Electronic component pin automatic aligning and shaping device and shaping method

Abstract

The invention relates to the technical field of electronic component shaping, and discloses an electronic component pin automatic aligning and shaping device which comprises a console and an electronic component, a fixing shell is fixedly connected to the top of the console, a first motor and a control panel are fixedly connected to one side of the fixing shell, and a conveying roller is fixedly connected to the output end of the first motor; the invention further discloses an automatic aligning and shaping method for the pins of the electronic elements, when the electronic elements are conveyed and placed, the first motor is started, the first motor drives the conveying rollers to rotate when working, and the conveying rollers can convey the multiple electronic elements when rotating. Through mutual cooperation of structures such as a motor II, a rotating rod, a movable rod II, a movable rod I, a movable plate and a clamping plate, an electronic element can be conveniently clamped and fixed, the electronic element is prevented from deviating when being cut or corrected, meanwhile, the working efficiency is improved, and an operator can conveniently work.

Description

Technical Field

[0001] The invention relates to the technical field of electronic component shaping, in particular to an automatic alignment and shaping device for electronic component pins and a shaping method. Background Art

[0002] Electronic components are an indispensable and important part of electronic products and are widely used in various electronic equipment and instruments. They include both electronic components and small components of machines and instruments. Electronic components themselves are usually composed of several parts, have certain independent functions, and can be used in similar products. They are the basic modules for realizing functional operations in circuit design, and have the characteristics of high precision and high reliability.

[0003] Electronic components include: resistors, capacitors, inductors, potentiometers, electron tubes, radiators, electromechanical components, connectors, discrete semiconductor devices, electroacoustic devices, laser devices, electronic display devices, optoelectronic devices, sensors, power supplies, switches, micro motors, electronic transformers, relays, printed circuit boards, integrated circuits, various circuits, piezoelectric, crystals, quartz, ceramic magnetic materials, substrates for printed circuits, special materials for electronic functional processes, electronic adhesive (tape) products, electronic chemical materials and components, etc.

[0004] When performing shaping operations on electronic components, existing electronic component shaping devices usually focus on processes such as cutting, straightening, and cutting off the pins of electronic components. However, in the actual production process, the devices are often unable to effectively clamp and fix the electronic components, resulting in certain limitations and deficiencies in the shaping operation. Since electronic components cannot be firmly fixed during the processing process, they are prone to shaking or shifting due to external forces during cutting or correction, which not only leads to a decrease in shaping accuracy, but also easily causes problems such as excessive bending of the pins, positional offset, or uneven force, ultimately affecting the overall quality of the component. At the same time, due to insufficient clamping and fixing, the shaping device needs to reduce the processing speed during operation to avoid processing errors caused by component movement, which to a certain extent limits the improvement of production efficiency. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an electronic component pin automatic alignment and shaping device and shaping method, which solves the problem that the existing electronic component shaping device cannot effectively clamp and fix the electronic component during the shaping operation.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic alignment and shaping device for electronic component pins, comprising a control panel and an electronic component, wherein a fixed shell is fixedly connected to the top of the control panel, a motor 1 and a control panel are fixedly connected to one side of the fixed shell, a conveying roller is fixedly connected to the output end of the motor 1, a fixed frame is fixedly connected to the top of the fixed shell, and a clamping assembly is provided in the middle of the fixed shell, which is used to limit and fix the electronic component;

[0007] The clamping assembly includes a support frame, which is fixedly connected to the middle part of the fixed shell, a fixed block is fixedly connected to the top of the support frame, a movable plate is slidably connected to the middle part of the fixed block, a clamping plate is fixedly connected to the top of the movable plate, one side of the movable plate is rotatably connected to movable rod 1, an end of the movable rod 1 away from the movable plate is rotatably connected to movable rod 2, and a driving assembly is provided on one side of the fixed block, which is used to drive movable rod 2 to rotate.

[0008] Preferably, the driving assembly includes a connecting frame, the connecting frame is fixedly connected to one side of the fixed block, the middle of the connecting frame is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to a rotating rod, and the movable rod 2 is fixedly connected to the outer periphery of the rotating rod.

