Filter press with auxiliary discharging structure
By designing an auxiliary unloading structure in the filter press, using the motor to drive the sliding beam group and sliding pusher to achieve automatic unloading, and assisting the unloading of the adhered filter material through the knock-on assembly, the problems of low unloading efficiency and frequent filter plate replacement of existing filter presses are solved, and the unloading efficiency and service life of the filter plate are improved.
Patent Information
- Application Number
- CN202510024655.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-04-11
AI Technical Summary
The existing box-type solid-liquid separation filter press is inefficient when unloading, making it difficult to ensure the integrity and efficiency of unloading. The filter plate needs to be replaced frequently, which is costly to use.
A filter press with an auxiliary unloading structure is designed, and an auxiliary unloading structure consisting of a sealing pressure plate, a push-button block, a sliding beam group, a first motor, a sliding push-button, a press-button assembly and a knock-button assembly are used to drive the sliding beam group and a sliding push-button to realize automatic unloading, and assist in disengaging the adhered filter material through the knock-button assembly.
It improves the efficiency and integrity of unloading, reduces the need for manual assisted unloading, extends the service life of the filter plate, and reduces the cost of use.
Smart Images

Figure CN119793026A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a filter press with an auxiliary unloading structure, belonging to the technical field of filter presses. Background Art
[0002] At present, the chamber type solid-liquid separation filter press on the market mostly adopts direct unloading by pulling plates. Because the filter cake will be adsorbed on both sides of the pressing surface of the filter plate after being pressed, it is very inefficient to directly unload it by pulling plates. It is difficult to ensure the integrity and efficiency of unloading, and manual auxiliary unloading is required, which affects the work efficiency. In addition, the filter plate is generally made of plastic. Under the extrusion bearing capacity, the filter plate needs to be replaced at regular intervals, and the cost of use is high. In view of the above shortcomings, the present invention proposes a filter press with an auxiliary unloading structure. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention aims to provide a filter press with an auxiliary unloading structure to solve the existing problems.
[0004] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a filter press with an auxiliary unloading structure, which structure includes a base, and a filter press box is transversely arranged on the top surface of the base, and a filter press chamber is opened on the left side of the filter press box, a filter plate is arranged on the left side of the filter press chamber, a filter press telescopic end is movably sleeved on the right side of the filter press chamber, a discharge port is opened on the bottom surface of the left end of the filter press chamber, a feed pipe is connected to the top surface of the filter press chamber, a discharge plate group is hinged on the right side of the discharge port, an auxiliary unloading structure is movably pressed against the right side of the unloading plate group, the bottom surface of the left end of the auxiliary unloading structure is movably pressed against the top surface of the left end of the base, a control box is arranged on the right side of the base, and the filter press telescopic end and the auxiliary unloading structure are electrically connected to the control box; The auxiliary unloading structure includes a slide seat, and a slide beam group is provided on the slide seat in a transverse movable sleeve, and a first motor is engaged with the top surface of the slide beam group, a slide push seat is provided at the tail of the left end of the slide beam group, a pressing component is provided longitudinally on the top surface of the slide push seat tilted to the left, and a knock plate component is provided longitudinally on the left side of the slide push seat; The leftward tilting installation angle of the pressing component is 15-45°, and the preferred leftward tilting installation angle of the present invention is 25-30°.
[0005] A further improvement is that a slide groove is provided on the left top surface of the base, and a discharge opening for the unloading plate group to swing downward is provided in the middle of the top surface of the slide groove, and a first supporting slide rail and a second supporting slide rail are horizontally arranged on the front and rear sides of the slide groove for resisting against the bottom surface of the sliding push seat.
[0006] A further improvement is that a sealing gasket is sleeved on the outer side of the discharge port, and the lower end of the sealing gasket protrudes outside the bottom surface of the filter press box, and the sealing gasket is made of rubber.
[0007] A further improvement is that the unloading plate group includes a sealing pressure plate, and a push block is provided on the bottom surface of the sealing pressure plate, and the bottom surface of the push block is inclined to the right and is provided with a first inclined section for automatically switching with the push assembly and the knocking plate assembly, a unloading port sleeve plate which is movably fitted with the unloading port is provided in the middle of the top surface of the sealing pressure plate, an anti-stick coating is sprayed on the top surface of the unloading port sleeve plate, and a hinged seat is provided at the tail of the right end of the sealing pressure plate.
