Method and device for achieving automatic cutting treatment on hot bending basin through water cutting system, processor and readable storage medium of processor

Abstract

The invention relates to a method for automatically cutting a hot bending basin by using a water cutting system. The method comprises the following steps: setting hot bending basin processing parameters; the probe automatically obtains the center of the overflow hole and the inclination of the inner wall of the overflow hole; generating a panel tool path; using a machine tool height measuring device to obtain the concave-convex degree of the panel; processing a panel tool path; generating a lower hanging and water retaining cutter path; machining a lower hanging tool path and a water retaining tool path; and assembling the hot bending basin, the lower hanger and the water baffle. The invention further relates to a device for automatically cutting the hot bending basin through the water cutting system, a processor and a computer readable storage medium of the processor. According to the method, the device, the processor and the computer readable storage medium for automatically cutting the hot bending basin by using the water cutting system, the overflow hole, the faucet hole, the lower hanging part and the water retaining part are automatically cut for the hot bending basin, the machining efficiency is improved, the cost is reduced, and the effect is stable. At present, the method is widely applied to machine tool machining.

Description

Technical Field

[0001] The present invention relates to the field of home improvement and sanitary ware, in particular to the field of water jet cutting, and specifically refers to a method, device, processor and computer-readable storage medium thereof for automatically cutting a hot-bent basin using a water jet cutting system. Background Art

[0002] In recent years, integrated stone slab basins have become popular in home bathroom washbasins. However, the processing of integrated stone slab basins is through splicing technology. The washbasin panel and the washbasin are glued together with glue. White glue strips can be seen on the glued parts, and after a long period of use, the glue strips will oxidize and turn black or fall off, affecting the quality and service life of the bathroom washbasin. In order to solve this pain point, the home improvement industry has developed a hot-bent basin. The rock slab is heated to 1300 degrees in a rock slab hot-bending kiln to soften and shape the rock slab to obtain a hot-bent basin. The basin needs to be post-processed to add overflow holes, faucet holes, water stops, and lower hangings to be used normally. In addition, due to high-temperature heating, there are slight deformations on the four sides of the hot-bent basin panel. For the slight deformation, the lower hanging and water stops must be specially customized.

[0003] At present, the manufacturers of hot-bend basins have no way to make water retaining and hanging on the four sides of the panel deformation. The overflow holes and faucet holes can only be drilled manually, which is inefficient and the positions of the overflow holes and faucet holes cannot be accurately found, resulting in non-standard hot-bend basins. Due to this series of difficulties, there are even merchants on the market who sell hot-bend basins without overflow holes. This type of product has safety hazards and the problem needs to be solved urgently. Summary of the invention

[0004] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a method, device, processor and computer-readable storage medium thereof that meet the requirements of high processing efficiency, stable effect and wide application range for automatic cutting processing of hot-bent basins using a water cutting system.

[0005] In order to achieve the above-mentioned purpose, the method, device, processor and computer-readable storage medium thereof for automatically cutting a hot-bent basin using a water jet cutting system of the present invention are as follows:

[0006] The method for realizing automatic cutting of hot-bent basins by using a water jet cutting system is mainly characterized in that the method comprises the following steps:

[0007] (1) Place the hot-bending basin blank on the water jet cutting machine and set the hot-bending basin processing parameters;

[0008] (2) The probe automatically obtains the center of the overflow hole;

[0009] (3) The probe obtains the slope of the inner wall of the overflow hole;

[0010] (4) Generate panel tool path;

[0011] (5) Use a machine tool height measuring device to scan the faucet hole and the four sides of the panel to obtain the degree of concavity and convexity of the panel;

[0012] (6) During the processing of the panel tool path, the Z axis is automatically fine-tuned up and down according to the concave and convex degree of the panel;

[0013] (7) Generate the lower hanging and water blocking tool paths;

[0014] (8) Processing the lower hanging and water retaining tool paths;

[0015] (9) Assemble the hot-bend basin, lower hanging and water retaining.

