Lead ingot plastic forming processing device

Abstract

The invention relates to the field of lead ingot machining devices, and particularly provides a lead ingot plastic forming machining device. The hot aluminum forming device comprises a forming mechanism and a hot aluminum mechanism, the forming mechanism comprises a mounting frame body, a maintenance mechanism is arranged on the outer surface of the mounting frame body, the maintenance mechanism comprises a slag receiving base, a slag receiving groove is formed in the top of the slag receiving base, and a lead screw is arranged in the slag receiving groove. The maintenance mechanism provides a special collection space for oxidized disintegrating slag through a slag receiving seat and a slag receiving groove, it is ensured that the disintegrating slag can directly fall into the groove when generated, the disintegrating slag is effectively prevented from being scattered on a transmission equipment rack, a lead screw and a scraping plate are ingeniously matched, the function of automatically cleaning the disintegrating slag in the slag receiving groove is achieved, and the maintenance efficiency is improved. The second motor drives the lead screw to rotate and drives the scraper to move along the lead screw, and the scraper is responsible for thoroughly scraping the disintegrating slag out of the slag receiving groove.

Description

Technical Field

[0001] The invention relates to the field of lead ingot processing devices, in particular to a lead ingot plastic forming processing device. Background Art

[0002] The lead ingot plastic forming processing device is a device that hot-melts aluminum material and then casts the molten aluminum into a specific mold, and then cools and solidifies the aluminum ingot to form it. The formed aluminum ingot is widely used in aircraft, auto parts, building materials, electronic equipment and other fields due to its advantages such as light weight, high strength and corrosion resistance. For example, the fuselage, wing beams, engine parts and other parts of the aircraft are mostly made of aluminum alloy materials to improve the performance and safety of the aircraft. In addition, aluminum ingots can also be used to manufacture active metal aluminum in chemicals, such as aluminum hydroxide, aluminum oxide, etc. These aluminum compounds are widely used in the chemical industry, such as in the production of various aluminum salts, fireproof materials, ceramic materials, etc.

[0003] The inventor of this application found that there are the following problems in the practical use process:

[0004] At present, however, the lead ingot plastic forming processing device needs to remove the oxide on the surface of the molten aluminum during the process of processing the molten aluminum into aluminum ingots. However, since it is mainly removed manually, some oxidized slag will fall on the frame of the transmission equipment during this process. If it is not cleaned in time, these oxidized slag may accumulate and affect the normal operation of the transmission equipment, and even cause equipment failure or damage, thereby affecting the processing quality and production efficiency of the aluminum ingots.

[0005] Therefore, it is necessary to provide a lead ingot plastic forming processing device to solve the above technical problems. Summary of the invention

[0006] The technical problem to be solved by the present invention is that the oxidized slag produced when the oxides on the surface of molten aluminum are manually removed falls on the frame of the transmission equipment, and after accumulation, it affects the normal operation of the transmission equipment and even causes equipment failure or damage, thereby affecting the processing quality and production efficiency of the aluminum ingots. In view of the above-mentioned defects of the prior art, a lead ingot plastic forming processing device is provided.

[0007] To achieve the above object, the technical solution of the present invention is: a lead ingot plastic forming processing device, comprising a forming mechanism and a hot aluminum mechanism, wherein the forming mechanism comprises a mounting frame, and a maintenance mechanism is arranged on the outer surface of the mounting frame;

[0008] The maintenance mechanism comprises a slag receiving seat, a slag receiving groove is provided on the top of the slag receiving seat, a screw rod is provided in the slag receiving groove, a second motor is provided on one side of the slag receiving seat, and an output end of the second motor passes through the slag receiving seat and is connected to the screw rod;

[0009] A scraper is screwed onto the screw rod, and a scraper is detachably connected to the bottom of the scraper, and the scraper abuts against the lower part of the inner part of the slag receiving trough.

[0010] By adopting the above technical solution, the second motor drives the screw to rotate, so that the scraper screwed on the screw can move along the screw. This design realizes the automatic cleaning of the slag in the slag receiving trough, reduces manual intervention and improves work efficiency.

[0011] Furthermore, the overall material of the maintenance mechanism is stainless steel.

[0012] By adopting the above technical solution, the stainless steel material has good corrosion resistance and durability, which can ensure that the maintenance mechanism remains clean and stable during long-term use, reducing maintenance costs.

