Flotation device for quartz stone ore particle processing

By using air pump assembly and stirring roller in the quartz ore flotation device, the number of bubbles and distribution uniformity are increased, and the problem of low flotation efficiency in the prior art is solved by the design of the screening rack, and more efficient impurity removal and flotation effect of quartz particles are achieved.

CN119793712APending Publication Date: 2025-04-11CHONGYI COUNTY YUANDE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202510159846.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

In the prior art, it is difficult to effectively remove impurities during the flotation process of quartz ore, especially the specific gravity of quartz particles is small and the surface is smooth, resulting in low separation efficiency.

Method used

A flotation device for processing quartz ore particles is designed. The technology of combining air pump assembly and stirring roller is used to spray gas in the flotation tank to increase the number of bubbles and distribution uniformity, improve the gas-liquid contact efficiency, and achieve separation of the internal space of the flotation tank and rapid removal of impurities through the lifting and rotating of the screening rack.

Benefits of technology

It effectively improves the gas-liquid contact efficiency during flotation, improves the selectivity and efficiency of flotation, especially when treating small-grain quartz ore, significantly improves the flotation effect.

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Abstract

The invention discloses a flotation device for quartz stone ore particle processing, and relates to the technical field of quartz processing, the flotation device comprises: a treatment box, the interior of which is divided into a flotation tank and a collection tank by a partition plate; the frame body is connected with the treatment box through a plurality of first lifting assemblies, and a rotating assembly is mounted on the frame body; the screening frame is arranged in the flotation tank and connected with the frame body; the output end of the rotating assembly is connected with the screening frame, and after the rotating assembly is started, the space in the flotation tank is separated through the screening frame; and the supporting frame is rotationally connected to the interior of the flotation tank, and a stirring pipe is installed in the supporting frame. The air pump assembly is arranged in the flotation tank and combined with the stirring roller and the air outlet tank, the number of bubbles and the distribution uniformity of the bubbles can be effectively increased, the gas-liquid contact efficiency in the flotation process can be improved by adjusting generation and distribution of the bubbles, and then the flotation selectivity and efficiency are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of quartz processing, and more particularly to a flotation device for processing quartz ore particles. Background Art

[0002] Quartz is a widely distributed non-metallic mineral. Due to its excellent chemical stability, mechanical strength and thermal stability, it has important application value in glass, ceramics, optical materials and electronic industries. However, natural quartz ore is usually accompanied by a variety of impurity minerals, such as feldspar, mica, iron minerals and other non-metallic minerals, which affect its purity and industrial application performance. Therefore, in order to meet the requirements of high-purity quartz products, efficient and fine sorting and purification of quartz ore has become an important research and production demand.

[0003] Flotation technology is an important method to separate target minerals from mixed ores by utilizing the differences in physical and chemical properties of mineral surfaces. This technology adds flotation agents to the slurry to change the hydrophobicity of mineral particles, allowing the target mineral to adhere to the surface of bubbles and float up, thereby achieving separation from other minerals.

[0004] After searching, a Chinese patent (Announcement No.: CN109127157B) discloses a quartz sand flotation machine, which inputs gas into the stirring tube through the gas pipe, and then transports the gas into the flotation liquid through the air outlet on the stirring paddle, so that the flotation effect of the quartz sand is better. At the same time, since the stirring paddle rotates continuously with the stirring tube, the gas transported by the stirring paddle to the flotation liquid is more uniform, so that the flotation effect of the quartz sand is further improved. The blowing device is installed on the inner side wall of the flotation tank, and the blowing device is set corresponding to the notch.

[0005] In the prior art, when impurities are removed, if a single removal method is used, the quality of impurity removal is poor, and some quartz particles have a small specific gravity and a smooth surface, which easily leads to low separation efficiency during the flotation process. Therefore, the present invention proposes a flotation device for processing quartz ore particles. Summary of the invention

[0006] The purpose of the present invention is to solve the above-mentioned problem and to propose a flotation device for processing quartz ore particles.