[0016] Preferably, the step (2) specifically comprises the following steps:

[0017] (2.1) Measure the Z coordinate of the surface of the thermally bent basin panel and record it as Z1;

[0018] (2.2) Set the overflow hole to a height lower than the table surface and record it as D;

[0019] (2.3) Move the probe to the center of the hot bending basin hole and descend in the Z direction to Z1-D;

[0020] (2.4) Move the probe in the X-direction until it touches the left edge of the basin hole and record it as coordinate A(X1, Y);

[0021] (2.5) Move the probe in the X+ direction until it touches the right edge of the basin hole and record it as coordinate B (X2, Y);

[0022] (2.6) Move the probe to the coordinate ((X1+X2) / 2, Y), then move it to Y+ until it touches the edge of the inner wall of the basin hole, and record it as the coordinate C ((X1+X2) / 2, Y2);

[0023] (2.7) Obtain the center coordinates of the overflow hole ((X1+X2) / 2, Y2, Z1-D).

[0024] Preferably, the step (3) specifically comprises the following steps:

[0025] (3.1) Set the spacing distances DX, DY, and DZ according to the overflow hole center O (X, Y, Z);

[0026] (3.2) After moving the probe to the point (X-DX, Y-DY, Z), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as the coordinate A (X1, Y1, Z1);

[0027] (3.3) After moving the probe to the point (X+DX, Y-DY, Z), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as coordinate B (X2, Y2, Z2);

[0028] (3.4) After the probe moves to the point (X, Y-DY, Z+DZ), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as the coordinate C (X3, Y3, Z3);

[0029] (3.5) Determine the inner wall slope through points A, B, and C.

[0030] Preferably, the step (7) specifically comprises the following steps:

[0031] (7.1) Set the panel size parameters and automatically generate the four edge tool paths of the panel on the left, right, top and bottom through the parameters;

[0032] (7.2) Use the height measuring device built into the machine tool to traverse the four sides of the panel to obtain the Z up and down data of the four sides;

[0033] (7.3) Generate the lower hanging tool path and the water blocking tool path.

[0034] The main feature of the device for realizing automatic cutting of hot-bent basins by using a water jet cutting system is that the device comprises:

[0035] a processor configured to execute computer executable instructions;

[0036] The memory stores one or more computer executable instructions. When the computer executable instructions are executed by the processor, the steps of the method for automatically cutting the hot-bent basin using the water jet cutting system are implemented.

[0037] The processor for realizing automatic cutting processing of hot-bent basins using a water cutting system has the main feature that the processor is configured to execute computer-executable instructions. When the computer-executable instructions are executed by the processor, the various steps of the method for realizing automatic cutting processing of hot-bent basins using a water cutting system are realized.

[0038] The main feature of the computer-readable storage medium is that a computer program is stored thereon, and the computer program can be executed by a processor to implement the various steps of the above-mentioned method of using a water cutting system to realize automatic cutting processing of hot-bent basins.

[0039] The method, device, processor and computer-readable storage medium of the present invention for automatically cutting hot-bend basins using a water jet cutting system are used to automatically cut overflow holes, faucet holes, bottom hangers and water retaining holes for hot-bend basins, thereby improving processing efficiency, reducing costs and achieving stable results. Currently, this method has been widely used in machine tool processing and has been recognized by customers. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 The present invention is a flow chart of a method for realizing automatic cutting processing of a hot-bent basin by using a water jet cutting system.

[0041] Figure 2 It is a schematic diagram of a hot-bend basin processing wizard for realizing a method of automatically cutting a hot-bend basin using a water jet cutting system according to the present invention. DETAILED DESCRIPTION

[0042] In order to more clearly describe the technical content of the present invention, further description is given below in conjunction with specific embodiments.

