A fatty acid refining and distillation device and distillation process
By introducing raw material type analysis and temperature setting modules into the distillation equipment and combining the scraping components, the problem that existing equipment cannot select the appropriate temperature according to the type of fatty acid is solved, which improves the distillation efficiency and prevents the bottoming, and achieves efficient fatty acid purification.
Patent Information
- Application Number
- CN202510285787.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-03-12
AI Technical Summary
Existing distillation equipment cannot select the appropriate distillation temperature according to different fatty acid types, resulting in inefficiency.
Through the raw material type analysis unit, the corresponding temperature setting module, the first-level setting module, the second-level setting module and the temperature difference determination module, the fatty acid types in the inner cylinder are detected and the appropriate distillation temperature is set. Combined with the scraping component to prevent the bottoming phenomenon, the scraper and magnetic component are used to remove residue.
The appropriate distillation temperature is selected according to the type of fatty acid, which improves working efficiency and effectively prevents the bottom of the inner cylinder, ensuring the smooth progress of the distillation process.
Smart Images

Figure CN119792972B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fatty acid distillation, and particularly relates to a fatty acid refining distillation device and a distillation process. Background Art
[0002] The main purpose of distilling fatty acids is to purify them. Their raw materials are widely sourced and contain components such as impurities, fatty acids with different carbon chain lengths, etc. Distillation can remove impurities such as incompletely hydrolyzed glycerides, phospholipids, pigments, protein decomposition products, and metal ions; it can also separate fatty acids with different carbon chain lengths for different industrial uses.
[0003] In the Chinese patent with the application number CN202221641734.4, a fatty acid fine distillation device that is convenient to operate is proposed. By setting a first collection box and a second collection box, different evaporated gases can be classified for subsequent use. The main pipe and the auxiliary pipe in the storage box are bent in shape, and the heat energy released by the gas can be used to preheat the materials in the storage box, which is energy-saving and environmentally friendly.
[0004] However, during the working process of the above device, it is impossible to heat and distill at a suitable temperature according to the type of fatty acid. Since fatty acids with different carbon chain lengths require different temperatures, during the distillation process, it is necessary to first understand the type of fatty acid and then select a suitable temperature, which makes the entire working process rather troublesome and seriously affects the overall working efficiency.
[0005] Therefore, a fatty acid refining distillation device and a distillation process are proposed. Summary of the Invention
[0006] The purpose of the present invention is to provide a fatty acid refining distillation device and a distillation process, which solve the problem that it is difficult for current distillation devices to select a suitable distillation temperature according to different types of fatty acids in the background art.
[0007] To achieve the above object, the present invention provides the following technical solution: A fatty acid refining and distillation device, comprising a main cylinder body, a cylinder cover hinged to the upper end of the main cylinder body, and an inner cylinder fixed inside the main cylinder body. A heating component is arranged between the lower bottom surface of the inner cylinder and the bottom of the main cylinder body. The upper end of the cylinder cover is communicated with a connection component. One end of the connection component is fixed with a condensation box. Inside the condensation box, a refrigeration pipe and an annular pipe for storing the distilled fatty acid are fixed. The lower end of the condensation box is fixed with a blanking cylinder. The blanking cylinder is communicated with one end of the annular pipe. The other end of the annular pipe is communicated with the connection component. One side of the blanking cylinder is fixed with a quality detection unit for detecting the purity of the fatty acid. The quality detection unit is in signal connection with a total controller outside. The upper end of the cylinder cover is fixed with a rubber sleeve. An insertion rod is movably inserted inside the rubber sleeve. One end of the insertion rod is fixed with a raw material type analysis unit. The raw material type analysis unit is located inside the inner cylinder. The raw material type analysis unit is in signal connection with the total controller;
[0008] Inside the total controller, a corresponding temperature setting module is provided. The corresponding temperature setting module is in signal connection with a cooling control module. Inside the corresponding temperature setting module, a first-level setting module, a second-level setting module, and a temperature difference determination module are in signal connection. The corresponding temperature setting module is in signal connection with both the quality detection unit and the raw material type analysis unit. On the outer surface of the main cylinder body, a first temperature controller and a second temperature controller are fixed. One end of the first temperature controller is located inside the inner cylinder. One end of the second temperature controller is located between the lower bottom surface of the inner cylinder and the bottom of the main cylinder body. The first temperature controller is in signal connection with the first-level setting module. The second temperature controller is in signal connection with the second-level setting module.
[0009] Further, an electric push rod is rotatably arranged on the outer surface of the main cylinder body. The upper end of the main cylinder body is fixed with a first connecting piece. One side of the first connecting piece is rotatably provided with a second connecting piece. The upper end of the second connecting piece is fixed with a main motor. The output end of the main motor is provided with a transmission belt. One end of the electric push rod is rotatably connected with the second connecting piece. The upper surface of the cylinder cover is fixed with a mounting seat. A transmission rod is arranged through the mounting seat. One end of the transmission belt is connected with the transmission rod. One end of the second connecting piece is connected with the mounting seat.
