Waste collecting system for automobile damping plate production
By designing a waste collection system for automobile damping plate production and using vibration and extrusion mechanisms to process waste, the problem of waste processing is solved and the processing efficiency and convenience is improved.
Patent Information
- Application Number
- CN202411875764.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-19
AI Technical Summary
During the production process of automotive damping plates, the waste disposal caused by cutting operations is troublesome and requires a lot of labor and time.
A waste collection system for automobile damping plate production is designed, including processing box, collection box, processing rack, cylinder, cutting board, cutting block, vibration component, inclined plate, cutting wheel and extrusion plate and other components. By driving the motor, the transmission parts are driven, the shaking plate and the vibration rod are pushed to vibrate the cutting block and ensure that the waste enters the treatment box; at the same time, the rotating rod drives the extrusion plate to extrude the waste, making it in contact with the cutting wheel, and completing cutting and crushing.
It effectively prevents waste accumulation, improves processing efficiency, reduces manual operation time, and facilitates subsequent waste collection and recycling.
Smart Images

Figure CN119795296A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile damping plate production, in particular to a waste collection system for automobile damping plate production. Background Art
[0002] Automobile damping plates are made of raw materials such as asphalt, mica powder, heavy calcium, SBS, SIS, and magnetic powder. These raw materials need to be mixed evenly in a certain proportion, and then the prepared raw materials are mixed evenly and made into damping plates through a calendering process. During the calendering process, the size and thickness of the damping plate are determined according to the sheet metal structure at the pasting location and NVH simulation analysis, and holes or notches are opened at the corresponding sheet metal holes and brackets for avoidance. After high-temperature baking, the damping plate is solidified on the sheet metal to play a role in vibration reduction and noise reduction;
[0003] In the above step, it is necessary to cut it to achieve a sheet metal structure that meets the required fit. When cutting the damping plate, a large amount of waste will be generated. Now, these wastes are thrown on the ground aside after cutting, waiting for the subsequent batch of raw materials to be processed, and then collected together, or piled on one side of the machine. In any case, it is very troublesome to deal with these wastes in the future, which requires a lot of manpower and time.
[0004] In view of the above problems, the inventor proposes a waste collection system for automobile damping plate production to solve the above problems. Summary of the invention
[0005] In order to solve the above problems, the object of the present invention is to provide a waste collection system for automobile damping plate production.
[0006] In order to solve the above technical problems, the present invention adopts the following technical scheme: a waste collection system for automobile damping plate production, comprising a processing box, a collection box is fixedly provided at one end of the top of the processing box, a processing frame is fixedly installed on the upper surface of the outer wall of the collection box, a cylinder is installed on the processing frame, the output end of the cylinder passes through the processing frame and is fixedly connected with a cutting plate, a first feed inlet is opened at one end of the top of the collection box away from the processing frame, an inclined material block is fixedly provided in the interior of the collection box directly below the first feed inlet, a vibration component is provided in the interior of the material block, a second feed inlet is penetrated and opened between the processing box and the collection box, two symmetrically arranged inclined plates are fixedly provided in the interior of the processing box below the second material inlet, a vertically arranged baffle is fixedly provided at the bottom of the two inclined plates, a driving shaft is rotatably provided at the middle end of the baffle, a cutting wheel is fixedly provided on the driving shaft, a rotating rod is rotatably provided on the inclined plate away from one end of the collection box, an extrusion plate is fixedly provided on the rotating rod, and the extrusion plate is arranged in a curved shape as a whole.
[0007] Preferably, the vibration assembly includes a support plate, which is horizontally arranged and fixed at one vertical end inside the unloading block, two symmetrically arranged support frames are fixed on the upper surface of the support plate, and a plurality of shaking plates are evenly spaced between the two support frames, a rectangular groove is penetrated through the middle end of the shaking plate, and arc grooves are opened at the diagonals of the rectangular groove, a Y-shaped push block is rotatably provided at the middle end of the rectangular groove, and a horizontally arranged connecting shaft is rotatably provided at the middle end of the push block, and the two connecting shafts are connected by a transmission belt, and both ends of the connecting shaft rotate and penetrate the support frame, and a vibration rod will be fixedly provided on the top of the shaking plate, and the vibration rod will resist the top unloading block.