[0043] The method of the present invention for automatically cutting a hot-bent basin using a water jet cutting system comprises the following steps:

[0044] (1) Place the hot-bending basin blank on the water jet cutting machine and set the hot-bending basin processing parameters;

[0045] (2) The probe automatically obtains the center of the overflow hole;

[0046] (3) The probe obtains the slope of the inner wall of the overflow hole;

[0047] (4) Generate panel tool path;

[0048] (5) Use a machine tool height measuring device to scan the faucet hole and the four sides of the panel to obtain the degree of concavity and convexity of the panel;

[0049] (6) During the processing of the panel tool path, the Z axis is automatically fine-tuned up and down according to the concave and convex degree of the panel;

[0050] (7) Generate the lower hanging and water blocking tool paths;

[0051] (8) Processing the lower hanging and water retaining tool paths;

[0052] (9) Assemble the hot-bend basin, lower hanging and water retaining.

[0053] As a preferred embodiment of the present invention, the step (2) specifically comprises the following steps:

[0054] (2.1) Measure the Z coordinate of the surface of the thermally bent basin panel and record it as Z1;

[0055] (2.2) Set the overflow hole to a height lower than the table surface and record it as D;

[0056] (2.3) Move the probe to the center of the hot bending basin hole and descend in the Z direction to Z1-D;

[0057] (2.4) Move the probe in the X-direction until it touches the left edge of the basin hole and record it as coordinate A(X1, Y);

[0058] (2.5) Move the probe in the X+ direction until it touches the right edge of the basin hole and record it as coordinate B (X2, Y);

[0059] (2.6) Move the probe to the coordinate ((X1+X2) / 2, Y), then move it to Y+ until it touches the edge of the inner wall of the basin hole, and record it as the coordinate C ((X1+X2) / 2, Y2);

[0060] (2.7) Obtain the center coordinates of the overflow hole ((X1+X2) / 2, Y2, Z1-D).

[0061] As a preferred embodiment of the present invention, the step (3) specifically comprises the following steps:

[0062] (3.1) Set the spacing distances DX, DY, and DZ according to the overflow hole center O (X, Y, Z);

[0063] (3.2) After moving the probe to the point (X-DX, Y-DY, Z), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as the coordinate A (X1, Y1, Z1);

[0064] (3.3) After moving the probe to the point (X+DX, Y-DY, Z), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as coordinate B (X2, Y2, Z2);

[0065] (3.4) After the probe moves to the point (X, Y-DY, Z+DZ), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as the coordinate C (X3, Y3, Z3);

[0066] (3.5) Determine the inner wall slope through points A, B, and C.

[0067] As a preferred embodiment of the present invention, the step (7) specifically comprises the following steps:

[0068] (7.1) Set the panel size parameters and automatically generate the four edge tool paths of the panel on the left, right, top and bottom through the parameters;

[0069] (7.2) Use the height measuring device built into the machine tool to traverse the four sides of the panel to obtain the Z up and down data of the four sides;

[0070] (7.3) Generate the lower hanging tool path and the water blocking tool path.

[0071] The device for realizing automatic cutting of hot-bent basins by using a water jet cutting system of the present invention comprises:

[0072] a processor configured to execute computer executable instructions;

[0073] The memory stores one or more computer executable instructions. When the computer executable instructions are executed by the processor, the steps of the method for automatically cutting the hot-bent basin using the water jet cutting system are implemented.

[0074] The processor of the present invention is used to realize automatic cutting processing of hot-bent basins using a water cutting system, wherein the processor is configured to execute computer-executable instructions. When the computer-executable instructions are executed by the processor, the various steps of the method of realizing automatic cutting processing of hot-bent basins using a water cutting system are realized.

[0075] The computer-readable storage medium of the present invention stores a computer program thereon, and the computer program can be executed by a processor to implement the various steps of the above-mentioned method of using a water cutting system to realize automatic cutting processing for hot-bent basins.