[0013] Furthermore, a damping shaft is provided at the rear end of the bottom of the slag receiving seat, and the damping shaft is rotatably connected to the mounting frame.

[0014] By adopting the above technical solution, the damping shaft enables the slag receiving seat to flexibly adjust the angle while maintaining stability, making it convenient to clean the broken slag in the slag receiving trough, thereby improving the usability and maintenance efficiency of the equipment.

[0015] Furthermore, a chain transmission belt is arranged on the inner side of the mounting frame, and a plurality of aluminum ingot molds are detachably connected to the chain transmission belt via mounting blocks.

[0016] By adopting the above technical solution, the chain drive belt realizes the automatic transmission of the aluminum ingot mold and improves the production efficiency. At the same time, the disassembly design of the mounting block makes the mold replacement more convenient and quick.

[0017] Furthermore, a plurality of the aluminum ingot molds are provided with mold grooves on top, and the mold grooves are arranged in an inverted trapezoidal structure.

[0018] By adopting the above technical solution, the mold groove with an inverted trapezoidal structure is conducive to the uniform inflow and solidification of molten aluminum, thereby improving the molding quality and consistency of the aluminum ingot.

[0019] Furthermore, a hot aluminum mechanism is arranged on the back of the forming mechanism, and the hot aluminum mechanism includes an aluminum hot machine base, and an aluminum outlet is arranged on the outer surface of the aluminum hot machine base, and a guide groove is installed on the outer surface of the aluminum outlet, and the port of the guide groove is arranged directly above the mold groove.

[0020] By adopting the above technical solution, the design of the hot aluminum mechanism enables the molten aluminum to flow into the mold groove accurately and stably, and the guiding effect of the guide groove improves the accuracy and efficiency of pouring.

[0021] Furthermore, an exhaust pipe interface is provided on the top of the aluminum heat machine base, and a control panel is provided on one side of the aluminum heat machine base.

[0022] By adopting the above technical solution, the exhaust pipe interface is conducive to the discharge of exhaust gas generated in the production process and protects the environment; the control panel provides a convenient operation interface for operators to monitor and adjust equipment parameters.

[0023] Furthermore, a material sparging mechanism is provided at the port of the guide groove, and the material sparging mechanism includes a first fixing frame and a second fixing frame, the first fixing frame and the second fixing frame are both installed on the top of the mounting frame, a first motor is provided on the outer surface of the first fixing frame, and a diversion tank is installed at the output end of the first motor through a connecting rod.

[0024] By adopting the above technical solution, the design of the material leveling mechanism enables the molten aluminum to be more evenly distributed in the mold groove, thereby improving the molding quality and consistency of the aluminum ingot. At the same time, the motor-driven diversion tank improves the degree of automation.

[0025] Furthermore, a heat-resistant rotating shaft is arranged on the top of the second fixing frame, and the heat-resistant rotating shaft is rotatably connected to the diversion tank, and the diversion tank is provided with a plurality of diversion ports in a ring array.

[0026] By adopting the above technical solution, the heat-resistant shaft ensures the stable operation of the diversion tank in a high temperature environment. The design of multiple diversion ports further improves the uniform distribution of molten aluminum and improves the forming quality of aluminum ingots.

[0027] Furthermore, a material receiving mechanism is provided below one side of the mounting frame, and the material receiving mechanism includes an aluminum ingot box, and a box slot is provided on the top of the aluminum ingot box, and the box slot is used to receive the aluminum ingots.

[0028] By adopting the above technical solution, the design of the receiving mechanism enables the formed aluminum ingots to fall directly into the aluminum ingot box, which facilitates the collection and subsequent processing of the aluminum ingots and improves the production efficiency and the cleanliness of the working environment.

[0029] Compared with the related art, the lead ingot plastic forming processing device provided by the present invention has the following beneficial effects:

[0030] The present invention provides a lead ingot plastic forming processing device, which provides a special collection space for oxidized slag through a slag receiving seat and a slag receiving groove, ensuring that the slag can directly fall into the groove when it is generated, effectively avoiding the slag from being scattered on the frame of the transmission equipment, and the ingenious cooperation between the lead screw and the scraper realizes the automatic cleaning function of the slag in the slag groove, the second motor drives the lead screw to rotate, drives the scraper to move along the lead screw, and the scraper is responsible for completely scraping the slag out of the slag receiving groove.

