Full-automatic pipe bending machine of solar steam generator
By designing a fully automatic pipe bending machine for solar steam generators, the automatic bending of pipes is achieved by using feeding components and bending components, the problem that pipe bending machines cannot achieve continuous bending in the prior art is solved, and the working efficiency is improved and the quality of pipes is ensured.
Patent Information
- Application Number
- CN202510113302.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-04-11
AI Technical Summary
The existing pipe bending machines cannot achieve continuous bending, resulting in inconvenient operation and inefficient efficiency.
A fully automatic pipe bending machine for solar steam generators is designed, using feeding components and bending components, and automatic bending of pipes is achieved through rotating rods, placement discs, rotating discs, bending columns, clamps and motor drives.
The automatic and efficient and continuous bending of the pipe is achieved, which improves working efficiency and ensures the quality of the pipe after bending through the straightening assembly.
Smart Images

Figure CN119794150A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe bending machines, in particular to a full-automatic pipe bending machine for a solar steam generator. Background Art
[0002] A solar steam generator usually includes a collector, which is used to absorb energy from solar radiation. The collector usually uses a high-absorption material, such as a solar absorption coating or a solar heat absorption tube, to convert the photothermal energy into thermal energy of a working fluid (usually a liquid, such as water or oil) in the collector, thereby increasing the temperature of the working fluid.
[0003] In the production process of solar steam generators, a pipe bending machine is needed to bend the heat exchange tube into a U shape. Currently, the existing pipe bending machines can only bend pipes of a specified length. Therefore, the heat exchange tube needs to be cut into a specified length before bending, and then the pipe of the specified length needs to be bent. As a result, frequent loading and unloading is required during the bending process, which is very inconvenient to operate and cannot achieve continuous bending, thereby reducing work efficiency.
[0004] In view of this, the present invention proposes a fully automatic pipe bending machine for a solar steam generator. Summary of the invention
[0005] The invention discloses a fully automatic pipe bending machine for a solar steam generator, aiming to solve the technical problem of low efficiency caused by failure of continuous bending proposed in the background technology.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] Solar steam generator fully automatic pipe bending machine, including:
[0008] Tube bending platform;
[0009] A feeding assembly, which is used to feed the rolled pipe, the feeding assembly includes a rotating rod rotatably arranged on the upper surface of the pipe bending platform, and a placement plate fixedly arranged on the surface of the rotating rod, and the feeding assembly also includes a first motor arranged on the lower surface of the pipe bending platform for driving the rotating rod to rotate;
[0010] The bending assembly includes a rotating disk rotatably arranged on the upper surface of the bending platform, and a second motor arranged on the lower surface of the bending platform for driving the rotating disk to rotate, and a circular groove is opened on the upper surface of the rotating disk, and two symmetrical bending columns are arranged inside the circular groove.
[0011] In a preferred embodiment, the bending assembly also includes a horizontal plate fixed to the upper surface of the bending platform through a mounting column, and a sliding block slidably arranged on the lower surface of the horizontal plate, the lower surface of the sliding block is slidably provided with symmetrical clamping plates, and the end of the sliding block is provided with a third motor for driving the two clamping plates to move toward or away from each other at the same time.
[0012] By providing the third motor, the rotation of the third motor can drive the two clamping plates to effectively clamp the surface of the pipe.
[0013] In a preferred embodiment, a strip opening is provided on the upper surface of the horizontal plate, the sliding block is slidably connected to the inner wall of the strip opening, a fourth motor is fixedly provided at the end of the horizontal plate, and the output end of the fourth motor extends to the interior of the strip opening and is fixedly provided with a threaded column, and a threaded hole is provided on the surface of the sliding block and is threadedly connected to the outer surface of the threaded column.
[0014] By providing the threaded column, the sliding block can be driven to move automatically through the rotation of the fourth motor.
[0015] In a preferred embodiment, a rectangular groove is provided on the lower surface of the sliding block, and the top ends of the two clamps are slidably connected to the inner top wall of the rectangular groove, the output end of the third motor extends to the interior of the rectangular groove and is fixed with a bidirectional lead screw, and the surfaces of the two clamps are provided with threaded holes threadedly connected to the outer surface of the bidirectional lead screw.