[0008] Preferably, a driving motor is fixedly provided on the outer wall of the processing box near the driving shaft, and the output end of the driving motor is coaxially fixed on the driving shaft; a driving gear is fixedly provided at one end of the rotating rod passing through the processing box, and a toothed plate is meshed below the driving gear, and a horizontal plate is fixedly provided on the outer wall of the processing box above and below the driving processing, and a rotating shaft is jointly rotated at the middle ends of the two horizontal plates, and a rotating plate is fixedly provided at the end of the rotating shaft, and a movable block is fixedly provided at the end of the rotating plate away from the rotating shaft, and a movable plate is jointly horizontally slidably provided between the two horizontal plates, and a movable groove is penetrated on the movable plate, and the movable block can be inserted in the movable groove, and one end of the toothed plate is fixedly provided on the movable plate, and a transmission shaft is fixedly provided on the side wall of the processing box, and the transmission shaft is connected to the rotating shaft by a first belt drive; a small gear is fixedly provided at the end of the driving shaft, and a large gear meshing with the small gear is fixedly provided on the transmission shaft.
[0009] Preferably, a horizontally arranged material stripping block is movably inserted at the bottom of the inclined end of the material stripping block; a pushing rod is fixedly provided on the side of the movable plate away from the tooth plate, and the end of the pushing rod away from the movable plate is fixedly arranged on the material stripping block through a fixed block; the driving shaft is connected to the connecting shaft through a second belt transmission.
[0010] Preferably, a mounting cover is fixedly provided on the lower surface of the outer wall of the processing box, and a collection frame is movably inserted into the mounting cover.
[0011] Preferably, a U-shaped baffle plate is fixedly provided on the upper surface of the collecting box at the edge of the first feed inlet.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. In the present invention, the connecting shaft is driven to rotate by a driving motor and a series of transmission components, and the push block on the connecting shaft pushes the shaking plate to move up and down repeatedly, thereby pushing the vibration rod to continuously hit the top material discharge block, so that the inclined end of the material discharge block vibrates, ensuring that the waste material entering later can smoothly enter the processing box below, effectively preventing material accumulation, and avoiding the impact of accumulation on the subsequent contact with the cutting wheel, resulting in low processing efficiency;
[0014] 2. The rotating rod provided in the present invention enables the extrusion plate to repeatedly squeeze the waste between the two inclined plates in a swinging manner, so that the waste can intermittently enter between the two baffles, and the extruded waste can fully contact the cutting wheel to complete the cutting and crushing, making it more convenient for subsequent collection after waste treatment, and also more convenient for subsequent re-melting and re-recycling, which changes the subsequent treatment problems caused by the random accumulation of waste in the past and improves the overall efficiency and convenience of waste treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the internal structure of the collection box of the present invention.
[0018] Figure 3 It is a schematic diagram of the support plate structure of the present invention.
[0019] Figure 4 It is a schematic diagram of the structure of the material block of the present invention.
[0020] Figure 5 For the present invention Figure 4 Enlarged structural diagram at A in the middle.
[0021] Figure 6 This is a schematic diagram of the structure of the extruded plate of the present invention.
[0022] Figure 7 It is a schematic diagram of the collection frame structure of the present invention.
[0023] In the figure: 1, processing box; 11, collecting box; 12, processing frame; 13, cylinder; 14, cutting board; 15, first feeding port; 16, shielding plate; 2, unloading block; 21, supporting plate; 22, supporting frame; 23, connecting shaft; 231, second belt; 24, pushing block; 25, shaking plate; 26, rectangular groove; 27, arc groove; 28, vibration rod; 29, transmission belt; 3, second unloading port; 31, tilting plate; 32, driving Moving shaft; 33, cutting wheel; 34, driving motor; 35, large gear; 36, small gear; 37, transmission shaft; 38, baffle; 4, extrusion plate; 41, rotating rod; 42, driving gear; 43, toothed plate; 5, cross plate; 51, rotating shaft; 52, rotating plate; 53, movable block; 54, moving plate; 55, movable groove; 56, first belt; 6, pushing rod; 61, fixed block; 62, material return block; 7, mounting cover; 71, collecting frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] like Figure 1-7 As shown, the present invention provides a waste collection system for automobile damping plate production, including a processing box 1, a collection box 11 is fixedly provided at one end of the top of the processing box 1, a processing frame 12 is fixedly installed on the upper surface of the outer wall of the collection box 11, a cylinder 13 is installed on the processing frame 12, the output end of the cylinder 13 passes through the processing frame 12 and is fixedly connected with a cutting plate 14, a first feed port 15 is opened at one end of the top of the collection box 11 away from the processing frame 12, and an inclined material discharge block 2 is fixedly provided inside the collection box 11 directly below the first feed port 15, and the lower A vibration component is provided inside the material block 2, and a second feed port is provided between the processing box 1 and the collecting box 11. Two symmetrically arranged inclined plates 31 are fixedly provided inside the processing box 1 below the second discharge port 3, and a vertically arranged baffle 38 is fixedly provided at the bottom of the two inclined plates 31. A driving shaft 32 is rotatably provided at the middle end of the baffle 38, and a cutting wheel 33 is fixedly provided on the driving shaft 32. A rotating rod 41 is rotatably provided on the inclined plate 31 at one end away from the collecting box 11, and an extrusion plate 4 is fixedly provided on the rotating rod 41. The extrusion plate 4 is arranged in a curved shape as a whole.
