Full-automatic production detection method for oven lamp
By designing a fully automatic oven light accessories assembly and inspection system, the problems of low assembly efficiency, high cost and unstable detection in the prior art are solved, and efficient and accurate automated production and inspection are achieved.
Patent Information
- Application Number
- CN202411977685.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-31
AI Technical Summary
In the prior art, the assembly efficiency of oven lamp accessories is low, costly, and unstable manual inspection, which can easily lead to safety accidents and detection errors.
A fully automatic production detection method is designed, including assembling a table and a test table, automatic loading and assembly of accessories through a loading turntable and loading device, current and voltage detection are used on the test table, and qualified and unqualified products are classified and processed through the material separation device.
It realizes automatic assembly and inspection of oven light accessories, improves production efficiency, reduces the cost and safety risks of manual operation, and improves the accuracy and reliability of inspection.
Smart Images

Figure CN119794786A_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automated production technology, and in particular to a fully automatic production and detection method for an oven lamp. Background Art
[0002] The light inside the oven usually includes a lamp holder, a lamp shell, a lamp bead, and a lampshade. During assembly, the lamp holder is clamped on the lamp shell hole of the lamp shell, the lamp bead is placed in the shell hole and inserted into the lamp holder, and the lampshade is covered outside the lamp bead and screwed onto the lamp shell, such as a lighting lamp for an air fryer disclosed in the utility model patent with Chinese patent number CN202223218271.3, a plug-in lamp disclosed in the utility model patent with Chinese patent number CN202320808500.2, a sealed lighting device for an oven disclosed in the utility model patent with Chinese patent number CN202322227796.1, an adaptive tight-fitting structure of an oven lamp holder disclosed in the utility model patent with Chinese patent number CN202322400717.2, and the like.
[0003] However, most of the oven lamp accessories in the prior art are assembled by workers, which not only has low production efficiency and high cost, but also has poor assembly stability between the lamp holder, lamp housing, lamp beads and lampshade due to the workers' work experience, working status and other factors during the operation. At the same time, since the lamp beads and lampshade are made of fragile glass, the workers are prone to breakage and damage of the lamp beads and lampshade due to excessive operating force during assembly, increasing the risk of worker injury.
[0004] In addition, the finished oven lamp after assembly needs to be tested for current and voltage to ensure its stable operation. The existing technology generally uses manual inspection by workers, but large quantities of finished oven lamps cannot be inspected one by one. Usually, dozens of them are randomly sampled and tested manually, and then the defective rate is calculated. However, manual inspection is cumbersome, time-consuming, inefficient, and costly, and it is impossible to eliminate all unqualified finished oven lamps. The inspection results are unstable and have large errors, and safety accidents may occur during manual inspection operations.
[0005] Therefore, further improvement is necessary. Summary of the invention
[0006] The present invention aims to provide a fully automatic production detection method for an oven lamp to overcome the deficiencies in the prior art.
[0007] A fully automatic production and testing method for an oven lamp designed for this purpose comprises an assembly table, a testing table and a loading turntable.
[0008] The circular array on the assembly table includes a lamp holder loading station for loading lamp holders, a lamp shell loading station for loading lamp shells, a base shell crimping station for crimping the lamp holder and the lamp shell, a lamp bead loading station for loading lamp beads, a lamp bead spinning station for crimping the lamp beads and the lamp holder, a lamp shade loading and pre-installing station for loading lampshades and pre-screwing them onto the lamp shell, a lamp shade post-installing station for screwing the lampshade onto the lamp shell again, and a finished product transfer station for transferring the finished oven lamp after the lamp holder, lamp shell, lamp beads, and lamp beads are assembled.
[0009] The testing table is located outside the assembly table, and is provided with a feeding device, an oven light testing station, a testing and dividing device, and a collecting tray.
[0010] The material loading turntable is rotatably arranged on the assembly table, and a plurality of lamp positioning seats are arranged in a circular array on the outer edge thereof.
[0011] Among them, the production detection method is as follows: The lamp holder loading station loads the lamp holder onto the empty lamp positioning seat, the loading turntable rotates, and positions the lamp positioning seat with the lamp holder on the lamp shell loading station, the lamp shell loading station loads the lamp shell onto the lamp positioning seat with the lamp holder, the loading turntable rotates, and positions the lamp positioning seat with the lamp holder and lamp shell on the seat shell crimping station, the seat shell crimping station crimps the lamp shell onto the lamp holder, the loading turntable rotates, and positions the lamp positioning seat with the lamp holder and lamp shell crimped on the lamp shell. The lamp bead loading station loads the lamp beads onto the lamp holder, the loading turntable rotates, and positions the lamp positioning seat with the lamp holder, lamp shell and lamp beads on the lamp bead spinning station, the lamp bead spinning station presses the lamp beads onto the lamp holder, the loading turntable rotates, and positions the lamp positioning seat assembled with the lamp holder, lamp shell and lamp beads on the lampshade loading pre-installation station, the lampshade loading pre-installation station loads the lampshade onto the lamp shell, and at the same time pre-screws the lampshade onto the lamp shell, the loading turntable rotates The lampshade rear-installation station drives the lampshade to rotate in the opposite direction of the rotation of the lampshade feeding pre-installation station to loosen the lampshade and then drives the lampshade to be screwed onto the lampshade again in the same direction of rotation of the lampshade feeding pre-installation station, and finally realizes the assembly of the lampshade, the lampshade, the lampshade, the lampshade and the lampshade. The loading turntable rotates and positions the lamp positioning seat with the finished oven lamp on the finished product transfer station. The finished product transfer station transfers the finished oven lamp to the feeding device, and the feeding device transports the finished oven lamp to the feeding end of the oven lamp detection station. The oven lamp detection station detects the current and voltage of the finished oven lamp in turn, and then transports the detected finished oven lamp to the detection and dividing device. The detection and dividing device classifies the finished oven lamps that pass the inspection and the finished oven lamps that fail the inspection and puts them on the collecting tray according to the inspection results of the finished oven lamps.
[0012] The lamp holder loading station is provided with a lamp holder vibration plate for placing a plurality of lamp holders, and a loading device for loading the lamp holder (1) onto the lamp positioning seat.
[0013] The lamp housing loading station is provided with a lamp housing vibration plate for placing a plurality of lamp housings, and a loading device for loading the lamp housing (2) onto the lamp positioning seat.
[0014] The lamp bead loading station is provided with a lamp bead vibration plate for placing a plurality of lamp beads, and a loading device for loading the lamp beads onto the lamp holder.
[0015] Among them, the feeding device includes a feeding column, a feeding transverse movement driver, a feeding longitudinal movement driver, and a feeding clamping driver.
[0016] The loading column is located outside the loading turntable and fixedly arranged on the assembly table. The loading transverse movement driver is arranged on the loading column and is drivingly connected to the loading longitudinal movement driver. The loading clamping driver is arranged on the loading longitudinal movement driver and is drivingly connected to a loading clamping arm.
[0017] The loading clamping arm reciprocates horizontally and vertically between the loading turntable and the corresponding vibration plate through the cooperation of the loading transverse movement driver and the loading longitudinal movement driver, and the corresponding lamp holder, lamp shell and lamp bead on the corresponding vibration plate are transported one by one through the driving of the loading clamping driver.
[0018] A seat shell crimping device for crimping the lamp holder and the lamp shell is provided at the seat shell crimping station. The seat shell crimping device includes a pressing frame, a pressing driver, and a pressing plate. The pressing frame is located outside the loading turntable and is fixed on the assembly table. The pressing driver is longitudinally fixed on the pressing frame and is driven and connected to the pressing plate.
[0019] The pressing plate is driven by a pressing driver to move longitudinally back and forth on the pressing stand, and presses the lamp housing onto the lamp holder during the longitudinal reciprocating movement.
[0020] A spinning device for crimping the lamp bead to the lamp holder is provided at the lamp bead spinning station. The spinning device includes a spinning stand, a spinning driver, and a spinning rod. The spinning stand is located outside the loading turntable and is fixed on the assembly table. The spinning driver is longitudinally fixed on the spinning stand and is drivingly connected to the spinning rod.
[0021] The spinning rod is driven by a spinning driver to perform a rotational longitudinal reciprocating motion on the spinning stand, and presses the lamp bead onto the lamp holder during the rotational longitudinal motion.
[0022] The lampshade feeding and pre-installation station is provided with a lampshade vibration plate for placing multiple lampshades, and a pre-screwing device for loading the lampshades and pre-screwing them onto the lamp housing, the pre-screwing device comprising a pre-screwing stand, a pre-screwing transverse shift seat, a pre-screwing transverse shift driver, a pre-screwing transverse shift piece, a pre-screwing longitudinal shift driver, a pre-screwing driver, a pre-screwing clamping driver, and a pre-screwing clamping arm, wherein the pre-screwing stand is located outside the loading turntable and is fixedly arranged on the assembly table, the pre-screwing transverse shift seat is transversely fixed on the pre-screwing stand, and its two ends are respectively located above the lamp positioning seat and the lampshade vibration plate discharge end, the pre-screwing transverse shift driver is transversely fixed on the pre-screwing transverse shift seat and is drivingly connected to the pre-screwing transverse shift piece, the pre-screwing longitudinal shift driver is longitudinally fixed on the pre-screwing transverse shift piece, the pre-screwing driver is longitudinally fixed on the pre-screwing longitudinal shift driver and is drivingly connected to the pre-screwing clamping driver, and the pre-screwing clamping driver is drivingly connected to the pre-screwing clamping arm.
[0023] The pre-spin clamping arm reciprocates laterally and longitudinally on the pre-spin transverse movement seat through the cooperation of the pre-spin transverse movement driver and the pre-spin longitudinal movement driver, and clamps or releases the lampshade through the drive of the pre-spin clamping driver, and rotates on the pre-spin transverse movement seat when clamping the lampshade, so as to transport the lampshade at the discharge end of the lampshade vibration plate to the lamp positioning seat, and pre-spin the lampshade to the lamp housing.
[0024] A re-rotation device for re-rotating the lampshade to the lamp housing is provided on the lampshade post-installation station, and the re-rotation device includes a re-rotation stand, a re-rotation driver, a re-rotation clamping driver, a re-rotation clamping arm, a re-rotation longitudinal shift seat, a re-rotation longitudinal shift driver, a re-rotation screw rod, and a re-rotation longitudinal shift piece, wherein the re-rotation stand is located outside the loading turntable and is fixedly arranged on the assembly table, the re-rotation longitudinal shift seat is longitudinally fixed on the re-rotation stand, the re-rotation longitudinal shift driver is longitudinally fixed on the re-rotation longitudinal shift seat and is drivingly connected to the re-rotation screw rod, the re-rotation screw rod is longitudinally rotated on the re-rotation longitudinal shift seat by the drive of the re-rotation longitudinal shift driver, and is drivingly connected to the re-rotation longitudinal shift piece, the re-rotation driver is longitudinally fixed on the re-rotation longitudinal shift piece, and is drivingly connected to the re-rotation clamping driver, and the re-rotation clamping driver is drivingly connected to the re-rotation clamping arm.
[0025] The re-rotating clamping arm moves longitudinally back and forth on the re-rotating longitudinal displacement seat through the cooperation of the re-rotating longitudinal displacement driver, the re-rotating screw rod and the re-rotating longitudinal displacement member, and clamps or releases the lampshade through the drive of the re-rotating clamping driver, and rotates on the re-rotating longitudinal displacement seat when clamping the lampshade, so that the lampshade can be screwed onto the lamp housing again.
[0026] A transfer device for transferring oven lamp finished products is provided on the finished product transfer station, the transfer device includes a lamp transfer stand, a lamp transverse movement driver, a lamp longitudinal movement driver, a lamp transfer clamping driver, a lamp transfer clamping arm, a lamp transverse movement seat, a lamp transfer rotary screw rod, and a lamp longitudinal movement member, wherein the lamp transfer stand is located outside the loading turntable and is fixedly arranged on the assembly table, the lamp transverse movement seat is transversely fixed on the lamp transfer stand, and its two ends are respectively located above the lamp positioning seat and the outer side of the assembly table, the lamp transverse movement driver is transversely fixed on the lamp transverse movement seat and is drivingly connected to the lamp transfer rotary screw rod, the lamp transfer rotary screw rod is transversely rotated on the lamp transverse movement seat by the drive of the lamp transverse movement driver, and is drivingly connected to the lamp longitudinal movement member, the lamp longitudinal movement driver is longitudinally fixed on the lamp longitudinal movement member, and the lamp transfer clamping driver is longitudinally fixed on the lamp longitudinal movement driver and is drivingly connected to the lamp transfer clamping arm.
[0027] The lamp transfer clamping arm clamps or releases the finished oven lamp on the lamp positioning seat through the driving of the lamp transfer clamping driver, and reciprocates horizontally and vertically on the lamp transverse movement seat through the cooperation of the lamp transverse movement driver, the lamp transfer rotary screw rod, the lamp longitudinal movement member, and the lamp longitudinal movement driver to transfer the finished oven lamp to the oven light inspection station.
