Method of using a sorting device for line-scanning imaging of a conveyor line

Abstract

The present invention discloses a method for using a conveyor line linear scan imaging sorting device, including a bottom plate. A conveyor module is arranged on the top surface of the bottom plate, and a transplanting module is arranged at one end of the top surface of the bottom plate. In the present invention, the tray loaded with products is transplanted to the transplanting module through the conveyor module. The transplanting module jacks up and fixes the tray rectified by the rectifying module and transplants it, moves it to the imaging module for linear scan imaging. After imaging is completed, it is placed on the jacking and temporary storage module for temporary storage. The jacking and temporary storage module returns the tray to the conveyor module for continued transportation. When it is transported to the jacking and fixing module, the jacking and fixing module jacks up and fixes the tray. By using the jacking and temporary storage module and the jacking and fixing module, the actions of each station are adjusted to be consistent, meeting the requirement of synchronous operation of each tray at equal intervals, and simplifying the program logic. At the same time, the transplanting module can drive the tray to lift and traverse. When imaging, the tray is fixed and relatively stationary, realizing high-precision linear scan imaging.

Description

Technical Field

[0001] The present invention relates to the technical field of precision machining, and specifically to a method for using a conveying line line scan imaging sorting device. Background Art

[0002] In the precision machining production process, there are obvious advantages in directly detecting, machining, and sorting in the tray. During sorting, line scan imaging is required. Currently, line scan imaging is directly performed on the conveying mechanism, but it has the following defects:

[0003] When directly performing line scan imaging on the conveyor, the tray is in a moving state during imaging, resulting in a decrease in imaging accuracy. Moreover, in order to meet the requirement of equal-spacing synchronous operation of each tray, the program logic of the conveyor is also relatively complex.

[0004] Therefore, we propose a method for using a conveying line line scan imaging sorting device to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a method for using a conveying line line scan imaging sorting device to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A method for using a conveying line line scan imaging sorting device, including a bottom plate. A conveyor module is provided on the top surface of the bottom plate. A transplanting module is provided at one end of the top surface of the bottom plate. A jacking and fixing module is provided at the other end of the top surface of the bottom plate. A jacking and temporary storage module is provided at a position between the transplanting module and the jacking and fixing module on the top surface of the bottom plate. An imaging module is fixedly connected to the top surface of the bottom plate;

[0007] The transplanting module includes a linear module fixedly connected to the top surface of the bottom plate. A transverse moving frame is fixedly connected to the output part of the linear module. A first jacking cylinder is fixedly connected to the top surface of the transverse moving frame. A jacking plate is fixedly connected to the top end of the output end of the first jacking cylinder.

[0008] Preferably, a limiting cylinder is fixedly connected to one end of the transverse moving frame away from the jacking and temporary storage module. A limiting plate is fixedly connected to the output end of the limiting cylinder. A second blocking cylinder is fixedly connected to one end of the transverse moving frame close to the jacking and temporary storage module. A blocking column is fixedly connected to the output end of the second blocking cylinder.

[0009] Preferably, the conveyor module includes a plurality of side frames fixedly connected to the top surface of the bottom plate. A total of two conveying frames are fixedly connected to the tops of the plurality of side frames. The two conveying frames are parallel to each other. Two conveying belts are provided on the two conveying frames. The jacking plate is located at a position between the two conveying frames.

[0010] Preferably, a rectifying module is provided at a position on the top surface of the bottom plate close to the transplanting module. The rectifying module includes two first vertical frames, which are vertically and fixedly connected to the top surface of the bottom plate. The two first vertical frames are located on both sides of the conveyor module. Two rectifying cylinders are fixedly connected to the tops of the two first vertical frames. One end of the output end of the rectifying cylinder close to the conveyor module is fixedly connected to a rectifying plate.

[0011] Preferably, the lifting and temporary storage module includes two second vertical frames, which are vertically and fixedly connected to the top surface of the bottom plate. The two second vertical frames are located on both sides of the conveyor module. A second lifting cylinder is fixedly connected to the side wall of the top of the second vertical frame. The top of the output end of the second lifting cylinder is fixedly connected to a first support plate.

[0012] Preferably, the lifting and fixing module includes a top frame fixedly connected to the top surface of the bottom plate. A fixing cylinder is fixedly connected to the center of the top frame. The top of the output end of the fixing cylinder is fixedly connected to a lifting plate. A total of four columns are fixedly connected to both sides of the lifting plate. A total of two second support plates are fixedly connected to the tops of the four columns. The two second support plates are located on both sides of the conveyor module.