[0009] Preferably, a fixed plate is fixedly connected to the top of the fixed shell, a fixed frame is fixedly connected to the top of the fixed plate, a cylinder three is fixedly connected to the bottom of the fixed frame, an extrusion plate is fixedly connected to the output end of the cylinder three, a correction plate is fixedly connected to the bottom of the extrusion plate, and a cutting assembly is provided in the middle of the correction plate for cutting electronic components.

[0010] Preferably, the cutting assembly includes a support plate three, the support plate three is fixedly connected to the middle part of the correction plate, the bottom of the support plate three is fixedly connected to a spring rod, and the bottom of the spring rod is fixedly connected to a cutter.

[0011] Preferably, a connecting plate is fixedly connected to the middle of the fixed shell, a cylinder 1 is fixedly connected to one side of the connecting plate, a support plate 2 is fixedly connected to the output end of the cylinder 1, and a support assembly is provided on the top of the support plate 2 for supporting the electronic components.

[0012] Preferably, the support assembly includes a second cylinder, the second cylinder is fixedly connected to the top of the second support plate, and the output end of the second cylinder is fixedly connected to a fixing plate.

[0013] Preferably, a side of the fixed shell away from the motor 1 is fixedly connected to a support plate 1, a top of the support plate 1 is fixedly connected to a mechanical arm, a storage box is provided in the middle of the fixed shell, and a handle is fixedly connected to the middle of the storage box.

[0014] Preferably, a base plate is fixedly connected to the bottom of the control console, and fastening bolts are provided on both sides of the base plate for connecting and installing the base plate.

[0015] The present invention also provides an automatic alignment and shaping method for electronic component pins, comprising the following steps:

[0016] S1. When electronic components are transported and placed, start motor 1. When motor 1 is working, it drives the conveying roller to rotate. When the conveying roller rotates, multiple electronic components can be transported. After the electronic components are moved to the required position, the mechanical arm will work. When the mechanical arm is working, it will clamp the electronic components and place them on the top of the fixed plate;

[0017] S2. When the electronic component is clamped and fixed, the second motor is started. When the second motor is working, it drives the rotating rod to rotate. When the rotating rod rotates, it drives the second movable rod to rotate at the same time. When the second movable rod rotates, it drives the first movable rod to move. When the first movable rod moves, it pulls the movable plate to translate. When the movable plate translates, it drives the clamping plate to move at the same time. When the clamping plate moves, the electronic component can be clamped and fixed.

[0018] S3. When the electronic components are to be corrected and cut, the cylinder three is started. When the cylinder three is working, it drives the extrusion plate to move downward, and when the extrusion plate moves downward, it drives the correction plate to move downward at the same time. When the correction plate moves, the electronic components can be clamped and corrected. When the correction plate moves, it drives the support plate three to move at the same time. When the support plate three moves, it drives the cutter to move downward at the same time through the spring rod, so that the corrected electronic components can be cut;

[0019] S4. When the electronic components are supported while being cut and corrected, start cylinder one. When cylinder one works, it drives support plate two to move, and when support plate two moves, it drives cylinder two to move. After cylinder two moves to the required position, it will work. When cylinder two works, it drives the fixed plate to move upward, thereby supporting the electronic components.

[0020] The present invention provides an automatic alignment and shaping device and shaping method for electronic component pins, which has the following beneficial effects:

[0021] 1. The present invention drives the rotating rod to rotate through the second motor, and when the rotating rod rotates, it can conveniently drive the second movable rod to move at the same time. When the second movable rod rotates, it will drive the first movable rod to move. When the first movable rod moves, it can conveniently pull the movable plate to move. The movement of the movable plate will drive the clamping plate to move at the same time, so that the electronic components can be clamped and fixed conveniently, preventing the electronic components from being offset during cutting or correction, while improving work efficiency and facilitating the operator to work.

