep the cling film flat and taut on the film positioning plate, while stretching the cling film in advance to improve work efficiency.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The Qingtuan forming and wrapping machine integrates the stuffing device, film supply device, film cutting device, film wrapping device and transmission device to realize a fully automated production process from stuffing to wrapping with plastic wrap, reducing manual participation and improving the production efficiency of Qingtuan. The design of the rotating frame and multiple film positioning plates further optimizes the working efficiency of the equipment, reducing downtime and manual intervention; 2. The flexible gripper and rotating motor design in the equipment allows the plastic wrap to evenly cover and tighten the qingtuan, ensuring that the packaging does not fall apart during transportation or storage, ensuring the product appearance and integrity, and improving consumer experience; 3. The equipment introduces anti-slip grooves, limit springs, and clamping components to ensure the stable transmission and coating process of the cling film, and reduce the damage or adhesion of the cling film due to static electricity, uneven pulling, etc. At the same time, the flexible clamping claws and the annular opening design of the tightening knife disc can accurately cover the green rice balls, reduce the damage of the cling film due to improper operation, and improve the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is an axonometric diagram mainly showing the overall structure of the green dumpling forming and coating integrated machine in the embodiment of the present application; Figure 2 It is an axonometric diagram mainly showing the overall structure of the film supply device and the film coating device in the embodiment of the present application; Figure 3 It is an axonometric diagram mainly showing the overall structure of the film supply device in the embodiment of the present application; Figure 4 It is an axonometric diagram mainly showing the overall structure of the driving roller and the anti-slip roller in the embodiment of the present application; Figure 5 It is an axonometric diagram mainly showing the overall structure of the coating device in the embodiment of the present application; Figure 6 It is an axonometric diagram mainly showing the structures of various parts of the membrane positioning plate in the horizontal direction in the embodiment of the present application; Figure 7 It is an axonometric diagram mainly showing the structures of the lower side of the membrane positioning plate in the embodiment of the present application; Figure 8It is an axonometric exploded view mainly showing the structure of each part of the tightening cutter head in the embodiment of the present application; Fig. 9 It is a cross-sectional view mainly showing the partial structure between the film supply device, the film wrapping device and the film cutting device in the embodiment of the present application.
[0028] Figure numerals: 1, frame; 2, film supply device; 21, support frame; 22, positioning roller; 23, anti-slip roller; 231, limit spring; 232, limit belt; 24, film feeding motor; 241, driving roller; 25, adjustment frame; 251, sliding groove; 26, screw; 261, rotating handle; 27, guide column; 28, clamping roller; 281, sliding block; 282, clamping spring; 29, tensioning roller; 3, stuffing device; 31, leather extruder; 32, stuffing extruder; 33, stuffing knife disc; 4, film wrapping device; 41, rotating frame; 411, rotating Moving shaft; 5, membrane positioning plate; 51, through hole; 52, mounting plate; 53, presentation cup; 531, flexible clamping claw; 54, rotating motor; 6, tightening knife disc; 61, tightening knife block; 611, knife handle; 612, knife body; 613, knife back; 614, blade; 615, waist groove; 62, positioning plate; 63, driving plate; 631, connecting plate; 632, positioning column; 64, rotating cylinder; 7, film pressing assembly; 71, pressure strip; 72, rotating block; 73, driving cylinder; 8, film cutting device; 81, cutting cylinder; 82, blade; 9, transmission device. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-9 This application is described in further detail.
[0030] The embodiment of the present application discloses a green dumpling forming and film-wrapping all-in-one machine.