[0007] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a flotation device for processing quartz ore particles, comprising a processing box, a frame body is arranged on the top of the processing box, and a plurality of first lifting assemblies are installed on the side of the processing box, and the output end of each first lifting assembly is connected to the frame body, and after the output end of each first lifting assembly is synchronously started, the frame body is driven to move;

[0008] The interior of the processing box is divided into a flotation tank and a collection tank by a partition, and a notch is provided on the top of the partition, and the notch connects the flotation tank and the collection tank;

[0009] A feed pipe and a discharge pipe are installed on the side of the processing box, the feed pipe is connected to the flotation tank, and the discharge pipe is connected to the bottom of the flotation tank, and a valve body is installed inside the discharge pipe to control the connection state of the discharge pipe;

[0010] A rotating assembly is installed on the upper side of the frame, and a screening frame extending into the flotation tank is installed on the lower side of the frame, and the output end of the rotating assembly is connected to the screening frame. After the rotating assembly is started, the space inside the flotation tank is divided by the screening frame, and the first lifting assembly drives the screening frame to be lifted and lowered while the frame is lifted and lowered;

[0011] The flotation tank is rotatably connected to a support frame, a stirring tube is installed in the support frame, a driving assembly is installed on the outside of the processing box, and an output end of the driving assembly is connected to the stirring tube;

[0012] A stirring roller is installed at the bottom end of the stirring tube, a connecting chamber is provided inside the stirring roller, and a plurality of first air outlet grooves connected with the connecting chamber are provided on the top of the stirring roller;

[0013] An air pump assembly is installed at the bottom of the processing box, and the air outlet end of the air pump assembly is rotatably connected to the stirring roller and communicated with the communication chamber;

[0014] After the air pump assembly is started, the gas is ejected from each first gas outlet groove along the connecting chamber.

[0015] Furthermore, the screening rack includes a plurality of connecting racks connected to the rack body, a frame body is installed between the bottom ends of each connecting rack, and the side of the frame body is in contact with the flotation tank;

[0016] The interior of the frame is divided into an inner bin and a frame slot by a partition plate, and a plurality of rotating plates are rotatably connected inside the frame slot, one end of each rotating plate passes through the partition plate to the inner bin, and each rotating plate is provided with a first gear portion on the same axis at a position located in the inner bin, and a synchronous belt is meshed and connected to the outer side of each first gear portion;

[0017] A second gear portion is provided at a position of a group of rotating plates at the most side located in the inner compartment, and the second gear portion is located at a side corresponding to the first gear portion.

[0018] Furthermore, the rotating plate includes a plate body, and side wings are provided on both sides of the plate body;

[0019] The two sets of side wings are both provided with sealing members on the side facing the plate body that changes from a vertical state to a horizontal state;

[0020] The two groups of side wings are arranged in coordination with each other, that is, after the two groups of plates are turned into a horizontal state, the two adjacent groups of side wings are fitted to each other, and the two groups of sealing members on the sides thereof are in contact with each other.

[0021] Furthermore, ventilation grooves and equipment grooves are respectively provided on both sides of the upper side of the support frame inside the stirring tube;

[0022] The ventilation groove is communicated with the air outlet end of the air pump assembly, and a second lifting assembly is installed inside the equipment groove.

[0023] Furthermore, a connecting groove and a plurality of second air outlet grooves are provided inside the support frame, the bottom of each second air outlet groove is connected to the connecting groove, and the top of each second air outlet groove is rotatably connected to the first one-way plate assembly;

[0024] Furthermore, a movable groove is provided on the upper side of each second gas outlet groove in the support frame, and a plurality of connecting holes connected to the flotation tank are provided on the side wall of the movable groove;

[0025] The output end of the second lifting assembly is arranged downward and is provided with a pressing frame, and the pressing frame extends to the inside of the movable groove;

[0026] When the support frame is not needed to provide gas, the pressing frame, driven by the second lifting assembly, presses the first one-way plate assembly on the top of each second gas outlet groove.

[0027] Furthermore, the first gas outlet groove is S-shaped to prevent the liquid inside the flotation tank from directly entering the communication chamber along the first gas outlet groove;

[0028] The top of each first gas outlet groove is rotatably connected to the second one-way plate assembly, and a screen component is provided at the top of the first gas outlet groove and located under the second one-way plate assembly to prevent quartz particles from falling into the first gas outlet groove.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] The present invention can effectively increase the number of bubbles and the uniformity of bubble distribution by arranging an air pump assembly in the flotation tank and combining the stirring roller and the first and second air outlet slots. By adjusting the generation and distribution of bubbles, the gas-liquid contact efficiency in the flotation process can be improved, thereby improving the selectivity and efficiency of flotation. In particular, in the flotation process, quartz ores with smaller particles often need more bubbles to help them combine with the bubbles, so this design helps to improve the flotation effect.