[0016] By providing a bidirectional lead screw, the two clamping plates can be driven to move toward the middle or to both sides at the same time through the rotation of the third motor.
[0017] In a preferred embodiment, the lower surface of the bending tube platform is rotatably provided with a rotating column extending to the upper surface of the bending tube platform, and the top end of the rotating column is fixedly connected to the lower surface of the rotating disk, the output end of the second motor is fixedly provided with a driving gear disk, and the bottom end of the rotating column is fixedly provided with a driven gear disk meshing with the driving gear disk.
[0018] By providing a driving gear plate and a driven gear plate, the rotation of the second motor can drive the rotating column and the rotating plate to rotate at a reduced speed.
[0019] In a preferred embodiment, a straightening assembly is provided on the upper surface of the pipe bending platform, and the straightening assembly includes a mounting frame fixed on the upper surface of the pipe bending platform, and two sets of symmetrical rotating shafts rotatably arranged on the upper surface of the mounting frame, and a straightening roller is fixed on the top of the rotating shaft.
[0020] By setting straightening rollers, the pipe can be automatically straightened during the pipe transportation process.
[0021] In a preferred embodiment, the bottom end of the rotating shaft extends to the interior of the mounting frame and is rotatably connected to the inner bottom wall of the mounting frame, the surfaces of the two rightmost rotating shafts are fixedly provided with first gears that mesh with each other, the surfaces of the rotating shafts are fixedly provided with second gears, and the inner bottom wall of the mounting frame is rotatably provided with two groups of symmetrical connecting shafts, the top end of the connecting shaft is fixedly provided with a connecting toothed disk, and two adjacent second gears in each group of the second gears are meshed with a connecting toothed disk.
[0022] By arranging the first gear, the second gear and the connecting gear plate, the two groups of straightening rollers can be driven to rotate synchronously towards each other through the rotation of one rotating shaft.
[0023] In a preferred embodiment, a fixed frame is fixedly provided on the lower surface of the bending tube platform, the bottom end of the rotating rod extends to the interior of the fixed frame, the first motor is fixedly provided on the lower surface of the fixed frame, and the output end of the first motor extends to the interior of the fixed frame and is fixedly connected to the bottom end of the rotating rod, the bottom end of one of the rotating shafts extends to the interior of the fixed frame and is rotatably connected to the inner bottom wall of the fixed frame, the rotating rod and the surface of the rotating shaft are both fixedly provided with transmission wheels, and the surfaces of the two transmission wheels are sleeved with transmission belts.
[0024] By arranging the transmission wheel and the transmission wheel, the straightening roller can be driven to rotate automatically through the rotation of the first motor, so that the purpose of automatic straightening can be achieved during the feeding process.
[0025] In a preferred solution, support legs are provided at the four corners of the lower surface of the pipe bending platform, and a column is fixedly provided on the upper surface of the pipe bending platform, and a PLC controller is fixedly provided on the top of the column.
[0026] By setting up a PLC controller, it is convenient to perform automated program control on the first motor, the second motor, the third motor and the fourth motor.
[0027] As can be seen from the above, the solar steam generator fully automatic pipe bending machine provided by the present invention has the following technical effects.
[0028] First, the present invention provides a feeding assembly and a bending assembly, so that the pipe bender can realize automatic bending of the pipe under the action of two bending columns during actual use, thereby realizing the purpose of automatically bending the pipeline into a plurality of U-shapes, thereby realizing the purpose of automatically, efficiently and continuously bending the pipe, and effectively improving the work efficiency.
[0029] Secondly, the present invention provides a straightening assembly. During the feeding process of the pipe, when the first motor rotates to realize automatic feeding, it can drive the two groups of straightening rollers to rotate synchronously and in opposite directions, thereby achieving the purpose of automatically straightening the pipe in transportation and ensuring the quality of the pipe after bending. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic diagram of the three-dimensional structure of the fully automatic pipe bending machine for solar steam generator proposed by the present invention.