[0022] 2. The present invention drives the extrusion plate to move downward through cylinder three, and when the extrusion plate moves downward, it can conveniently drive the correction plate to move downward at the same time. When the correction plate moves downward, the electronic components can be conveniently extruded and corrected. The movement of the correction plate will drive the spring rod to move simultaneously through the support plate three. When the spring rod moves, it will drive the cutter to cut the electronic components, thereby improving work efficiency and the overall applicability of the device.

[0023] 3. The present invention drives the support plate 2 to move by the cylinder 1, and when the support plate 2 moves, it can conveniently drive the cylinder 2 to move at the same time. When the support plate 2 moves to the required position, the cylinder 2 will work. When the cylinder 2 works, it can conveniently drive the fixed plate to move upward, so that the cutting and correction of electronic components are more stable, thereby improving the stability and facilitating the work of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A perspective view of the present invention;

[0025] Figure 2 is a schematic diagram of a robotic arm of the present invention;

[0026] Figure 3 is a schematic diagram of a storage box of the present invention;

[0027] Figure 4 is a schematic diagram of a support frame of the present invention;

[0028] Figure 5 is a schematic diagram of the motor of the present invention;

[0029] Figure 6 is a schematic diagram of a second support plate of the present invention;

[0030] Figure 7 It is a schematic diagram of cylinder three of the present invention;

[0031] Figure 8 is a schematic diagram of a spring rod of the present invention;

[0032] Fig. 9 Schematic diagram of the handle of the present invention.

[0033] Among them, 1. bottom plate; 2. fastening bolts; 3. control panel; 4. fixing shell; 5. motor 1; 6. conveyor roller; 7. electronic components; 8. control panel; 9. fixing frame; 10. mechanical arm; 11. support plate 1; 12. fixing plate; 13. movable plate; 14. storage box; 15. connecting plate; 16. support frame; 17. fixing block; 18. connecting frame; 19. motor 2; 20. rotating rod; 21. movable rod 2; 22. movable rod 1; 23. splint; 24. cylinder 1; 26. support plate 2; 27. cylinder 2; 28. cylinder 3; 29. ​​extrusion plate; 30. correction plate; 31. support plate 3; 32. spring rod; 33. cutter; 34. handle. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Please see attached Figure 1 -Attached Figure 3 An embodiment of the present invention provides an automatic alignment and shaping device for electronic component pins, including a control console 3 and an electronic component 7. A fixed shell 4 is fixedly connected to the top of the control console 3, a motor 5 and a control panel 8 are fixedly connected to one side of the fixed shell 4, a conveying roller 6 is fixedly connected to the output end of the motor 5, a fixed frame 9 is fixedly connected to the top of the fixed shell 4, and a clamping component is provided in the middle of the fixed shell 4, which is used to limit and fix the electronic component 7.

[0036] The control panel 3 can conveniently support the fixed shell 4. At the same time, the control panel 8 and the control panel 3 can facilitate the operator to control the overall operation of the device. When the motor 5 is working, it can conveniently drive the conveying roller 6 to rotate, and when the conveying roller 6 rotates, it can conveniently convey the electronic components 7.

[0037] Please see attached Figure 4 and attached Figure 5 The clamping assembly includes a support frame 16, which is fixedly connected to the middle part of the fixed shell 4, a fixed block 17 is fixedly connected to the top of the support frame 16, a movable plate 13 is slidably connected to the middle part of the fixed block 17, a clamping plate 23 is fixedly connected to the top of the movable plate 13, a movable rod 1 22 is rotatably connected to one side of the movable plate 13, and a movable rod 21 is rotatably connected to the end of the movable rod 1 22 away from the movable plate 13, and a driving assembly is provided on one side of the fixed block 17, which is used to drive the movable rod 21 to rotate.

[0038] The support frame 16 can conveniently support the fixed block 17, and the fixed block 17 can conveniently support the movable plate 13. When the movable plate 13 moves, it will drive the clamping plate 23 to move at the same time. When the clamping plate 23 moves, it can conveniently clamp and limit the electronic component 7. When the movable rod 1 22 moves, it can conveniently pull the movable plate 13 to move, and when the movable rod 21 rotates, it can conveniently pull the movable rod 1 22 to move, and at the same time, the driving component can conveniently drive the movable rod 2 21 to move.