[0026] The vibration assembly includes a support plate 21, which is horizontally arranged and fixed at one vertical end inside the blanking block 2. Two symmetrically arranged support frames 22 are fixed on the upper surface of the support plate 21, and a plurality of shaking plates 25 are evenly spaced and arranged between the two support frames 22. A rectangular groove 26 is penetrated through the middle end of the shaking plate 25, and an arc groove 27 is opened at the diagonal of the rectangular groove 26. A Y-shaped push block 24 is rotatably provided at the middle end of the rectangular groove 26, and a horizontally arranged connecting shaft 23 is rotatably provided at the middle end of the push block 24. The two connecting shafts 23 are connected by a transmission belt 29. Both ends of the connecting shaft 23 rotate and penetrate the support frame 22. A vibration rod 28 is fixedly provided on the top of the shaking plate 25, and the vibration rod 28 will be against the blanking block 2 at the top.
[0027] By adopting the above technical solution, it is avoided that the waste materials sent into the collection box 11 are accumulated, which affects the subsequent contact with the cutting wheel 33 and causes the processing efficiency to be reduced.
[0028] A driving motor 34 is fixedly disposed on the outer wall of the processing box 1 near the driving shaft 32 , and an output end of the driving motor 34 is coaxially fixedly disposed on the driving shaft 32 .
[0029] By adopting the above technical solution, the drive motor 34 can provide power for the overall operation of the device, making it convenient for the staff to operate.
[0030] The rotating rod 41 passes through one end of the processing box 1 and is fixed with a driving gear 42. A tooth plate 43 is meshed below the driving gear 42. A horizontal plate 5 is fixedly disposed on the outer wall of the processing box 1 above and below the driving processing. A rotating shaft 51 is rotated together at the middle ends of the two horizontal plates 5. A rotating plate 52 is fixed at the end of the rotating shaft 51. A movable block 53 is fixed at one end of the rotating plate 52 away from the rotating shaft 51. A movable plate 54 is horizontally slidably disposed between the two horizontal plates 5. A movable groove 55 is penetrated through the movable plate 54. The movable block 53 can be inserted into the movable groove 55. One end of the tooth plate 43 is fixedly disposed on the movable plate 54. A transmission shaft 37 is fixedly disposed on the side wall of the processing box 1. The transmission shaft 37 is connected to the rotating shaft 51 through a first belt 56.
[0031] By adopting the above technical solution, the waste can intermittently enter between the two baffles 38, and at the same time, the extruded waste can fully contact the cutting wheel 33 to complete the cutting, ensuring that it is cut and crushed, which is more convenient for subsequent collection and also convenient for subsequent re-melting and recycling.
[0032] A small gear 36 is fixedly disposed at the end of the driving shaft 32 , and a large gear 35 meshing with the small gear 36 is fixedly disposed on the transmission shaft 37 .
[0033] By adopting the above technical solution, firstly, the small gear 36 and the large gear 35 are meshed and connected, so that the drive shaft 32 and the transmission shaft 37 can be connected together for transmission. At the same time, the small gear 36 driving the large gear 35 can control the rotation speed of the transmission shaft 37 on the large gear 35 to prevent the rotation speed from being too fast and affecting the subsequent excessive swing of the extrusion plate 4 and affecting the stability of the material discharge when the waste enters the cutting wheel 33.
[0034] A horizontally arranged material withdrawing block 62 is movably inserted at the bottom of one inclined end of the material discharge block 2 .
[0035] By adopting the above technical solution, the movably arranged material return block 62 can further facilitate the waste material falling into the bottom of the collection box 11 to be pushed between the two inclined plates 31 in the processing box 1, so as to avoid accumulation in the collection box 11 and resulting in incomplete subsequent processing.