[0031] The second lifting assembly provides an adjustable bubble supply function. When necessary, the injection amount of the gas in the second gas outlet slot can be adjusted by controlling the lifting of the pressing frame;

[0032] At the same time, by setting a screening frame in the processing box and controlling the lifting and rotation of the screening frame through a rotating component, the internal space of the flotation tank can be separated, which can not only accurately separate the processing area of ​​ore particles, but also help to quickly guide impurities to the collection tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a structural schematic diagram of a flotation device for processing quartz ore particles;

[0034] Figure 2 It is a side sectional view of a flotation device for processing quartz ore particles;

[0035] Figure 3 It is a partial top sectional view of a screening frame in a flotation device for processing quartz ore particles;

[0036] Figure 4 It is a schematic diagram of the partial structure of a rotating plate in a flotation device for processing quartz ore particles;

[0037] Figure 5 for Figure 2 A magnified view of the structure of part A;

[0038] Figure 6 for Figure 2 A magnified view of the structure of part B;

[0039] In the figure: 1, processing box; 2, first lifting assembly; 3, frame; 4, feed pipe; 5, discharge pipe; 6, notch; 7, partition; 8, flotation tank; 9, collecting tank; 10, screening frame; 11, rotating assembly; 12, stirring pipe; 13, air pump assembly; 14, driving assembly; 15, stirring roller; 16, connecting bin; 17, first air outlet slot; 18, tilting frame; 19, supporting frame; 101, connecting frame; 102, frame; 103, rotating plate; 104, synchronous belt; 1031, plate body; 1032, side wing; 1033, sealing element; 191, connecting slot; 192, second air outlet slot; 193, second lifting assembly; 194, pressing frame; 121, ventilation slot; 122, equipment slot. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] Reference Figures 1 to 6As shown, a flotation device for processing quartz ore particles comprises a processing box 1, a frame 3 is arranged on the top of the processing box 1, and a plurality of first lifting assemblies 2 are installed on the side of the processing box 1, and the output end of each first lifting assembly 2 is connected to the frame 3. After the output end of each first lifting assembly 2 is synchronously started, the frame 3 is driven to move;

[0042] The interior of the processing box 1 is divided into a flotation tank 8 and a collection tank 9 by a partition 7, and a notch 6 is provided on the top of the partition 7, and the notch 6 connects the flotation tank 8 and the collection tank 9;

[0043] A feed pipe 4 and a discharge pipe 5 are installed on the side of the processing box 1. The feed pipe 4 is connected to the flotation tank 8, and the discharge pipe 5 is connected to the bottom of the flotation tank 8. At the same time, a valve body is installed inside the discharge pipe 5 to control the connection state of the discharge pipe 5.

[0044] A rotating assembly 11 is installed on the upper side of the frame 3, and a screening frame 10 extending into the flotation tank 8 is installed on the lower side of the frame 3, and the output end of the rotating assembly 11 is connected to the screening frame 10. After the rotating assembly 11 is started, the space inside the flotation tank 8 is separated by the screening frame 10, and the first lifting assembly 2 drives the screening frame 10 to be lifted and lowered while the frame 3 is lifted and lowered;

[0045] In this embodiment, the screening frame 10 is inclined toward the collecting tank 9 to facilitate the flow of impurities after flotation into the collecting tank 9;

[0046] The screening frame 10 includes a plurality of connecting frames 101 connected to the frame body 3, a frame body 102 is installed between the bottom ends of each connecting frame 101, and the side of the frame body 102 is in contact with the flotation tank 8;

[0047] The interior of the frame 102 is divided into an inner bin and a frame slot by a partition plate, and a plurality of rotating plates 103 are rotatably connected inside the frame slot, and one end of each rotating plate 103 passes through the partition plate to the inner bin, and each rotating plate 103 is provided with a first gear portion on the same axis at the position of the inner bin, and the outer side of each first gear portion is meshed and connected with a synchronous belt 104;

[0048] The part of the most side rotating plate 103 located in the inner compartment is provided with a second gear part, and the second gear part is located on a side corresponding to the first gear part;

[0049] In this embodiment, the rotating assembly 11 includes a driving motor, a connecting piece is meshedly connected between the output end of the driving motor and the second gear part, and a shell located outside the connecting piece is installed between the frame 102 and the frame 3 to protect the connecting piece;

[0050] After the driving motor is started, the most side rotating plate 103 is driven to rotate through the connecting piece and the second gear part. After the rotating plates 103 are rotated, the remaining rotating plates 103 are driven to rotate through the synchronous belt 104.