[0028] An oven light detection device is provided on the oven light detection station, and at least two oven light detection devices, detection and distribution devices and collection trays are provided respectively, and at least two oven light detection devices, detection and distribution devices and collection trays are arranged in sequence and parallel to each other. The feeding device is located at the feeding end of at least two oven light detection devices, and the feeding device includes a feeding fixing frame, a feeding profile assembly plate, a feeding drive motor, a feeding screw rod, a feeding guide rail, a feeding block, and a lamp positioning seat, wherein the feeding fixing frame is located at the feeding end of at least two oven light detection stations and is arranged on the detection table, and the feeding The profile assembly plate is arranged on the feeding fixing frame and extends along the left and right directions of the detection platform. A feeding profile assembly groove is arranged on the feeding profile assembly plate. The feeding drive motor is fixedly arranged on the feeding profile assembly plate and is drivingly connected to the feeding screw. The feeding screw is driven by the feeding drive motor to rotate along the left and right directions of the detection platform in the feeding profile assembly groove and is drivingly connected to the feeding block. The feeding guide rail is arranged in the feeding profile assembly groove along the left and right directions of the detection platform. A feeding slider is arranged on the feeding block and slides on the feeding guide rail through the feeding slider. The lamp positioning seat is arranged on the feeding block.
[0029] The oven light detection device includes a material moving bracket and a detection bracket. The material moving bracket is arranged on the detection table and is provided with a detection material moving device. The detection material moving device includes a detection material moving fixing plate, a material moving profile assembly plate, a detection material moving driving motor, a detection material moving guide rail, a material moving screw rod and a material moving block. The detection material moving fixing plate is linearly arranged on the material moving bracket along the front-to-back direction of the detection table. The material moving profile assembly plate is arranged on the detection material moving fixing plate and is provided with a material moving profile assembly groove. The detection material moving driving motor is fixedly arranged on the material moving profile assembly plate and is drivingly connected to the material moving screw rod. The material moving screw rod is driven by the detection material moving driving motor to rotate in the material moving profile assembly groove along the front-to-back direction of the detection table and is drivingly connected to the material moving block. The detection material moving guide rail is linearly arranged in the material moving profile assembly groove along the front-to-back direction of the detection table. A detection lifter and a detection material moving slider are provided on the material moving block. The material moving block slides on the detection material moving guide rail through the detection material moving slider.
[0030] The detection lifter is driven and connected with a detection material moving rack, which is linearly arranged along the front-to-back direction of the detection platform, and is provided with a number of inspection clamps for clamping or loosening the finished oven light. The detection bracket is linearly arranged along the front-to-back direction of the detection platform, and is provided with a number of detection clamps for clamping or loosening the finished oven light. Several detection clamps are respectively provided with detection conductive end pins that cooperate with the finished oven light for conductivity, and the detection conductive end pins are electrically connected with a detection circuit for detecting the current and voltage of the finished oven light.
[0031] The detection and dividing material device includes a dividing material bracket, a dividing material device and a dividing material plate; the dividing material bracket is arranged on the detection table, the dividing material device is arranged on the dividing material bracket along the left and right directions of the detection table, the driving end of the dividing material device is connected to the driving of the dividing material plate, the dividing material plate is inclined toward the direction of the collecting plate, and is driven by the dividing material device to reciprocate left and right relative to the collecting plate.
[0032] The collecting tray is provided with one, and the qualified product cavity and the unqualified product cavity are separated on the left and right sides, or the collecting tray is provided with two, and the qualified product tray and the unqualified product tray are arranged on the left and right sides respectively.
[0033] The steps of the fully automatic production detection method are as follows: Step 1: The loading turntable rotates on the assembly table, and during the rotation, several lamp positioning seats on it are positioned at the lamp holder loading station, lamp shell loading station, seat shell crimping station, lamp bead loading station, lamp bead spinning station, lampshade loading pre-installation station, lampshade post-installation station, and finished product transfer station; Step 2: The lamp holder vibration plate works, and the lamp holders placed thereon are transported to the discharge end one by one. When the empty lamp positioning seat is positioned on the lamp holder loading station, the loading device works, and clamps the lamp holder at the discharge end of the lamp holder vibration plate and places it on the empty lamp positioning seat; Step 3: The lamp housing vibration plate works, and the lamp housings placed thereon are transported to the discharge end one by one, the loading turntable rotates, and the lamp positioning seat with the lamp holder placed thereon is positioned on the lamp housing loading station, and then the loading device located on the lamp housing loading station works, and the lamp housing at the discharge end of the lamp housing vibration plate is clamped and placed on the lamp positioning seat and the lamp holder; Step 4: The loading turntable rotates and positions the lamp positioning seat with the lamp holder and the lamp shell on the seat shell crimping station, and then the seat shell crimping device works and presses down the lamp shell to move the lamp shell toward the lamp holder, so that the lamp holder and the lamp shell are crimped; Step 5: The lamp bead vibration plate works, and the lamp beads placed thereon are transported to the discharge end one by one, the loading turntable rotates, and the lamp positioning seat with the lamp holder and the lamp shell crimped is positioned on the lamp bead loading station, and then the loading device located on the lamp bead loading station works, and the lamp beads at the discharge end of the lamp bead vibration plate are clamped and placed on the lamp holder of the lamp positioning seat; Step 6: The loading turntable rotates, and the lamp positioning seat with the lamp holder, lamp shell, and lamp beads is positioned on the lamp bead spinning station, and then the spinning device works and presses the lamp beads downward, so that the lamp beads move toward the lamp holder, so that the lamp beads and the lamp shell are crimped; Step 7: The lampshade vibration plate works, and the lampshades placed thereon are transported to the discharge end one by one, the loading turntable rotates, and the lamp positioning seat with the lamp holder, lamp shell and lamp beads crimped is positioned on the lampshade feeding pre-installation station, and then the pre-spinning device works, and the lampshade at the discharge end of the lampshade vibration plate is clamped and placed on the lamp shell of the lamp positioning seat, and the lampshade is rotated so that the lampshade is pre-spinned on the lamp shell; Step 8: The loading turntable rotates, and positions the lamp positioning seat with the lamp holder, lamp housing, lamp beads and lampshade on the lampshade post-installation station, and then the rotation device works and clamps the lampshade, and drives the lampshade to rotate in the opposite direction of the rotation of the pre-rotation device, so that the lampshade and the lamp housing are loosened, and then the rotation device drives the lampshade to be rotated on the lamp housing again in the same direction of the rotation of the pre-rotation device, so that the lampshade is effectively rotated on the lamp housing, and finally the lamp holder, lamp housing, lamp beads and lampshade are assembled to form a finished oven lamp; Step 9: The loading turntable rotates and positions the lamp positioning seat with the finished oven lamp on the finished product transfer station, and then the transfer device works, clamps the finished oven lamp, and transports it to the lamp positioning seat of the feeding device; Step 10: The feeding drive motor starts working, drives the feeding screw to rotate, and drives the feeding block to move left and right relative to the detection table on the feeding profile assembly plate, and at the same time, the finished oven light is conveyed to the front of one of the oven light detection devices; Step 11: Check that the material transfer drive motor is working, drives the material transfer screw to rotate, and drives the material transfer block to move forward and backward relative to the detection table on the material transfer profile assembly plate; Step 12, when the inspection material transfer rack moves to the initial position, the first inspection fixture is located above the lamp positioning seat of the feeding device, the inspection lifter descends, and the first inspection fixture clamps the finished oven lamp on the lamp positioning seat with the inspection clamping part, and then the inspection lifter rises and moves toward the inspection fixture, and the inspection fixture in the middle position cooperates with the inspection fixture to complete the delivery of the finished oven lamp on multiple inspection fixtures one by one; Step 13, the detection fixture clamps the finished oven light with the detection clamping part, and at the same time, the detection conductive end pin will be conductively matched with the finished oven light, and the detection circuit performs current and voltage detection on the finished oven light to realize current and voltage detection of the finished oven light; Step 14: When the inspection material transfer rack moves to the terminal position, the last inspection fixture is located above the inspection material distribution device, and then the inspection lifter descends, and the inspection clamping plate of the last inspection fixture opens, so that the inspected oven lamp finished product is transported to the inspection material distribution device; Step 15. The divider drives the dividing plate to reciprocate left and right relative to the inspection table according to the inspection results of the finished oven light products. When the finished oven light products are qualified in the inspection, the divider drives the dividing plate to be located in the qualified product cavity, and the finished oven light products that are qualified in the inspection are automatically collected in the qualified product cavity through the inclined dividing plate. When the finished oven light products are unqualified in the inspection, the divider drives the dividing plate to be located in the unqualified product cavity, and the finished oven light products that are unqualified in the inspection are automatically collected in the unqualified product cavity through the inclined dividing plate.
[0034] The present invention has the following advantages compared with the prior art through the improvement of the above structure: 1. Arrange the lamp holder loading station, lamp shell loading station, seat shell crimping station, lamp bead loading station, lamp bead spinning station, lampshade loading pre-installation station, lampshade post-installation station, and finished product transfer station in a circular array on the assembly table. At the same time, arrange several lamp positioning seats in a circular array on the loading turntable so that when the loading turntable rotates relative to the assembly table, several lamp positioning seats can correspond to the lamp holder loading station, lamp shell loading station, seat shell crimping station, lamp bead loading station, lamp bead spinning station, lampshade loading pre-installation station, lampshade post-installation station, and finished product transfer station in a circular manner to ensure the effective positioning of the oven light accessories and the effective assembly of the accessories.
[0035] 2. The lamp holder loading station can realize automatic loading of lamp holders, the lamp shell loading station can realize automatic loading of lamp shells, the seat shell crimping station can realize automatic crimping of lamp holders and lamp shells, the lamp bead loading station can realize automatic loading of lamp beads, the lamp bead spinning station can realize automatic crimping of lamp beads and lamp holders, the lampshade loading and pre-installation station can realize automatic loading of lampshades, as well as automatic pre-spinning of lampshades and lamp shells, the lampshade post-installation station can automatically re-spin the lampshade and lamp shell, and the finished product transfer station can automatically transfer the finished oven lamp to the inspection table.
[0036] 3. The feeding device, oven light detection station, detection and distribution device, and collecting tray on the detection table can detect and classify the current and voltage of the oven light finished products without interval and pause.
[0037] 4. The entire process of oven light accessories loading, assembly, finished product transfer, inspection and classification is fully automated without human intervention. This not only reduces the manual workload of oven light finished product assembly and finished product inspection, improves inspection efficiency, and reduces labor costs, but also reduces the problem of safety accidents among workers. In addition, it ensures the effective connection between the lamp holder, lamp housing, lamp beads, and lampshade, improves the assembly qualification rate of the finished oven lights, and ensures that the lamp holder, lamp housing, lamp beads, and lampshade will not be damaged during loading and assembly. In addition, the current and voltage inspection and classification of the finished oven lights will not deviate due to human participation, which can effectively improve the inspection and classification accuracy of the finished oven lights. At the same time, it can realize large-scale and large-quantity inspection and classification of finished oven lights, thereby effectively eliminating the finished oven lights that fail the inspection and avoid inspection errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of the assembly structure of an embodiment of the present invention.
[0039] Figure 2 It is a schematic diagram of the assembly structure from another perspective of an embodiment of the present invention.
[0040] Figure 3 This is a schematic diagram of an assembly structure from another perspective of an embodiment of the present invention.
[0041] Figure 4 It is a schematic diagram of the decomposed structure of an embodiment of the present invention.
[0042] Figure 5 It is a schematic diagram of the exploded structure of an assembly table, a loading turntable, a loading device, a seat shell crimping device, a spinning device, a pre-spinning device, a re-spinning device, and a transfer device according to an embodiment of the present invention.
[0043] Figure 6 It is a schematic diagram of the assembly structure of the loading turntable.
[0044] Figure 7 It is a schematic diagram of the assembly cross-sectional structure of the lamp holder, lamp shell, lamp bead, lamp cover and lamp positioning seat.
[0045] Figure 8 This is a schematic diagram of the exploded structure of the lamp holder, lamp housing, lamp beads, lampshade, and lamp positioning seat.
[0046] Fig. 9 It is a schematic diagram of the assembly structure of the feeding device.
[0047] Fig.10This is a schematic diagram of the exploded structure of the feeding device.
[0048] Fig.11 This is a schematic diagram of the decomposition structure of the feeding device from another perspective.
[0049] Fig.12 Schematic diagram of the assembly structure of the seat shell crimping device Fig.13 Schematic diagram of the exploded structure of the seat shell crimping device Fig.14 This is a schematic diagram of the exploded structure of the seat shell crimping device from another perspective.
[0050] Fig.15 It is a schematic diagram of the assembly structure of the spinning device.
[0051] Fig.16 Schematic diagram of the exploded structure of the spinning device.
[0052] Fig.17 This is a schematic diagram of the decomposed structure of the spinning device from another perspective.
[0053] Fig.18 It is a schematic diagram of the assembly structure of the pre-spinning device.
[0054] Fig.19 It is a schematic diagram of the exploded structure of the pre-rotation device.
[0055] Fig. 20 This is a schematic diagram of the decomposed structure of the pre-rotation device from another perspective.
[0056] Fig.21 It is a schematic diagram of the assembly structure of the re-rotation device.
[0057] Fig. 22 It is a schematic diagram of the exploded structure of the re-rotation device.
[0058] Fig.23 This is a schematic diagram of the decomposed structure of the re-rotation device from another perspective.
[0059] Fig.24 It is a schematic diagram of the assembly structure of the transfer device.
[0060] Fig.25 It is a schematic diagram of the exploded structure of the transfer device.
[0061] Fig.26 This is a schematic diagram of the decomposed structure of the transfer device from another perspective.
[0062] Fig. 27 It is a schematic diagram of the exploded structure of the detection table, feeding device, oven light detection device, detection and distribution device, and collection tray.
[0063] Fig.28 It is a schematic diagram of the assembly structure of the feeding device.
[0064] Fig.29 Schematic diagram of the exploded structure of the feeding device.
[0065] Fig.30 This is a schematic diagram of the assembly structure of the oven light detection device.