[0076] In a specific embodiment of the present invention, overflow holes and faucet holes are cut for the hot-bent basin, and customized water retaining and hanging parts are made for the four sides of the deformed panel to replace manual drilling, improve efficiency and qualified product rate, and produce a standard and beautiful hot-bent basin.

[0077] In the XY plane coordinate system, X- means X moves to the left, X+ means X moves to the right, and Y- means Y moves upward.

[0078] Specific implementation method Figure 1 As shown, the process of automatic hot bending basin processing is as follows:

[0079] 1. Place the hot-bending basin blank on the water jet cutting machine;

[0080] 2. Hot bending basin processing parameter settings, parameters see Figure 2 As shown;

[0081] 3. The probe automatically obtains the center of the overflow hole and the slope of the inner wall of the overflow hole;

[0082] 4. Generate panel tool paths, including overflow holes, faucet holes, and the top, bottom, left, and right sides of the panel;

[0083] 5. Use the machine tool height measuring device to scan the faucet hole and the four sides of the panel;

[0084] 6. Process the panel tool path. During the processing, the Z axis will automatically adjust up and down according to the concave and convex degree of the panel obtained in step 5;

[0085] 7. Generate the lower hanging and water retaining tool paths;

[0086] 8. Processing the lower hanging and water retaining tool paths;

[0087] 9. After the processing is completed, assemble the hot-bent basin and the lower hanging to block the water and enter the next production link.

[0088] The probe automatically obtains the center of the overflow hole, including the following steps:

[0089] (2.1) Place the hot bending basin on the machine tool;

[0090] (2.2) Measure the Z coordinate of the surface of the thermally bent basin panel and record Z1;

[0091] (2.3) Set the overflow hole to a height lower than the table surface and record D;

[0092] (2.4) The probe moves roughly to the center of the hot bending basin hole and descends in the Z direction to Z1-D;

[0093] (2.5) Move the probe in the X direction until it touches the left edge of the basin hole and record A(X1, Y);

[0094] (2.6) The probe moves in the X+ direction until it touches the right edge of the basin hole and records B(X2, Y);

[0095] (2.7) The probe first moves to ((X1+X2) / 2, Y), then moves to Y+ until it touches the edge of the inner wall of the basin hole, and records C((X1+X2) / 2, Y2);

[0096] (2.8) From this, we can get the center coordinates of the overflow hole ((X1+X2) / 2, Y2, Z1-D).

[0097] The step of obtaining the inclination of the inner wall of the overflow hole comprises the following steps:

[0098] (3.1) Given the overflow hole center O(X, Y, Z), set the interval distances DX, DY, DZ;

[0099] (3.2) After the probe moves to point (X-DX, Y-DY, Z), the probe probes in the Y+ direction until it touches the inner wall of the basin hole and records A(X1, Y1, Z1);

[0100] (3.3) After the probe moves to point (X+DX, Y-DY, Z), the probe probes in the Y+ direction until it touches the inner wall of the basin hole and records B(X2, Y2, Z2);

[0101] (3.4) After the probe moves to point (X, Y-DY, Z+DZ), the probe probes in the Y+ direction until it touches the inner wall of the basin hole and records C(X3, Y3, Z3);

[0102] (3.5) Determine the inner wall slope through points A, B, and C.

[0103] The overflow hole tool path generation includes the following steps:

[0104] Generate the corresponding overflow hole tool path on the XY plane according to the overflow hole center position, size parameters, and the inclination of the overflow hole inner wall;

[0105] The generation of the lower hanging and water retaining tool paths includes the following steps:

[0106] (5.1) Set the panel size parameters and automatically generate the four edge tool paths of the panel on the left, right, top and bottom through the parameters;

[0107] (5.2) Use the height measuring device provided by the machine tool to traverse the four sides of the panel to obtain the Z up and down data of the four sides;

[0108] (5.3) Generate the lower hanging tool path and the water blocking tool path.

[0109] The present invention has the following embodiments, and the specific steps of the embodiments are as follows:

[0110] Step 1: Prepare the water jet cutting machine. You must bring a probe device and a height measuring device.