[0010] Further, the connection component includes an angle iron fixed on the outer surface of the first connecting piece, a pre-storage cylinder fixed on the upper end of the angle iron, and hoses fixed at both ends of the pre-storage cylinder. The pre-storage cylinder is communicated with the annular pipe through one group of hoses. The other group of hoses is communicated with the cylinder cover.
[0011] Further, a feed pipe and an air extraction pipe are fixed on the upper surface of the cylinder cover. The feed pipe is communicated with the fatty acid to be distilled outside. The air extraction pipe is communicated with an air extraction pump outside.
[0012] Further, a scraping component is arranged inside the inner cylinder. The scraping component includes a connection disk fixed at one end of a transmission rod, a lower connection block fixed at the lower end of the connection disk. Sliding grooves are formed on both sides of the lower connection block. Positioning blocks are fixed in the sliding grooves. Displacement blocks are also movably arranged in the sliding grooves. A spring is fixed on one side of the positioning block, and one end of the spring is connected to the displacement block. An L-shaped plate is fixed on the outer surface of the displacement block. A pneumatic telescopic rod is fixed on one side of the displacement block, and one end of the pneumatic telescopic rod is connected to the displacement block. An outer sleeve is fixed on one side of the L-shaped plate. An inner sleeve is elastically connected inside the outer sleeve, and an inner inner sleeve is elastically connected inside the inner sleeve. Outer connection blocks are fixed on one side of the outer sleeve, the inner sleeve, and the inner inner sleeve. Scrapers are fixed at the lower ends of the outer connection blocks. The three groups of scrapers are arranged on the same straight line, and cavities are formed in all three groups of scrapers.
[0013] Further, an inner plate is arranged inside the lower connection block. A reciprocating spiral groove is formed on the inner wall of the lower connection block. The inner plate is movably connected to the reciprocating spiral groove. A through rod is fixed at the lower end of the inner plate. An air cushion is arranged between the inner plate and the inner wall of the lower connection block. The air cushion is communicated with the pneumatic telescopic rod through a trachea. A magnetic column is fixed at the lower end of the through rod, and one end of the magnetic column penetrates through the lower bottom surface of the inner cylinder.
[0014] Further, the heating component includes a vertical plate fixed at the bottom of the main cylinder body, an electric heating rod penetrating through the outer surface of the vertical plate. A conductive head is fixed at one end of the electric heating rod. A sleeve wheel is rotatably arranged on one side of the vertical plate. An extension rod is fixed at one end of the sleeve wheel. Blades are fixed on the outer surface of the extension rod. There are two groups of the sleeve wheel and the extension rod. A transmission steel belt is sleeved between the two groups of sleeve wheels. A positioning column is also fixed at the bottom of the main cylinder body. A connection seat is arranged at one end of one of the extension rods. The connection seat is fixedly connected to the positioning column. A torsion spring is arranged inside the connection seat. One end of the torsion spring is connected to the extension rod, and the other end of the torsion spring is connected to the inner wall of the connection seat. A magnetic plate is fixed on the outer surface of one of the extension rods. The magnetic plate corresponds to the position of the magnetic column, and the magnetic plate and the magnetic column are magnetically repulsive.
[0015] Further, a discharging component is arranged at the lower end of the main cylinder body. The discharging component includes a docking pipe communicated with the lower bottom surface of the inner cylinder, a straight pipe movably arranged at the lower end of the docking pipe, and a collecting cylinder communicated with the lower end of the main cylinder body. The collecting cylinder is movably sleeved on the outer surface of the straight pipe. A discharging groove is formed on the outer surface of the straight pipe, and the discharging groove is located above the collecting cylinder. A fastener is also arranged on the outer surface of the straight pipe, and the fastener is located below the collecting cylinder. A machine box is fixed at the lower end of the straight pipe. A rocker is arranged on one side of the machine box. A bevel gear set is arranged inside the machine box. The rocker is connected to the straight pipe through the bevel gear set.
[0016] Further, a control valve is arranged inside the docking pipe, and an inclined rod is arranged at the pipe orifice of the straight pipe.