[0031] See also Figure 1 , Figure 2The Qingtuan forming and film-wrapping integrated machine comprises a frame 1, a stuffing device 3 is arranged on one side of the frame 1 in the length direction, the stuffing device 3 comprises a skin material extruder 31 and a stuffing material extruder 32, a stuffing knife disc 33 is arranged between the skin material extruder 31 and the stuffing material extruder 32, a film-wrapping device 4 is arranged on the lower side of the stuffing knife disc 33, a film-wrapping device 4 is arranged on one side of the film-wrapping device 4 along the width direction of the frame 1, and a transmission device 9 is arranged on the other side, and the feed end of the transmission device 9 is arranged on the lower side of the film-wrapping device 4. A film-cutting device 8 is also arranged between the film-wrapping device 4 and the film-feeding device 2. Before starting the equipment, the staff places the Qingtuan skin material in the skin material extruder 31, the stuffing material in the stuffing extruder 32, installs the plastic wrap roll on the film-feeding device 2, pulls out one end of the plastic wrap, and inserts it into the film-wrapping device 4. The staff starts the equipment, the skin extruder 31 extrude the dough, which falls on the stuffing knife disc 33, the stuffing extruder 32 extrude the stuffing, which falls on the dough, and the stuffing knife disc 33 wraps the dough with the stuffing to form a green dumpling. The green dumpling falls into the film wrapping device 4, the film cutting device 8 cuts the preservative film, and the film wrapping device 4 wraps the preservative film on the surface of the green dumpling. After the film is wrapped, the green dumpling falls on the transmission device 9 and is conveyed out of the equipment.
[0032] See also Figure 2-Figure 4 The film supply device 2 includes a support frame 21, and the support frame 21 is relatively fixed to the frame body 1. A positioning roller 22 is arranged on the support frame 21, and the positioning roller 22 is arranged horizontally. The axial direction of the positioning roller 22 is parallel to the length direction of the frame body 1, and the positioning roller 22 is connected to the support frame 21 around its own axial direction. The cling film roll is installed on the positioning roller 22 and fixed coaxially with the positioning roller 22. An anti-slip roller 23 is coaxially fixed to one end of the axial direction of the positioning roller 22. A limit spring 231 is also arranged on the support frame 21. The limit spring 231 is located on the side of the anti-slip roller 23 close to the film coating device 4. One end of the limit spring 231 is relatively fixed to the support frame 21, and the other end of the limit spring 231 is fixed to a limit belt 232. The limit belt 232 is wound around the anti-slip roller 23 from the bottom, and the end of the limit belt 232 away from the limit spring 231 is relatively fixed to the support frame 21. The limiting spring 231 and the limiting belt 232 help to ensure that the anti-slip roller 23 can only rotate in a specific direction, thereby reducing the possibility of reverse rotation when the cling film is rolled out.
[0033] A driving roller 241 is provided on one side of the positioning roller 22 close to the film coating device 4. The axial direction of the driving roller 241 is parallel to the axial direction of the positioning roller 22. Both ends of the driving roller 241 are rotatably connected to the support frame 21. A film feeding motor 24 is provided on the support frame 21. The housing of the film feeding motor 24 is relatively fixed to the support frame 21. The output shaft of the film feeding motor 24 is connected to the driving roller 241 through a belt and a pulley.
[0034] A clamping assembly is arranged above the driving roller 241, and the clamping assembly includes an adjusting frame 25, on which a screw 26 is arranged vertically, and a rotating handle 261 is coaxially fixed to the upper end of the screw 26. The screw 26 penetrates the support frame 21 in the vertical direction and is rotatably connected to the support frame 21, and the adjusting frame 25 is rotatably connected to the lower end of the screw 26 around the axis of the screw 26. A guide column 27 is also fixed to the adjusting frame 25, and the guide column 27 is arranged vertically, penetrates the support frame 21 in the vertical direction, and slides with the support frame 21 in the vertical direction, and one guide column 27 is arranged on each side of the screw 26 in the horizontal direction. The staff rotates the handle 261 to drive the adjusting frame 25 to slide in the vertical direction on the support frame 21.
[0035] A sliding groove 251 is respectively provided on both sides of the length direction of the adjustment frame 25, and the length direction of the sliding groove 251 is vertically arranged. A clamping roller 28 is also provided on the adjustment frame 25, and a sliding block 281 is respectively provided at both ends of the clamping roller 28, and the clamping roller 28 is rotatably connected with the two sliding blocks 281 around its own axis direction. The axis direction of the clamping roller 28 is parallel to the axis direction of the driving roller 241, and the two sliding blocks 281 are respectively embedded in the corresponding sliding groove 251, and slide with the corresponding sliding groove 251 in the vertical direction. A clamping spring 282 is also provided in any sliding groove 251, and the clamping spring 282 is vertically arranged, and the upper end of the clamping spring 282 is pressed against the top wall of the corresponding sliding groove 251, and the lower end is pressed against the upper side surface of the corresponding sliding block 281.