[0008] A further improvement is that the sliding beam assembly includes a sliding beam body, and a rack is laterally arranged on the top surface of the sliding beam body, and a plurality of anti-drop edges are arranged on the front and rear sides of the sliding beam body, and a driving gear meshing with the rack is arranged on the first motor.
[0009] A further improvement is that the sliding push seat includes a push seat body, and a second inclined section is opened on the top surface of the push seat body inclined to the left, and a pushing assembly groove is opened longitudinally in the middle of the top surface of the second inclined section, and two sliding bases are arranged on the front and rear sides of the bottom of the push seat body, and two support rollers are arranged horizontally at intervals at the lower ends of the two sliding bases.
[0010] A further improvement is that the pressure assembly includes a pressure base, and a pressure sensing support seat group is arranged on the top surface of the pressure base, and two pressure roller seats are arranged on the front and rear sides of the top surface of the pressure sensing support seat group, and a pressure roller is connected between the two pressure roller seats and is movably abutted against the first inclined section, and the pressure roller is made of resin.
[0011] A further improvement is that the pressure sensing support seat group includes a first support plate and a second support plate, and a plurality of support slide rods are arranged on the bottom side of the first support plate, and the lower end of each support slide rod is movable through the second support plate, and a compression spring is sleeved on the rod body of each support slide rod, and a pressure sensor is arranged in the middle between the first support plate and the second support plate.
[0012] A further improvement is that the knock plate assembly includes a knock plate support, and a knock plate roller is longitudinally arranged at the left end of the knock plate support, and the front end of the knock plate roller is connected to a second motor through a pulley group, and a plurality of ridges are arranged at the upper and lower ends of the knock plate roller body, and the knock plate roller and each ridge are an integrated structure and are made of rubber; The belt pulley assembly is composed of two belt pulleys and a transmission belt.
[0013] As a further improvement, the filter plate and the filter press telescopic end are prior art, and their structures are not described in detail here.
[0014] The beneficial effects of the present invention are: The present invention provides a filter press with an auxiliary unloading structure, wherein the auxiliary unloading structure is designed at the lower end of the filter press box by a unloading plate group consisting of a sealing pressing plate, a push block, a first oblique section, a unloading port sleeve plate, an anti-stick coating, and a hinged seat, and a sliding seat, a sliding beam group, a first motor, a sliding push seat, a push assembly, and a knock plate assembly, so that the unloading plate group is sealed with a clamping plate on the unloading port of the filter press box with just the right force, so that when the filter press telescopic end is filtering the filter press box, the knock plate assembly is pressed downward by the pressure force when the filter cake is formed. There will be no problem of poor sealing and water leakage, and the sealing stability of the unloading plate group during filter pressing is improved. When unloading, you only need to move the sliding beam group horizontally to the right, so that the unloading plate group can automatically follow its own gravity and the gravity of the filter cake to open and unload. In the process of opening the unloading plate group, it will automatically switch to the knocking plate assembly and the right side of the unloading plate group to offset each other, so that the subsequent knocking plate assembly can assist in knocking the unloading plate group so that a small amount of filter material stuck on the surface of the anti-stick coating can be detached, so that the unloading of the filter cake is more complete and the unloading efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of a filter press with an auxiliary unloading structure according to the present invention; Figure 2 This is a schematic diagram of the top surface structure of the base of the present invention; Figure 3 This is a schematic diagram of the structure of the filter press box and the discharge plate group of the present invention; Figure 4 This is a schematic diagram of the auxiliary unloading structure of the present invention; Figure 5 It is a schematic diagram of the structure of the sliding beam assembly and the sliding push seat of the present invention; Figure 6 It is a schematic diagram of the structure of the pressing component of the present invention; Figure 7 This is a schematic diagram of the knock plate assembly structure of the present invention; Figure 8 This is a diagram showing the effect of the knocking plate assembly of the present invention knocking on the unloading plate group to assist in discharging. DETAILED DESCRIPTION
[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0017] See also Figure 1-Figure 8The present invention provides a filter press with an auxiliary unloading structure: the structure includes a base 1, and a filter press box 2 is transversely arranged on the top surface of the base 1, and a filter press chamber 21 is provided on the left side of the filter press box 2, and a filter plate 3 is provided on the left side of the filter press chamber 21, and a filter press telescopic end 4 is provided on the right side of the filter press chamber 21, and a discharge port 22 is provided on the bottom surface of the left end of the filter press chamber 21, and a feed pipe 24 is connected to the top surface of the filter press chamber 21, and a discharge plate group 5 is hinged on the right side of the discharge port 22, and an auxiliary unloading structure 6 is pressed against the right side of the discharge plate group 5, and the bottom of the left end of the auxiliary unloading structure 6 is The surface is movably abutted against the top surface of the left end of the base 1, and a control box 7 is arranged on the right side of the base 1. The filter press telescopic end 4 and the auxiliary unloading structure 6 are electrically connected to the control box 7. The auxiliary unloading structure 6 includes a slide seat 61, and a slide beam group 62 is movably sleeved on the slide seat 61, and a first motor 63 is engaged with the top surface of the slide beam group 62. A sliding push seat 64 is arranged at the tail of the left end of the slide beam group 62, and a pressing assembly 65 is longitudinally arranged on the top surface of the sliding push seat 64 inclined to the left, and a knocking plate assembly 66 is longitudinally arranged on the left side of the sliding push seat 64. The left-inclined installation angle of the pressing assembly 65 is 25-30°.