[0017] The present invention also provides another technical solution, a fatty acid refining and distillation process, comprising the following steps:
[0018] S1: Inject the fatty acid to be distilled into the inner cylinder, then turn on the electric heating rod to distill the fatty acid. During the distillation process, start the main motor to rotate the transmission rod and the stirring head to stir the fatty acid;
[0019] S2: During the rotation of the transmission rod, the scraper rotates accordingly, and the rotating scraper scrapes the residue at the bottom of the inner cylinder to prevent the residue from bottoming out;
[0020] S3: During the distillation process, the liquid fatty acid will vaporize and enter the annular tube. At the same time, connect the refrigeration tube to an external refrigerator, and the cold air generated by the refrigerator enters the refrigeration tube, so as to cool the vaporized fatty acid in the annular tube to make it become liquid fatty acid, completing the distillation. Thus, all distillation processes are completed.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] A fatty acid refining and distillation device and distillation process proposed by the present invention. In the prior art, it is difficult for the distillation device to select a suitable distillation temperature according to different types of fatty acids. However, in the present invention, through the raw material type analysis unit, corresponding temperature setting module, primary setting module, secondary setting module, and temperature difference determination module, during the working process, the raw material type analysis unit analyzes what type of fatty acid is in the inner cylinder, and then sets different distillation temperatures according to different types of fatty acids by using the corresponding temperature setting module. Among them, the primary setting module is used to control the first temperature controller, and the secondary setting module is used to control the second temperature controller. The first temperature controller can detect the temperature value of the fatty acid in the inner cylinder, and the second temperature controller can detect the temperature value of the heating component attachment between the lower bottom surface of the inner cylinder and the bottom of the main cylinder. Through the temperature difference determination module for determination, when the temperature difference detected by the first temperature controller and the second temperature controller is large, it means that bottoming occurs at the bottom of the inner cylinder, resulting in the heat generated by the heating component not being transferred into the inner cylinder, indirectly improving the overall working efficiency, and being able to select a suitable distillation temperature according to different types of fatty acids. Description of the Drawings
[0023] Figure 1 It is a schematic diagram of the overall structure of the fatty acid refining and distillation device of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of the main cylinder of the fatty acid refining and distillation device of the present invention Figure 1 ;
[0025] Figure 3 It is a schematic diagram of the structure of the main cylinder of the fatty acid refining and distillation device of the present inventionFigure 2 ;
[0026] Figure 4 Schematic diagram of the internal structure of the main cylinder of the fatty acid refining and distillation equipment of the present invention;
[0027] Figure 5 Schematic diagram of the scraping component structure of the fatty acid refining and distillation equipment of the present invention;
[0028] Figure 6 Schematic diagram of the heating component structure of the fatty acid refining and distillation equipment of the present invention;
[0029] Figure 7 Schematic diagram of the discharging component structure of the fatty acid refining and distillation equipment of the present invention Figure 1 ;
[0030] Figure 8 Schematic diagram of the discharging component structure of the fatty acid refining and distillation equipment of the present invention Figure 2 ;
[0031] Figure 9 For the fatty acid refining and distillation equipment of the present invention Figure 5 Enlarged view at location B in;
[0032] Figure 10 Schematic diagram of the internal structure of the lower connecting block of the fatty acid refining and distillation equipment of the present invention;
[0033] Figure 11 Program block diagram of the total controller of the fatty acid refining and distillation equipment of the present invention;
[0034] Figure 12 For the fatty acid refining and distillation equipment of the present invention Figure 5 Enlarged view at location C in;
[0035] Figure 13 Schematic diagram of the structures of the primary sleeve, secondary sleeve and tertiary sleeve of the fatty acid refining and distillation equipment of the present invention;
[0036] Figure 14 Schematic diagram of the structures of the main cylinder and the inner cylinder of the fatty acid refining and distillation equipment of the present invention.
[0037] In the figure: 1. First support frame; 2. Main cylinder; 21. Electric push rod; 22. First connecting piece; 23. Second connecting piece; 24. Main motor; 25. Transmission belt; 251. Transmission rod; 252. Stirring head; 26. First temperature controller; 27. Second temperature controller; 28. Scraping assembly; 281. Connecting plate; 282. Lower connecting block; 2821. Built-in plate; 2822. Reciprocating spiral groove; 2823. Piercing rod; 2824. Magnetic column; 2825. Air cushion; 283. Positioning block; 284. Spring; 285. Displacement block; 286. L-shaped plate; 2861. First-stage sleeve; 2862. Second-stage sleeve; 2863. Third-stage sleeve; 2864. External connecting block; 2865. Scraper; 2866. Arc plate; 2867. Mounting plate; 2868. Roller; 3. Cylinder cover; 31. Feed pipe; 32. Air extraction pipe; 4. Connecting assembly; 41. Pre-storage cylinder; 42. Hose; 5. Condensation box; 51. Fan group; 52. Second support frame; 6. Refrigeration pipe; 7. Annular pipe; 71. Feeding cylinder; 72. Quality inspection unit; 8. Rubber sleeve; 81. Raw material type analysis unit; 9. Inner cylinder; 10. Heating component; 101. Vertical plate; 102. Electric heating rod; 103. Conductive head; 104. Sleeve wheel; 105. Extension rod; 106. Blade; 107. Positioning column; 108. Connecting seat; 109. Magnetic plate; 11. Discharging component; 111. Docking pipe; 112. Straight pipe; 113. Collection cylinder; 114. Fastener; 115. Chassis; 116. Rocker; 117. Discharge chute; 118. Inclined rod. Detailed implementation manners