[0036] See also Figure 1 , Figure 5-Figure 8 The film wrapping device 4 includes a rotating frame 41, on which a film positioning plate 5 is arranged. The length direction of the film positioning plate 5 is parallel to the length direction of the frame body 1. The rotating frame 41 is respectively provided with rotating shafts 411 at both ends along the length direction of the frame body 1. The two rotating shafts 411 are rotatably connected to the frame body 1 on the sides facing away from each other. A driving motor is also arranged on the frame body 1. The driving motor housing is relatively fixed to the frame body 1, and the output shaft of the driving motor is connected to any one of the rotating shafts 411 through a belt and a pulley transmission. There are multiple film positioning plates 5 in a circular array around the axis direction of the rotating shaft 411, and six are arranged in the embodiment of the present application. When the green dumpling formed on the stuffing knife disc 33 falls downward, the uppermost film positioning plate 5 is horizontally arranged. For ease of understanding, the following text takes the uppermost horizontally arranged film positioning plate 5 as an example to describe the remaining components on the film positioning plate 5.
[0037] The film pressing assembly 7 is provided on the film positioning plate 5, and the film pressing assembly 7 includes a pressure strip 71, which is located on the upper side in the thickness direction of the film positioning plate 5, and the length direction of the pressure strip 71 is parallel to the width direction of the film positioning plate 5, and a rotating block 72 is provided on the pressure strip 71. A driving cylinder 73 is also provided on the side of the rotating block 72 away from the pressure strip 71. The rotating block 72 is L-shaped, and the middle part of the rotating block 72 is rotatably connected to the film positioning plate 5 through an ear plate. One end of the rotating block 72 is fixedly connected to the upper side of the pressure strip 71, and the other end is rotatably connected to the end of the piston rod of the driving cylinder 73. The end of the cylinder body of the driving cylinder 73 away from the piston rod is rotatably connected to the film positioning plate 5. The above-mentioned rotating axis 411 lines are all parallel to the width direction of the film positioning plate 5, and the lower side of the pressure strip 71 abuts against the upper side of the film positioning plate 5. An anti-skid groove is provided on the lower side of the pressure strip 71, and a plurality of anti-skid grooves are evenly spaced along the length direction of the pressure strip 71. A plurality of driving cylinders 73 and rotating blocks 72 can be arranged at intervals according to the length of the pressure strip 71 , and two are arranged in this embodiment. The film pressing assembly 7 is symmetrically arranged one on each side of the film positioning plate 5 in the length direction.
[0038] The membrane positioning plate 5 is provided with a through hole 51, a presentation cup 53 is provided at the lower side of the through hole 51, a presentation cavity is provided at the upper side of the presentation cup 53, the through hole 51 and the presentation cavity are coaxially arranged, the presentation cavity is arranged corresponding to the discharge end of the upper stuffing knife disc 33, and a flexible clamping claw 531 is arranged in the presentation cavity. A mounting plate 52 is also fixed to the lower side of the membrane positioning plate 5, the presentation cup 53 is rotatably connected to the mounting plate 52 around its own axis direction, and a rotating motor 54 is also provided on the mounting plate 52, and the output shaft of the rotating motor 54 is connected to the presentation cup 53 through a belt and a pulley transmission.