[0031] The present invention provides a lead ingot plastic forming processing device. A slag receiving seat and a damping shaft are provided. The damping shaft ensures the stability of the slag receiving seat when rotating or adjusting its position, thereby preventing the slag fragments from overflowing due to vibration or external force. Moreover, the damping shaft allows the slag receiving seat to rotate flexibly within a certain range, thereby enabling an operator to adjust the angle of the slag receiving trough according to actual needs, so as to better receive and collect the oxidized slag fragments. In addition, when cleaning the slag receiving trough, the damping characteristics of the damping shaft enable the slag receiving seat to remain stable during the rotation process, thereby avoiding the impact and vibration caused by rapid rotation or sudden stop, thereby helping to protect the equipment structure and making the cleaning process smoother and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0033] Figure 2 It is a bottom-up three-dimensional structural schematic diagram of the present invention;

[0034] Figure 3 For the present invention Figure 1 The enlarged structural diagram at A in the middle;

[0035] Figure 4 For the present invention Figure 2 Schematic diagram of the enlarged structure at point B.

[0036] Numbers in the figure: 1. Forming mechanism; 101. Mounting frame; 102. Mounting block; 103. Aluminum ingot mold; 104. Mold slot; 2. Hot aluminum mechanism; 201. Aluminum hot machine base; 202. Aluminum water outlet; 203. Guide slot; 204. Exhaust pipe interface; 205. Control panel; 3. Material receiving mechanism; 301. Aluminum ingot box; 302. Box slot; 4. Material leveling mechanism; 401. First fixed frame; 402. Second fixed frame; 403. First motor; 404. Connecting rod; 405. Heat-resistant shaft; 406. Diverter tank; 407. Diverter port; 5. Maintenance mechanism; 501. Slag receiving seat; 502. Slag receiving slot; 503. Screw; 504. Second motor; 505. Scraper; 506. Scraper; 507. Damping shaft. DETAILED DESCRIPTION

[0037] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings, in which typical embodiments of the present invention are shown.

[0038] Embodiment 1:

[0039] like Figures 1 to 4 As shown, a lead ingot plastic forming processing device of the present invention comprises a forming mechanism 1 and a hot aluminum mechanism 2. The forming mechanism 1 comprises a mounting frame 101, and a maintenance mechanism 5 is arranged on the outer surface of the mounting frame 101;

[0040] The maintenance mechanism 5 includes a slag receiving seat 501, a slag receiving groove 502 is provided on the top of the slag receiving seat 501, a screw rod 503 is provided in the slag receiving groove 502, a second motor 504 is provided on one side of the slag receiving seat 501, and an output end of the second motor 504 passes through the slag receiving seat 501 and is connected to the screw rod 503;

[0041] A scraper 505 is screwed onto the screw rod 503, and a scraper 506 is detachably connected to the bottom of the scraper 505. The scraper 506 abuts against the inner bottom of the slag receiving trough 502. The screw rod 503 is driven to rotate by the second motor 504, driving the scraper 505 and the scraper 506 to automatically move in the slag receiving trough 502, thereby realizing automatic cleaning of broken slag, improving maintenance efficiency, and reducing the trouble of manual cleaning. At the same time, the detachable design of the scraper 506 facilitates replacement and maintenance.

[0042] See also Figure 3 , Figure 4 The overall material of the maintenance mechanism 5 is stainless steel, which has good corrosion resistance and durability, and can ensure that the maintenance mechanism 5 remains clean and stable during long-term use, thereby extending the service life of the equipment and reducing maintenance costs.

[0043] See also Figure 1 , Figure 4 A damping shaft 507 is provided at the rear end of the bottom of the slag receiving seat 501, and the damping shaft 507 is rotatably connected to the mounting frame 101. The design of the damping shaft 507 enables the slag receiving seat 501 to flexibly adjust the angle, which is convenient for cleaning the slag in the slag receiving groove 502, while maintaining stability, avoiding shaking and tilting during the cleaning process, and facilitating the cleaning of debris.