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0039] To solve the technical problem of how to select a suitable distillation temperature according to different types of fatty acids, as Figures 1 - 3 and Figure 11 shown, the following preferred technical solutions are provided:
[0040] A fatty acid refining and distillation device, comprising a main cylinder body 2, a cylinder cover 3 hinged to the upper end of the main cylinder body 2, and an inner cylinder 9 arranged inside the main cylinder body 2. A heating component 10 is arranged between the lower bottom surface of the inner cylinder 9 and the bottom of the main cylinder body 2. The upper end of the cylinder cover 3 is connected to a connection component 4. One end of the connection component 4 is provided with a condensation box 5. Inside the condensation box 5, there are a refrigeration pipe 6 and an annular pipe 7 for storing the distilled fatty acid. The lower end of the condensation box 5 is provided with a blanking cylinder 71. The blanking cylinder 71 is communicated with one end of the annular pipe 7. The other end of the annular pipe 7 is communicated with the connection component 4. One side of the blanking cylinder 71 is provided with a quality detection unit 72 for detecting the purity of the fatty acid. The quality detection unit 72 is signal-connected to a general controller outside. The upper end of the cylinder cover 3 is provided with a rubber sleeve 8. An insertion rod is movably inserted inside the rubber sleeve 8. One end of the insertion rod is provided with a raw material type analysis unit 81. The raw material type analysis unit 81 is located inside the inner cylinder 9. The raw material type analysis unit 81 is signal-connected to the general controller. The lower end of the main cylinder body 2 is provided with a first support frame 1. The lower end of the condensation box 5 is provided with a second support frame 52. The upper end of the condensation box 5 is provided with a fan group 51. The air outlet of the fan group 51 is communicated with the inside of the condensation box 5. Add the fatty acid to be distilled into the inner cylinder 9, turn on the heating component 10 to make the heating component 10 generate heat. The generated heat will heat the fatty acid in the inner cylinder 9. The fatty acid is heated and vaporized. The generated gas enters the annular pipe 7 along the connection component 4. Then connect the refrigeration pipe 6 to an external refrigerator. The cold air generated by the refrigerator enters the refrigeration pipe 6, so as to cool the vaporized fatty acid in the annular pipe 7 and make it become liquid fatty acid. Finally, collect it by using the blanking cylinder 71.
[0041] Inside the general controller, there is a corresponding temperature setting module. The corresponding temperature setting module is signal-connected to a cooling control module. Inside the corresponding temperature setting module, there are signal-connected a first-level setting module, a second-level setting module and a temperature difference determination module. The corresponding temperature setting module is signal-connected to both the quality detection unit 72 and the raw material type analysis unit 81. On the outer surface of the main cylinder body 2, there are a first temperature controller 26 and a second temperature controller 27. One end of the first temperature controller 26 is located inside the inner cylinder 9. One end of the second temperature controller 27 is located between the lower bottom surface of the inner cylinder 9 and the bottom of the main cylinder body 2. The first temperature controller 26 is signal-connected to the first-level setting module. The second temperature controller 27 is signal-connected to the second-level setting module.
[0042] An electric push rod 21 is rotatably arranged on the outer surface of the main cylinder body 2. A first connecting piece 22 is arranged at the upper end of the main cylinder body 2. A second connecting piece 23 is rotatably arranged on one side of the first connecting piece 22. A main motor 24 is arranged at the upper end of the second connecting piece 23. The output end of the main motor 24 is provided with a transmission belt 25. One end of the electric push rod 21 is rotatably connected to the second connecting piece 23. An installation seat is arranged on the upper surface of the cylinder cover 3. A transmission rod 251 penetrates through the installation seat. One end of the transmission belt 25 is connected to the transmission rod 251. One end of the second connecting piece 23 is connected to the installation seat. By the telescopic movement of the electric push rod 21, the second connecting piece 23 can be rotated relative to the first connecting piece 22, and the second connecting piece 23 will drive the installation seat and the cylinder cover 3 to tilt upwards, thereby realizing the opening and closing of the cylinder cover 3. Through the main motor 24, its output end drives the transmission belt 25 to rotate, and then drives the transmission rod 251 to rotate. A stirring head 252 is arranged on the outer surface of one end of the transmission rod 251, and the stirring head 252 is located inside the inner cylinder 9.
[0043] The connection component 4 includes an angle iron arranged on the outer surface of the first connecting piece 22, a pre-storage cylinder 41 arranged at the upper end of the angle iron, and hoses 42 arranged at both ends of the pre-storage cylinder 41. The pre-storage cylinder 41 is communicated with the annular pipe 7 through one group of the hoses 42, and the other group of the hoses 42 is communicated with the cylinder cover 3. The heated fatty acid will vaporize, and the vaporized fatty acid enters the annular pipe 7 through the hoses 42 and the pre-storage cylinder 41, and then is cooled.