[0031] Figure 2 This is a schematic diagram of the top view of the fully automatic pipe bending machine for a solar steam generator proposed in the present invention.
[0032] Figure 3 This is a side structural schematic diagram of the fully automatic pipe bending machine for a solar steam generator proposed by the present invention.
[0033] Figure 4 For the present invention Figure 3 Enlarged structural diagram at A in the middle.
[0034] Figure 5 Schematic diagram of the internal structure of the installation frame of the solar steam generator fully automatic pipe bending machine proposed by the present invention
[0035] Figure 6 For the present invention Figure 5 Enlarged structural diagram at B in the middle.
[0036] Figure 7 This is a schematic diagram of the internal structure of the fixed frame of the fully automatic pipe bending machine for solar steam generator proposed by the present invention.
[0037] Figure 8 For the present invention Figure 7 Enlarged structural diagram at point C in the middle.
[0038] In the attached figure:
[0039] 100. Pipe bending platform;
[0040] 200, feeding assembly; 201, rotating rod; 202, placing plate; 203, first motor;
[0041] 300, bending assembly; 301, rotating disk; 302, second motor; 303, bending column; 304, horizontal plate; 305, sliding block; 306, clamping plate; 307, third motor; 308, fourth motor; 309, threaded column; 3010, bidirectional lead screw; 3011, rotating column; 3012, driving gear disc; 3013, driven gear disc;
[0042] 400, straightening assembly; 401, mounting frame; 402, rotating shaft; 403, first gear; 404, second gear; 405, connecting toothed disc; 406, fixing frame; 407, transmission wheel; 408, transmission belt; 409, straightening roller;
[0043] 500.PLC controller. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0045] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0046] The main function of the U-tube medium-temperature solar collector is to use solar energy to heat water to a medium temperature range (80-250°C), thereby providing hot water or other thermal energy utilization.
[0047] The production process of U-shaped sleeve medium temperature solar collector mainly includes the following steps:
[0048] Material preparation: Metal tube: Stainless steel, titanium alloy and other corrosion-resistant and high-temperature resistant metal materials are usually used as the outer shell of the heating tube. These materials have good thermal conductivity and mechanical strength, and can withstand high temperature and high pressure working environment. Resistance wire: Nickel-chromium alloy, iron-chromium-aluminum alloy and other resistance materials are selected. These materials have high resistivity and good oxidation resistance. Insulation material: Use magnesium oxide powder, ceramics and other insulation materials to ensure the insulation between the resistance wire and the metal tube to prevent leakage and short circuit accidents.
[0049] Processing metal pipes: Cutting: Cut the metal pipe into the required length according to the design requirements, ensuring that the cut is smooth and burr-free. Bending: Use a special pipe bending machine to bend the metal pipe into a U shape, control the bending radius and angle, and ensure that the shape of the heating pipe meets the design requirements. Welding: Weld the two ends of the bent metal pipe to form a closed U-shaped structure to ensure that the weld is firm and leak-free. Among them, the CNC platform U-shaped pipe bending machine is a pipe processing equipment that is widely used in various industries such as petrochemicals, shipbuilding, construction, and machinery manufacturing. This equipment uses CNC technology to realize automated pipe bending processing, greatly improving production efficiency and processing quality. The advantages of the CNC platform U-shaped pipe bending machine include: the use of CNC system and drive system can realize pipe bending processing and ensure the quality of the product. The use of automated processing methods can quickly complete a large number of pipe bending processing tasks, and multi-function: different molds and fixtures can be replaced according to different pipe types and bending requirements to achieve pipe bending processing of various specifications. Easy operation: The user-friendly operation interface and simple operation method enable the operator to quickly get started, improving the usability of the equipment.
[0050] Winding resistance wire: Calculate the resistance value: Calculate the required resistance wire length and resistance value according to the power and voltage requirements of the heating tube. Winding resistance wire: Wind the resistance wire on the metal tube according to the calculated length and shape, ensuring that the resistance wire is evenly distributed and without crossover.