[0039] A tightening knife disc 6 is arranged between the presentation cup 53 and the membrane positioning plate 5, and the tightening knife disc 6 includes a positioning disc 62. The thickness direction of the positioning disc 62 is parallel to the thickness direction of the membrane positioning plate 5. A tightening knife block 61 is arranged between the positioning disc 62 and the membrane positioning plate 5. The tightening knife block 61 is divided into a handle 611 and a blade 612 along its own length direction, and the blade 612 is divided into a back 613 and a blade 614 on both sides along its own width direction. The thickness direction of the tightening knife block 61 is parallel to the thickness direction of the positioning disc 62. There are multiple tightening knife blocks 61 in a circular array around the axis direction of the positioning disc 62 in a clockwise or counterclockwise direction. The blade 614 of any tightening knife block 61 is located on the inner side, and the end of any knife handle 611 away from the blade 612 is rotatably connected to the positioning disc 62 around its thickness direction, and the back 613 of the previous tightening knife block 61 is attached to the blade 614 of the next tightening knife block 61 to form an annular opening. The membrane positioning plate 5 is also provided with a driving assembly, which includes a driving disk 63, which is arranged on one side of the tightening knife block 61 in the thickness direction, and the driving disk 63 and the positioning disk 62 are arranged coaxially. A positioning column 632 is fixed on the driving disk 63, and the axial direction of the positioning column 632 is parallel to the thickness direction of the tightening knife block 61. A waist groove 615 is provided on any tightening knife block 61, and the waist groove 615 penetrates the tightening knife block 61 along the thickness direction of the tightening knife block 61. The positioning column 632 is connected to a plurality of tightening knife blocks on the driving disk 63. 61 is provided with multiple corresponding ones, any positioning column 632 is inserted into the corresponding waist-shaped groove 615, and slides and cooperates along the length direction of the waist-shaped groove 615, and a rotating cylinder 64 is provided on one side of the radial direction of the driving disk 63, and the end of the cylinder body of the rotating cylinder 64 away from the piston rod is rotatably connected to the membrane positioning plate 5 around the thickness direction of the membrane positioning plate 5, and the driving disk 63 is provided with a connecting plate 631 protruding outward along any radial direction of itself, and the connecting plate 631 is rotatably connected to the end of the piston rod of the rotating cylinder 64 around the thickness direction of the driving disk 63.
[0040] The stuffed qingtuan from the stuffing knife disc 33 falls vertically into the presentation tray on the lower film positioning plate 5, and the flexible clamping claws 531 grab the horizontal side of the qingtuan wrapped with plastic wrap. The piston rod of the rotating cylinder 64 extends, driving the driving disc 63 to rotate, and any positioning column 632 slides in the waist-shaped groove 615 along the length direction of the waist-shaped groove 615, driving the corresponding tightening knife block 61 to rotate around the axis of the rotation connection with the positioning disc 62, so that the annular opening is opened or closed, and the plastic wrap on the upper side of the qingtuan is tightened and fitted. The rotating motor 54 simultaneously drives the presentation cup 53 to rotate, thereby tightening the plastic wrap.
[0041] See also Figure 1 , Figure 2 , Fig. 9The film cutting device 8 is arranged between the uppermost film positioning plate 5 and the adjacent film positioning plate 5 near the film supply device 2. The film cutting device 8 comprises a cutting cylinder 81 and a blade 82 fixed to the end of the piston rod of the cutting cylinder 81, and the extension direction of the piston rod of the cutting cylinder 81 is perpendicular to the surface of the cling film.
[0042] The frame 1 is also provided with a plurality of tensioning rollers 29, the axis direction of any tensioning roller 29 is parallel to the axis direction of the positioning roller 22, and the two ends of the axis direction of any tensioning roller 29 are rotatably connected to the frame 1. All tensioning rollers 29 are arranged between the film supply device 2 and the film wrapping device 4. Any tensioning roller 29 is arranged on the frame 1 to be able to slide and be fixed in the vertical direction. The plurality of tensioning rollers 29 help to ensure that the cling film enters the film wrapping device 4 smoothly and is tightened on the plurality of film positioning plates 5 close to the film supply device 2.
[0043] The transmission device 9 can be configured as a conveyor belt, or a packaging box or a presentation box can be further configured on the conveyor belt. The front end of the conveyor belt is configured at the lower side of the rotating frame 41.
[0044] The implementation principle of the green dumpling forming and film-wrapping integrated machine of the present application embodiment is as follows: before starting the equipment, the staff puts the leather material into the leather material supply machine, puts the filling material into the filling material supply machine, installs the cling film roll on the positioning roller 22, passes one end of the cling film between the driving roller 241 and the pressing roller 28, and after winding it on multiple tensioning rollers 29, it is attached to the film positioning plate 5 on the lower side close to one side of the film supply device 2, and controls multiple driving cylinders 73 on the corresponding film positioning plate 5, so that the pressure strips 71 on both sides of the length direction of the film positioning plate 5 are pressed against both sides of the width direction of the cling film. Then, by adjusting the rotating handle 261, the pressing roller 28 is pressed against the cling film. The staff starts the Qingtuan forming and film wrapping integrated machine, and the film feeding motor 24 drives the driving roller 241 to rotate, and the driving roller 241 drives the plastic wrap forward. At the same time, the driving motor drives the rotating shaft 411 to rotate around its own axis, thereby driving the rotating frame 41 to rotate, and the plastic wrap is tightly wrapped and attached to the multiple film positioning plates 5 on the side close to the film supply device 2, and the multiple corresponding driving cylinders 73 are controlled, so that the multiple pressure strips 71 are pressed against the corresponding edges of the plastic wrap. At the same time, the skin material supply machine squeezes out the Qingtuan skin material, and the Qingtuan skin material falls into the stuffing knife disc 33, and the stuffing material supply machine squeezes out the stuffing, and the stuffing falls on the upper side of the Qingtuan skin material, and the stuffing knife disc 33 wraps the Qingtuan skin material around the outside of the stuffing to form a Qingtuan.