[0044] An inlet pipe 31 and an air extraction pipe 32 are arranged on the upper surface of the cylinder cover 3. The inlet pipe 31 is communicated with the fatty acid to be distilled outside. The air extraction pipe 32 is communicated with an external air extraction pump. The fatty acid to be distilled is added into the inner cylinder 9 through the inlet pipe 31. During the distillation process, the air in the inner cylinder 9 can be pumped out by the air extraction pump, making the whole distillation process in a vacuum state.
[0045] Specifically, during the working process, the raw material type analysis unit 81 analyzes the type of fatty acid in the inner cylinder 9, and then sets different distillation temperatures according to different types of fatty acids using the corresponding temperature setting module. Among them, the first-level setting module is used to control the first temperature controller 26, and the second-level setting module is used to control the second temperature controller 27. The first temperature controller 26 can detect the temperature value of the fatty acid in the inner cylinder 9, and the second temperature controller 27 can detect the temperature value of the heating component 10 near the bottom surface of the inner cylinder 9 and the bottom of the main cylinder 2. After the distillation is completed, the cooling control module is used to turn on the external refrigerator connected to the refrigeration pipe 6 to cool and liquefy the vaporized fatty acid. The liquefied fatty acid will enter the blanking cylinder 71, and the quality detection unit 72 is used to detect the purity of the fatty acid after distillation. If the purity does not meet the standard, it means that there is a problem with the distillation temperature, and then the temperature of the heating component 10 needs to be set again through the corresponding temperature setting module, and the temperature difference determination module is used for determination. When the temperature difference detected by the first temperature controller 26 and the second temperature controller 27 is large, it means that coking occurs at the bottom of the inner cylinder 9, resulting in the heat generated by the heating component 10 not being transferred to the inside of the inner cylinder 9.
[0046] To solve the technical problem of how to prevent coking, as Figures 4 - 10 shown, the following preferred technical solutions are provided:
[0047] Inside the inner cylinder 9, a scraping component 28 is provided. The scraping component 28 includes a connection disk 281 provided at one end of the transmission rod 251, a lower connection block 282 provided at the lower end of the connection disk 281. Chutes are provided on both sides of the lower connection block 282. Positioning blocks 283 are fixed in the chutes. A displacement block 285 is also movably arranged in the chutes. A spring 284 is provided on one side of the positioning block 283. One end of the spring 284 is connected to the displacement block 285. An L-shaped plate 286 is provided on the outer surface of the displacement block 285. A pneumatic telescopic rod is provided on one side of the displacement block 285. One end of the pneumatic telescopic rod is connected to the displacement block 285. A first-stage sleeve 2861 is provided on one side of the L-shaped plate 286. A second-stage sleeve 2862 is elastically connected inside the first-stage sleeve 2861. A third-stage sleeve 2863 is elastically connected inside the second-stage sleeve 2862. External connection blocks 2864 are provided on one side of the first-stage sleeve 2861, the second-stage sleeve 2862, and the third-stage sleeve 2863. Scrapers 2865 are provided at the lower ends of the external connection blocks 2864. The three groups of scrapers 2865 are arranged on the same straight line, and cavities are provided in the three groups of scrapers 2865. When the transmission rod 251 starts to rotate, it will drive the lower connection block 282 to rotate, and then drive the first-stage sleeve 2861, the second-stage sleeve 2862, and the third-stage sleeve 2863 to rotate. Since the lower connection block 282 is not corresponding to the center of the inner cylinder 9, and one end of the third-stage sleeve 2863 is in contact with the inner wall of the inner cylinder 9, with continuous rotation, the third-stage sleeve 2863 will be compressed into the second-stage sleeve 2862, and the second-stage sleeve 2862 will be compressed into the first-stage sleeve 2861. The three groups of scrapers 2865 will also be compressed together. While rotating, the scrapers 2865 will scrape the slag formed at the bottom of the inner cylinder 9. An arc plate 2866 is embedded on the upper surface of the third-stage sleeve 2863. An installation plate 2867 is also provided on the upper surface of the third-stage sleeve 2863. A roller 2868 is movably arranged at the lower end of the installation plate 2867. During the rotation process, the outer surface of the roller 2868 closely adheres to the inner wall of the inner cylinder 9. During the rotation process, as the first-stage sleeve 2861, the second-stage sleeve 2862, and the third-stage sleeve 2863 are continuously compressed, the arc plate 2866 will gradually pull the scraped residues to the vicinity of the middle position at the bottom of the inner cylinder 9.