[0051] Filling insulation material: Clean the metal pipe: remove the oil and impurities on the surface to ensure that the insulation material can be tightly combined with the metal pipe. Filling insulation material: Fill the metal pipe with insulation material such as magnesium oxide powder to ensure that the insulation material is full and has no gaps.
[0052] Sealing and testing: Sealing: Seal the two ends of the metal tube filled with insulating material, usually by welding or crimping, to ensure that the seal is firm and leak-free. Testing: Test the completed U-shaped heating tube, including electrical performance testing, insulation performance testing, pressure resistance performance testing, etc., to ensure that the quality of the heating tube meets the requirements.
[0053] Packaging and storage: Packaging: The qualified U-shaped heating tubes will be packed in cartons or wooden boxes to prevent damage during transportation and storage.
[0054] There are three forms of direct use of solar energy, namely photovoltaic, photothermal and photochemical. Although a complete industrial chain has been formed for the use of solar power generation, the most widely used form is photothermal. Although solar energy has many advantages, its disadvantages are also very obvious. For example, the energy density of solar radiation energy is low, it has a large intermittent nature, uneven spatial distribution, and is easily affected by climatic conditions and geographical environment. Therefore, the development of solar collectors is basically towards improving the efficiency of heat collection and optimizing the heat storage method. Its structure is divided into two parts: the conversion component (collector) and the storage component heat accumulator. Regarding the conversion efficiency, the collector technology is the key to the entire system. The quality and level of the collector manufacturing technology directly affect the system's ability to absorb and utilize solar energy. This article mainly discusses non-concentrating solar collectors, and can be divided into flat plate collectors and vacuum tube collectors according to whether there is a vacuum space. In order to reduce the heat exchange loss of the collector during convection, conduction and radiation, the air between the absorber and the transparent cover can be evacuated to make the space a vacuum, thus becoming a vacuum tube collector.
[0055] Solar radiation passes through the glass shell of the vacuum tube and is projected onto the inner glass tube. The selective absorption coating on the inner glass tube selectively converts solar radiation energy into heat energy. The aluminum wing acts as a bridge for heat energy conduction, transferring the heat energy to the working medium (fluid) in the "U"-shaped stainless steel pressure tube. The temperature of the working medium continues to rise, thereby further heating the water tank. At the same time, since the transfer of energy must follow the second law of thermodynamics, the heated heat absorbing tube and header will inevitably lose some heat to the surrounding environment in various ways. When the collector is in operation, solar radiation passes through the glass shell of the vacuum tube and is projected onto the inner glass tube. The selective coating on the inner glass tube converts the absorbed radiation energy into heat energy. Since the inner glass tube is in close contact with the aluminum wing, the heat energy is conducted through the aluminum wing to heat the fluid in the "U"-shaped stainless steel pressure tube. In order to facilitate the quantitative analysis of the internal heat exchange of the "U"-shaped tube collector, it is assumed that a high vacuum is maintained between the inner and outer glass tubes, the temperature of the inner and outer glass tubes remains unchanged, the heat exchange process inside the collector is in a steady state, and the air convection and heat conduction losses in the vacuum tube are ignored.
[0056] The U-shaped casing medium temperature solar collector is a device that uses solar energy to convert heat energy. Its core components include U-shaped stainless steel pressure tubes, vacuum heat collection tubes and heat transfer medium. The U-shaped stainless steel pressure tubes absorb solar energy and transfer heat. The heat transfer medium flows under the action of the circulating pump and transfers the heat to the hot water storage tank.
[0057] The working principle of the U-shaped sleeve medium temperature solar collector is as follows:
[0058] Solar energy absorption: The vacuum tube absorbs solar radiation and converts it into heat energy.
[0059] Heat transfer: Heat energy is transferred to the heat transfer medium (such as antifreeze, heat transfer oil, pure water) through the U-shaped stainless steel pressure tube, and the heat transfer medium circulates in the U-shaped tube under the action of the circulating pump.
[0060] Heat storage: The heat transfer medium brings the heat to the hot water storage tank to achieve the storage and utilization of thermal energy.
[0061] The structural features of the U-shaped sleeve medium temperature solar collector include:
[0062] U-shaped stainless steel pipe: The stainless steel pressure pipe is bent into a U shape, with both ends parallel and one end higher than the other, to facilitate the circulation of hot and cold water.