[0045] At this time, the driving motor drives the rotating frame 41 to rotate, so that the through hole 51 on the film positioning plate 5 with the plastic wrap film on the uppermost side corresponds to the stuffing knife disc 33. The cutting cylinder 81 drives the blade 82 to cut the plastic wrap film. The stuffing knife disc 33 loosens the formed green rice dumpling, and at the same time, the driving cylinder 73 drives the pressure strips 71 on both sides of the film positioning plate 5 to lift up, and the green rice dumpling falls on the plastic wrap film, and then passes through the through hole 51 and falls into the presentation cup 53. The flexible clamp 531 grabs the lower side of the green rice dumpling wrapped with plastic wrap, and the piston rod of the rotating cylinder 64 is extended and retracted, driving the driving disc 63 to rotate relatively, thereby driving the annular opening to tighten, so that the opening of the plastic wrap film on the upper side of the green rice dumpling is tightened. At the same time, the rotating motor 54 drives the presentation cup 53 to rotate and tighten the plastic wrap film. The rotating cylinder 64 drives the driving disk 63 to reverse, driving the annular opening to open, and at the same time the driving motor drives the rotating frame 41 to rotate, and the next film positioning plate 5 moves to the position corresponding to the stuffing knife disk 33, and the above operation is repeated to continuously film multiple green rice dumplings. When the film positioning plate 5 with the film-wrapped green rice dumplings moves to a position close to the feeding end of the transmission device 9, the flexible clamping claw 531 releases the green rice dumplings, and the film-wrapped green rice dumplings are affected by gravity, pass through the through hole 51, and fall on the feeding end of the transmission device 9, and then are transmitted out of the green rice dumpling forming and film-wrapping integrated machine.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A green dumpling forming and film-wrapping integrated machine, characterized in that: The invention comprises a frame (1), wherein a stuffing device (3) for producing finished green rice dumplings is arranged on the frame (1), a film wrapping device (4) is arranged below the discharge end of the stuffing wrapping device (3), a film supply device (2) for supplying fresh-keeping film is arranged on one side of the film wrapping device (4) in the horizontal direction, a film cutting device (8) is also arranged between the film supply device (2) and the film wrapping device (4), and a transmission device (9) is also arranged on the frame (1), and the feed end of the transmission device (9) is arranged below the film wrapping device (4); The film wrapping device (4) comprises a film positioning plate (5), on which a film pressing assembly (7) is arranged for ensuring that the cling film is attached to the film positioning plate (5), a through hole (51) is provided on the film positioning plate (5), a presentation cup (53) is provided on the lower side of the through hole (51), a presentation cavity is provided on the upper side of the presentation cup (53), the through hole (51) and the presentation cavity are coaxially arranged, the presentation cavity is arranged corresponding to the discharge end of the upper filling wrapping device (3), a flexible clamping claw (531) is arranged in the presentation cavity, a tightening knife disc (6) is arranged between the presentation cup (53) and the film positioning plate (5), the tightening knife disc (6) comprises a positioning disc (62), the thickness direction of the positioning disc (62) is parallel to the thickness direction of the film positioning plate (5), a tightening knife block (61) is arranged between the positioning disc (62) and the film positioning plate (5), the tightening knife block (61) is arranged along its self The body is divided into a handle (611) and a blade (612) in the length direction, and the blade (612) is divided into a back (613) and a blade (614) on both sides along its own width direction. The thickness direction of the tightening knife block (61) is parallel to the thickness direction of the positioning plate (62). There are a plurality of tightening knife blocks (61) arranged in a circular array in a clockwise or counterclockwise direction around the axis direction of the positioning plate (62). The blade (614) of any tightening knife block (61) is located on the inner side. One end of any knife handle (611) facing away from the blade (612) is connected to the positioning plate (62) for rotation around the thickness direction thereof. The back (613) of the last tightening knife block (61) is attached to the blade (614) of the next tightening knife block (61) to form an annular opening. A driving component for driving the plurality of tightening knife blocks (61) to rotate relative to each other is provided on the membrane positioning plate (5), thereby driving the annular opening to open and close.