[0066] Fig.31 Schematic diagram of the exploded structure of the oven light detection device.
[0067] Fig.32 Schematic diagram of the assembly structure for detecting the material transfer device.
[0068] Fig.33 Schematic diagram of the exploded structure of the detection material transfer device.
[0069] Fig.34 This is a schematic diagram of the assembly structure of the inspection fixture.
[0070] Fig.35 The figure is a schematic diagram of the exploded structure of the inspection fixture.
[0071] Fig.36 Schematic diagram of the assembly structure of the detection fixture.
[0072] Fig.37 Schematic diagram of the decomposition structure of the detection fixture.
[0073] Fig.38 It is a schematic diagram of the assembly structure of the material distribution device for detection.
[0074] Fig.39 It is a schematic diagram of the exploded structure of the material distribution device. DETAILED DESCRIPTION
[0075] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0076] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0077] See also Figure 1-Figure 39 The fully automatic production and testing method of the oven lamp includes an assembly table 100, a testing table Z, and a loading turntable X.
[0078] The circular array on the assembly table 100 includes a lamp holder loading station for loading the lamp holder 1, a lamp shell loading station for loading the lamp shell 2, a base shell crimping station for crimping the lamp holder 1 and the lamp shell 2, a lamp bead loading station for loading the lamp beads 3, a lamp bead spinning station for crimping the lamp beads 3 and the lamp holder 1, a lamp shade pre-installation station for loading the lampshade 4 and pre-screwing it onto the lamp shell 2, a lamp shade post-installation station for screwing the lampshade 4 onto the lamp shell 2 again, and a finished product transfer station for transferring the finished oven lamp K after the lamp holder 1, the lamp shell 2, the lamp beads 3 and the lamp beads 3 are assembled.
[0079] The inspection table Z is located outside the assembly table 100, and is provided with a feeding device G, an oven light inspection station, an inspection and distribution device I, and a collection tray J.
[0080] The loading turntable X is rotatably disposed on the assembly table 100, and a plurality of lamp positioning seats Y are arranged in a circular array on the outer edge.
[0081] Among them, the production detection method is as follows: The lamp holder loading station loads the lamp holder 1 onto the empty lamp positioning seat Y, the loading turntable X rotates, and the lamp positioning seat Y with the lamp holder 1 is positioned on the lamp housing loading station, the lamp housing loading station loads the lamp housing 2 onto the lamp positioning seat Y with the lamp holder 1, the loading turntable X rotates, and the lamp positioning seat Y with the lamp holder 1 and the lamp housing 2 is positioned on the seat shell crimping station, the seat shell crimping station crimps the lamp housing 2 onto the lamp holder 1, the loading turntable X rotates, and the lamp positioning seat Y with the lamp holder 1 and the lamp housing 2 crimped is positioned on the seat shell crimping station At the lamp bead loading station, the lamp bead loading station loads the lamp bead 3 onto the lamp holder 1, the loading turntable X rotates, and the lamp positioning seat Y with the lamp holder 1, the lamp shell 2, and the lamp bead 3 is positioned on the lamp bead spinning station, the lamp bead spinning station presses the lamp bead 3 onto the lamp holder 1, the loading turntable X rotates, and the lamp positioning seat Y assembled with the lamp holder 1, the lamp shell 2, and the lamp bead 3 is positioned on the lampshade loading pre-installation station, the lampshade loading pre-installation station loads the lampshade 4 onto the lamp shell 2, and at the same time, the lampshade 4 is pre-screwed onto the lamp shell 2, the loading turntable X rotates, and the lamp positioning seat Y assembled with the lamp holder 1, the lamp shell 2, and the lamp bead 3 is pre-screwed onto the lamp shell 2, and ... The turntable X rotates, and the lamp positioning seat Y with the lamp holder 1, lamp housing 2, lamp beads 3, and lamp shade 4 is positioned on the lamp shade rear-installation station. The lamp shade rear-installation station drives the lamp shade 4 to rotate in the opposite direction of the rotation of the lamp shade feeding pre-installation station, so that the lamp shade 4 is loosened from the lamp housing 2, and then the lamp shade 4 is driven to be screwed onto the lamp housing 2 again in the same direction of rotation as the lamp shade feeding pre-installation station, and finally the assembly of the lamp holder 1, lamp housing 2, lamp beads 3, and lamp shade 4 is realized. The loading turntable X rotates, and the lamp positioning seat Y with the oven lamp finished product K placed thereon is positioned. The finished product transfer station is located at the finished product transfer station, which transfers the oven light finished product K to the feeding device G. The feeding device G transports the oven light finished product K to the feeding end of the oven light detection station. The oven light detection station detects the current and voltage of the oven light finished product K in turn, and then transports the detected oven light finished product K to the detection and sorting device I. The detection and sorting device I classifies the oven light finished product K that passes the inspection and the oven light finished product K that fails the inspection and puts them on the collecting tray J according to the inspection result of the oven light finished product K.
[0082] In this embodiment, a lamp holder loading station, a lamp housing loading station, a housing crimping station, a lamp bead loading station, a lamp bead spinning station, a lamp shade loading pre-installation station, a lamp shade post-installation station, and a finished product transfer station are arranged in a circular array on the assembly table 100. At the same time, a plurality of lamp positioning seats Y are arranged in a circular array on the loading turntable X, so that when the loading turntable X rotates relative to the assembly table 100, the plurality of lamp positioning seats Y can correspond to the lamp holder loading station, the lamp housing loading station, the housing crimping station, the lamp bead loading station, the lamp bead spinning station, the lamp shade loading pre-installation station, the lamp shade post-installation station, and the finished product transfer station in a circular manner, so as to ensure the effective positioning of the oven lamp accessories and the effective assembly of the accessories.
[0083] At the same time, the lamp holder loading station can realize automatic loading of lamp holder 1, the lamp shell loading station can realize automatic loading of lamp shell 2, the shell crimping station can realize automatic crimping of lamp holder 1 and lamp shell 2, the lamp bead loading station can realize automatic loading of lamp bead 3, the lamp bead spinning station can realize automatic crimping of lamp bead 3 and lamp holder 1, the lampshade loading and pre-installation station can realize automatic loading of lampshade 4, and automatic pre-screwing of lampshade 4 and lamp shell 2, the lampshade post-installation station can automatically re-screw lampshade 4 and lamp shell 2, and the finished product transfer station can automatically transfer the oven lamp finished product K to the inspection table Z.
[0084] In addition, the feeding device G, oven light detection station, detection and distribution device I, and collection tray J on the detection table Z can detect and classify the current and voltage of the oven light finished product K without interval and pause.
[0085] That is, the entire process of oven light accessory loading, assembly, finished product transfer, and inspection and classification is fully automated without human intervention throughout the entire process, which not only reduces the manual workload of oven light finished product K assembly and finished product inspection, improves inspection efficiency, and reduces labor costs, but also reduces the problem of safety accidents among workers. In addition, it can ensure the effective connection between the lamp holder 1, lamp housing 2, lamp beads 3, and lampshade 4, improve the assembly qualification rate of the oven light finished product K, and ensure that the lamp holder 1, lamp housing 2, lamp beads 3, and lampshade 4 will not be damaged during loading and assembly, and the current and voltage detection and classification of the oven light finished product K will not deviate due to human participation, which can effectively improve the detection and classification accuracy of the oven light finished product K, and at the same time realize large-scale and large-quantity inspection and classification of the oven light finished product K, thereby effectively eliminating the oven light finished product K that fails the inspection and avoids inspection errors.
[0086] The lamp holder loading station is provided with a lamp holder vibration plate 10 for placing a plurality of lamp holders 1 and a loading device A for loading the lamp holders 1 onto the lamp positioning seat Y.
[0087] The lamp housing loading station is provided with a lamp housing vibration plate 20 for placing a plurality of lamp housings 2 and a loading device A for loading the lamp housings 2 onto the lamp positioning seat Y.
[0088] The lamp bead loading station is provided with a lamp bead vibration plate 30 for placing a plurality of lamp beads 3 , and a loading device A for loading the lamp beads 3 onto the lamp holder 1 .
[0089] Among them, the loading device A includes a loading column A1, a loading transverse movement driver A2, a loading longitudinal movement driver A3, and a loading clamping driver A4.
[0090] The loading column A1 is located outside the loading turntable X and is fixedly set on the assembly table 100. The loading transverse movement driver A2 is set on the loading column A1 and is driven and connected to the loading longitudinal movement driver A3. The loading clamping driver A4 is set on the loading longitudinal movement driver A3 and is driven and connected to the loading clamping arm A5.
[0091] The loading clamping arm A5 reciprocates horizontally and vertically between the loading turntable X and the corresponding vibration plate through the cooperation of the loading transverse movement driver A2 and the loading longitudinal movement driver A3, and transports the corresponding lamp holder 1, lamp shell 2, and lamp bead 3 on the corresponding vibration plate one by one through the driving of the loading clamping driver A4.
[0092] A loading transverse movement driver assembly seat A6 is provided on the loading column A1, and the loading transverse movement driver assembly seat A6 is transversely fixed on the loading column A1, and its two ends are respectively located above the lamp positioning seat Y and the corresponding vibration plate discharge end. The loading transverse movement driver A2 is transversely fixed on the loading transverse movement driver assembly seat A6, and the driving end of the loading transverse movement driver A2 is drivingly connected to the loading transverse movement block A7, the loading longitudinal movement driver A3 is longitudinally fixed on the loading transverse movement block A7, and the driving end of the loading longitudinal movement driver A3 is drivingly connected to the loading longitudinal movement block A10, the loading clamping driver A4 is longitudinally fixed on the loading longitudinal movement block A10, and the loading clamping driver A4 is drivingly connected to the loading clamping arm A5.
[0093] This embodiment utilizes the cooperation of the loading transverse movement driver A2 and the loading longitudinal movement driver A3 to drive the loading clamping driver A4 to reciprocate laterally and longitudinally on the loading column A1. The loading clamping driver A4 can drive the loading clamping arm A5 to open and close while reciprocating, so as to respectively clamp the lamp holder 1, lamp shell 2, and lamp bead 3 on the lamp holder vibration plate 10, lamp shell vibration plate 20, and lamp bead vibration plate 30, and complete automatic transportation.
[0094] The feeding transverse movement driver A2, the feeding longitudinal movement driver A3 and the feeding clamping driver A4 are all driving cylinders.
[0095] The driving end of the feeding longitudinal movement driver A3 is drivingly connected to the feeding longitudinal movement block A10, and the feeding clamping driver A4 is longitudinally fixed on the feeding longitudinal movement block A10.
[0096] A loading transverse sliding rail A8 is also laterally fixed on the loading transverse sliding driver assembly seat A6, and a loading transverse sliding slider A9 is also fixedly provided on the loading transverse sliding block A7, and slides on the loading transverse sliding rail A8 through the guidance of the loading transverse sliding slider A9.
[0097] This embodiment utilizes the cooperation of the loading transverse movement slider A9 and the loading transverse movement rail A8 to enable the loading transverse movement block A7 to stably reciprocate laterally on the material transverse movement driver assembly seat A6.
[0098] The feeding clamping arm A5 is provided with a feeding clamping part corresponding to the outer contour of the lamp holder 1, lamp shell 2 and lamp bead 3, so as to improve the clamping stability of the lamp holder 1, lamp shell 2 and lamp bead 3. In addition, a soft part can also be provided on the feeding clamping part, so that the feeding clamping part acts on the lamp holder 1, lamp shell 2 and lamp bead 3 through the soft part, which can further avoid damage to the lamp holder 1, lamp shell 2 and lamp bead 3.
[0099] In this embodiment, the loading transverse movement driver A2 drives the loading transverse movement block A7 to reciprocate laterally on the loading transverse movement driver assembly seat A6 through the cooperation of the loading transverse movement slider A9 and the loading transverse movement rail A8 when working. The loading transverse movement block A7 drives the loading longitudinal movement driver A3 to reciprocate laterally when it reciprocates laterally. The longitudinal movement driver A3 drives the loading longitudinal movement block A10 to reciprocate longitudinally when working. The loading longitudinal movement block A10 drives the loading clamping driver A4 to reciprocate longitudinally when it reciprocates longitudinally. The loading clamping driver A4 drives the loading clamping arm A5 to open and close when working. The loading clamping arm A5 uses the loading clamping part to clamp and take the lamp holder 1, the lamp shell 2, and the lamp bead 3 and release and place them when opening and closing.
[0100] A base shell crimping device B for crimping the lamp holder 1 and the lamp shell 2 is provided at the base shell crimping station. The base shell crimping device B includes a pressing stand B1, a pressing driver B2, and a pressing plate B3. The pressing stand B1 is located outside the loading turntable X and is fixed on the assembly table 100. The pressing driver B2 is longitudinally fixed on the pressing stand B1 and is driven and connected to the pressing plate B3.
[0101] The pressing plate B3 is driven by the pressing driver B2 to move longitudinally back and forth on the pressing stand B1 , and presses the lamp housing 2 onto the lamp holder 1 during the longitudinal reciprocating movement.
[0102] In this embodiment, the pressing driver B2 drives the pressing plate B3 to move longitudinally back and forth, so that the lamp housing 2 and the lamp holder 1 can be automatically pressed together.
[0103] A pressing driver assembly seat B4 is provided on the pressing stand B1. The pressing driver B2 is a driving cylinder and is longitudinally fixed on the pressing driver assembly seat B4. The pressing plate B3 is a flat plate.