[0063] Vacuum collector tube: The interior is evacuated to reduce heat loss.
[0064] Heat transfer medium: Antifreeze is usually used, which is suitable for high-altitude and cold areas.
[0065] System connection: The solar collector systems with different lighting areas can be formed in series or parallel, which has strong adaptability.
[0066] Moreover, the U-shaped medium-temperature solar collector is suitable for various occasions that require hot water supply, such as homes, hotels, schools, etc. Its advantages include: Efficient heat transfer: The U-shaped structure makes the circulation of hot and cold water good and the heat transfer efficiency high. Strong adaptability: It is suitable for various climatic conditions, especially in high-cold areas. Easy maintenance: The system is easy to install and maintain, and can achieve fully automatic operation.
[0067] Embodiment 1
[0068] Reference Figures 1 to 8 , Solar steam generator fully automatic pipe bending machine, including:
[0069] Pipe bending platform 100;
[0070] A feeding assembly 200 is used to feed the rolled pipe. The feeding assembly 200 includes a rotating rod 201 rotatably arranged on the upper surface of the pipe bending platform 100, and a placing plate 202 fixedly arranged on the surface of the rotating rod 201. The feeding assembly 200 also includes a first motor 203 arranged on the lower surface of the pipe bending platform 100 for driving the rotating rod 201 to rotate;
[0071] The bending assembly 300 includes a rotating disk 301 rotatably arranged on the upper surface of the tube bending platform 100, and a second motor 302 arranged on the lower surface of the tube bending platform 100 for driving the rotating disk 301 to rotate, and a circular groove is opened on the upper surface of the rotating disk 301, and two symmetrical bending columns 303 are arranged inside the circular groove.
[0072] Reference Figure 2 and Figure 4 In a preferred embodiment, the bending assembly 300 also includes a horizontal plate 304 fixed to the upper surface of the bending platform 100 through a mounting column, and a sliding block 305 slidably arranged on the lower surface of the horizontal plate 304, and a symmetrical clamping plate 306 is slidably arranged on the lower surface of the sliding block 305, and a third motor 307 is arranged at the end of the sliding block 305 for driving the two clamping plates 306 to move toward or away from each other at the same time.
[0073] Specifically, by providing the third motor 307 , the rotation of the third motor 307 can drive the two clamping plates 306 to effectively clamp the surface of the pipe.
[0074] Reference Figure 2 and Figure 4 In a preferred embodiment, a strip opening is provided on the upper surface of the horizontal plate 304, and the sliding block 305 is slidably connected to the inner wall of the strip opening. A fourth motor 308 is fixedly provided at the end of the horizontal plate 304, and the output end of the fourth motor 308 extends to the inside of the strip opening and is fixedly provided with a threaded column 309, and a threaded hole is provided on the surface of the sliding block 305 and is threadedly connected to the outer surface of the threaded column 309.
[0075] Specifically, by providing the threaded column 309 , the sliding block 305 can be driven to move automatically through the rotation of the fourth motor 308 .
[0076] Reference Figure 4 In a preferred embodiment, a rectangular groove is provided on the lower surface of the sliding block 305, and the top ends of the two clamps 306 are slidably connected to the inner top wall of the rectangular groove, the output end of the third motor 307 extends to the interior of the rectangular groove and is fixed with a bidirectional lead screw 3010, and the surfaces of the two clamps 306 are provided with threaded holes threadedly connected to the outer surface of the bidirectional lead screw 3010.
[0077] Specifically, by providing a bidirectional lead screw 3010 , the two clamping plates 306 can be driven to move toward the middle or to both sides at the same time through the rotation of the third motor 307 .
[0078] Reference Figure 3 In a preferred embodiment, a rotating column 3011 extending to the upper surface of the tube bending platform 100 is rotatably provided on the lower surface of the tube bending platform 100, and the top of the rotating column 3011 is fixedly connected to the lower surface of the rotating disk 301, a driving gear disk 3012 is fixedly provided at the output end of the second motor 302, and a driven gear disk 3013 meshing with the driving gear disk 3012 is fixedly provided at the bottom end of the rotating column 3011.