[0013] Preferably, two conveyor wheels are rotatably connected to both ends of the conveyor frame. The conveyor belt is sleeved on the two conveyor wheels. A driving motor is fixedly connected between one ends of the conveyor frame. Two first blocking cylinders are fixedly connected to both sides of the end of the two conveyor frames away from the transplanting module. The output end of the first blocking cylinder is fixedly connected to a blocking plate.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] In the present invention, the tray is lifted and transplanted by the transplanting module, moved to the imaging module for line scanning imaging. After imaging is completed, it is placed on the lifting and temporary storage module for temporary storage. The lifting and temporary storage module returns the tray to the conveyor module for continued transportation. When it is transported to the lifting and fixing module, the lifting and fixing module lifts and fixes the tray. A sorting mechanism or a reprocessing mechanism can be installed above the lifting and fixing module according to requirements. After sorting or reprocessing is completed, it is placed on the conveyor module. The conveyor module transports it to the downstream process. The entire transportation process is simple. The use of the lifting and temporary storage module and the lifting and fixing module makes the actions of each station consistent, meeting the requirement of synchronous operation of each tray at equal intervals, and simplifying the program logic; at the same time, the transplanting module can drive the tray to lift and horizontally move. When imaging, the tray is fixed and relatively stationary, realizing high-precision line scanning imaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the main structure in the first and second embodiments of the present invention;

[0017] Figure 2 It is a schematic diagram of the structure of the present invention after removing the imaging module in the first and second embodiments;

[0018] Figure 3 Structural schematic diagrams at the conveyor module in the first and second embodiments of the present invention;

[0019] Figure 4 Structural schematic diagrams at the transplanting module, the lifting and temporary storage module, and the lifting and fixing module in the first and second embodiments of the present invention.

[0020] In the figure: 1, bottom plate; 2, alignment module; 3, conveyor module; 4, transplanting module; 5, imaging module; 6, lifting and temporary storage module; 7, lifting and fixing module; 21, first vertical frame; 22, alignment cylinder; 23, alignment plate; 31, side frame; 32, conveyor frame; 33, conveyor belt; 34, conveyor wheel; 35, first blocking cylinder; 36, blocking plate; 37, drive motor; 41, linear module; 42, transverse moving frame; 43, first lifting cylinder; 44, lifting plate; 45, limiting cylinder; 46, limiting plate; 47, second blocking cylinder; 48, blocking column; 61, second vertical frame; 62, second lifting cylinder; 63, first support plate; 71, top frame; 72, fixing cylinder; 73, lifting plate; 74, column; 75, second support plate. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Embodiment 1:

[0023] Please refer to Figures 1-4, the present invention provides a technical solution: a method for using a conveyor line line scan imaging sorting device, including a bottom plate 1, a conveyor module 3 is arranged on the top surface of the bottom plate 1, a transplant module 4 is arranged at one end of the top surface of the bottom plate 1, a lifting and fixing module 7 is arranged at the other end of the top surface of the bottom plate 1, a lifting and temporary storage module 6 is arranged at a position between the transplant module 4 and the lifting and fixing module 7 on the top surface of the bottom plate 1, an imaging module 5 is fixedly connected to the top surface of the bottom plate 1, the tray is conveyed by the conveyor module 3, after being rectified by the rectifying module 2, the transplant module 4 lifts and transplants the tray, moves it to the imaging module 5 for line scan imaging, after imaging is completed, it is placed on the lifting and temporary storage module 6 for temporary storage, the lifting and temporary storage module 6 returns the tray to the conveyor module 3 for continuous conveyance, conveys it to the lifting and fixing module 7, the lifting and fixing module 7 lifts and fixes the tray, a sorting mechanism or a reprocessing mechanism can be installed above the lifting and fixing module 7 according to requirements, after sorting or reprocessing is completed, it is placed on the conveyor module 3, and the conveyor module 3 conveys it to the downstream process. The entire conveying process is simple, and the use of the lifting and temporary storage module 6 and the lifting and fixing module 7 enables the actions of each station to be adjusted consistently, meeting the requirement of synchronous operation of each tray at equal intervals, and simplifying the program logic;

[0024] The transplant module 4 includes a linear module 41 fixedly connected to the top surface of the bottom plate 1, a transverse movement frame 42 is fixedly connected to the output part of the linear module 41, a first lifting cylinder 43 is fixedly connected to the top surface of the transverse movement frame 42, and a lifting plate 44 is fixedly connected to the top end of the output end of the first lifting cylinder 43. The transplant module 4 can drive the tray to lift and move horizontally. When imaging, the tray is fixed and the tray is stationary to achieve high-precision line scan imaging.