[0104] In this embodiment, the press-fit driver B2 is assembled on the press-fit stand B1 using the press-fit driver assembly seat B4, which can improve the assembly convenience and stability of the press-fit driver B2. At the same time, the driving end of the press-fit driver B2 is facing the lamp positioning seat Y, so the press-fit plate B3 is located above the lamp positioning seat Y and can make longitudinal reciprocating movements in the direction of the lamp positioning seat Y. In addition, since the press-fit plate B3 is a flat plate, it can be pressed down steadily on the lamp housing 2 and the lamp holder 1 to ensure that the force on the lamp housing 2 and the lamp holder 1 is uniform and unified, avoiding problems such as shaking and offset when the two are pressed together.
[0105] A spinning device C for crimping the lamp bead 3 to the lamp holder 1 is provided at the lamp bead spinning station, and the spinning device C includes a spinning stand C1, a spinning driver C2, and a spinning rod C3, wherein the spinning stand C1 is located outside the loading turntable X and is fixed on the assembly table 100, and the spinning driver C2 is longitudinally fixed on the spinning stand C1 and is drivingly connected to the spinning rod C3.
[0106] The spinning rod C3 is driven by the spinning driver C2 to rotate and reciprocate longitudinally on the spinning stand C1 , and presses the lamp bead 3 onto the lamp holder 1 during the rotational longitudinal movement.
[0107] The spinning driver C2 is a driving motor, and a spinning reducer C4 is drivingly connected to the motor, and the spinning reducer C4 is drivingly connected to the spinning rod C3.
[0108] A spinning reducer assembly seat C5 is provided on the spinning stand C1, and the spinning reducer C4 is longitudinally fixed on the spinning reducer assembly seat C5.
[0109] The spinning driver C2 is longitudinally fixed on the top of the spinning reducer C4 and is drivingly connected to the spinning rod C3 through the spinning reducer C4.
[0110] In this embodiment, the spinning reducer C4 is assembled on the spinning stand C1 through the spinning reducer assembly seat C5, which can improve the assembly convenience and stability of the spinning reducer C4. At the same time, the spinning driver C2 is assembled on the top of the spinning reducer C4, so that the spinning driver C2, the spinning reducer C4, and the spinning rod C3 form a longitudinal coaxial arrangement.
[0111] When the spinning reducer C4 is working, its driving end is decelerated by the spinning reducer C4 and then connected to the spinning rod C3 to avoid the driving end of the spinning driver C2 directly pressing down the lamp bead 3, causing the lamp bead 3 to break and be damaged.
[0112] The lampshade feeding and pre-assembly station is provided with a lampshade vibration plate 40 for placing a plurality of lampshades 4, and a pre-rotation device D for feeding the lampshades 4 and pre-rotating them to the lamp housing 2, wherein the pre-rotation device D comprises a pre-rotation stand D1, a pre-rotation transverse shift seat D2, a pre-rotation transverse shift driver D3, a pre-rotation transverse shift member D4, a pre-rotation longitudinal shift driver D5, a pre-rotation driver D6, a pre-rotation clamping driver D7, and a pre-rotation clamping arm D8, wherein the pre-rotation stand D1 is located outside the loading turntable X and is fixedly arranged on the assembly table 100, and the pre-rotation stand D1 is provided with a pre-rotation stand D2, a pre-rotation transverse shift driver D3, a pre-rotation transverse shift member D4, a pre-rotation longitudinal shift driver D5, a pre-rotation driver D6, a pre-rotation clamping driver D7, and a pre-rotation clamping arm D8. The transverse shift seat D2 is transversely fixed on the pre-rotated stand D1, and its two ends are respectively located above the lamp positioning seat Y and the discharge end of the lampshade vibration plate 40, the pre-rotated transverse shift driver D3 is transversely fixed on the pre-rotated transverse shift seat D2, and is drivingly connected to the pre-rotated transverse shift member D4, the pre-rotated longitudinal shift driver D5 is longitudinally fixed on the pre-rotated transverse shift member D4, the pre-rotated longitudinal shift driver D6 is longitudinally fixed on the pre-rotated longitudinal shift driver D5, and is drivingly connected to the pre-rotated clamping driver D7, and the pre-rotated clamping driver D7 is drivingly connected to the pre-rotated clamping arm D8.
[0113] The pre-rotated clamping arm D8 reciprocates laterally and longitudinally on the pre-rotated transverse shift seat D2 through the cooperation of the pre-rotated transverse shift driver D3 and the pre-rotated longitudinal shift driver D5, and clamps or releases the lampshade 4 through the drive of the pre-rotated clamping driver D7, and rotates on the pre-rotated transverse shift seat D2 when clamping the lampshade 4, so as to transport the lampshade 4 at the discharge end of the lampshade vibration plate 40 to the lamp positioning seat Y, and pre-rotate the lampshade 4 to the lamp housing 2.
[0114] In this embodiment, when the transverse shift driver D3 is working, it drives the pre-rotated transverse shift member D4 to perform transverse reciprocating movement on the pre-rotated transverse shift seat D2, so that the pre-rotated longitudinal shift driver D5, the pre-rotated driver D6, the pre-rotated clamping driver D7, and the pre-rotated clamping arm D8 can realize transverse reciprocating movement together. When the pre-rotated longitudinal shift driver D5 is working, it drives the pre-rotated clamping driver D7 and the pre-rotated clamping arm D8 to perform longitudinal reciprocating movement on the pre-rotated transverse shift seat D2. The pre-rotated clamping arm D8 can clamp the lampshade 4 at the discharge end of the lampshade vibration disk 40 through the drive of the pre-rotated clamping driver D7, and move toward the direction of the lamp positioning seat Y, and the lampshade 4 can be pre-rotated on the lamp housing 2 through the drive of the pre-rotated driver D6.
[0115] A pre-rotated transverse guide rail D9 is also laterally fixed on the pre-rotated transverse seat D2, and a pre-rotated transverse slider D10 is fixedly provided on the pre-rotated transverse member D4, and is guided and slid on the pre-rotated transverse guide rail D9 by the pre-rotated transverse slider D10.
[0116] In this embodiment, by utilizing the cooperation of the pre-rotated transverse sliding slider D10 and the pre-rotated transverse sliding guide rail D9, the pre-rotated transverse sliding member D4 can stably reciprocate laterally on the pre-rotated transverse sliding seat D2, thereby ensuring that the pre-rotated longitudinal moving driver D5, the pre-rotated driver D6, the pre-rotated clamping driver D7, and the pre-rotated clamping arm D8 can achieve stable transverse reciprocating movement.
[0117] The transverse drive D3 and the pre-rotation longitudinal drive D5 are both drive motors. The pre-rotation longitudinal drive D5 is also fixedly provided with a pre-rotation longitudinal drive plate D11, on which a pre-rotation longitudinal guide rail D12 is longitudinally fixed, on which a pre-rotation longitudinal slider D13 is guided and slid, and on which a pre-rotation longitudinal slider D13 is fixedly connected a pre-rotation adapter plate D14, and the pre-rotation drive D6 is a drive motor, and its driving end is drivingly connected to a pre-rotation reducer D15, which is longitudinally fixed to the pre-rotation adapter plate D14 and drivingly connected to the pre-rotation clamping drive D7.
[0118] In this embodiment, the pre-rotated longitudinal slider D13 and the pre-rotated longitudinal guide rail D12 are used to cooperate so that the pre-rotated driver D6, the pre-rotated reducer D15, the pre-rotated clamping driver D7, and the pre-rotated clamping arm D8 can achieve stable longitudinal reciprocating motion. In addition, the pre-rotated longitudinal drive D5 is fixed on the pre-rotated transverse member D4, and the pre-rotated reducer D15 is fixed on the pre-rotated adapter plate D14, which can effectively improve the assembly stability of the pre-rotated longitudinal drive D5 and the pre-rotated reducer D15. At the same time, the deceleration effect of the pre-rotated reducer D15 can be used to avoid the problem of the pre-rotated longitudinal drive D5 directly driving the pre-rotated clamping driver D7 and causing damage to the lampshade 4.
[0119] The pre-rotation clamping arm D8 is arranged on the driving end of the pre-rotation clamping driver D7 , and a pre-rotation clamping portion is arranged corresponding to the outer contour of the lampshade 4 .
[0120] In this embodiment, since the shape of the pre-screwed clamping part corresponds to the outer contour of the lampshade 4, the pre-screwed clamping arm D8 can effectively clamp the lampshade 4 through the pre-screwed clamping part, thereby improving the clamping stability of the lampshade 4. In addition, a soft part can be provided on the pre-screwed clamping part, so that the pre-screwed clamping part can clamp on the lampshade 4 through the soft part, which can further avoid damage to the lampshade 4.
[0121] The lampshade rear installation station is provided with a re-rotating device E for re-rotating the lampshade 4 onto the lamp housing 2, and the re-rotating device E comprises a re-rotating stand E1, a re-rotating driver E2, a re-rotating clamping driver E3, a re-rotating clamping arm E4, a re-rotating longitudinal shift seat E5, a re-rotating longitudinal shift driver E6, a re-rotating screw rod E7, and a re-rotating longitudinal shift member E8, wherein the re-rotating stand E1 is located outside the loading turntable X and is fixedly arranged on the assembly table 100, and the re-rotating longitudinal shift seat E5 is longitudinally fixed on the re-rotating stand E1. On the vertical frame E1, the re-rotational longitudinal shift driver E6 is longitudinally fixed on the re-rotational longitudinal shift seat E5, and is drivingly connected to the re-rotational screw rod E7. The re-rotational screw rod E7 is longitudinally rotated on the re-rotational longitudinal shift seat E5 through the drive of the re-rotational longitudinal shift driver E6, and is drivingly connected to the re-rotational longitudinal shift member E8. The re-rotational driver E2 is longitudinally fixed on the re-rotational longitudinal shift member E8, and is drivingly connected to the re-rotational clamping driver E3. The re-rotational clamping driver E3 is drivingly connected to the re-rotational clamping arm E4.
[0122] The re-rotating clamping arm E4 moves longitudinally back and forth on the re-rotating longitudinal displacement seat E5 through the cooperation of the re-rotating longitudinal displacement driver E6, the re-rotating screw rod E7 and the re-rotating longitudinal displacement member E8, and clamps or releases the lampshade 4 through the drive of the re-rotating clamping driver E3, and when clamping the lampshade 4, it is driven by the re-rotating driver E2 to rotate on the re-rotating longitudinal displacement seat E5, so that the lampshade 4 is screwed onto the lamp housing 2 again.
[0123] In this embodiment, the re-rotating longitudinal movement driver E6 drives the re-rotating screw rod E7 to rotate on the re-rotating longitudinal movement seat E5 when working. When rotating, the re-rotating screw rod E7 drives the re-rotating longitudinal movement member E8 to perform longitudinal reciprocating movement on the re-rotating longitudinal movement seat E5, so that the re-rotating driver E2, the re-rotating clamping driver E3, and the re-rotating clamping arm E4 can realize longitudinal reciprocating movement together.
[0124] A re-rotating longitudinal movement guide rail E9 is also longitudinally fixed on the re-rotating longitudinal movement seat E5, and a re-rotating longitudinal movement slider E10 is fixedly provided on the re-rotating longitudinal movement member E8, and is guided and slid on the re-rotating longitudinal movement guide rail E9 by the re-rotating longitudinal movement slider E10.
[0125] In this embodiment, by utilizing the cooperation of the re-rotating longitudinal movement slider E10 and the re-rotating longitudinal movement guide rail E9, the re-rotating longitudinal movement member E8 can stably reciprocate longitudinally on the re-rotating longitudinal movement seat E5, thereby ensuring that the re-rotating driver E2, the re-rotating clamping driver E3, and the re-rotating clamping arm E4 can achieve stable longitudinal reciprocating movement.
[0126] A longitudinal shift seat cavity E5.1 is arranged in the re-rotating longitudinal shift seat E5, and the re-rotating screw rod E7, the re-rotating longitudinal shift member E8, the re-rotating longitudinal shift guide rail E9, and the re-rotating longitudinal shift slider E10 are all located in the longitudinal shift seat cavity E5.1. A cavity cover plate E11 is also fixedly arranged on the re-rotating longitudinal shift seat E5, and the cavity cover plate E11 covers the longitudinal shift seat cavity E5.1. The re-rotating longitudinal shift member E8 at least partially extends out of the longitudinal shift seat cavity E5.1 and is fixedly connected to a re-rotating drive seat E12.
[0127] In this embodiment, the setting of the longitudinal movement seat cavity E5.1 and the cavity cover E11 can effectively shield and protect the re-rotating screw rod E7, the re-rotating longitudinal movement member E8, the re-rotating longitudinal movement guide rail E9, and the re-rotating longitudinal movement slider E10 to avoid the impact of foreign objects contacting the above-mentioned parts, and further improve the longitudinal reciprocating activity stability of the re-rotating driver E2, the re-rotating clamping driver E3, and the re-rotating clamping arm E4.
[0128] The re-rotating longitudinal shift driver E6 is a driving motor and is longitudinally fixed on the top of the re-rotating longitudinal shift seat E5. The driving end of the re-rotating longitudinal shift driver E6 extends into the concave cavity E5.1 of the longitudinal shift seat and is drivingly connected to the re-rotating screw rod E7.
[0129] The re-rotation driver E2 is a driving motor and is longitudinally fixed on the top of the re-rotation driving seat E12. The re-rotation driver E2 is also drivingly connected to a re-rotation reducer E13, and is drivingly connected to the re-rotation clamping driver E3 through the re-rotation reducer E13.
[0130] The re-screw clamping driver E3 is a driving cylinder, and the re-screw reducer E13 is longitudinally fixed at the bottom of the re-screw driving seat E12 and is drivingly connected to the re-screw clamping driver E3.