[0051] The rotating plate 103 includes a plate body 1031 , and side wings 1032 are provided on both sides of the plate body 1031 ;

[0052] The two sets of side wings 1032 are both provided with sealing members 1033 on the side facing the plate body 1031 that changes from a vertical state to a horizontal state;

[0053] The two sets of side wing portions 1032 are arranged in a coordinated manner, that is, after the two sets of plate bodies 1031 are turned to a horizontal state, the two adjacent sets of side wing portions 1032 are attached to each other, and the two sets of sealing members 1033 on the sides thereof are in contact;

[0054] The inside of the flotation tank 8 is rotatably connected with a support frame 19, a stirring tube 12 is installed in the support frame 19, a driving assembly 14 is installed on the outside of the processing box 1, and the output end of the driving assembly 14 is connected to the stirring tube 12;

[0055] In this embodiment, the driving assembly 14 includes a driving unit, a driving shaft is installed at the output end of the driving unit, a first connecting bevel gear is installed at one end of the driving shaft facing the stirring tube 12, a second connecting bevel gear is arranged at the top end of the stirring tube 12, the first connecting bevel gear is fittedly connected to the second connecting bevel gear, and a protective sleeve is arranged on the outer side of the connecting part;

[0056] A stirring roller 15 is installed at the bottom end of the stirring tube 12, a connecting chamber 16 is provided inside the stirring roller 15, and a plurality of first air outlet grooves 17 connected to the connecting chamber 16 are provided on the top of the stirring roller 15;

[0057] The first gas outlet groove 17 is S-shaped to prevent the liquid inside the flotation tank 8 from directly entering the communication chamber 16 along the first gas outlet groove 17;

[0058] The top of each first gas outlet groove 17 is rotatably connected to a second one-way plate assembly, and a screen member is provided at the top of the first gas outlet groove 17 and located under the second one-way plate assembly to prevent quartz particles from falling into the first gas outlet groove 17;

[0059] An air pump assembly 13 is installed at the bottom of the processing box 1, and the air outlet end of the air pump assembly 13 is rotatably connected to the stirring roller 15 and communicated with the communication chamber 16;

[0060] After the air pump assembly 13 is started, the gas is ejected from each first gas outlet groove 17 along the connecting chamber 16 .

[0061] A ventilation groove 121 and an equipment groove 122 are respectively provided on both sides of the upper side of the support frame 19 inside the stirring tube 12;

[0062] The ventilation slot 121 is connected to the air outlet of the air pump assembly 13, and a second lifting assembly 193 is installed inside the equipment slot 122;

[0063] A connecting groove 191 and a plurality of second air outlet grooves 192 are provided inside the support frame 19. The bottom of each second air outlet groove 192 is connected to the connecting groove 191, and the top of each second air outlet groove 192 is rotatably connected to a first one-way plate assembly.

[0064] Furthermore, a movable groove is provided on the upper side of each second gas outlet groove 192 in the support frame 19, and a plurality of connecting holes connected to the flotation tank 8 are provided on the side wall of the movable groove;

[0065] The output end of the second lifting assembly 193 is arranged downward and is provided with a pressing frame 194, which extends to the inside of the movable slot;

[0066] When the support frame 19 is not needed to provide gas, the pressing frame 194, driven by the second lifting assembly 193, presses the first one-way plate assembly on the top of each second gas outlet groove 192;

[0067] In this embodiment, an inclined frame 18 is installed at the bottom of the collecting tank 9, and the lower end of the inclined frame 18 extends to the outside of the processing box 1, so as to facilitate the drainage of the screened impurities out of the processing box 1;

[0068] In addition, a guide plate is provided at one end of the collecting tank 9 where the inclined frame 18 is at a higher height. The guide plate is used to cover the inclined frame 18 to improve the quality of impurities falling onto the inclined frame 18 .

[0069] Working principle:

[0070] During operation, quartz stone particles and reagents are transported to the flotation tank 8 through the feed pipe 4, and then the drive assembly 14 is started, driving the stirring roller 15 to rotate through the stirring pipe 12;

[0071] At the same time, the air pump assembly 13 is started to transport the gas from the communication chamber 16 to each first gas outlet groove 17, and the second one-way plate assembly on the top of each first gas outlet groove 17 is pushed open;

[0072] After the quartz particles are floated for a period of time, the rotating assembly 11 is started to rotate the rotating plates 103 in the screening frame 10 to separate the space inside the flotation tank 8. Then the first lifting assembly 2 is started to lift the screening frame 10 upward through the frame body 3. After the screening frame 10 rises to one side of the notch 6, the separated impurities on the screening frame 10 flow into the collecting tank 9 and move along the inclined frame 18 to the outside of the processing box 1.