[0036] A push rod 6 is fixedly disposed on one side of the moving plate 54 away from the tooth plate 43 , and one end of the push rod 6 away from the moving plate 54 is fixedly disposed on a material stripping block 62 via a fixing block 61 .
[0037] By adopting the above technical solution, the push rod 6 can make the movement trajectory of the material return block 62 the same as that of the push rod 6, thereby increasing the overall linkage of the device.
[0038] The driving shaft 32 is connected to the connecting shaft 23 via a second belt 231 .
[0039] By adopting the above-mentioned technical solution, the second belt 231 can directly drive the connecting shaft 23 to rotate when the driving shaft 32 rotates, thereby increasing the overall linkage of the device. It is worth noting that the second belt 231 and the first belt 56 mentioned above can be driven by toothed belts and pulleys to eliminate hysteresis and ensure the stability of transmission.
[0040] A mounting cover 7 is fixedly disposed on the lower surface of the outer wall of the processing box 1 , and a collecting frame 71 is movably inserted into the mounting cover 7 .
[0041] By adopting the above technical solution, the provided installation cover 7 and collection frame 71 can directly collect the waste materials after cutting, which is convenient for the staff to directly transport them later.
[0042] A U-shaped baffle plate 16 is fixedly provided on the upper surface of the collecting box 11 at the edge of the first feed opening 15 .
[0043] By adopting the above technical solution, the barrier plate 16 can facilitate the staff to throw the cut waste directly into the first feed port 15 to prevent it from falling out of the collection box 11.
[0044] Working principle: When in use, the staff will place the damping plate after being pressed and formed on the upper surface of the collection box 11, and then throw the remaining waste directly into the first feed port 15 after cutting through the cutting plate. The waste entering the collection box 11 will fall onto the unloading block 2, and the driving motor 34 will work. The driving motor 34 can directly drive the connecting shaft 23 to rotate under the transmission of the small gear 36, the large gear 35, the transmission shaft 37, and the second belt 231. The two connecting shafts 23 are connected together through the transmission belt 29. When the connecting shaft 23 rotates, one end of the push block 24 fixedly arranged on the connecting shaft 23 will contact the rectangular groove 26, and the push block 24 will push the shaking plate 2 5 moves toward the end in contact with the rectangular groove 26. As the end of the push block 24 rotates into the arc groove 27, the other end of the push block 24 will abut against the other side of the rectangular groove 26, and the shaking plate 25 will move toward the other end. At this time, as the connecting shaft 23 continues to rotate, the push block 24 will push the shaking plate 25 to move up and down repeatedly, thereby pushing the vibration rod 28 to continuously hit the top material block 2, so that the inclined end of the material block 2 vibrates, thereby ensuring that the waste material entering through the first feed port 15 is vibrated and smoothly enters the processing box 1 below, preventing the accumulation of materials, affecting the subsequent contact with the cutting wheel 33, and causing the processing efficiency to be reduced;
[0045] When the subsequent waste is fed between the two inclined plates 31, the rotating shaft 51 is driven to rotate by the first belt 56. When the rotating shaft 51 rotates, the movable block 53 can be pushed to rotate by the rotating plate 52. At this time, the rotating movable block 53 can repeatedly move from one end to the other end in the movable groove 55. At this time, the rotating movable block 53 will continuously push the movable plate 54 to move back and forth repeatedly. At this time, the toothed plate 43 fixedly arranged on the side wall of the movable plate 54 will drive the meshing driving gear 42 to rotate back and forth repeatedly. At this time, the repeatedly rotating back and forth driving gear 42 will drive the rotating rod 41 and the squeezing plate 4 to repeatedly squeeze the waste between the two inclined plates 31 in a swinging manner, firstly, the waste can intermittently enter between the two baffles 38, and at the same time, the squeezed waste can fully contact with the cutting wheel 33 to complete the cutting, so as to ensure that it is cut and crushed, which is more convenient for subsequent collection, and also convenient for subsequent re-melting and re-recycling.
[0046] The collection frame 71 in the subsequent installation cover 7 can directly collect the waste materials after cutting, which is convenient for the staff to directly transport them later.