[0131] In this embodiment, the re-rotating driver E2 and the re-rotating reducer E13 are respectively arranged on the top and bottom of the re-rotating drive seat E12, which can improve the assembly convenience and stability of the re-rotating driver E2 and the re-rotating reducer E13. At the same time, the re-rotating driver E2, the re-rotating reducer E13 and the re-rotating clamping driver E3 are mutually driven and connected to form a longitudinal same axis setting, which is not only beneficial to the power output and reduces the transmission loss, but also reduces the space occupancy rate. In addition, the deceleration effect of the re-rotating reducer E13 can be utilized to avoid the problem of damage to the lampshade 4 caused by the re-rotating driver E2 directly driving the re-rotating clamping driver E3.
[0132] The re-screw clamping arm E4 is arranged on the driving end of the re-screw clamping driver E3 , and a re-screw clamping portion is arranged corresponding to the outer contour of the lampshade 4 .
[0133] In this embodiment, since the re-screw-on clamping arm E4 is provided with a re-screw-on clamping portion corresponding to the outer contour of the lampshade 4, the re-screw-on clamping arm E4 can effectively clamp the lampshade 4 through the re-screw-on clamping portion, thereby improving the clamping stability of the lampshade 4. In addition, a soft part can be further provided on the re-screw-on clamping portion, so that the re-screw-on clamping portion acts on the lampshade 4 through the soft part, which can further avoid the lampshade 4 from being broken or damaged.
[0134] The finished product transfer station is provided with a transfer device F for transferring the finished oven lamp K. The transfer device F includes a lamp transfer stand F1, a lamp transverse movement driver, a lamp longitudinal movement driver F2, a lamp transfer clamping driver F3, a lamp transfer clamping arm F4, a lamp transverse movement seat F5, a lamp transfer rotary screw F6, and a lamp longitudinal movement member F7. The lamp transfer stand F1 is located outside the loading turntable X and is fixedly arranged on the assembly table 100. The lamp transverse movement seat F5 is transversely fixed on the lamp transfer stand F1, and its two ends are They are respectively located above the outer side of the lamp positioning seat Y and the assembly table 100. The lamp transverse movement driver is laterally fixed on the lamp transverse movement seat F5 and is drivingly connected to the lamp transfer rotary screw F6. The lamp transfer rotary screw F6 is driven by the lamp transverse movement driver to rotate laterally on the lamp transverse movement seat F5 and is drivingly connected to the lamp longitudinal movement member F7. The lamp longitudinal movement driver F2 is longitudinally fixed on the lamp longitudinal movement member F7. The lamp transfer clamping driver F3 is longitudinally fixed on the lamp longitudinal movement driver F2 and is drivingly connected to the lamp transfer clamping arm F4.
[0135] The lamp transfer clamping arm F4 clamps or releases the oven lamp finished product K on the lamp positioning seat Y through the driving of the lamp transfer clamping driver F3, and reciprocates horizontally and vertically on the lamp transverse movement seat F5 through the cooperation of the lamp transverse movement driver, the lamp transfer rotary screw F6, the lamp longitudinal movement part F7, and the lamp longitudinal movement driver F2 to transfer the oven lamp finished product K to the oven light inspection station.
[0136] In this embodiment, the lamp transverse movement driver drives the lamp transfer rotary screw F6 to rotate on the lamp transverse movement seat F5 when working. When the lamp transfer rotary screw F6 rotates, it drives the lamp longitudinal movement member F7 to perform transverse reciprocating movement on the lamp transverse movement seat F5, so that the lamp longitudinal movement driver F2, the lamp transfer clamping driver F3, and the lamp transfer clamping arm F4 can realize transverse reciprocating movement together. The lamp transfer clamping arm F4 can move toward the direction of the lamp positioning seat Y, clamp the oven lamp finished product K on the lamp positioning seat Y, make the clamped oven lamp finished product K leave the lamp positioning seat Y, and finally complete the transfer of the oven lamp finished product K.
[0137] A lamp transverse movement guide rail F8 is also transversely fixed on the lamp transverse movement seat F5, and a lamp longitudinal movement slider F9 is fixed on the lamp longitudinal movement member F7, and is guided and slid on the lamp transverse movement guide rail F8 by the lamp longitudinal movement slider F9.
[0138] In this embodiment, the cooperation of the lamp longitudinal movement slider F9 and the lamp transverse movement guide rail F8 enables the lamp longitudinal movement component F7 to stably reciprocate laterally on the lamp transverse movement seat F5, thereby ensuring that the lamp longitudinal movement driver F2, the lamp transfer clamping driver F3, and the lamp transfer clamping arm F4 can achieve stable transverse reciprocating movement.
[0139] Lamp transverse movement seat end plates F10 are fixedly provided at the left and right ends of the lamp transverse movement seat F5, and a lamp transverse movement seat concave cavity F5.1 is provided inside. The lamp transfer rotary screw F6, the lamp longitudinal movement member F7, the lamp transverse movement guide rail F8, and the lamp longitudinal movement slider F9 are all located in the lamp transverse movement seat concave cavity F5.1. An outer cover plate F11 is also fixedly provided on the lamp transverse movement seat end plate F10 or the lamp transverse movement seat F5, and the outer cover plate F11 covers the lamp transverse movement seat concave cavity F5.1.
[0140] In this embodiment, the setting of the lamp transverse movement seat cavity F5.1 and the outer cover plate F11 can effectively shield and protect the lamp transfer screw F6, the lamp longitudinal movement member F7, the lamp transverse movement guide rail F8, and the lamp longitudinal movement slider F9 to avoid foreign objects contacting the above-mentioned parts and causing influence, and further improve the lateral reciprocating activity stability of the lamp longitudinal movement driver F2, the lamp transfer clamping driver F3, and the lamp transfer clamping arm F4.
[0141] The lamp transverse movement driver is a driving motor and is laterally fixed on one of the lamp transverse movement seat end plates F10. The driving end of the lamp transverse movement driver extends into the lamp transverse movement seat cavity F5.1 and is drivingly connected to the lamp transfer rotary screw rod F6.
[0142] The outer cover F11 is fixedly arranged on the end plate F10 of the lamp transverse movement seat, and forms a lamp transverse movement avoidance portion F5.2 between the outer cover F11 and the lamp transverse movement seat F5. The lamp longitudinal movement member F7 at least partially extends out of the lamp transverse movement seat cavity F5.1 through the lamp transverse movement avoidance portion F5.2, and is fixedly connected to the lamp transverse movement connecting seat F12.
[0143] The lamp longitudinal movement driver F2 is a driving cylinder and is longitudinally fixed on the lamp transverse movement connecting seat F12.
[0144] A lamp transfer and clamping driving plate F13 is also fixedly provided on the lamp longitudinal movement driver F2. The lamp transfer and clamping driver F3 is a driving cylinder and is longitudinally fixed on the lamp transfer and clamping driving plate F13.
[0145] In this embodiment, the lamp transverse movement driver is fixed on the lamp transverse movement seat end plate F10, the lamp longitudinal movement driver F2 is fixed on the lamp transverse movement connecting seat F12, and the lamp transfer clamping driver F3 is fixed on the lamp transfer clamping drive plate F13, thereby effectively improving the assembly stability of the lamp transverse movement driver, the lamp longitudinal movement driver F2, and the lamp transfer clamping driver F3.
[0146] The lamp transfer clamping arm F4 is arranged on the driving end of the lamp transfer clamping driver F3, and is provided with a screw-on clamping portion corresponding to the outer contour of the oven lamp finished product K.
[0147] In this embodiment, since the shape of the screw-on clamping part corresponds to the outer contour of the oven light finished product K, the light transfer clamping arm F4 can effectively clamp the oven light finished product K through the screw-on clamping part, thereby improving the clamping stability of the oven light finished product K. In addition, a soft part can be provided on the screw-on clamping part, so that the screw-on clamping part can clamp on the finished product through the soft part, which can further avoid damage to the finished product.
[0148] A support frame X1 is provided at the bottom center of the loading turntable X, a turntable reducer is provided on the support frame X1, and a turntable driver is connected through the turntable reducer. The loading turntable X is supported on the assembly table 100 through the support frame X1, and rotates on the assembly table 100 through the cooperation of the turntable driver and the turntable reducer.
[0149] By utilizing the deceleration effect of the turntable reducer, the problem of the loading turntable X rotating too fast due to the turntable driver directly driving the loading turntable X can be avoided, so that the rotation positioning of the loading turntable X is more accurate.
[0150] An oven light detection device H is provided on the oven light detection station. At least two oven light detection devices H, detection and distribution devices I and collection trays J are provided respectively. At least two oven light detection devices H, detection and distribution devices I and collection trays J are arranged in sequence and parallel to each other. A feeding device G is located at the feeding end of at least two oven light detection devices H. The feeding device G includes a feeding fixed frame G1.1, a feeding profile assembly plate G1.2, a feeding drive motor, a feeding screw rod G1.4, a feeding guide rail G1.5, a feeding block G1.6 and a lamp positioning seat Y. The feeding fixed frame G1.1 is located at the feeding end of at least two oven light detection stations and is arranged on the detection table Z. The feeding profile assembly plate G1.2 is arranged on the feeding fixed frame G1.1. The feeding profile assembly plate G1.2 is provided with a feeding profile assembly groove G1.8, the feeding drive motor is fixedly arranged on the feeding profile assembly plate G1.2, and is drivingly connected to the feeding screw G1.4, the feeding screw G1.4 is driven by the feeding drive motor to rotate in the feeding profile assembly groove G1.8 along the left and right direction of the detection table Z, and is drivingly connected to the feeding block G1.6, the feeding guide rail G1.5 is arranged in the feeding profile assembly groove G1.8 along the left and right direction of the detection table Z, the feeding block G1.6 is provided with a feeding slider G1.9, and slides on the feeding guide rail G1.5 through the feeding slider G1.9, and the lamp positioning seat Y is arranged on the feeding block G1.6.
[0151] In this embodiment, when working, the feeding drive motor drives the feeding screw G1.4 to rotate along the left and right directions of the detection table Z in the feeding profile assembly groove G1.8. When rotating, the feeding screw G1.4 drives the feeding block G1.6 to reciprocate along the left and right directions of the detection table Z in the feeding profile assembly groove G1.8, thereby realizing that the lamp positioning seat Y can transport the positioned oven lamp finished product K to the feeding end of at least two oven lamp detection stations without interval and without pause.
[0152] In addition, by utilizing the guiding sliding cooperation of the feeding slider G1.9 and the feeding guide rail G1.5, it can be ensured that the feeding block G1.6 can achieve linear reciprocating sliding, thereby improving the sliding stability of the feeding block G1.6.
[0153] A feeding profile baffle plate G1.12 is provided on the feeding profile assembly plate G1.2, and the feeding profile baffle plate G1.12 is covered in front of the feeding block G1.6 and the feeding profile assembly groove G1.8. Upper and lower feeding gaps G1.13 are formed between the feeding profile baffle plate G1.12 and the feeding profile assembly plate G1.2. Feeding block connecting parts G1.14 are respectively provided at the upper and lower positions of the feeding block G1.6. The upper and lower feeding block connecting parts G1.14 respectively extend out of the upper and lower feeding gaps G1.13 and are connected with the lamp positioning seat Y.
[0154] The feeding profile baffle G1.12 is used to block the front of the feeding profile assembly groove G1.8 to prevent foreign matter from entering the feeding profile assembly groove G1.8, thereby effectively protecting the feeding screw G1.4, feeding block G1.6, feeding slide block G1.9, and feeding guide rail G1.5.
[0155] The lamp positioning seat Y is composed of a positioning seat Y1 and a positioning ring Y2.
[0156] The positioning seat Y1 is provided with a lamp holder positioning groove Y1.1, and the lamp holder 1 is positioned and placed on the lamp holder positioning groove Y1.1, thereby improving the positioning and placement stability of the lamp holder 1.
[0157] The positioning ring Y2 is fixed on the top of the positioning seat Y1 and has a lamp housing positioning groove Y2.1 running through it longitudinally. The lamp housing 2 is positioned and placed on the lamp housing positioning groove Y2.1, thereby improving the positioning and placement stability of the lamp housing 2.
[0158] The lamp housing positioning groove Y2.1 corresponds to the lamp holder positioning groove Y1.1 in the upper and lower parts. The lamp bead 3 is pre-placed on the lamp housing 2 and the lamp holder 1 through the lamp housing positioning groove Y2.1 and is inserted into the lamp holder 1 by being driven downward by the spinning rod C3.
[0159] A lamp housing guide edge Y2.2 is provided at the opening above the lamp housing positioning groove Y2.1. The lamp holder 1 can be placed on the lamp holder positioning groove Y1.1 by means of the lamp housing guide edge Y2.2. The lamp housing 2 can also be placed on the lamp housing positioning groove Y2.1 by means of the lamp housing guide edge Y2.2. This improves the convenience and accuracy of positioning and placing the lamp holder 1 and the lamp housing 2. At the same time, the lamp positioning seat Y can also realize the positioning of the finished oven lamp K.