[0111] Step 2: Place the hot-bending basin blank on the water jet cutting machine;

[0112] Step 3: Prepare the parameters of the hot-bending basin, set the overflow hole, faucet hole, panel, hanging, and water retaining parameters, and use the automatic probe to detect the slope of the inner wall of the overflow hole;

[0113] Step 4: Generate panel tool path according to the parameters in step 2;

[0114] Step 5: Use the machine tool height measuring device to scan the faucet hole and the upper, lower, left, and right sides of the panel;

[0115] Step 6: Processing panel tool path;

[0116] Step 7: Generate the lower hanging and water retaining tool paths;

[0117] Step 8: Process the lower hanging and water retaining tool paths.

[0118] This technical solution provides a set of methods and processes for realizing automatic processing of hot bending basins by water jet cutting machines, in which a method for obtaining the surface concave and convex data of the workpiece is used.

[0119] The technical solution automatically obtains the overflow hole center and the slope of the inner wall of the overflow hole through a probe device, rather than through the real-time height measuring device of the prior art. The method of obtaining the overflow hole center and the inner wall slope through a probe and then processing them to obtain the panel tool path is innovative in this field.

[0120] The height measuring device in this technical solution can be any device that can obtain the surface concave-convex data of the workpiece. Such devices include laser sensors used by many water jet cutting manufacturers. The laser sensor is tied to the water jet cutting head. The sensor can return the distance between the water jet cutting head and the workpiece surface in real time. In this way, the surface concave-convex data of the workpiece can also be obtained.

[0121] The specific implementation scheme of this embodiment can refer to the relevant description in the above embodiment, which will not be repeated here.

[0122] It can be understood that the same or similar parts of the above embodiments can be referenced to each other, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments.

[0123] It should be noted that, in the description of the present invention, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" refers to at least two.

[0124] Any process or method description in a flowchart or otherwise described herein may be understood to represent a module, segment or portion of code that includes one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present invention includes alternative implementations in which functions may not be performed in the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by those skilled in the art to which the embodiments of the present invention belong.

[0125] It should be understood that the various parts of the present invention can be implemented by hardware, software, firmware or a combination thereof. In the above-mentioned embodiments, a plurality of steps or methods can be implemented by software or firmware stored in a memory and executed by a suitable instruction execution device. For example, if implemented by hardware, as in another embodiment, it can be implemented by any one of the following technologies known in the art or their combination: a discrete logic circuit having a logic gate circuit for implementing a logic function for a data signal, a dedicated integrated circuit having a suitable combination of logic gate circuits, a programmable gate array (PGA), a field programmable gate array (FPGA), etc.

[0126] A person skilled in the art may understand that all or part of the steps in the method for implementing the above-mentioned embodiment may be completed by instructing related hardware through a program, and the corresponding program may be stored in a computer-readable storage medium, which, when executed, includes one of the steps of the method embodiment or a combination thereof.

[0127] In addition, each functional unit in each embodiment of the present invention may be integrated into a processing module, or each unit may exist physically separately, or two or more units may be integrated into one module. The above-mentioned integrated module may be implemented in the form of hardware or in the form of a software functional module. If the integrated module is implemented in the form of a software functional module and sold or used as an independent product, it may also be stored in a computer-readable storage medium.

[0128] The storage medium mentioned above can be a read-only memory, a magnetic disk or an optical disk, etc.

[0129] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0130] The method, device, processor and computer-readable storage medium of the present invention for automatically cutting hot-bend basins using a water jet cutting system are used to automatically cut overflow holes, faucet holes, bottom hangers and water retaining holes for hot-bend basins, thereby improving processing efficiency, reducing costs and achieving stable results. Currently, this method has been widely used in machine tool processing and has been recognized by customers.

[0131] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it is apparent that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the specification and drawings should be regarded as illustrative rather than restrictive.