[0047] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A waste collection system for automobile damping plate production, comprising a processing box (1), characterized in that: A collecting box (11) is fixedly provided at one end of the top of the processing box (1), a processing frame (12) is fixedly installed on the upper surface of the outer wall of the collecting box (11), a cylinder (13) is installed on the processing frame (12), the output end of the cylinder (13) passes through the processing frame (12) and is fixedly connected with a cutting plate (14), a first feed inlet (15) is provided at one end of the top of the collecting box (11) away from the processing frame (12), an inclined material discharge block (2) is fixedly provided inside the collecting box (11) and located directly below the first material discharge block (15), a vibration component is provided inside the material discharge block (2), and the processing box (1) A second material feed port is provided through the processing box (1) and the collecting box (11); two symmetrically arranged inclined plates (31) are fixedly provided inside the processing box (1) below the second material discharge port (3); a vertically arranged baffle (38) is fixedly provided at the bottom of the two inclined plates (31); a driving shaft (32) is rotatably provided at the middle end of the baffle (38); a cutting wheel (33) is fixedly provided on the driving shaft (32); a rotating rod (41) is rotatably provided on the inclined plate (31) at one end away from the collecting box (11); an extrusion plate (4) is fixedly provided on the rotating rod (41); and the extrusion plate (4) is arranged in a curved shape as a whole.
2. A waste collection system for automobile damping plate production as claimed in claim 1, characterized in that: The vibration assembly comprises a support plate (21), wherein the support plate (21) is horizontally arranged and fixed at one vertical end inside the material block (2); two symmetrically arranged support frames (22) are fixedly arranged on the upper surface of the support plate (21); a plurality of shaking plates (25) are arranged between the two support frames (22) at equal intervals; a rectangular groove (26) is penetrated through the middle end of the shaking plate (25); an arc groove (27) is provided at the diagonal of the rectangular groove (26); a Y-shaped push block (24) is rotatably provided at the middle end of the rectangular groove (26); a horizontally arranged connecting shaft (23) is rotatably provided at the middle end of the pushing block (24); the two connecting shafts (23) are connected by a transmission belt (29); both ends of the connecting shaft (23) are rotatably penetrated through the support frame (22); a vibration rod (28) is fixedly provided at the top of the shaking plate (25); the vibration rod (28) is abutted against the material block (2) at the top.
3. A waste collection system for automobile damping plate production as claimed in claim 1, characterized in that: A drive motor (34) is fixedly arranged on the outer wall of the processing box (1) near the drive shaft (32), and the output end of the drive motor (34) is coaxially fixedly arranged on the drive shaft (32).
4. A waste collection system for automobile damping plate production as claimed in claim 3, characterized in that: A driving gear (42) is fixedly provided at one end of the rotating rod (41) passing through the processing box (1), and a tooth plate (43) is meshed below the driving gear (42). A transverse plate (5) is fixedly provided on the outer wall of the processing box (1) above and below the driving processing. A rotating shaft (51) is jointly rotated at the middle ends of the two transverse plates (5). A rotating plate (52) is fixedly provided at the end of the rotating shaft (51). A movable block (53) is fixedly provided at one end of the rotating plate (52) away from the rotating shaft (51). A movable plate (54) is jointly horizontally slidably provided between the two transverse plates (5). A movable groove (55) is formed through the movable plate (54), and the movable block (53) can be inserted into the movable groove (55). One end of the tooth plate (43) is fixedly provided on the movable plate (54). A transmission shaft (37) is fixedly provided on the side wall of the processing box (1), and the transmission shaft (37) is connected to the rotating shaft (51) by a first belt (56).
5. A waste collection system for automobile damping plate production as claimed in claim 4, characterized in that: A small gear (36) is fixedly provided at the end of the driving shaft (32), and a large gear (35) meshing with the small gear (36) is fixedly provided on the transmission shaft (37).
6. A waste collection system for automobile damping plate production as claimed in claim 1, characterized in that: A horizontally arranged material withdrawing block (62) is movably inserted at the bottom of one inclined end of the material discharge block (2).
7. A waste collection system for automobile damping plate production as claimed in claim 6, characterized in that: A push rod (6) is fixedly provided on one side of the movable plate (54) away from the tooth plate (43), and one end of the push rod (6) away from the movable plate (54) is fixedly arranged on a material stripping block (62) via a fixing block (61).
8. A waste collection system for automobile damping plate production as claimed in claim 1, characterized in that: The driving shaft (32) is connected to the connecting shaft (23) via a second belt (231).
9. A waste collection system for automobile damping plate production as claimed in claim 1, characterized in that: A mounting cover (7) is fixedly provided on the lower surface of the outer wall of the processing box (1), and a collecting frame (71) is movably inserted into the mounting cover (7).
10. A waste collection system for automobile damping plate production as claimed in claim 1, characterized in that: A U-shaped baffle plate (16) is fixedly provided on the upper surface of the collection box (11) at the edge of the first feed opening (15).
Citation Information
Patent Citations
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