[0160] The oven light detection device H comprises a material moving bracket H1 and a detection bracket H2. The material moving bracket H1 is arranged on the detection table Z and is provided with a detection material moving device H3. The detection material moving device H3 comprises a detection material moving fixing plate H3.1, a material moving profile assembly plate H3.2, a detection material moving drive motor, a detection material moving guide rail H3.11, a material moving screw rod H3.3, and a material moving block H3.4. The detection material moving fixing plate H3.1 is linearly arranged on the material moving bracket H1 along the front-rear direction of the detection table Z. The material moving profile assembly plate H3.2 is arranged on the detection material moving fixing plate H3.1 and is provided with a material moving profile assembly groove H3.5. The material moving drive motor is fixedly arranged on the material moving profile assembly plate H3.2 and is drivingly connected to the material moving screw rod H3.3. The material moving screw rod H3.3 is driven by the detection material moving drive motor to rotate in the material moving profile assembly groove H3.5 along the Z front-to-back direction of the detection platform and is drivingly connected to the material moving block H3.4. The detection material moving guide rail H3.11 is linearly arranged in the material moving profile assembly groove H3.5 along the Z front-to-back direction of the detection platform. The material moving block H3.4 is provided with a detection lifter H4 and a detection material moving slider H3.12. The material moving block H3.4 slides on the detection material moving guide rail H3.11 through the detection material moving slider H3.12.
[0161] In this embodiment, when the detection material transfer drive motor is working, it drives the material transfer screw H3.3 to rotate along the front-to-back direction of the detection table Z in the material transfer profile assembly groove H3.5. When the material transfer screw H3.3 rotates, it drives the material transfer block H3.4 to reciprocate along the front-to-back direction of the detection table Z in the material transfer profile assembly groove H3.5, thereby realizing the detection lifter H4 to reciprocate back and forth relative to the detection table Z.
[0162] A moving profile baffle plate H3.7 is provided on the moving profile assembly plate H3.2. The moving profile baffle plate H3.7 covers the moving block H3.4, the moving profile assembly groove H3.5, the detection moving slide block H3.12 and the detection moving guide rail H3.11. Upper and lower moving gaps H3.8 are formed between the moving profile baffle plate H3.7 and the moving profile assembly plate H3.2. Moving block connecting parts H3.9 are respectively provided at the upper and lower positions of the moving block H3.4. The upper and lower moving block connecting parts H3.9 extend out of the upper and lower moving gaps H3.8 respectively and are drivingly connected to the detection lifter H4.
[0163] The material shifting profile baffle plate H3.7 is used to block the front of the material shifting profile assembly groove H3.5 to prevent foreign matter from entering the material shifting profile assembly groove H3.5, thereby effectively protecting the material shifting screw H3.3, the material shifting block H3.4, the detection material shifting slider H3.12, and the detection material shifting guide rail H3.11. In addition, the guide sliding cooperation of the detection material shifting slider H3.12 and the detection material shifting guide rail H3.11 can make the material shifting block H3.4 slide linearly back and forth, thereby improving the sliding stability of the material shifting block H3.4.
[0164] The detection lifter H4 is driven and connected to a detection material moving rack H5, which is linearly arranged along the front-to-back direction of the detection table Z, and is provided with a number of inspection clamps H6 for clamping or loosening the finished oven light K. The detection bracket H2 is linearly arranged along the front-to-back direction of the detection table Z, and is provided with a number of detection clamps H7 for clamping or loosening the finished oven light K. The several detection clamps H7 are respectively provided with detection conductive end pins H8 that are conductively matched with the finished oven light K, and the detection conductive end pins H8 are electrically connected to a detection circuit for detecting the current and voltage of the finished oven light K.
[0165] The detection lifter H4 is a lifting cylinder and is arranged on the detection material mover H3. The lifting end of the detection lifter H4 faces the detection material mover H5, and is driven and connected to the detection lift block H4.1, and is driven and connected to the detection material mover H5 through the detection lift block H4.1.
[0166] In this embodiment, when working, the detection lifter H4 drives the detection lift block H4.1 to reciprocate up and down relative to the detection table Z, thereby driving the detection material transfer rack H5 and several inspection fixtures H6 to reciprocate up and down relative to the detection table Z at the same time, so as to realize the oven lamp finished product K being transported to the inspection fixture H7 one by one.
[0167] This embodiment utilizes the cooperation of the detection material mover H3 and the detection lifter H4 to drive the detection material moving rack H5 to move on the material moving bracket H1, and a plurality of inspection clamps H6 move together with the detection material moving rack H5, and the inspection clamps H6 are used to clamp or release the oven light finished product K, so that the oven light finished product K can be automatically transported to a plurality of detection clamps H7, and the detection clamps H7 then clamp or release the oven light finished product K. Among them, when the detection clamp H7 clamps the oven light finished product K, the detection conductive end pin H8 can cooperate with the oven light finished product K in a conductive manner, so that the oven light finished product K is electrically connected to the detection circuit, and the detection circuit then detects the current and voltage of the oven light finished product K.
[0168] The detection material mover H3 is arranged on the material moving bracket H1 along the front-to-back direction of the detection table Z, the detection lifter H4 is arranged on the detection material mover H3 along the upper and lower direction of the detection table Z, a plurality of inspection fixtures H6 are arranged on the detection material moving bracket H5 at intervals along the front-to-back direction of the detection table Z, a plurality of inspection fixtures H7 are arranged on the inspection bracket H2 at intervals along the front-to-back direction of the detection table Z, and the current and voltage, or voltage and current detection of the oven lamp finished product K are completed in sequence, and a plurality of inspection fixtures H7 correspond to a plurality of inspection fixtures H6 up and down respectively.
[0169] In this embodiment, the detection lifter H4 can reciprocate back and forth relative to the detection table Z by driving the detection material mover H3, and the detection lifter H4 can reciprocate up and down relative to the detection table Z, so that the detection material mover rack H5 and several inspection fixtures H6 can reciprocate back and forth and up and down relative to the detection table Z.
[0170] The number of inspection fixtures H6 is at least one more than the number of detection fixtures H7.
[0171] In this embodiment, the number of inspection clamps H6 is one more than the number of detection clamps H7, so that when the detection moving rack H5 moves to the initial position (that is, when it is located on the feeding device G), the first inspection clamp H6 can clamp the oven light finished product (K) on the feeding device G1 and complete the loading, and the inspection clamp H6 and the detection clamp H7 in the middle position cooperate with each other to complete the clamping and release of the oven light finished product K and realize the current and voltage detection of the oven light finished product K. When the detection moving rack H5 moves to the terminal position (that is, when it is located on the detection dividing device I), the last inspection clamp H6 can release the oven light finished product K and transport the detected oven light finished product K to the detection dividing device I.
[0172] In this embodiment, five inspection fixtures H6 are provided and are spaced apart on the inspection material moving rack H5 along the front-to-back direction of the inspection table Z; four inspection fixtures H7 are provided and are spaced apart on the inspection bracket H2 along the front-to-back direction of the inspection table Z, wherein the four inspection fixtures H7 sequentially realize the current, voltage, current, and voltage detection of the oven light finished product K, that is, the inspection fixture H7 detects the current and voltage of the oven light finished product K one by one, and detects twice to ensure the accuracy of the detection result.
[0173] The inspection fixture H6 is a fixture cylinder and is arranged on the inspection material transfer rack H5. The inspection clamp arm H6.1 of the inspection fixture H6 faces the inspection fixture H7 and is provided with an inspection clamp plate H6.2. The inspection clamp plate H6.2 is provided with an inspection clamping portion corresponding to the outer contour of the oven lamp finished product K.
[0174] In this embodiment, when working, the inspection clamp H6 drives the inspection clamp arm H6.1 to use the inspection clamping part of the inspection clamp plate H6.2 to clamp or release the oven light finished product K. Since the inspection clamping part corresponds to the outer contour of the upper part of the oven light finished product K, the clamping stability of the oven light finished product K can be improved.
[0175] The detection fixture H7 is a fixture cylinder and is arranged on the detection bracket H2. The detection clamp arm H7.1 of the detection fixture H7 faces the inspection fixture H6 and is provided with a detection clamp plate H7.2. The detection clamp plate H7.2 is provided with a detection clamping portion corresponding to the outer contour of the oven light finished product K. The detection conductive end foot H8 is arranged on the detection clamp plate H7.2, and its conductive end is located on the side of the detection clamping portion.
[0176] In this embodiment, when the detection clamp H7 is working, it drives the detection clamping arm H7.1 to clamp or release the oven light finished product K by using the detection clamping part of the detection clamping plate H7.2. The detection conductive end pin H8 passes through the detection clamping plate H7.2 from front to back. The outer end of the detection conductive end pin H8 is electrically connected to the detection circuit, and the conductive end of the inner end is located on the side of the detection clamping part. When the detection clamping part clamps the oven light finished product K, the detection conductive end pin H8 will conduct with the oven light finished product K, and the detection circuit will perform current and voltage detection on the oven light finished product K. Since the detection clamping part corresponds to the outer contour of the lower part of the oven light finished product K, the clamping stability of the oven light finished product K can be improved.
[0177] The detection and dividing device I includes a dividing bracket I1, a divider I2 and a dividing plate I3; the dividing bracket I1 is arranged on the detection table Z, the divider I2 is arranged on the dividing bracket I1 along the left and right directions of the detection table Z, the driving end of the divider I2 is drivingly connected to the dividing plate I3, the dividing plate I3 is inclined toward the direction of the collecting plate J, and is driven by the divider I2 to reciprocate left and right relative to the collecting plate J.
[0178] The collecting tray J is provided with one, and the qualified product cavity and the unqualified product cavity are divided into left and right parts, or the collecting tray J is provided with two, and the qualified product tray and the unqualified product tray are arranged on the left and right parts respectively.
[0179] In this embodiment, a collecting tray J is provided and located at the discharge end of the oven light detection device H, and the dividing plate I3 is inclined toward the collecting tray J. The collecting tray J is divided into qualified product cavities and unqualified product cavities on the left and right. The qualified product cavity is used to place the oven light finished product K that has passed the inspection, and the unqualified product cavity is used to place the oven light finished product K that has failed the inspection, thereby improving the space utilization rate.
[0180] When working, the divider I2 drives the dividing plate I3 to reciprocate left and right relative to the inspection table Z. When the oven light finished product K passes the inspection, the dividing plate I3 is located on the qualified product cavity, and the oven light finished product K that passes the inspection is automatically collected in the qualified product cavity. When the oven light finished product K fails the inspection, the dividing plate I3 is located on the unqualified product cavity, and the oven light finished product K that fails the inspection is automatically collected in the unqualified product cavity.
[0181] The steps of the fully automatic production detection method are as follows: Step 1: The loading turntable X rotates on the assembly table 100, and during the rotation, the plurality of lamp positioning seats Y thereon are positioned at the lamp holder loading station, the lamp housing loading station, the seat housing crimping station, the lamp bead loading station, the lamp bead spinning station, the lamp shade loading pre-installation station, the lamp shade post-installation station, and the finished product transfer station; Step 2: The lamp holder vibration plate 10 works, and the lamp holders 1 placed thereon are transported to the discharge end one by one. When the empty lamp positioning seat Y is positioned on the lamp holder loading station, the loading device A works, and clamps the lamp holder 1 at the discharge end of the lamp holder vibration plate 10 and places it on the empty lamp positioning seat Y; Step 3: The lamp housing vibration plate 20 works, and the lamp housings 2 placed thereon are transported to the discharge end one by one, the loading turntable X rotates, and the lamp positioning seat Y with the lamp holder 1 placed thereon is positioned on the lamp housing loading station, and then the loading device A located on the lamp housing loading station works, and clamps the lamp housing 2 at the discharge end of the lamp housing vibration plate 20 and places it on the lamp positioning seat Y and the lamp holder 1; Step 4: The loading turntable X rotates and positions the lamp positioning seat Y with the lamp holder 1 and the lamp housing 2 placed thereon on the seat housing crimping station, and then the seat housing crimping device B works and presses down the lamp housing 2 to move the lamp housing 2 toward the lamp holder 1, so that the lamp holder 1 and the lamp housing 2 are crimped; Step 5: The lamp bead vibration plate 30 works, and the lamp beads 3 placed thereon are transported to the discharge end one by one, the loading turntable X rotates, and the lamp positioning seat Y with the lamp holder 1 and the lamp housing 2 crimped is positioned on the lamp bead loading station, and then the loading device A located on the lamp bead loading station works, and the lamp beads 3 at the discharge end of the lamp bead vibration plate 30 are clamped and placed on the lamp holder 1 of the lamp positioning seat Y; Step 6: The loading turntable X rotates, and positions the lamp positioning seat Y with the lamp holder 1, the lamp housing 2, and the lamp bead 3 on the lamp bead spinning station, and then the spinning device C works and presses the lamp bead 3 downward, so that the lamp bead 3 moves toward the lamp holder 1, so that the lamp bead 3 and the lamp housing 2 are crimped; Step 7: The lampshade vibration plate 40 works, and the lampshades 4 placed thereon are transported to the discharge end one by one, the loading turntable X rotates, and the lamp positioning seat Y with the lamp holder 1, the lamp housing 2, and the lamp beads 3 crimped thereon is positioned on the lampshade feeding pre-installation station, and then the pre-spinning device D works, and the lampshade 4 at the discharge end of the lampshade vibration plate 40 is clamped and placed on the lamp housing 2 of the lamp positioning seat Y, and the lampshade 4 is rotated so that the lampshade 4 is pre-spinned on the lamp housing 2; Step 8: The loading turntable X rotates, and positions the lamp positioning seat Y with the lamp holder 1, the lamp housing 2, the lamp beads 3, and the lamp shade 4 on the lamp shade rear installation station, and then the screwing device E works, clamps the lamp shade 4, and drives the lamp shade 4 to rotate in the opposite direction of the rotation of the pre-spinning device D, so that the lamp shade 4 is loosened from the lamp housing 2, and then the screwing device E drives the lamp shade 4 to be screwed onto the lamp housing 2 again in the same direction of the rotation of the pre-spinning device D, so that the lamp shade 4 is effectively screwed onto the lamp housing 2, and finally the lamp holder 1, the lamp housing 2, the lamp beads 3, and the lamp shade 4 are assembled to form a finished oven lamp K; Step 9: The loading turntable X rotates and positions the lamp positioning seat Y with the oven lamp finished product K placed on the finished product transfer station, and then the transfer device F works and clamps the oven lamp finished product K and transports it to the lamp positioning seat Y of the feeding device G; Step 10: The feeding drive motor starts to work and drives the feeding screw G1.4 to rotate, and drives the feeding block G1.6 to move left and right on the feeding profile assembly plate G1.2 relative to the detection table Z, and at the same time, the oven lamp finished product K is transported to the front of one of the oven lamp detection devices H; Step 11: Check that the material transfer drive motor is working, drives the material transfer screw H3.3 to rotate, and drives the material transfer block H3.4 to move back and forth on the material transfer profile assembly plate H3.2 relative to the detection table Z; Step 12, when the inspection material transfer rack H5 moves to the initial position, the first inspection fixture H6 is located above the lamp positioning seat Y of the feeding device G, the inspection lifter H4 descends, and the first inspection fixture H6 clamps the oven lamp finished product K on the lamp positioning seat Y with the inspection clamping part, and then the inspection lifter H4 rises and moves toward the inspection fixture H7, and the inspection fixture H6 in the middle position cooperates with the inspection fixture H7 to complete the conveying of the oven lamp finished product K on multiple inspection fixtures H7 one by one; Step 13, the detection fixture H7 clamps the oven lamp finished product K with the detection clamping part, and at the same time, the detection conductive end H8 will be in conductive cooperation with the oven lamp finished product K, and the detection circuit performs current and voltage detection on the oven lamp finished product K to realize the current and voltage detection of the oven lamp finished product K; Step 14: When the inspection material transfer rack H5 moves to the terminal position, the last inspection fixture H6 is located above the inspection material distribution device I, and then the inspection lifter H4 descends, and the inspection clamping plate H6.2 of the last inspection fixture H6 opens, so that the oven lamp finished product K after inspection is transported to the inspection material distribution device I; Step 15. The divider I2 drives the dividing plate I3 to reciprocate left and right relative to the inspection table Z according to the inspection result of the oven light finished product K. When the oven light finished product K is qualified in the inspection, the divider I2 drives the dividing plate I3 to be located in the qualified product cavity, and the oven light finished product K that is qualified in the inspection is automatically collected in the qualified product cavity through the inclined dividing plate I3. When the oven light finished product K is unqualified in the inspection, the divider I2 drives the dividing plate I3 to be located in the unqualified product cavity, and the oven light finished product K that is unqualified in the inspection is automatically collected in the unqualified product cavity through the inclined dividing plate I3.