[0039] Please see attached Figure 5 The driving assembly includes a connecting frame 18, which is fixedly connected to one side of the fixed block 17. A motor 2 19 is fixedly connected to the middle of the connecting frame 18. A rotating rod 20 is fixedly connected to the output end of the motor 2 19. A movable rod 21 is fixedly connected to the outer periphery of the rotating rod 20.

[0040] The connecting frame 18 can conveniently support the second motor 19. When the second motor 19 is working, it can conveniently drive the rotating rod 20 to rotate. When the rotating rod 20 rotates, it will drive the second movable rod 21 to rotate at the same time.

[0041] Please see attached Figure 7 and attached Figure 8 A fixed plate 12 is fixedly connected to the top of the fixed shell 4, a fixed frame 9 is fixedly connected to the top of the fixed plate 12, a cylinder three 28 is fixedly connected to the bottom of the fixed frame 9, an extrusion plate 29 is fixedly connected to the output end of the cylinder three 28, a correction plate 30 is fixedly connected to the bottom of the extrusion plate 29, and a cutting assembly is provided in the middle of the correction plate 30, which is used to fix and cut the electronic component 7.

[0042] The fixed shell 4 can conveniently support the fixed plate 12, and the fixed plate 12 can conveniently support and fix the fixed frame 9, and the fixed frame 9 can conveniently support the cylinder three 28, thereby making the cylinder three 28 more stable. When the cylinder three 28 is working, it can conveniently drive the extrusion plate 29 to move, and when the extrusion plate 29 moves, it will drive the correction plate 30 to move at the same time. At the same time, under the action of the correction plate 30, the electronic component 7 can be conveniently corrected.

[0043] Please see attached Figure 8 The cutting assembly includes a support plate 31, which is fixedly connected to the middle of the correction plate 30, a spring rod 32 is fixedly connected to the bottom of the support plate 31, and a cutter 33 is fixedly connected to the bottom of the spring rod 32.

[0044] The support plate three 31 can conveniently support the spring rod 32. When the support plate three 31 moves, it will drive the spring rod 32 to move downward at the same time. When the spring rod 32 moves, it will drive the cutter 33 to cut the electronic component 7, thereby improving work efficiency and reducing the labor intensity of the operator.

[0045] Please see attached Figure 4 and attached Figure 6 A connecting plate 15 is fixedly connected to the middle of the fixed shell 4, a cylinder 24 is fixedly connected to one side of the connecting plate 15, a support plate 26 is fixedly connected to the output end of the cylinder 24, a support assembly is provided on the top of the support plate 26, which is used to support the electronic component 7, the support assembly includes a cylinder 27, the cylinder 27 is fixedly connected to the top of the support plate 26, and the output end of the cylinder 27 is fixedly connected to the fixed plate 12.

[0046] The connecting plate 15 can conveniently support the cylinder 1 24, thereby making the cylinder 1 24 more stable. When the cylinder 1 24 is working, it can conveniently drive the support plate 2 26 to move, and when the support plate 26 moves, it will drive the cylinder 2 27 to move. At the same time, under the action of the support plate 26, the cylinder 27 can be conveniently supported. When the cylinder 2 27 is working, it will drive the fixed plate 12 to move upward, thereby making it more stable when cutting and correcting the electronic components 7, thereby improving stability and facilitating the work of the operator.

[0047] Please see attached Figure 1 , Attachment Figure 2 and attached Fig. 9 A support plate 11 is fixedly connected to the side of the fixed shell 4 away from the motor 5, a mechanical arm 10 is fixedly connected to the top of the support plate 11, a storage box 14 is provided in the middle of the fixed shell 4, a handle 34 is fixedly connected to the middle of the storage box 14, a base plate 1 is fixedly connected to the bottom of the control panel 3, and fastening bolts 2 are provided on both sides of the base plate 1 for connecting and installing the base plate 1.