[0044] See also Figure 1 , Figure 2 A chain transmission belt is arranged on the inner side of the mounting frame 101, and a plurality of aluminum ingot molds 103 are detachably connected to the chain transmission belt through the mounting block 102. The chain transmission belt realizes the automatic transmission of the aluminum ingot molds 103, thereby improving the production efficiency. Meanwhile, the disassembly design of the mounting block 102 makes the mold replacement more convenient and quick, thus adapting to different production requirements.

[0045] See also Figure 3 , Figure 4 A mold groove 104 is provided on the top of the multiple aluminum ingot molds 103, and the mold groove 104 is arranged in an inverted trapezoidal structure. The mold groove 104 with the inverted trapezoidal structure is conducive to the uniform inflow and solidification of molten aluminum, thereby improving the molding quality and consistency of the aluminum ingot. At the same time, the inverted trapezoidal structure also facilitates the demolding and removal of the aluminum ingot.

[0046] See also Figure 1 , Figure 4A hot aluminum mechanism 2 is arranged on the back of the forming mechanism 1, and the hot aluminum mechanism 2 includes an aluminum hot machine base 201. An aluminum water outlet 202 is arranged on the outer surface of the aluminum hot machine base 201. A guide groove 203 is installed on the outer surface of the aluminum water outlet 202, and the port of the guide groove 203 is arranged just above the mold groove 104. The design of the hot aluminum mechanism 2 enables molten aluminum to accurately and stably flow into the mold groove 104 through the guide groove 203, thereby improving the accuracy and efficiency of casting and avoiding splashing and waste of molten aluminum.

[0047] See also Figure 3 , Figure 4 An exhaust pipe interface 204 is provided on the top of the thermistor base 201, and a control panel 205 is provided on one side of the thermistor base 201. The exhaust pipe interface 204 is conducive to the discharge of exhaust gas generated in the production process, protecting the environment and the health of the workers; the control panel 205 provides a convenient operation interface, which is convenient for the operator to monitor and adjust the equipment parameters, thereby improving the intelligence level of the equipment.

[0048] See also Figure 1 , Figure 2 A material leveling mechanism 4 is provided at the port of the guide groove 203, and the material leveling mechanism 4 includes a first fixing frame 401 and a second fixing frame 402. The first fixing frame 401 and the second fixing frame 402 are both installed on the top of the mounting frame 101. A first motor 403 is provided on the outer surface of the first fixing frame 401. A diverter tank 406 is installed at the output end of the first motor 403 through a connecting rod 404. The design of the material leveling mechanism 4 enables the aluminum liquid to be more evenly distributed in the mold groove 104 through the diverter tank 406, thereby improving the molding quality and consistency of the aluminum ingot. At the same time, the drive of the first motor 403 enables the diverter tank 406 to rotate automatically, further improving the material leveling effect.

[0049] See also Figure 1 , Figure 4 A heat-resistant rotating shaft 405 is provided on the top of the second fixed frame 402, and the heat-resistant rotating shaft 405 is rotatably connected to the diversion tank 406. The diversion tank 406 is provided with a plurality of diversion ports 407 in a ring array. The heat-resistant rotating shaft 405 ensures the stable operation of the diversion tank 406 in a high temperature environment. The design of the plurality of diversion ports 407 further improves the uniform distribution effect of the aluminum liquid, making the forming of the aluminum ingot more uniform and consistent. At the same time, the durability of the heat-resistant rotating shaft 405 also extends the service life of the equipment.

[0050] See also Figure 3 , Figure 4A material receiving mechanism 3 is arranged at the lower side of the mounting frame 101, and the material receiving mechanism 3 includes an aluminum ingot box 301. A box slot 302 is opened on the top of the aluminum ingot box 301, and the box slot 302 is used to receive aluminum ingots. The design of the material receiving mechanism 3 enables the formed aluminum ingots to fall directly into the box slot 302 in the aluminum ingot box 301, which facilitates the collection and subsequent processing of the aluminum ingots, improves the production efficiency and the cleanliness of the working environment, and the design of the box slot 302 also facilitates the removal and transportation of the aluminum ingots.

[0051] During implementation, (write down the principles and effects).