[0182] The above is a preferred embodiment of the present invention, which shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may have various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected, and the scope of the present invention to be protected is defined by the attached claims and their equivalents.
Claims
1. A fully automatic production detection method for an oven lamp, characterized in that: It includes an assembly table (100), a testing table (Z), and a loading turntable (X); The assembly table (100) has a circular array of lamp holder loading stations for loading lamp holders (1), lamp housing loading stations for loading lamp housings (2), housing crimping stations for crimping the lamp holders (1) and lamp housings (2), lamp bead loading stations for loading lamp beads (3), lamp bead spinning stations for crimping the lamp beads (3) and lamp holders (1), lamp cover loading and pre-installation stations for loading lampshades (4) and pre-screwing them onto the lamp housings (2), lamp cover post-installation stations for screwing the lampshades (4) onto the lamp housings (2), and finished product transfer stations for transferring finished oven lamps (K) after the lamp holders (1), lamp housings (2), lamp beads (3), and lamp beads (3) are assembled. The inspection table (Z) is located outside the assembly table (100), and is provided with a feeding device (G), an oven light inspection station, an inspection and distribution device (I), and a collection tray (J); The loading turntable (X) is rotatably arranged on the assembly table (100), and a plurality of lamp positioning seats (Y) are arranged in a circular array on the outer edge; Among them, the production detection method is as follows: The lamp holder loading station loads the lamp holder (1) onto the empty lamp positioning seat (Y), the loading turntable (X) rotates and positions the lamp positioning seat (Y) with the lamp holder (1) placed on the lamp housing loading station, the lamp housing loading station loads the lamp housing (2) onto the lamp positioning seat (Y) with the lamp holder (1) placed on the lamp housing, the loading turntable (X) rotates and positions the lamp positioning seat (Y) with the lamp holder (1) and the lamp housing (2) placed on the seat housing crimping station, the seat housing crimping station crimps the lamp housing (2) onto the lamp holder (1), the loading turntable (X) rotates and positions the lamp positioning seat (Y) with the lamp holder (1) and the lamp housing (2) crimped on the seat housing crimping station. The lamp bead loading station is positioned at the lamp bead loading station. The lamp bead loading station loads the lamp bead (3) onto the lamp holder (1). The loading turntable (X) rotates and positions the lamp positioning seat (Y) on which the lamp holder (1), the lamp housing (2) and the lamp bead (3) are placed on the lamp bead spinning station. The lamp bead spinning station presses the lamp bead (3) onto the lamp holder (1). The loading turntable (X) rotates and positions the lamp positioning seat (Y) assembled with the lamp holder (1), the lamp housing (2) and the lamp bead (3) on the lamp shade loading pre-assembly station. The lamp shade loading pre-assembly station loads the lamp shade (4) onto the lamp housing (2) and simultaneously pre-screws the lamp shade (4) onto the lamp housing (2). 2), the loading turntable (X) rotates, and the lamp positioning seat (Y) on which the lamp holder (1), the lamp housing (2), the lamp beads (3), and the lamp shade (4) are placed is positioned on the lamp shade rear-installation station, and the lamp shade rear-installation station drives the lamp shade (4) to rotate in the opposite direction of the rotation of the lamp shade loading and pre-installation station, so that the lamp shade (4) and the lamp housing (2) are loosened, and then the lamp shade (4) is driven in the same direction of rotation as the lamp shade loading and pre-installation station to be screwed onto the lamp housing (2) again, and finally the lamp holder (1), the lamp housing (2), the lamp beads (3), and the lamp shade (4) are assembled, and the loading turntable (X) rotates, and the oven lamp finished product (K) is placed The lamp positioning seat (Y) is positioned on the finished product transfer station. The finished product transfer station transfers the finished oven lamp (K) to the feeding device (G). The feeding device (G) transports the finished oven lamp (K) to the feeding end of the oven lamp detection station. The oven lamp detection station detects the current and voltage of the finished oven lamp (K) in turn, and then transports the tested finished oven lamp (K) to the detection and sorting device (I). The detection and sorting device (I) classifies the finished oven lamp (K) that passes the inspection and the finished oven lamp (K) that fails the inspection and puts them on the collecting tray (J) according to the inspection results of the finished oven lamp (K).
2. The fully automatic production and detection method of the oven lamp according to claim 1, characterized in that: The lamp holder loading station is provided with a lamp holder vibration plate (10) for placing a plurality of lamp holders (1), and a loading device (A) for loading the lamp holders (1) onto the lamp positioning seat (Y); The lamp housing loading station is provided with a lamp housing vibration plate (20) for placing a plurality of lamp housings (2), and a loading device (A) for loading the lamp housings (2) onto the lamp positioning seat (Y); The lamp bead loading station is provided with a lamp bead vibration plate (30) for placing a plurality of lamp beads (3), and a loading device (A) for loading the lamp beads (3) onto the lamp holder (1); The feeding device (A) comprises a feeding column (A1), a feeding transverse movement driver (A2), a feeding longitudinal movement driver (A3), and a feeding clamping driver (A4); The loading column (A1) is located outside the loading turntable (X) and is fixedly arranged on the assembly table (100); the loading transverse movement driver (A2) is arranged on the loading column (A1) and is drivingly connected to the loading longitudinal movement driver (A3); the loading clamping driver (A4) is arranged on the loading longitudinal movement driver (A3) and is drivingly connected to a loading clamping arm (A5); The loading clamping arm (A5) moves back and forth horizontally and vertically between the loading turntable (X) and the corresponding vibration plate through the cooperation of the loading transverse movement driver (A2) and the loading longitudinal movement driver (A3), and the corresponding lamp holder (1), lamp housing (2), and lamp bead (3) on the corresponding vibration plate are transported one by one through the driving of the loading clamping driver (A4).
3. The fully automatic production and detection method of the oven lamp according to claim 2 is characterized in that: A base shell crimping device (B) for crimping a lamp holder (1) and a lamp shell (2) is provided at the base shell crimping station. The base shell crimping device (B) comprises a crimping stand (B1), a crimping driver (B2), and a crimping plate (B3). The crimping stand (B1) is located outside the material loading turntable (X) and is fixedly arranged on the assembly table (100). The crimping driver (B2) is longitudinally fixed on the crimping stand (B1) and is drivingly connected to the crimping plate (B3). The pressing plate (B3) is driven by a pressing driver (B2) to move longitudinally back and forth on the pressing stand (B1), and presses the lamp housing (2) onto the lamp holder (1) during the longitudinal reciprocating movement.
4. The fully automatic production and detection method of the oven lamp according to claim 3 is characterized in that: A spinning device (C) for crimping the lamp bead (3) onto the lamp holder (1) is provided at the lamp bead spinning station, the spinning device (C) comprising a spinning stand (C1), a spinning driver (C2), and a spinning rod (C3), wherein the spinning stand (C1) is located outside the material loading turntable (X) and is fixedly arranged on the assembly table (100), and the spinning driver (C2) is longitudinally fixed on the spinning stand (C1) and is drivingly connected to the spinning rod (C3); The spinning rod (C3) is driven by the spinning driver (C2) to perform a rotational longitudinal reciprocating motion on the spinning stand (C1), and the lamp bead (3) is pressed onto the lamp holder (1) during the rotational longitudinal motion.
5. The fully automatic production and detection method of the oven lamp according to claim 4 is characterized in that: A lampshade vibrating plate (40) for placing a plurality of lampshades (4) is provided on the lampshade loading and pre-assembly station, and a pre-spinning device (D) for loading the lampshades (4) and pre-spinning the lampshades to the lamp housing (2). The pre-spinning device (D) comprises a pre-spinning stand (D1), a pre-spinning transverse shift seat (D2), a pre-spinning transverse shift driver (D3), a pre-spinning transverse shift member (D4), a pre-spinning longitudinal shift driver (D5), a pre-spinning driver (D6), a pre-spinning clamping driver (D7), and a pre-spinning clamping arm (D8), wherein the pre-spinning stand (D1) is located outside the loading turntable (X) and is fixedly arranged on the assembly table (100). The pre-rotating transverse shift seat (D2) is transversely fixed on the pre-rotating stand (D1), and its two ends are respectively located above the lamp positioning seat (Y) and the discharge end of the lampshade vibration plate (40); the pre-rotating transverse shift driver (D3) is transversely fixed on the pre-rotating transverse shift seat (D2) and is drivingly connected to the pre-rotating transverse shift member (D4); the pre-rotating longitudinal shift driver (D5) is longitudinally fixed on the pre-rotating transverse shift member (D4); the pre-rotating driver (D6) is longitudinally fixed on the pre-rotating longitudinal shift driver (D5) and is drivingly connected to the pre-rotating clamping driver (D7); the pre-rotating clamping driver (D7) is drivingly connected to the pre-rotating clamping arm (D8); The pre-rotation clamping arm (D8) reciprocates laterally and longitudinally on the pre-rotation transverse displacement seat (D2) through the cooperation of the pre-rotation transverse displacement driver (D3) and the pre-rotation longitudinal displacement driver (D5), and clamps or releases the lampshade (4) through the drive of the pre-rotation clamping driver (D7), and rotates on the pre-rotation transverse displacement seat (D2) when clamping the lampshade (4), so as to transport the lampshade (4) at the discharge end of the lampshade vibration plate (40) to the lamp positioning seat (Y), and pre-rotate the lampshade (4) to the lamp housing (2).
6. The fully automatic production and testing method of the oven lamp according to claim 5, characterized in that: A re-screwing device (E) for re-screwing the lampshade (4) onto the lamp housing (2) is provided at the lampshade rear-installation station, and the re-screwing device (E) comprises a re-screwing stand (E1), a re-screwing driver (E2), a re-screwing clamping driver (E3), a re-screwing clamping arm (E4), a re-screwing longitudinal shift seat (E5), a re-screwing longitudinal shift driver (E6), a re-screwing screw rod (E7), and a re-screwing longitudinal shift member (E8), wherein the re-screwing stand (E1) is located outside the material loading turntable (X) and is fixedly arranged on the assembly table (100), and the re-screwing longitudinal shift seat (E5) is longitudinally fixed. On the re-rotating stand (E1), the re-rotating longitudinal shift driver (E6) is longitudinally fixed on the re-rotating longitudinal shift seat (E5) and is drivingly connected to the re-rotating screw rod (E7); the re-rotating screw rod (E7) is longitudinally rotated on the re-rotating longitudinal shift seat (E5) by the drive of the re-rotating longitudinal shift driver (E6) and is drivingly connected to the re-rotating longitudinal shift member (E8); the re-rotating driver (E2) is longitudinally fixed on the re-rotating longitudinal shift member (E8) and is drivingly connected to the re-rotating clamping driver (E3); the re-rotating clamping driver (E3) is drivingly connected to the re-rotating clamping arm (E4); The re-rotating clamping arm (E4) is longitudinally reciprocated on the re-rotating longitudinal displacement seat (E5) by the cooperation of the re-rotating longitudinal displacement driver (E6), the re-rotating screw rod (E7) and the re-rotating longitudinal displacement member (E8), and is driven by the re-rotating clamping driver (E3) to clamp or release the lampshade (4), and is driven by the re-rotating driver (E2) to rotate on the re-rotating longitudinal displacement seat (E5) when clamping the lampshade (4), so that the lampshade (4) is re-rotated on the lamp housing (2).