2. The green dumpling forming and film-wrapping integrated machine according to claim 1, characterized in that: The driving assembly comprises a driving disk (63), wherein the driving disk (63) is arranged on one side of the tightening blade block (61) in the thickness direction, the driving disk (63) and the positioning disk (62) are arranged coaxially, a positioning column (632) is fixed on the driving disk (63), the axial direction of the positioning column (632) is parallel to the thickness direction of the tightening blade block (61), any of the tightening blade blocks (61) is provided with a waist-shaped groove (615), the waist-shaped groove (615) penetrates the tightening blade block (61) in the thickness direction of the tightening blade block (61), and the positioning column (632) is connected to a plurality of tightening blade blocks (61) on the driving disk (63). 1) A plurality of positioning columns (632) are provided correspondingly, any one of the positioning columns (632) is inserted into the corresponding waist-shaped groove (615) and is slidably engaged along the length direction of the waist-shaped groove (615); a rotating cylinder (64) is provided on one side of the driving disk (63) in the radial direction; the end of the cylinder body of the rotating cylinder (64) which is away from the piston rod is rotatably connected to the membrane positioning plate (5) in the thickness direction of the membrane positioning plate (5); the driving disk (63) is provided with a connecting plate (631) protruding outwardly along any radial direction thereof; the connecting plate (631) is rotatably connected to the end of the piston rod of the rotating cylinder (64) in the thickness direction of the driving disk (63).
3. The green dumpling forming and film-wrapping integrated machine according to claim 1, characterized in that: A mounting plate (52) is also fixed to the lower side of the membrane positioning plate (5), and the presentation cup (53) is rotatably connected to the mounting plate (52) around its own axis direction. A rotating motor (54) is also provided on the mounting plate (52), and the output shaft of the rotating motor (54) is drivingly connected to the presentation cup (53).
4. The green dumpling forming and film-wrapping integrated machine according to claim 1, characterized in that: The film supply device (2) comprises a positioning roller (22) for installing a cling film roll, wherein the axial direction of the positioning roller (22) is parallel to the length direction of the film positioning plate (5). The film wrapping device (4) also comprises a rotating frame (41), wherein the rotating frame (41) is arranged between the film supply device (2) and the transmission device (9), wherein the rotating frame (41) is rotatably connected to the frame body (1) around a direction parallel to the axial direction of the positioning roller (22), wherein the film positioning plate (5) is fixed on the rotating frame (41), wherein a plurality of the film positioning plates (5) are arranged in a circular array on the rotating frame (41) around the rotation axis (411) of the rotating frame (41), wherein the film cutting device (8) is arranged on a side of the uppermost film positioning plate (5) away from the transmission device (9), wherein the feed end of the transmission device (9) is arranged on the lower side of the rotating frame (41), and a driving device for driving the rotating frame (41) to rotate is also arranged on the frame body (1).
5. The green dumpling forming and film-wrapping integrated machine according to claim 4, characterized in that: The film pressing assembly (7) comprises a pressure strip (71), the pressure strip (71) being located on the side of the film positioning plate (5) in the thickness direction away from the positioning plate (62), the length direction of the pressure strip (71) being parallel to the width direction of the film positioning plate (5), a rotating block (72) being provided on the pressure strip (71), a driving cylinder (73) being further provided on the side of the rotating block (72) away from the pressure strip (71), the rotating block (72) being L-shaped, the middle part of the rotating block (72) and the film positioning plate (5) being rotated via an ear plate The rotating block (72) is connected, one end of the rotating block (72) is fixedly connected to the upper side of the pressure strip (71), and the other end is rotatably connected to the end of the piston rod of the driving cylinder (73); the end of the cylinder body of the driving cylinder (73) away from the piston rod is rotatably connected to the membrane positioning plate (5), and the above-mentioned rotating axis (411) lines are parallel to the width direction of the membrane positioning plate (5); the lower side of the pressure strip (71) abuts against the upper side of the membrane positioning plate (5), and the film pressing assembly (7) is symmetrically arranged one on each side of the length direction of the membrane positioning plate (5).