[0073] And when the number of bubbles needs to be increased, the second lifting assembly 193 drives the pressing frame 194 to rise until the pressing frame 194 leaves the moving path of the first one-way plate assembly at the top of each second air outlet groove 192, and then the air pump assembly 13 pumps the gas along the ventilation groove 121 to the connecting groove 191, and sprays it along each second air outlet groove 192 to the movable groove until it flows from the connecting hole to the flotation tank 8.

[0074] The above are only preferred implementations of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of this template.

Claims

1. A flotation device for processing quartz ore particles, characterized in that: include: A processing box (1), the interior of which is divided into a flotation tank (8) and a collection tank (9) by a partition (7); A frame (3) is connected to the processing box (1) via a plurality of first lifting components (2), and a rotating component (11) is installed on the frame (3); A screening frame (10) is arranged in the flotation tank (8) and connected to the frame body (3); The output end of the rotating assembly (11) is connected to the screening frame (10). After the rotating assembly (11) is started, the space inside the flotation tank (8) is divided by the screening frame (10); A support frame (19) is rotatably connected to the inside of the flotation tank (8), and a stirring tube (12) is installed in the support frame (19); A stirring roller (15) is installed at the bottom end of the stirring tube (12), a connecting chamber (16) is provided inside the stirring roller (15), and a plurality of first air outlet grooves (17) connected to the connecting chamber (16) are provided on the top of the stirring roller (15); The air pump assembly (13) is installed at the bottom of the processing box (1), and the air outlet end of the air pump assembly (13) is rotatably connected to the stirring roller (15) and is communicated with the communication chamber (16).

2. A flotation device for processing quartz ore particles according to claim 1, characterized in that: The screening frame (10) comprises a plurality of connecting frames (101) connected to the frame body (3), a frame body (102) is installed between the bottom ends of the connecting frames (101), and the side edges of the frame body (102) are in contact with the flotation tank (8); A plurality of rotating plates (103) are installed inside the frame (102), and each rotating plate (103) rotates synchronously based on the rotating assembly (11).

3. A flotation device for processing quartz ore particles according to claim 2, characterized in that: The rotating plate (103) comprises a plate body (1031), and side wing portions (1032) are provided on both sides of the plate body (1031); A sealing member (1033) is provided on one side of each of the two sets of side wing portions (1032); After two adjacent groups of plates (1031) are turned into a horizontal state, two adjacent groups of side wing portions (1032) are attached to each other, and two corresponding groups of sealing members (1033) are in contact with each other.

4. A flotation device for processing quartz ore particles according to claim 1, characterized in that: The stirring tube (12) is provided with a ventilation groove (121) and an equipment groove (122) on both sides of the upper side of the support frame (19). The ventilation groove (121) is in communication with the air outlet end of the air pump assembly (13), and a second lifting assembly (193) is installed inside the equipment groove (122).

5. A flotation device for processing quartz ore particles according to claim 4, characterized in that: The support frame (19) is provided with a connecting groove (191) and a plurality of second air outlet grooves (192) inside, the bottom of each second air outlet groove (192) is connected to the connecting groove (191), and the top of each second air outlet groove (192) is rotatably connected to the first one-way plate assembly.

6. A flotation device for processing quartz ore particles according to claim 5, characterized in that: A movable groove is provided on the upper side of each second gas outlet groove (192) in the support frame (19), and a plurality of connecting holes connected to the flotation tank (8) are provided on the side wall of the movable groove; The output end of the second lifting component (193) is arranged downward and is provided with a pressing frame (194), wherein the pressing frame (194) extends to the interior of the movable groove.

7. A flotation device for processing quartz ore particles according to claim 1, characterized in that: The first air outlet groove (17) is S-shaped.

8. A flotation device for processing quartz ore particles according to claim 7, characterized in that: The top of each first air outlet groove (17) is rotatably connected to a second one-way plate assembly.

9. A flotation device for processing quartz ore particles according to claim 8, characterized in that: A screen component is arranged at the top end of each first air outlet groove (17) and located at the lower side of the second one-way plate assembly.

Citation Information

Patent Citations

  • Quartz sand flotation machine

    CN109127157B