[0079] Specifically, by providing the driving gear plate 3012 and the driven gear plate 3013 , the rotation of the second motor 302 can drive the rotating column 3011 and the rotating plate 301 to rotate at a reduced speed.
[0080] In this embodiment, by setting up the feeding assembly 200 and the bending assembly 300, the pipe bending machine can enable the two bending columns 303 to automatically bend the pipe during actual use, thereby automatically bending the pipeline into a plurality of U shapes, thereby achieving the purpose of automatically, efficiently and continuously bending the pipe, and effectively improving work efficiency.
[0081] Embodiment 2
[0082] On the basis of the first embodiment, and different from the first embodiment, referring to Figures 5 to 8 A straightening assembly 400 is arranged on the upper surface of the pipe bending platform 100. The straightening assembly 400 includes a mounting frame 401 fixedly arranged on the upper surface of the pipe bending platform 100, and two groups of symmetrical rotating shafts 402 rotatably arranged on the upper surface of the mounting frame 401, and a straightening roller 409 is fixedly arranged at the top of the rotating shaft 402.
[0083] Specifically, by providing the straightening rollers 409, the pipe can be automatically straightened during the pipe transportation process.
[0084] Reference Figure 6In a preferred embodiment, the bottom end of the rotating shaft 402 extends to the interior of the mounting frame 401 and is rotatably connected to the inner bottom wall of the mounting frame 401, the surfaces of the two rightmost rotating shafts 402 are fixedly provided with first gears 403 that mesh with each other, the surfaces of the rotating shafts 402 are fixedly provided with second gears 404, and the inner bottom wall of the mounting frame 401 is rotatably provided with two groups of symmetrical connecting shafts, the top end of the connecting shaft is fixedly provided with a connecting toothed disk 405, and the two adjacent second gears 404 in each group of second gears 404 are meshed with a connecting toothed disk 405.
[0085] Specifically, by providing the first gear 403 , the second gear 404 and the connecting gear plate 405 , the two groups of straightening rollers 409 can be driven to rotate synchronously towards each other through the rotation of a rotating shaft 402 .
[0086] Reference Figure 6 , Figure 7 and Figure 8 In a preferred embodiment, a fixed frame 406 is fixedly provided on the lower surface of the bending tube platform 100, the bottom end of the rotating rod 201 extends to the inside of the fixed frame 406, the first motor 203 is fixedly provided on the lower surface of the fixed frame 406, and the output end of the first motor 203 extends to the inside of the fixed frame 406 and is fixedly connected to the bottom end of the rotating rod 201, the bottom end of a rotating shaft 402 extends to the inside of the fixed frame 406 and is rotatably connected to the inner bottom wall of the fixed frame 406, and the surfaces of the rotating rod 201 and the rotating shaft 402 are fixedly provided with transmission wheels 407, and the surfaces of the two transmission wheels 407 are sleeved with transmission belts 408.
[0087] Specifically, by providing the transmission wheel 407 and the transmission belt 408 , the rotation of the first motor 203 can drive the straightening roller 409 to rotate automatically, thereby achieving the purpose of automatic straightening during the feeding process.
[0088] Reference Figure 1 In a preferred embodiment, support legs are provided at the four corners of the lower surface of the pipe bending platform 100, and a column is fixedly provided on the upper surface of the pipe bending platform 100, a PLC controller 500 is fixedly provided at the top of the column, and the first motor 203, the second motor 302, the third motor 307 and the fourth motor 308 are all electrically connected to the PLC controller 500 through wires.
[0089] Specifically, by providing the PLC controller 500 , it is convenient to perform automated program control on the first motor 203 , the second motor 302 , the third motor 307 and the fourth motor 308 .
[0090] In this embodiment, by setting up the straightening assembly 400, during the feeding process of the pipe, when the rotation of the first motor 203 realizes automatic feeding, it can drive the two sets of straightening rollers 409 to rotate synchronously and in opposite directions, thereby achieving the purpose of automatically straightening the pipe in transportation and ensuring the quality of the pipe after bending.