[0018] A slide groove 11 is provided on the left top surface of the base 1, and a discharge opening 12 for the unloading plate group 5 to swing downward is provided in the middle of the top surface of the slide groove 11. A first supporting slide rail 13 and a second supporting slide rail 14 for movably resisting against the bottom surface of the sliding push seat 64 are horizontally arranged on the front and rear sides of the slide groove 11.
[0019] A sealing gasket 23 is sleeved on the outer side of the discharge port 22, and the lower end of the sealing gasket 23 protrudes outside the bottom surface of the filter press box 2. The sealing gasket 23 is made of rubber.
[0020] The unloading plate group 5 includes a sealing pressure plate 51, and a push block 52 is arranged on the bottom surface of the sealing pressure plate 51, and the bottom surface of the push block 52 is inclined to the right and is provided with a first inclined section 53 for automatically switching and resisting with the push assembly 65 and the knocking plate assembly 66. A unloading port sleeve plate 54 that is movably fitted with the unloading port 22 is arranged in the middle of the top surface of the sealing pressure plate 51, and an anti-stick coating 55 is sprayed on the top surface of the unloading port sleeve plate 54. A hinged seat 56 is arranged at the right end of the sealing pressure plate 51.
[0021] The slide beam assembly 62 includes a slide beam body 621 , a rack 622 is disposed transversely on the top surface of the slide beam body 621 , and a plurality of anti-drop edges 623 are disposed on the front and rear sides of the slide beam body 621 . The first motor 63 is provided with a driving gear meshing with the rack 622 .
[0022] The sliding push seat 64 includes a push seat body 641, and a second inclined section 642 is opened on the top surface of the push seat body 641, which is inclined to the left, and a pushing component sleeve groove 643 is opened longitudinally in the middle of the top surface of the second inclined section 642. Two sliding bases 644 are arranged on the front and rear sides of the bottom of the push seat body 641, and two supporting rollers 645 are arranged horizontally at intervals at the lower ends of the two sliding bases 644.
[0023] The pressing assembly 65 includes a pressing base 651, and a pressure sensing support seat group 652 is arranged on the top surface of the pressing base 651, and two pressing roller seats 653 are arranged on the front and rear sides of the top surface of the pressure sensing support seat group 652, and a pressing roller 654 is connected between the two pressing roller seats 653 and is movably pressed against the first inclined section 53, and the pressing roller 654 is made of resin.
[0024] The pressure sensing support seat group 652 includes a first support plate 6521 and a second support plate 6522, and a plurality of support slides 6523 are arranged on the bottom side of the first support plate 6521, and the lower end of each support slide 6523 is movable through the second support plate 6522, and a compression spring 6524 is sleeved on the rod body of each support slide 6523, and a pressure sensor 6525 is arranged in the middle between the first support plate 6521 and the second support plate 6522.