[0048] The support plate 11 can conveniently support the robot arm 10, and when the robot arm 10 is working, it can conveniently drive the electronic components 7 to be moved and placed. The storage box 14 can conveniently collect the cut debris, and the handle 34 can facilitate the operator to drive the storage box 14 to move.

[0049] The present invention also provides an automatic alignment and shaping method for electronic component pins, comprising the following steps:

[0050] S1. When the electronic components 7 are to be transported and placed, the motor 15 is started. When the motor 15 is working, the transport roller 6 is driven to rotate. When the transport roller 6 is rotating, multiple electronic components 7 can be transported. After the electronic components 7 are moved to the required positions, the robot arm 10 will work. When the robot arm 10 is working, the electronic components 7 will be clamped and placed on the top of the fixed plate 12;

[0051] S2, when the electronic component 7 is clamped and fixed, the motor 2 19 is started, and when the motor 2 19 is working, it drives the rotating rod 20 to rotate, and when the rotating rod 20 rotates, it drives the movable rod 21 to rotate at the same time, and when the movable rod 21 rotates, it drives the movable rod 1 22 to move, and when the movable rod 1 22 moves, it pulls the movable plate 13 to translate, and the translation of the movable plate 13 drives the clamping plate 23 to move at the same time, and when the clamping plate 23 moves, the electronic component 7 can be clamped and fixed;

[0052] S3, when the electronic component 7 is to be corrected and cut, the cylinder 3 28 is started. When the cylinder 3 28 is working, the extrusion plate 29 is driven to move downward, and when the extrusion plate 29 is moved downward, the correction plate 30 is driven to move downward at the same time. When the correction plate 30 moves, the electronic component 7 can be clamped and corrected. When the correction plate 30 moves, the support plate 3 31 is driven to move at the same time. When the support plate 31 moves, the cutter 33 is driven to move downward at the same time through the spring rod 32, so that the corrected electronic component 7 can be cut;

[0053] S4. When the electronic component 7 is supported while being cut and corrected, start the cylinder 1 24. When the cylinder 1 24 works, it drives the support plate 2 26 to move. When the support plate 26 moves, it drives the cylinder 2 27 to move. After the cylinder 2 27 moves to the required position, it will work. When the cylinder 2 27 works, it drives the fixed plate 12 to move upward, thereby supporting the electronic component 7.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic alignment and shaping device for electronic component pins, comprising a control console (3) and an electronic component (7), characterized in that: The top of the control console (3) is fixedly connected to a fixed shell (4), one side of the fixed shell (4) is fixedly connected to a motor (5) and a control panel (8), the output end of the motor (5) is fixedly connected to a conveying roller (6), the top of the fixed shell (4) is fixedly connected to a fixed frame (9), and a clamping assembly is provided in the middle of the fixed shell (4) for limiting and fixing the electronic component (7); The clamping assembly comprises a support frame (16), the support frame (16) is fixedly connected to the middle part of the fixed shell (4), a fixed block (17) is fixedly connected to the top of the support frame (16), a movable plate (13) is slidably connected to the middle part of the fixed block (17), a clamping plate (23) is fixedly connected to the top of the movable plate (13), one side of the movable plate (13) is rotatably connected to a movable rod 1 (22), an end of the movable rod 1 (22) away from the movable plate (13) is rotatably connected to a movable rod 2 (21), and a driving assembly is provided on one side of the fixed block (17) for driving the movable rod 2 (21) to rotate.

2. The electronic component pin automatic alignment and shaping device according to claim 1, characterized in that: The driving assembly comprises a connecting frame (18), the connecting frame (18) is fixedly connected to one side of the fixed block (17), a second motor (19) is fixedly connected to the middle of the connecting frame (18), a rotating rod (20) is fixedly connected to the output end of the second motor (19), and the second movable rod (21) is fixedly connected to the outer periphery of the rotating rod (20).