6. The green dumpling forming and film-wrapping integrated machine according to claim 5, characterized in that: An anti-skid groove is provided on a side surface of any of the pressure strips (71) close to the membrane positioning plate (5), and a plurality of the anti-skid grooves are evenly spaced along the length direction of the pressure strip (71).
7. The green dumpling forming and film-wrapping integrated machine according to claim 1, characterized in that: The film supply device (2) comprises a support frame (21), the support frame (21) being located on any side of the film wrapping device (4) in the horizontal direction, the support frame (21) being provided with a positioning roller (22) for mounting a cling film roll, one end of the positioning roller (22) being rotatably connected to the support frame (21) around an axis, an anti-slip roller (23) being coaxially fixed to the positioning roller (22), a limit spring (231) being provided on the support frame (21), one end of the limit spring (231) being fixed to a fixing frame, and the other end being fixed to a limit belt (232), the limit spring (231) being located on a side close to the film wrapping device (4), the limit belt (232) being wound around the anti-slip roller (23), and the side of the limit belt (232) facing away from the film wrapping device (4) being fixed relative to the support frame (21).
8. The green dumpling forming and film-wrapping integrated machine according to claim 7, characterized in that: A driving roller (241) is arranged on one side of the positioning roller (22) close to the film wrapping device (4), the driving roller (241) is arranged horizontally, and the axial direction of the driving roller (241) is parallel to the axial direction of the positioning roller (22). A film feeding motor (24) is arranged on the support frame (21), and the output shaft of the film feeding motor (24) is transmission-connected to the driving roller (241). A pressing roller (28) is arranged above the driving roller (241), and the axial direction of the pressing roller (28) is parallel to the axial direction of the driving roller (241). A gap for passing the cling film is formed between the pressing roller (28) and the driving roller (241), and a pressing component is arranged on the support frame (21) so that the lower side of the driving pressing roller (28) presses against the cling film.
9. The green dumpling forming and film-wrapping integrated machine according to claim 8, characterized in that: The clamping assembly comprises a screw rod (26), the screw rod (26) being arranged vertically, a rotating handle (261) being coaxially fixed to the upper end of the screw rod (26), the screw rod (26) penetrating the support frame (21) in the vertical direction and being threadedly connected to the support frame (21), an adjusting frame (25) being fixed to the lower end of the screw rod (26), a guide column (27) being further fixed to the adjusting frame (25), the guide column (27) penetrating the support frame (21) in the vertical direction, the guide column (27) being slidably matched with the support frame (21) in the vertical direction, and a sliding groove (251) being further provided on the adjusting frame (25), the sliding groove (251) penetrating the support frame (21) in the axial direction of the clamping roller (28) 1), one sliding groove (251) is provided at each end of the axis direction of the pressure roller (28), and a sliding block (281) is provided at each end of the axis direction of the pressure roller (28). The two ends of the pressure roller (28) are respectively connected to the corresponding sliding block (281) for rotation around their own axis directions. Any of the sliding blocks (281) is embedded in the sliding groove (251) on the corresponding side and slides with it in the vertical direction. A compression spring (282) is provided on any of the sliding blocks (281), and the axis direction of the compression spring (282) is vertically arranged. The two ends of any of the compression springs (282) are respectively pressed against the bottom wall of the corresponding sliding groove (251) and the upper side surface of the corresponding sliding block (281).
10. The green dumpling forming and film-wrapping integrated machine according to claim 1, characterized in that: The frame (1) is provided with a plurality of tensioning rollers (29) for stretching the cling film on the upper side of the film positioning plate (5), and both ends of the axis direction of any tensioning roller (29) are rotatably connected to the frame (1), and the axis direction of any tensioning roller (29) is parallel to the length direction of the film positioning plate (5).
Citation Information
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