[0091] Working principle: In actual use, the pipe bending machine can put the rolled pipe on the rotating rod 201 and place it on the upper surface of the placement plate 202, then pull one end of the pipe to the middle of the two bending columns 303, and then start the fourth motor 308. The rotation of the fourth motor 308 drives the threaded column 309 to rotate. The rotation of the threaded column 309 drives the sliding block 305 to move to the right to a specified position, and then start the third motor 307. The rotation of the third motor 307 drives the bidirectional screw 3010 to rotate. The rotation of the bidirectional screw 3010 drives the two clamping plates 306 to move to the middle at the same time. Thereby, the two clamping plates 306 can effectively clamp the surface of the pipe, and then the fourth motor 308 is started to reverse and the first motor 203 is started. The rotation of the first motor 203 drives the rotating rod 201 to rotate, so as to realize the release of the rolled pipe. The reverse rotation of the fourth motor 308 drives the sliding block 305 to move left, thereby driving the clamped pipeline to move left, so that the end of the pipeline passes through the two bending columns 303. Finally, the second motor 302 is started. The rotation of the second motor 302 drives the active gear disc 3012 to rotate, and the rotation of the active gear disc 3012 drives the driven gear disc 3013 and the rotating column 303. 011 rotates, the rotation of the rotating column 3011 drives the rotating disk 301 to rotate, and the rotation of the rotating disk 301 drives the two bending columns 303 to rotate, so that the two bending columns 303 can realize automatic bending of the pipe, repeat the above operation and alternately start the second motor 302 to rotate forward and reverse, so that the pipeline can be automatically bent into a plurality of U shapes, thereby achieving the purpose of automatically, efficiently and continuously bending the pipe, effectively improving the work efficiency, and the pipe can pass through the middle of the two sets of straightening rollers 409 on the installation frame 401 during the feeding process, when the rotation of the first motor 203 realizes automatic feeding The rotation of the rotating rod 201 drives a rotating shaft 402 to rotate under the action of two transmission wheels 407 and a transmission belt 408. The rotation of one rotating shaft 402 can drive the two rotating shafts 402 on the right to rotate synchronously under the action of two first gears 403, and the rotation directions are opposite. At the same time, the rotation of one rotating shaft 402 can drive the next rotating shaft 402 in the same group to rotate under the action of the connecting toothed disc 405 and the second gear 404, thereby driving the two groups of straightening rollers 409 to rotate synchronously and in opposite directions, thereby achieving the purpose of automatically straightening the pipes being transported and ensuring the quality of the pipes after bending.
[0092] The above is only a preferred specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. The replacement may be a replacement of a part of the structure, device, method step, or a complete technical solution, such as replacing the motor drive with a pneumatic cylinder drive, or replacing the motor drive with a hydraulic drive, etc. Equivalent replacement or change according to the technical solution and inventive concept of the present invention should be covered within the protection scope of the present invention.
Claims
1. Solar steam generator fully automatic pipe bending machine, characterized in that, include: A pipe bending platform (100); A feeding assembly (200) is used to feed rolled pipes, the feeding assembly (200) comprising a rotating rod (201) rotatably arranged on the upper surface of the pipe bending platform (100), and a placement plate (202) fixedly arranged on the surface of the rotating rod (201), and the feeding assembly (200) further comprises a first motor (203) arranged on the lower surface of the pipe bending platform (100) for driving the rotating rod (201) to rotate; A bending assembly (300) comprising a rotating disk (301) rotatably arranged on the upper surface of a tube bending platform (100), and a second motor (302) arranged on the lower surface of the tube bending platform (100) for driving the rotating disk (301) to rotate, wherein a circular groove is provided on the upper surface of the rotating disk (301), and two symmetrical bending columns (303) are arranged inside the circular groove.
2. The fully automatic pipe bending machine for solar steam generator according to claim 1 is characterized in that: The bending assembly (300) further comprises a transverse plate (304) fixed on the upper surface of the bending tube platform (100) via a mounting column, and a sliding block (305) slidably arranged on the lower surface of the transverse plate (304), wherein the lower surface of the sliding block (305) is slidably arranged with symmetrical clamping plates (306), and the end of the sliding block (305) is provided with a third motor (307) for driving the two clamping plates (306) to move towards or away from each other at the same time.