7. The fully automatic production and testing method of the oven lamp according to claim 6, characterized in that: A transfer device (F) for transferring oven lamp finished products (K) is arranged on the finished product transfer station, and the transfer device (F) comprises a lamp transfer stand (F1), a lamp transverse movement driver, a lamp longitudinal movement driver (F2), a lamp transfer clamping driver (F3), a lamp transfer clamping arm (F4), a lamp transverse movement seat (F5), a lamp transfer rotary screw rod (F6), and a lamp longitudinal movement member (F7), wherein the lamp transfer stand (F1) is located outside the loading turntable (X) and is fixedly arranged on the assembly table (100), and the lamp transverse movement seat (F5) is transversely fixed on the lamp transfer stand (F1), and Its two ends are respectively located above the outer sides of the lamp positioning seat (Y) and the assembly table (100); the lamp transverse movement driver is transversely fixed on the lamp transverse movement seat (F5) and is drivingly connected to the lamp transfer rotary screw rod (F6); the lamp transfer rotary screw rod (F6) is driven by the lamp transverse movement driver to rotate transversely on the lamp transverse movement seat (F5) and is drivingly connected to the lamp longitudinal movement member (F7); the lamp longitudinal movement driver (F2) is longitudinally fixed on the lamp longitudinal movement member (F7); the lamp transfer clamping driver (F3) is longitudinally fixed on the lamp longitudinal movement driver (F2) and is drivingly connected to the lamp transfer clamping arm (F4); The lamp transfer clamping arm (F4) clamps or releases the oven lamp product (K) on the lamp positioning seat (Y) through the driving of the lamp transfer clamping driver (F3), and reciprocates horizontally and vertically on the lamp transverse moving seat (F5) through the cooperation of the lamp transverse moving driver, the lamp transfer rotary screw (F6), the lamp longitudinal moving member (F7), and the lamp longitudinal moving driver (F2) to transfer the oven lamp product (K) to the oven lamp detection station.
8. The fully automatic production and testing method of the oven lamp according to claim 7, characterized in that: An oven light detection device (H) is arranged at the oven light detection station. At least two oven light detection devices (H), detection and distribution devices (I) and collection trays (J) are arranged respectively. The at least two oven light detection devices (H), detection and distribution devices (I) and collection trays (J) are arranged in sequence and parallel to each other. The feeding device (G) is located at the feeding end of the at least two oven light detection devices (H). The feeding device (G) comprises a feeding fixed frame (G1.1), a feeding profile assembly plate (G1.2), a feeding drive motor, a feeding screw rod (G1.4), a feeding guide rail (G1.5), a feeding block (G1.6) and a lamp positioning seat (Y). The feeding fixed frame (G1.1) is located at the feeding end of the at least two oven light detection stations and is arranged on the detection table (Z). The feeding profile assembly plate (G1.2) is arranged on the feeding fixed frame. The feeding profile assembly plate (G1.2) is provided with a feeding profile assembly groove (G1.8); the feeding drive motor is fixedly arranged on the feeding profile assembly plate (G1.2) and is drivingly connected to the feeding screw rod (G1.4); the feeding screw rod (G1.4) is driven by the feeding drive motor to rotate in the feeding profile assembly groove (G1.8) along the left and right directions of the testing platform (Z) and is drivingly connected to the feeding block (G1.6); the feeding guide rail (G1.5) is arranged in the feeding profile assembly groove (G1.8) along the left and right directions of the testing platform (Z); the feeding block (G1.6) is provided with a feeding slider (G1.9) and slides on the feeding guide rail (G1.5) through the feeding slider (G1.9); and the lamp positioning seat (Y) is arranged on the feeding block (G1.6).
9. The fully automatic production and testing method for oven lamps according to claim 8, characterized in that: The oven light detection device (H) comprises a material moving bracket (H1) and a detection bracket (H2); the material moving bracket (H1) is arranged on a detection table (Z) and a detection material moving device (H3) is arranged thereon; the detection material moving device (H3) comprises a detection material moving fixing plate (H3.1), a material moving profile assembly plate (H3.2), a detection material moving drive motor, a detection material moving guide rail (H3.11), a material moving screw rod (H3.3), and a material moving block (H3.4); the detection material moving fixing plate (H3.1) is linearly arranged on the material moving bracket (H1) along the front-rear direction of the detection table (Z); the material moving profile assembly plate (H3.2) is arranged on the detection material moving fixing plate (H3.1) and a material moving profile assembly groove (H3.5) is arranged thereon. The detection material shifting drive motor is fixedly arranged on the material shifting profile assembly plate (H3.2) and is connected to the material shifting screw rod (H3.3). The material shifting screw rod (H3.3) is driven by the detection material shifting drive motor to rotate in the material shifting profile assembly groove (H3.5) along the front-rear direction of the detection platform (Z) and is connected to the material shifting block (H3.4). The detection material shifting guide rail (H3.11) is linearly arranged in the material shifting profile assembly groove (H3.5) along the front-rear direction of the detection platform (Z). The material shifting block (H3.4) is provided with a detection lifter (H4) and a detection material shifting slider (H3.12). The material shifting block (H3.4) slides on the detection material shifting guide rail (H3.11) through the detection material shifting slider (H3.12); The detection lifter (H4) is driven and connected to a detection material moving rack (H5), the detection material moving rack (H5) is linearly arranged along the front-to-back direction of the detection platform (Z), and is provided with a plurality of inspection fixtures (H6) for clamping or loosening the finished oven lamp (K); the detection bracket (H2) is linearly arranged along the front-to-back direction of the detection platform (Z), and is provided with a plurality of detection fixtures (H7) for clamping or loosening the finished oven lamp (K); the plurality of detection fixtures (H7) are respectively provided with detection conductive end pins (H8) for conducting with the finished oven lamp (K), and the detection conductive end pins (H8) are electrically connected to a detection circuit for detecting the current and voltage of the finished oven lamp (K); The detection and distribution device (I) comprises a distribution bracket (I1), a distribution device (I2) and a distribution plate (I3); the distribution bracket (I1) is arranged on the detection platform (Z), the distribution device (I2) is arranged on the distribution bracket (I1) along the left and right direction of the detection platform (Z), the driving end of the distribution device (I2) is connected to the distribution plate (I3) by driving, and the distribution plate (I3) is arranged to be inclined in the direction of the collection plate (J) and to perform left and right reciprocating motion relative to the collection plate (J) through the drive of the distribution device (I2); The collecting tray (J) is provided with one qualified product cavity and unqualified product cavity divided on the left and right, or the collecting tray (J) is provided with two qualified product trays and unqualified product trays arranged on the left and right respectively.
10. The fully automatic production and testing method of oven lamp according to claim 9, characterized in that: The steps of the fully automatic production detection method are as follows: Step 1: The loading turntable (X) rotates on the assembly table (100), and during the rotation, a plurality of lamp positioning seats (Y) thereon are positioned at the lamp holder loading station, the lamp housing loading station, the seat housing crimping station, the lamp bead loading station, the lamp bead spinning station, the lamp shade loading pre-installation station, the lamp shade post-installation station, and the finished product transfer station; Step 2: the lamp holder vibration plate (10) is operated and the lamp holders (1) placed thereon are transported one by one to the discharge end. When the empty lamp positioning seat (Y) is positioned on the lamp holder loading station, the loading device (A) is operated and the lamp holder (1) at the discharge end of the lamp holder vibration plate (10) is clamped and placed on the empty lamp positioning seat (Y); Step 3: the lamp housing vibration plate (20) operates and transports the lamp housings (2) placed thereon to the discharge end one by one, the loading turntable (X) rotates and positions the lamp positioning seat (Y) on which the lamp holder (1) is placed on the lamp housing loading station, and then the loading device (A) located on the lamp housing loading station operates and clamps the lamp housing (2) at the discharge end of the lamp housing vibration plate (20) and places it on the lamp positioning seat (Y) and the lamp holder (1); Step 4: the loading turntable (X) rotates and positions the lamp positioning seat (Y) on which the lamp holder (1) and the lamp housing (2) are placed on the seat housing crimping station, and then the seat housing crimping device (B) operates and presses down the lamp housing (2) so that the lamp housing (2) moves toward the lamp holder (1), so that the lamp holder (1) and the lamp housing (2) are crimped; Step 5: the lamp bead vibration plate (30) operates and transports the lamp beads (3) placed thereon to the discharge end one by one, the loading turntable (X) rotates and positions the lamp positioning seat (Y) to which the lamp holder (1) and the lamp housing (2) are crimped on the lamp bead loading station, and then the loading device (A) located on the lamp bead loading station operates and clamps the lamp beads (3) at the discharge end of the lamp bead vibration plate (30) and places them on the lamp holder (1) of the lamp positioning seat (Y); Step 6: The loading turntable (X) rotates and positions the lamp positioning seat (Y) on which the lamp holder (1), the lamp housing (2) and the lamp bead (3) are placed on the lamp bead spinning station. Then the spinning device (C) works and presses the lamp bead (3) downward, so that the lamp bead (3) moves toward the lamp holder (1) so that the lamp bead (3) and the lamp housing (2) are crimped. Step 7: The lampshade vibration plate (40) is operated and the lampshades (4) placed thereon are transported one by one to the discharge end, the loading turntable (X) rotates and positions the lamp positioning seat (Y) to which the lamp holder (1), the lamp housing (2) and the lamp beads (3) are crimped on the lampshade loading pre-installation station, then the pre-screwing device (D) is operated and the lampshade (4) at the discharge end of the lampshade vibration plate (40) is clamped and placed on the lamp housing (2) of the lamp positioning seat (Y), and the lampshade (4) is rotated so that the lampshade (4) is pre-screwed on the lamp housing (2); Step 8: The loading turntable (X) rotates and positions the lamp positioning seat (Y) on which the lamp holder (1), the lamp housing (2), the lamp beads (3) and the lamp shade (4) are placed on the lamp shade rear installation position. Then, the screwing device (E) operates and clamps the lamp shade (4), and drives the lamp shade (4) to rotate in the opposite direction of the rotation of the pre-screwing device (D), so that the lamp shade (4) and the lamp housing (2) are loosened. Then, the screwing device (E) drives the lamp shade (4) to be screwed onto the lamp housing (2) again in the same direction as the rotation of the pre-screwing device (D), so that the lamp shade (4) is effectively screwed onto the lamp housing (2), and finally, the lamp holder (1), the lamp housing (2), the lamp beads (3) and the lamp shade (4) are assembled to form a finished oven lamp (K); Step 9: The loading turntable (X) rotates and positions the lamp positioning seat (Y) on which the finished oven lamp (K) is placed on the finished product transfer station. Then the transfer device (F) works and clamps the finished oven lamp (K) and transports it to the lamp positioning seat (Y) of the feeding device (G); Step 10: The feeding drive motor starts working and drives the feeding screw (G1.4) to rotate, and drives the feeding block (G1.6) to move left and right on the feeding profile assembly plate (G1.2) relative to the detection table (Z), and at the same time, the oven light finished product (K) is transported to the front of one of the oven light detection devices (H); Step 11: Check that the material transfer drive motor is working, drives the material transfer screw (H3.3) to rotate, and drives the material transfer block (H3.4) to move back and forth on the material transfer profile assembly plate (H3.2) relative to the inspection table (Z); Step 12: When the inspection material transfer rack (H5) moves to the initial position, the first inspection fixture (H6) is located above the lamp positioning seat (Y) of the feeding device (G), the inspection lifter (H4) descends, and the first inspection fixture (H6) clamps the oven lamp product (K) on the lamp positioning seat (Y) using the inspection clamping part, and then the inspection lifter (H4) rises and moves toward the inspection fixture (H7). The inspection fixture (H6) in the middle position cooperates with the inspection fixture (H7) to complete the conveyance of the oven lamp product (K) on multiple inspection fixtures (H7) one by one; Step 13, the detection fixture (H7) clamps the oven lamp finished product (K) with the detection clamping part, and at the same time, the detection conductive end pin (H8) will be conductively matched with the oven lamp finished product (K), and the detection circuit will perform current and voltage detection on the oven lamp finished product (K) to achieve current and voltage detection of the oven lamp finished product (K); Step 14: When the inspection material transfer rack (H5) moves to the terminal position, the last inspection fixture (H6) is located above the inspection material distribution device (I), and then the inspection lifter (H4) descends, and the inspection clamping plate (H6.2) of the last inspection fixture (H6) opens, so that the oven lamp finished product (K) after inspection is transported to the inspection material distribution device (I); Step 15: The divider (I2) drives the divider plate (I3) to reciprocate left and right relative to the inspection table (Z) according to the inspection result of the oven light finished product (K). When the oven light finished product (K) is qualified, the divider (I2) drives the divider plate (I3) to be located on the qualified product cavity, and the oven light finished product (K) that is qualified is automatically collected on the qualified product cavity through the inclined divider plate (I3). When the oven light finished product (K) is unqualified, the divider (I2) drives the divider plate (I3) to be located on the unqualified product cavity, and the oven light finished product (K) that is unqualified is automatically collected on the unqualified product cavity through the inclined divider plate (I3).
Citation Information
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