3. The electronic component pin automatic alignment and shaping device according to claim 1, characterized in that: The top of the fixed shell (4) is fixedly connected to a fixed plate (12), the top of the fixed plate (12) is fixedly connected to a fixed frame (9), the bottom of the fixed frame (9) is fixedly connected to a cylinder three (28), the output end of the cylinder three (28) is fixedly connected to an extrusion plate (29), the bottom of the extrusion plate (29) is fixedly connected to a correction plate (30), and a cutting assembly is provided in the middle of the correction plate (30) for cutting the electronic component (7).

4. The electronic component pin automatic alignment and shaping device according to claim 3, characterized in that: The cutting assembly comprises a support plate three (31), wherein the support plate three (31) is fixedly connected to the middle part of the correction plate (30), a spring rod (32) is fixedly connected to the bottom of the support plate three (31), and a cutting knife (33) is fixedly connected to the bottom of the spring rod (32).

5. The electronic component pin automatic alignment and shaping device according to claim 1, characterized in that: A connecting plate (15) is fixedly connected to the middle of the fixed shell (4), a cylinder 1 (24) is fixedly connected to one side of the connecting plate (15), a supporting plate 2 (26) is fixedly connected to the output end of the cylinder 1 (24), and a supporting assembly is provided on the top of the supporting plate 2 (26) for supporting the electronic component (7).

6. The electronic component pin automatic alignment and shaping device according to claim 5, characterized in that: The support assembly comprises a second cylinder (27), wherein the second cylinder (27) is fixedly connected to the top of the second support plate (26), and the output end of the second cylinder (27) is fixedly connected to a fixing plate (12).

7. The electronic component pin automatic alignment and shaping device according to claim 1, characterized in that: A support plate (11) is fixedly connected to a side of the fixed shell (4) away from the motor (5), a mechanical arm (10) is fixedly connected to the top of the support plate (11), a storage box (14) is arranged in the middle of the fixed shell (4), and a handle (34) is fixedly connected to the middle of the storage box (14).

8. The electronic component pin automatic alignment and shaping device according to claim 1, characterized in that: The bottom of the control console (3) is fixedly connected to a base plate (1), and both sides of the base plate (1) are provided with fastening bolts (2) for connecting and installing the base plate (1).

9. An automatic alignment and shaping method for electronic component pins, according to an automatic alignment and shaping device for electronic component pins according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1. When the electronic components (7) are to be transported and placed, the motor 1 (5) is started. When the motor 1 (5) is working, it drives the transport roller (6) to rotate. When the transport roller (6) is rotating, multiple electronic components (7) can be transported. After the electronic components (7) are moved to the required positions, the mechanical arm (10) will work. When the mechanical arm (10) is working, it will clamp the electronic components (7) and place them on the top of the fixed plate (12); S2, when the electronic component (7) is clamped and fixed, the second motor (19) is started, and when the second motor (19) is working, it drives the rotating rod (20) to rotate, and when the rotating rod (20) rotates, it drives the second movable rod (21) to rotate at the same time, and when the movable rod (21) rotates, it drives the first movable rod (22) to move, and when the movable rod (22) moves, it pulls the movable plate (13) to translate, and when the movable plate (13) translates, it drives the clamping plate (23) to move at the same time, and when the clamping plate (23) moves, the electronic component (7) can be clamped and fixed; S3, when the electronic component (7) is to be corrected and cut, the air cylinder (28) is started. When the air cylinder (28) is working, it drives the extrusion plate (29) to move downward, and when the extrusion plate (29) moves downward, it drives the correction plate (30) to move downward at the same time. When the correction plate (30) moves, the electronic component (7) can be clamped and corrected. When the correction plate (30) moves, it drives the support plate (31) to move at the same time. When the support plate (31) moves, it drives the cutter (33) to move downward at the same time through the spring rod (32), so that the corrected electronic component (7) can be cut; S4. When the electronic component (7) is supported while being cut and corrected, the cylinder 1 (24) is started. When the cylinder 1 (24) is working, it drives the support plate 2 (26) to move. When the support plate 2 (26) moves, it drives the cylinder 2 (27) to move. After the cylinder 2 (27) moves to the required position, it will work. When the cylinder 2 (27) is working, it drives the fixed plate (12) to move upward, so that the electronic component (7) can be supported.

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