Claims

1. A method for automatically cutting a hot-bent basin using a water jet cutting system, characterized in that: The method comprises the following steps: (1) Place the hot-bending basin blank on the water jet cutting machine and set the hot-bending basin processing parameters; (2) The probe automatically obtains the center of the overflow hole; (3) The probe obtains the slope of the inner wall of the overflow hole; (4) Generate panel tool path; (5) Use a machine tool height measuring device to scan the faucet hole and the four sides of the panel to obtain the degree of concavity and convexity of the panel; (6) During the processing of the panel tool path, the Z axis is automatically fine-tuned up and down according to the concave and convex degree of the panel; (7) Generate the lower hanging and water blocking tool paths; (8) Processing the lower hanging and water retaining tool paths; (9) Assemble the hot-bend basin, lower hanging and water retaining.

2. The method for automatically cutting a hot-bent basin using a water jet cutting system according to claim 1 is characterized in that: The step (2) specifically comprises the following steps: (2.1) Measure the Z coordinate of the surface of the thermally bent basin panel and record it as Z1; (2.2) Set the overflow hole to a height lower than the table surface and record it as D; (2.3) Move the probe to the center of the hot bending basin hole and descend in the Z direction to Z1-D; (2.4) Move the probe in the X-direction until it touches the left edge of the basin hole and record it as coordinate A(X1, Y); (2.5) Move the probe in the X+ direction until it touches the right edge of the basin hole and record it as coordinate B (X2, Y); (2.6) Move the probe to the coordinate ((X1+X2) / 2, Y), then move it to Y+ until it touches the edge of the inner wall of the basin hole, and record it as the coordinate C ((X1+X2) / 2, Y2); (2.7) Obtain the center coordinates of the overflow hole ((X1+X2) / 2, Y2, Z1-D).

3. The method for automatically cutting a hot-bent basin using a water jet cutting system according to claim 1 is characterized in that: The step (3) specifically comprises the following steps: (3.1) Set the spacing distances DX, DY, and DZ according to the overflow hole center O (X, Y, Z); (3.2) After moving the probe to the point (X-DX, Y-DY, Z), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as the coordinate A (X1, Y1, Z1); (3.3) After moving the probe to the point (X+DX, Y-DY, Z), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as coordinate B (X2, Y2, Z2); (3.4) After the probe moves to the point (X, Y-DY, Z+DZ), the probe probes in the Y+ direction until it touches the inner wall of the basin hole, which is recorded as the coordinate C (X3, Y3, Z3); (3.5) Determine the inner wall slope through points A, B, and C.

4. The method for automatically cutting a hot-bent basin using a water jet cutting system according to claim 1 is characterized in that: The step (7) specifically comprises the following steps: (7.1) Set the panel size parameters and automatically generate the four edge tool paths of the panel on the left, right, top and bottom through the parameters; (7.2) Use the height measuring device built into the machine tool to traverse the four sides of the panel to obtain the Z up and down data of the four sides; (7.3) Generate the lower hanging tool path and the water blocking tool path.

5. A device for realizing automatic cutting of hot-bent basins using a water jet cutting system, characterized in that: The device comprises: a processor configured to execute computer-executable instructions; A memory storing one or more computer executable instructions, wherein when the computer executable instructions are executed by the processor, the steps of the method for automatically cutting a hot-bent basin using a water jet cutting system as described in any one of claims 1 to 6 are implemented.

6. A processor for realizing automatic cutting of hot-bent basins using a water jet cutting system, characterized in that: The processor is configured to execute computer executable instructions. When the computer executable instructions are executed by the processor, the various steps of the method for automatically cutting a hot-bent basin using a water cutting system as described in any one of claims 1 to 6 are implemented.

7. A computer-readable storage medium, characterized in that: A computer program is stored thereon, and the computer program can be executed by a processor to implement the various steps of the method for automatically cutting a hot-bent basin using a water cutting system as described in any one of claims 1 to 6.

Images