[0052] The advantages of this technical solution in practical applications include but are not limited to the following:

[0053] 1. By setting up a maintenance mechanism, the maintenance mechanism provides a special collection space for the oxidized slag through a slag receiving seat and a slag receiving groove, ensuring that the slag can directly fall into the groove when it is generated, effectively preventing the slag from being scattered on the transmission equipment frame;

[0054] 2. The clever combination of the screw and the scraper realizes the automatic cleaning function of the slag in the slag trough. The second motor drives the screw to rotate, driving the scraper to move along the screw, while the scraper is responsible for completely scraping the slag out of the slag trough;

[0055] 3. By setting the damping shaft, the stability of the slag receiving seat when rotating or adjusting the position is ensured, and the slag is prevented from overflowing due to vibration or external force;

[0056] 4. The damping shaft allows the slag receiving seat to rotate flexibly within a certain range, which enables the operator to adjust the angle of the slag receiving groove according to actual needs in order to better receive and collect the oxidized slag.

Claims

1. A lead ingot plastic forming processing device, characterized in that: It comprises a forming mechanism (1) and a hot aluminum mechanism (2), wherein the forming mechanism (1) comprises a mounting frame (101), and a maintenance mechanism (5) is provided on the outer surface of the mounting frame (101); The maintenance mechanism (5) comprises a slag receiving seat (501), a slag receiving groove (502) is provided on the top of the slag receiving seat (501), a screw rod (503) is provided in the slag receiving groove (502), a second motor (504) is provided on one side of the slag receiving seat (501), and an output end of the second motor (504) passes through the slag receiving seat (501) and is connected to the screw rod (503); A scraper (505) is screwed onto the screw rod (503), and a scraper (506) is detachably connected to the bottom of the scraper (505), and the scraper (506) abuts against the lower part of the interior of the slag receiving trough (502).

2. The lead ingot plastic forming processing device according to claim 1, characterized in that: The overall material of the maintenance mechanism (5) is stainless steel.

3. The lead ingot plastic forming processing device according to claim 1, characterized in that: A damping shaft (507) is provided at the rear end of the bottom of the slag receiving seat (501), and the damping shaft (507) is rotatably connected to the mounting frame (101).

4. The lead ingot plastic forming processing device according to claim 1, characterized in that: A chain transmission belt is arranged inside the mounting frame (101), and a plurality of aluminum ingot molds (103) are detachably connected to the chain transmission belt via a mounting block (102).

5. The lead ingot plastic forming processing device according to claim 4, characterized in that: A mold groove (104) is provided on the top of the plurality of aluminum ingot molds (103), and the mold groove (104) is arranged in an inverted trapezoidal structure.

6. The lead ingot plastic forming processing device according to claim 1, characterized in that: A hot aluminum mechanism (2) is arranged on the back of the forming mechanism (1), and the hot aluminum mechanism (2) comprises an aluminum hot machine base (201), and an aluminum outlet (202) is arranged on the outer surface of the aluminum hot machine base (201), and a guide groove (203) is installed on the outer surface of the aluminum outlet (202), and the port of the guide groove (203) is arranged directly above the mold groove (104).

7. The lead ingot plastic forming processing device according to claim 6, characterized in that: An exhaust pipe interface (204) is provided on the top of the aluminum heat machine base (201), and a control panel (205) is provided on one side of the aluminum heat machine base (201).

8. The lead ingot plastic forming processing device according to claim 6, characterized in that: A material sparging mechanism (4) is provided at the port of the guide groove (203), and the material sparging mechanism (4) comprises a first fixing frame (401) and a second fixing frame (402), wherein the first fixing frame (401) and the second fixing frame (402) are both installed on the top of the mounting frame (101), and a first motor (403) is provided on the outer surface of the first fixing frame (401), and a diversion tank (406) is installed at the output end of the first motor (403) via a connecting rod (404).

9. The lead ingot plastic forming processing device according to claim 8, characterized in that: A heat-resistant rotating shaft (405) is arranged on the top of the second fixing frame (402), and the heat-resistant rotating shaft (405) is rotatably connected to a diversion tank (406), and the diversion tank (406) is provided with a plurality of diversion ports (407) in a circular array.

10. The lead ingot plastic forming processing device according to claim 1, characterized in that: A material receiving mechanism (3) is provided below one side of the mounting frame (101), and the material receiving mechanism (3) comprises an aluminum ingot box (301). A box slot (302) is provided on the top of the aluminum ingot box (301), and the box slot (302) is used to receive aluminum ingots.

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