[0048] Inside the lower connecting block 282, there is an inner plate 2821. A reciprocating spiral groove 2822 is formed on the inner wall of the lower connecting block 282. The inner plate 2821 is movably connected to the reciprocating spiral groove 2822. A through rod 2823 is provided at the lower end of the inner plate 2821. An air cushion 2825 is arranged between the inner plate 2821 and the inner wall of the lower connecting block 282. The air cushion 2825 is communicated with the pneumatic telescopic rod through a trachea. A magnetic column 2824 is provided at the lower end of the through rod 2823. One end of the magnetic column 2824 penetrates through the lower bottom surface of the inner cylinder 9. As the lower connecting block 282 rotates, the inner plate 2821 moves up and down along the reciprocating spiral groove 2822, which causes the inner plate 2821 to squeeze the air cushion 2825, so that the gas in the air cushion 2825 is squeezed into the pneumatic telescopic rod, causing the pneumatic telescopic rod to extend, thus achieving the effect of reciprocatingly lifting the L-shaped plate 286 and preventing the scraper 2865 from continuously scraping the bottom of the inner cylinder 9.
[0049] The heating component 10 includes a vertical plate 101 arranged at the bottom of the main cylinder body 2, an electric heating rod 102 penetrating through the outer surface of the vertical plate 101. A conductive head 103 is provided at one end of the electric heating rod 102. A sleeve wheel 104 is rotatably arranged on one side of the vertical plate 101. An extension rod 105 is provided at one end of the sleeve wheel 104. Blades 106 are arranged on the outer surface of the extension rod 105. There are two groups of the sleeve wheel 104 and the extension rod 105. A transmission steel belt is sleeved between the two groups of sleeve wheels 104. A positioning column 107 is also provided at the bottom of the main cylinder body 2. A connecting seat 108 is provided at one end of one group of the extension rods 105. The connecting seat 108 is fixedly connected to the positioning column 107. A torsion spring is arranged inside the connecting seat 108. One end of the torsion spring is connected to the extension rod 105, and the other end of the torsion spring is connected to the inner wall of the connecting seat 108. A magnetic plate 109 is arranged on the outer surface of one group of the extension rods 105. The magnetic plate 109 corresponds to the position of the magnetic column 2824, and the magnetic plate 109 and the magnetic column 2824 are magnetically repulsive. When the power is turned on, the electric heating rod 102 generates heat to heat the fatty acid inside the inner cylinder 9. As the through rod 2823 continuously moves up and down reciprocally, an intermittent repulsive phenomenon will occur between the magnetic column 2824 and the magnetic plate 109, causing the magnetic plate 109 to drive the extension rod 105 to rotate, so that the blades 106 swing to generate an air flow, thereby expanding the heat generation range of the electric heating rod 102.
[0050] A discharge component 11 is provided at the lower end of the main cylinder body 2. The discharge component 11 includes a butt joint pipe 111 communicated with the lower bottom surface of the inner cylinder 9, a straight-through pipe 112 movably arranged at the lower end of the butt joint pipe 111, and a collection cylinder 113 communicated with the lower end of the main cylinder body 2. The collection cylinder 113 is movably sleeved on the outer surface of the straight-through pipe 112. A discharge groove 117 is formed on the outer surface of the straight-through pipe 112. The discharge groove 117 is located above the collection cylinder 113. A fastener 114 is further arranged on the outer surface of the straight-through pipe 112. The fastener 114 is located below the collection cylinder 113. A machine box 115 is arranged at the lower end of the straight-through pipe 112. A rocker 116 is arranged on one side of the machine box 115. A bevel gear set is arranged inside the machine box 115. The rocker 116 is connected with the straight-through pipe 112 through the bevel gear set. The bevel gear set is composed of two bevel gears. One of the bevel gears is connected with the rocker 116, and the other bevel gear is connected with the straight-through pipe 112. The two bevel gears are meshed with each other. The residues generated during the operation of the inner cylinder 9 will enter the straight-through pipe 112 through the butt joint pipe 111 and be discharged from the discharge groove 117 into the collection cylinder 113. A valve pipe is arranged on one side of the collection cylinder 113. When it is necessary to discharge the residues in the collection cylinder 113, an external air pump can be connected to the collection cylinder 113 through the valve pipe.
[0051] A control valve is arranged inside the butt joint pipe 111. An inclined rod 118 is arranged at the pipe orifice of the straight-through pipe 112. By rotating the rocker 116, the straight-through pipe 112 rotates, and the straight-through pipe 112 drives the inclined rod 118 to rotate, preventing the residues from blocking at the junction of the butt joint pipe 111 and the straight-through pipe 112.