[0025] Embodiment 2:

[0026] Please refer to Figures 1-4 , which is the second embodiment of the present invention. Based on the previous embodiment, a limit cylinder 45 is fixedly connected to one end of the transverse movement frame 42 away from the lifting and temporary storage module 6, a limit plate 46 is fixedly connected to the output end of the limit cylinder 45, a second blocking cylinder 47 is fixedly connected to one end of the transverse movement frame 42 close to the lifting and temporary storage module 6, a blocking column 48 is fixedly connected to the output end of the second blocking cylinder 47. The second blocking cylinder 47 blocks the tray on the conveyor module 3, limits the tray through the limit cylinder 45, and then the first lifting cylinder 43 raises the tray and realizes the movement through the linear module 41.

[0027] The conveyor module 3 includes a plurality of side frames 31 fixedly connected to the top surface of the bottom plate 1, a total of two conveyor frames 32 are fixedly connected to the tops of the plurality of side frames 31, the two conveyor frames 32 are parallel to each other, and two conveyor belts 33 are arranged on the two conveyor frames 32. The lifting plate 44 is located between the two conveyor frames 32.

[0028] On the top surface of the bottom plate 1, a rectifying module 2 is arranged near the transplanting module 4. The rectifying module 2 includes two first vertical frames 21 which are vertically and fixedly connected to the top surface of the bottom plate 1. The two first vertical frames 21 are located on both sides of the conveyor module 3. At the top ends of the two first vertical frames 21, two rectifying cylinders 22 are fixedly connected. At one end of the output end of the rectifying cylinder 22 close to the conveyor module 3, a rectifying plate 23 is fixedly connected. By applying forces to both sides of the tray through the rectifying cylinders 22 on both sides, it is rectified.

[0029] The lifting and temporary storage module 6 includes two second vertical frames 61 which are vertically and fixedly connected to the top surface of the bottom plate 1. The two second vertical frames 61 are located on both sides of the conveyor module 3. On the side wall at the top end of the second vertical frame 61, a second lifting cylinder 62 is fixedly connected. At the top end of the output end of the second lifting cylinder 62, a first support plate 63 is fixedly connected. By supporting both sides of the tray with the two first support plates 63, it is lifted and temporarily stored without affecting the conveyance of other trays on the conveyor module 3.

[0030] The lifting and fixing module 7 includes a top frame 71 fixedly connected to the top surface of the bottom plate 1. At the center of the top frame 71, a fixing cylinder 72 is fixedly connected. At the top end of the output end of the fixing cylinder 72, a lifting plate 73 is fixedly connected. A total of four columns 74 are fixedly connected to both sides of the lifting plate 73. At the top ends of the four columns 74, a total of two second support plates 75 are fixedly connected. The two second support plates 75 are located on both sides of the conveyor module 3. The lifting and fixing module 7 lifts and fixes the tray through the two second support plates 75 on both sides for sorting or reprocessing operations.

[0031] Both ends of the conveyor frame 32 are rotatably connected to two conveyor wheels 34. The conveyor belt 33 is sleeved on the two conveyor wheels 34. A driving motor 37 is fixedly connected between one ends of the two conveyor frames 32. On both sides of the two conveyor frames 32 far from the transplanting module 4, two first blocking cylinders 35 are fixedly connected. At the output end of the first blocking cylinder 35, a blocking plate 36 is fixedly connected.

[0032] Embodiment 3:

[0033] Please refer to Figures 1-4, which is the third embodiment of the present invention. This embodiment is based on the above two embodiments. When the present invention is used, the conveyor module 3 transfers the material tray to the correction module 2, the second blocking cylinder 47 in the transfer module 4 blocks the material tray, and the limiting cylinder 45 limits the material tray. The correction module 2 applies force to both sides of the material tray for correction, and then the lifting plate 44 lifts the material tray, and the linear module 41 moves the material tray to the imaging module 5 for line scanning and imaging, and then the material tray moves to the lifting temporary storage module 6, and the two second lifting cylinders 62 lift and use the first support plate 63 to catch the material tray. After all the other stations are moved into place, the material tray is placed on the conveyor module 3 for transportation, and the conveyor module 3 transfers the material tray to the lifting and fixing module 7 station, the first blocking cylinder 35 blocks the material tray, and the fixed cylinder 72 of the lifting and fixing module 7 lifts and clamps the material tray. According to the needs, an external process is installed above the lifting and fixing module 7 for Processing, sorting and other processes; the present invention lifts and transplants the material tray through the transplanting module 4, moves it to the imaging module 5 for line scanning imaging, and after imaging is completed, puts it on the jacking temporary storage module 6 for temporary storage, and the jacking temporary storage module 6 puts the material tray back on the conveyor module 3 for continued transportation, and transports it to the jacking fixing module 7. The jacking fixing module 7 lifts and fixes the material tray, and a sorting mechanism or a reprocessing mechanism can be installed above the jacking fixing module 7 as needed. After the sorting or reprocessing is completed, it is placed on the conveyor module 3, and the conveyor module 3 is transported to the downstream process. The entire transportation process is simple, and the jacking temporary storage module 6 and the jacking fixing module 7 are used to make the movements of each workstation consistent, meet the requirements of synchronous operation of each material tray with equal spacing, and simplify the program logic; at the same time, the transplanting module 4 can drive the material tray to lift and move horizontally. When imaging, the material tray is fixed and relatively still, so as to achieve high-precision line scanning imaging.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for using a conveyor line scanning imaging sorting device, comprising a base plate (1) and a correction module (2), characterized in that: The top surface of the bottom plate (1) is provided with a conveyor module (3), one end of the top surface of the bottom plate (1) is provided with a transplanting module (4), the other end of the top surface of the bottom plate (1) is provided with a lifting and fixing module (7), the top surface of the bottom plate (1) is provided with a lifting and temporary storage module (6) at a position between the transplanting module (4) and the lifting and fixing module (7), and the top surface of the bottom plate (1) is fixedly connected to an imaging module (5); The transplanting module (4) comprises a linear module (41) fixedly connected to the top surface of the base plate (1); the output portion of the linear module (41) is fixedly connected to a transverse frame (42); the top surface of the transverse frame (42) is fixedly connected to a first lifting cylinder (43); the top end of the output end of the first lifting cylinder (43) is fixedly connected to a lifting plate (44); The lifting temporary storage module (6) comprises two second upright frames (61), the two second upright frames (61) are vertically fixed to the top surface of the bottom plate (1), the two second upright frames (61) are located on both sides of the conveyor module (3), the top side walls of the second upright frames (61) are fixed to the second lifting cylinder (62), and the top of the output end of the second lifting cylinder (62) is fixed to the first support plate (63); The lifting and fixing module (7) comprises a top frame (71) fixedly connected to the top surface of the bottom plate (1), the center of the top frame (71) is fixedly connected to a fixed cylinder (72), the top end of the output end of the fixed cylinder (72) is fixedly connected to a lifting plate (73), four columns (74) are fixedly connected to both sides of the lifting plate (73), the top ends of the four columns (74) are fixedly connected to two second support plates (75), and the two second support plates (75) are located on both sides of the conveyor module (3); The method of use comprises the following steps: the conveyor module (3) transfers the material tray to the correction module (2); the second blocking cylinder (47) in the transfer module (4) blocks the material tray; the limiting cylinder (45) limits the material tray; the correction module (2) applies force to both sides of the material tray for correction; then the lifting plate (44) lifts the material tray; the linear module (41) moves the material tray to the imaging module (5) for line scanning and imaging; then the material tray moves to the lifting temporary storage module (6); two second lifting cylinders (62) lift the material tray and use the first support plate (63) to receive the material tray; after all other workstations are moved into place, the material tray is placed on the conveyor module (3) for transportation; and the conveyor module (3) transfers the material tray to the lifting fixing module (7) workstation.

2. The method for using the conveyor line scanning imaging sorting device according to claim 1, characterized in that: The end of the transverse moving frame (42) away from the jacking temporary storage module (6) is fixedly connected to a limit cylinder (45), and the output end of the limit cylinder (45) is fixedly connected to a limit plate (46). The end of the transverse moving frame (42) close to the jacking temporary storage module (6) is fixedly connected to a second blocking cylinder (47), and the output end of the second blocking cylinder (47) is fixedly connected to a blocking column (48).

3. The method for using the conveyor line scanning imaging sorting device according to claim 1 is characterized in that: The conveyor module (3) comprises a plurality of side frames (31) fixedly connected to the top surface of the base plate (1), the top ends of the plurality of side frames (31) being fixedly connected to a total of two conveyor frames (32), the two conveyor frames (32) being parallel to each other, two conveyor belts (33) being arranged on the two conveyor frames (32), and the lifting plate (44) being located between the two conveyor frames (32).

4. The method for using the conveyor line scanning imaging sorting device according to claim 1, characterized in that: A return module (2) is arranged on the top surface of the base plate (1) near the transplanting module (4), and the return module (2) comprises two first upright frames (21), the two first upright frames (21) are vertically fixed to the top surface of the base plate (1), the two first upright frames (21) are located on both sides of the conveyor module (3), the top ends of the two first upright frames (21) are fixed to two return cylinders (22), and the output ends of the return cylinders (22) are fixed to a return plate (23) near one end of the conveyor module (3).

5. The method for using the conveyor line scanning imaging sorting device according to claim 3, characterized in that: The two ends of the conveying frame (32) are rotatably connected to two conveying wheels (34), the conveying belt (33) is sleeved on the two conveying wheels (34), a driving motor (37) is fixedly connected between one end of the conveying frame (32), two first blocking cylinders (35) are fixedly connected to both sides of one end of the two conveying frames (32) away from the transplanting module (4), and the output end of the first blocking cylinder (35) is fixedly connected to a blocking plate (36).

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