3. The fully automatic pipe bending machine for solar steam generator according to claim 2 is characterized in that: A strip-shaped opening is provided on the upper surface of the transverse plate (304), and the sliding block (305) is slidably connected to the inner wall of the strip-shaped opening. A fourth motor (308) is fixedly provided at the end of the transverse plate (304), and the output end of the fourth motor (308) extends to the inside of the strip-shaped opening and is fixedly provided with a threaded column (309). A threaded hole is provided on the surface of the sliding block (305) and is threadedly connected to the outer surface of the threaded column (309).
4. The fully automatic pipe bending machine for solar steam generator according to claim 2 is characterized in that: A rectangular groove is provided on the lower surface of the sliding block (305), and the top ends of the two clamps (306) are slidably connected to the inner top wall of the rectangular groove. The output end of the third motor (307) extends to the inside of the rectangular groove and is fixed with a bidirectional lead screw (3010), and the surfaces of the two clamps (306) are provided with threaded holes that are threadedly connected to the outer surface of the bidirectional lead screw (3010).
5. The fully automatic pipe bending machine for solar steam generator according to claim 1 is characterized in that: The lower surface of the tube bending platform (100) is rotatably provided with a rotating column (3011) extending to the upper surface of the tube bending platform (100), and the top end of the rotating column (3011) is fixedly connected to the lower surface of the rotating disk (301), the output end of the second motor (302) is fixedly provided with a driving toothed disk (3012), and the bottom end of the rotating column (3011) is fixedly provided with a driven toothed disk (3013) meshing with the driving toothed disk (3012).
6. The fully automatic pipe bending machine for solar steam generator according to claim 1, characterized in that: A straightening assembly (400) is arranged on the upper surface of the pipe bending platform (100), and the straightening assembly (400) comprises a mounting frame (401) fixedly arranged on the upper surface of the pipe bending platform (100), and two groups of symmetrical rotating shafts (402) rotatably arranged on the upper surface of the mounting frame (401), and a straightening roller (409) is fixedly arranged at the top end of the rotating shaft (402).
7. The fully automatic pipe bending machine for solar steam generator according to claim 6 is characterized in that: The bottom end of the rotating shaft (402) extends to the inside of the installation frame (401) and is rotatably connected to the inner bottom wall of the installation frame (401); the surfaces of the two rightmost rotating shafts (402) are fixedly provided with first gears (403) that mesh with each other; the surfaces of the rotating shafts (402) are fixedly provided with second gears (404); and the inner bottom wall of the installation frame (401) is rotatably provided with two groups of symmetrical connecting shafts; the top ends of the connecting shafts are fixedly provided with connecting toothed discs (405); and two adjacent second gears (404) in each group of the second gears (404) are meshed with one connecting toothed disc (405).
8. The fully automatic pipe bending machine for solar steam generator according to claim 7, characterized in that: A fixed frame (406) is fixedly provided on the lower surface of the bending tube platform (100), the bottom end of the rotating rod (201) extends to the inside of the fixed frame (406), the first motor (203) is fixedly provided on the lower surface of the fixed frame (406), and the output end of the first motor (203) extends to the inside of the fixed frame (406) and is fixedly connected to the bottom end of the rotating rod (201), the bottom end of one of the rotating shafts (402) extends to the inside of the fixed frame (406) and is rotatably connected to the inner bottom wall of the fixed frame (406), the surfaces of the rotating rod (201) and the rotating shaft (402) are both fixedly provided with transmission wheels (407), and the surfaces of the two transmission wheels (407) are sleeved with transmission belts (408).
9. The fully automatic pipe bending machine for solar steam generator according to any one of claims 1 to 8, characterized in that: Support legs are provided at the four corners of the lower surface of the pipe bending platform (100), and a column is fixedly provided on the upper surface of the pipe bending platform (100), and a PLC controller (500) is fixedly provided at the top of the column.