[0052] The present invention also provides another technical solution, a fatty acid refining and distillation process, including the following steps:
[0053] S1: Inject the fatty acid to be distilled into the inner cylinder 9, and then turn on the electric heating rod 102 to distill the fatty acid. During the distillation process, start the main motor 24 to make the transmission rod 251 and the stirring head 252 rotate to stir the fatty acid;
[0054] S2: During the rotation of the transmission rod 251, the scraper 2865 rotates accordingly. The rotating scraper 2865 scrapes the residues at the bottom of the inner cylinder 9 to prevent the residues from bottoming out;
[0055] S3: During the distillation process, the liquid fatty acid will vaporize and enter the annular pipe 7. At the same time, connect the refrigeration pipe 6 with an external refrigerator, and the cold air generated by the refrigerator enters the refrigeration pipe 6, so as to cool the vaporized fatty acid in the annular pipe 7 to make it become liquid fatty acid, completing the distillation. Thus, all the distillation processes are completed.
[0056] Specifically, when the transmission rod 251 starts to rotate, it will drive the lower connecting block 282 to rotate, and then drive the first-stage sleeve 2861, the second-stage sleeve 2862, and the third-stage sleeve 2863 to rotate. Since the center of the lower connecting block 282 does not correspond to the center of the inner cylinder 9, and one end of the third-stage sleeve 2863 is in contact with the inner wall of the inner cylinder 9, with continuous rotation, the third-stage sleeve 2863 will be compressed into the second-stage sleeve 2862, and the second-stage sleeve 2862 will be compressed into the first-stage sleeve 2861. The three groups of scraping plates 2865 will also be compressed together. While rotating, the scraping plates 2865 will scrape the slag formed at the bottom of the inner cylinder 9. During the rotation, the outer surface of the roller 2868 closely adheres to the inner wall of the inner cylinder 9. During the rotation, as the first-stage sleeve 2861, the second-stage sleeve 2862, and the third-stage sleeve 2863 are continuously compressed, the arc plate 2866 will gradually pull the scraped residues to the vicinity of the middle position at the bottom of the inner cylinder 9, facilitating the discharge of the residues.
[0057] As described above, the above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A fatty acid refining and distillation device, comprising a main cylinder body, a cylinder cover hinged to the upper end of the main cylinder body, and an inner cylinder fixed inside the main cylinder body. A heating component is arranged between the lower bottom surface of the inner cylinder and the bottom of the main cylinder body, and is characterized in that The upper end of the cylinder cover is connected to a connection component. One end of the connection component is fixed with a condensation box. Inside the condensation box, a refrigeration pipe and an annular pipe for storing fatty acids after distillation are fixed. The lower end of the condensation box is fixed with a blanking cylinder, and the blanking cylinder is connected to one end of the annular pipe. The other end of the annular pipe is connected to the connection component. One side of the blanking cylinder is fixed with a quality detection unit for detecting the purity of fatty acids, and the quality detection unit is signal-connected to the external main controller. The upper end of the cylinder cover is fixed with a rubber sleeve, and an insertion rod is movably inserted inside the rubber sleeve. One end of the insertion rod is fixed with a raw material type analysis unit, and the raw material type analysis unit is located inside the inner cylinder and is signal-connected to the main controller; Inside the main controller, there is a corresponding temperature setting module. The corresponding temperature setting module is signal-connected to a cooling control module. Inside the corresponding temperature setting module, a first-level setting module, a second-level setting module, and a temperature difference determination module are signal-connected. The corresponding temperature setting module is signal-connected to both the quality detection unit and the raw material type analysis unit. On the outer surface of the main cylinder body, a first temperature controller and a second temperature controller are fixed. One end of the first temperature controller is located inside the inner cylinder, and one end of the second temperature controller is located between the lower bottom surface of the inner cylinder and the bottom of the main cylinder body. The first temperature controller is signal-connected to the first-level setting module, and the second temperature controller is signal-connected to the second-level setting module; Inside the inner cylinder, a scraping component for scraping residues is provided, and a discharging component is provided at the lower end of the main cylinder body; An electric push rod is rotatably arranged on the outer surface of the main cylinder body. The upper end of the main cylinder body is fixed with a first connecting piece. One side of the first connecting piece is rotatably provided with a second connecting piece. The upper end of the second connecting piece is fixed with a main motor. The output end of the main motor is provided with a transmission belt. One end of the electric push rod is rotatably connected to the second connecting piece. The upper surface of the cylinder cover is fixed with a mounting seat, and a transmission rod is arranged through the mounting seat. One end of the transmission belt is connected to the transmission rod, and one end of the second connecting piece is connected to the mounting seat; The scraping component includes a connection disk fixed at one end of the transmission rod, a lower connection block fixed at the lower end of the connection disk. Sliding grooves are opened on both sides of the lower connection block. Positioning blocks are fixed inside the sliding grooves. Displacement blocks are also movably arranged inside the sliding grooves. One side of the positioning block is fixed with a spring, and one end of the spring is connected to the displacement block. An L-shaped plate is fixed on the outer surface of the displacement block. One side of the displacement block is fixed with a pneumatic telescopic rod, and one end of the pneumatic telescopic rod is connected to the displacement block. One side of the L-shaped plate is fixed with a first-level sleeve. Inside the first-level sleeve, a second-level sleeve is elastically connected. Inside the second-level sleeve, a third-level sleeve is elastically connected. One side of each of the first-level sleeve, the second-level sleeve, and the third-level sleeve is fixed with an external connection block, and a scraping plate is fixed at the lower end of the external connection block. The three scraping plates are arranged on the same straight line, and cavities are opened inside the three scraping plates. The lower connection block does not correspond to the center of the inner cylinder.