[0025] The knocking plate assembly 66 includes a knocking plate support 661, and a knocking plate roller 662 is longitudinally arranged at the left end of the knocking plate support 661, and the front end of the knocking plate roller 662 is connected to the second motor 664 through a pulley group 663. The knocking plate roller 662 is provided with a plurality of protrusions 665 at the upper and lower ends of the cylinder body. The knocking plate roller 662 and each protrusion 665 are an integrated structure and are made of rubber. The pulley group 663 is composed of two pulleys and a transmission belt.
[0026] Working principle: During operation, first, the unloading plate group 5 is flipped up to the left, and the first motor 63 is rotated to drive the gear and rack 622 to make the sliding beam body 621 move horizontally to the left on the sliding seat 61. First, the knocking plate assembly 66 pushes the unloading plate group 5 to flip up to the left at a certain angle. When it reaches a specific angle, it will automatically connect to the pressing assembly 65 to continue to push and push so that the unloading plate group 5 can be completely flipped up to the left and fit with the unloading port 22, and the pressing assembly 65 presses the first oblique section 53 at an inclined angle. At this time, the peripheral edge of the sealing pressure plate 51 will be softly pressed and sealed with the sealing gasket 23, and the synchronous pressure sensor 6525 will sense the thrust, so that the sealing force between the sealing pressure plate 51 and the sealing gasket 23 is just right. It should be noted that the pushing force of the pressing component 65 after the fitting will be greater than the force with which the filter cake presses the discharge plate group 5 downward during filtration by the filter press telescopic end 4. This ensures that the discharge plate group 5 will not be squeezed downward during filtration, causing a poor seal. The sensing pushing force of the pressure sensor 6525 on the pressing component 65 is the fitting strength of the subsequent sealing pressure plate 51. If sealing leakage occurs after long-term use, the sealing leakage problem can be solved by increasing the pushing force of the pressing component 65, so that the auxiliary unloading structure 6 can push the sealing plate with just the right force to slide the discharge plate group 5 to the left, and then feed the filter chamber 21, while the filter press telescopic end 4 and the filter plate 3 cooperate to squeeze and filter to form a filter cake.
[0027] When the unloading plate group 5 is to be turned down to the left to unload, the auxiliary unloading structure 6 is horizontally moved to the right, and the first inclined section 53 is tilted to the upper right, so that the pushing force of the pressing component 65 on the unloading plate group 5 is cancelled, so that the unloading plate group 5 will automatically turn down under the pressure of its own gravity and the weight of the filter cake, and the pressing roller 654 and the first inclined section 53 are always in a state of abutment. When the unloading plate group 5 reaches a specific angle, the abutment of the pressing roller 654 and the first inclined section 53 will be connected to the first inclined section 53 by the knocking plate roller 662. Thereby, the knocking plate assembly 66 and the discharge plate group 5 are abutted against each other to open the plates at a large angle for auxiliary unloading, so that the filter cakes are automatically discharged downward. At this time, some filter materials will stick to the anti-stick coating 55, and the second motor 664 is rotated, through the pulley group 663, so that the knocking plate roller 662 and the various protrusions 665 are rotated, and softly abut against each other to knock on the right side of the discharge plate group 5, so that the discharge plate group 5 can be swung left and right with a small amplitude to allow the filter materials stuck on the anti-stick coating 55 to vibrate and detach, thereby realizing the auxiliary unloading structure 6 knocking on the discharge plate group 5 to assist in unloading.
[0028] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A filter press with an auxiliary discharge structure, comprising a base (1), a filter press box (2) being laterally arranged on the top surface of the base (1), a filter press chamber (21) being provided on the left side of the filter press box (2), a filter plate (3) being provided on the left side of the chamber of the filter press chamber (21), a filter press telescopic end (4) being provided on the right side of the chamber of the filter press chamber (21), a discharge port (22) being provided on the bottom surface of the left end of the filter press chamber (21), and a feed pipe (24) being connected to the top surface of the filter press chamber (21), characterized in that: A discharge plate group (5) is hinged on the right side of the discharge port (22); the right side of the discharge plate group (5) is laterally movable against an auxiliary discharge structure (6); the bottom surface of the left end of the auxiliary discharge structure (6) is movably pressed against the top surface of the left end of the base (1); a control box (7) is provided on the right side of the base (1); the filter press telescopic end (4), the auxiliary discharge structure (6) and the control box (7) are electrically connected; The auxiliary unloading structure (6) includes a slide seat (61), and a slide beam group (62) is provided on the slide seat (61) in a transverse movable sleeve, and a first motor (63) is engaged with the top surface of the slide beam group (62), a slide push seat (64) is provided at the left end tail of the slide beam group (62), a pressing assembly (65) is provided on the top surface of the slide push seat (64) in a leftward tilt longitudinal direction, and a knocking plate assembly (66) is provided on the left side of the slide push seat (64); the leftward tilt installation angle of the pressing assembly (65) is 15-45 degrees.