2. The fatty acid refining and distillation equipment according to claim 1, wherein: The connection component includes an angle iron fixed on the outer surface of the first connecting piece, a pre-storage cylinder fixed at the upper end of the angle iron, and hoses fixed at both ends of the pre-storage cylinder. The pre-storage cylinder is connected to the annular pipe through one group of hoses, and the other group of hoses is connected to the cylinder cover.
3. A fatty acid refining and distillation device according to claim 2, characterized in that: A feed pipe and an air extraction pipe are fixed on the upper surface of the cylinder cover. The feed pipe is connected to the external fatty acid to be distilled, and the air extraction pipe is connected to the external air extraction pump.
4. The fatty acid refining and distillation equipment according to claim 3, wherein: The lower connecting block is provided with an internal built-in plate, the inner wall of the lower connecting block is provided with a reciprocating spiral groove, the internal built-in plate is movably connected with the reciprocating spiral groove, a penetration rod is fixed at the lower end of the internal built-in plate, an air cushion is provided between the internal built-in plate and the inner wall of the lower connecting block, the air cushion is connected with the air pressure telescopic rod through an air pipe, a magnetic column is fixed at the lower end of the penetration rod, and one end of the magnetic column passes through the lower bottom surface of the inner cylinder.
5. The fatty acid refining and distillation equipment according to claim 4, wherein: The heating component includes a vertical plate fixed to the bottom of the main cylinder, an electric heating rod penetrating the outer surface of the vertical plate, a conductive head fixed to one end of the electric heating rod, a sleeve wheel rotatably arranged on one side of the vertical plate, an extension rod fixed to one end of the sleeve wheel, blades fixed to the outer surface of the extension rod, two groups of sleeve wheels and extension rods are arranged, a transmission steel belt is sleeved between the two groups of sleeve wheels, a positioning column is also fixed to the bottom of the main cylinder, one group of the extension rods is provided with a connecting seat at one end, the connecting seat is fixedly connected to the positioning column, a torsion spring is arranged in the connecting seat, one end of the torsion spring is connected to the extension rod, and the other end of the torsion spring is connected to the inner wall of the connecting seat, one group of the extension rods is fixed with a magnetic plate on the outer surface, the magnetic plate corresponds to the position of the magnetic column, and the magnetic plate and the magnetic column repel each other magnetically.
6. The fatty acid refining and distillation equipment according to claim 5, wherein: The discharging component includes a connecting tube connected to the lower bottom surface of the inner cylinder, a straight tube movably arranged at the lower end of the connecting tube, and a collecting cylinder connected to the lower end of the main cylinder body. The collecting cylinder is movably sleeved on the outer surface of the straight tube. A discharge trough is provided on the outer surface of the straight tube, and the discharge trough is located above the collecting tube. A fastener is also provided on the outer surface of the straight tube, and the fastener is located below the collecting tube. A chassis is fixed to the lower end of the straight tube, a rocker is provided on one side of the chassis, a bevel gear set is provided inside the chassis, and the rocker is connected to the straight tube through the bevel gear set.
7. The fatty acid refining and distillation equipment according to claim 6, characterized in that: A control valve is arranged inside the butt-joint pipe, and an inclined rod is arranged at the pipe opening of the straight-through pipe.
8. A fatty acid refining and distillation process, characterized in that, The fatty acid refining and distillation equipment according to any one of claims 1 to 7 comprises the following steps: S1: injecting the fatty acid to be distilled into the inner cylinder, and then turning on the electric heating rod to distill the fatty acid. During the distillation process, starting the main motor to rotate the transmission rod and the stirring head to stir the fatty acid; S2: During the rotation of the transmission rod, the scraper rotates accordingly, and the rotating scraper scrapes the residue at the bottom of the inner cylinder to prevent the residue from sticking to the bottom; S3: During the distillation process, the liquid fatty acid will vaporize and enter the annular tube. At the same time, the refrigeration tube is connected to an external refrigerator. The cold air generated by the refrigerator enters the refrigeration tube, thereby cooling the vaporized fatty acid in the annular tube and turning it into liquid fatty acid, completing the distillation. At this point, all distillation processes are completed.
Citation Information
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