2. The filter press with an auxiliary discharge structure according to claim 1, characterized in that: A slide groove (11) is provided on the left top surface of the base (1), and a discharge opening (12) is provided in the middle of the top surface of the slide groove (11) for the discharge plate group (5) to swing downward. A first supporting slide rail (13) and a second supporting slide rail (14) are laterally provided on the front and rear sides of the slide groove (11) for movably resisting against the bottom surface of the sliding push seat (64).
3. The filter press with an auxiliary discharge structure according to claim 2, characterized in that: A sealing gasket (23) is sleeved on the outer side of the discharge port (22), and the lower end of the sealing gasket (23) protrudes outside the bottom surface of the filter press box (2). The sealing gasket (23) is made of rubber.
4. The filter press with an auxiliary discharge structure according to claim 3, characterized in that: The discharge plate group (5) includes a sealing pressure plate (51), and a push block (52) is provided on the bottom surface of the sealing pressure plate (51), and the bottom surface of the push block (52) is inclined to the right and is provided with a first inclined section (53) for automatically switching and resisting with the push assembly (65) and the knock plate assembly (66). A discharge port sleeve (54) movably fitted with the discharge port (22) is provided in the middle of the top surface of the sealing pressure plate (51), and the top surface of the discharge port sleeve (54) is sprayed with an anti-stick coating (55). A hinge seat (56) is provided at the right end of the sealing pressure plate (51).
5. The filter press with an auxiliary discharge structure according to claim 4, characterized in that: The sliding beam assembly (62) includes a sliding beam body (621), a rack (622) is laterally arranged on the top surface of the sliding beam body (621), and a plurality of anti-slip edges (623) are arranged on the front and rear sides of the sliding beam body (621), and a driving gear meshing with the rack (622) is arranged on the first motor (63).
6. The filter press with an auxiliary discharge structure according to claim 5, characterized in that: The sliding push seat (64) includes a push seat body (641), and the top surface of the push seat body (641) is inclined to the left and is provided with a second oblique section (642), and the middle part of the top surface of the second oblique section (642) is longitudinally provided with a push assembly sleeve groove (643), and two sliding bases (644) are provided on the front and rear sides of the bottom of the push seat body (641), and two supporting rollers (645) are provided at the lower ends of the two sliding bases (644) at intervals.
7. The filter press with an auxiliary discharge structure according to claim 6, characterized in that: The pressing assembly (65) includes a pressing base (651), and a pressure sensing support seat group (652) is provided on the top surface of the pressing base (651), and two pressing roller seats (653) are provided on the front and rear sides of the top of the pressure sensing support seat group (652), and a pressing roller (654) is connected between the two pressing roller seats (653) and is movably pressed against the first inclined section (53), and the pressing roller (654) is made of resin.
8. The filter press with an auxiliary discharge structure according to claim 7, characterized in that: The pressure sensing support seat group (652) includes a first support plate (6521) and a second support plate (6522), and a plurality of support slides (6523) are provided on the side of the bottom surface of the first support plate (6521), and the lower end of each support slide (6523) is movable through the second support plate (6522), and a compression spring (6524) is sleeved on the rod body of each support slide (6523), and a pressure sensor (6525) is provided in the middle between the first support plate (6521) and the second support plate (6522).
9. The filter press with an auxiliary discharge structure according to claim 8, characterized in that: The knock plate assembly (66) includes a knock plate support (661), and a knock plate roller (662) is longitudinally provided at the left end of the knock plate support (661), and the front end of the knock plate roller (662) is connected to a second motor (664) through a pulley group (663). The knock plate roller (662) is provided with a plurality of raised portions (665) at the upper and lower ends of the cylinder body. The knock plate roller (662) and the raised portions (665) are an integrated structure and are made of rubber. The pulley assembly (663) is composed of two pulleys and a transmission belt assembly.