Mineral insulated cable fireproof mud preparation device and production process
By designing a preparation device for fire-proof mud for mineral insulated cables, the fire-proof mud is shaped by using conveyor belts, packaging mechanisms and multiple extrusion blocks, the problem of irregular shape of fire-proof mud is solved, and standardized production and efficient construction are achieved.
Patent Information
- Application Number
- CN202411920000.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-04-11
AI Technical Summary
The existing fireproof mud preparation device cannot shape the product before packaging, resulting in irregular shape of the fireproof mud, wasting packaging materials, and increasing packaging difficulty.
A mineral insulated cable fireproof mud preparation device is designed, including a conveyor belt, packaging mechanism, workbench, lifting components, fixing blocks, pressing plates, longitudinal extrusion blocks and transverse extrusion blocks. Through the cooperation of these components, extrusion and shaping of the fireproof mud is achieved.
The fire-proof mud is consistent in shape and size, which facilitates standardized production and packaging, improves construction efficiency, and improves product production efficiency and curing efficiency through intelligent weighing systems and air outlet ducts.
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Figure CN119795337A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of fireproof mud preparation, in particular to a device for preparing fireproof mud for mineral insulated cables and a production process. Background Art
[0002] Fireproof mud is a fireproof sealing material used in places such as cable conduits, cable trays, and cable trenches.
[0003] During the continuous extrusion of the fireproof mud from the extrusion device, a cutting device is required to cut the long strips of fireproof mud. The existing cutting method cuts the fireproof mud by moving a thin steel cable up and down. This cutting method will cause the two ends of the fireproof mud to have irregular inclined shapes, which will not only waste subsequent packaging materials, but also the irregular fireproof mud will not be able to be compactly arranged in the packaging box, increasing the difficulty of packaging.
[0004] At the same time, some cable ducts require fire retardant mud of a specific shape to better fill the gaps, but the existing fire retardant mud preparation equipment is unable to shape the product before packaging. Summary of the invention
[0005] In order to overcome the irregular shape of the fireproof mud before packaging, which leads to waste of packaging materials and the fact that the irregular fireproof mud cannot be compactly arranged in the packaging box, increasing the difficulty of packaging, the present invention provides a mineral insulated cable fireproof mud preparation device and production process.
[0006] The technical solution is: a mineral insulated cable fireproof mud preparation device, including a conveyor belt and a packaging mechanism; a packaging mechanism for packaging fireproof mud is arranged on the right side of the conveyor belt; it also includes a workbench, a lifting assembly, a fixed block, a pressing plate, a translation assembly, a longitudinal extrusion block, a linkage assembly and a transverse extrusion block; a workbench is installed between the conveyor belt and the packaging mechanism; a number of support plates are arranged on the workbench; a lifting assembly is installed on the support plate; a fixed block is arranged between two adjacent support plates, and the fixed block is connected to the lifting assembly, and the fixed block is driven to move up and down by the lifting assembly; pressing plates are arranged on the workbench and the fixed block; a translation assembly is installed on the fixed block; a longitudinal extrusion block is arranged on each support plate, and each longitudinal extrusion block is connected to the translation assembly, and the longitudinal extrusion block is driven to move forward and backward by the translation assembly; a linkage assembly is installed on the fixed block; a number of transverse extrusion blocks are arranged on the fixed block, and each transverse extrusion block is connected to the translation assembly, and the transverse extrusion block is driven to move left and right by the translation assembly.
[0007] As an improvement of the above scheme, the linkage assembly includes a connecting block, a supporting block and a spring telescopic rod; a plurality of connecting blocks are installed on the translation assembly; each connecting block is fixedly connected to a supporting block; each supporting block is fixedly connected to a plurality of spring telescopic rods, and the telescopic end of each spring telescopic rod is fixedly connected to the adjacent lateral extrusion block.
[0008] As an improvement of the above scheme, it also includes a feeding assembly; the feeding assembly includes a supporting plate, a support table, a push plate and a driving assembly; a feed port is arranged on the workbench; a discharge port is opened on the right side of the workbench; a driving assembly is installed in the workbench; a supporting plate is arranged in the workbench; a supporting table is fixedly connected to the supporting plate, the supporting table is connected to the middle part of the adjacent pressing plate, and the supporting plate is connected to the driving assembly, and the supporting plate, the supporting table and the pressing plate are driven up and down by the driving assembly; a push plate for pushing materials is installed in the workbench, and the push plate is connected to the driving assembly, and the push plate is driven left and right by the driving assembly.
[0009] As an improvement of the above solution, it also includes a touch screen; an intelligent weighing system is arranged inside the support plate; a touch screen for displaying the weight of the fireproof mud is installed on the front side of the workbench, and the intelligent weighing system inside the support plate is connected to the touch screen through electrical signals.
[0010] As an improvement of the above scheme, it also includes a first driving member and a bending block; each pressing plate is made of elastic deformable material; a number of first driving members are fixedly connected in the workbench and the fixed block; the telescopic end of each first driving member is fixedly connected to a bending block for deforming the pressing plate; a circular plate is slidably connected to the middle part of each transverse extrusion block, and each circular plate is fixedly connected to the adjacent support block through a round rod.
[0011] As an improvement on the above scheme, it also includes a second driving member and a connecting strip; a plurality of second driving members are fixedly connected to each support block; a connecting strip is slidably connected to each circular plate through a round rod, and each connecting strip is fixedly connected to the telescopic end of an adjacent second driving member; a plurality of thin plates are arranged on each connecting strip, and each thin plate passes through adjacent circular plates.
[0012] As an improvement of the above solution, each thin plate on the connecting strip is distributed in a vertical state.
[0013] As an improvement of the above solution, each thin plate is made of stainless steel.
[0014] As an improvement of the above scheme, it also includes an air outlet pipe; a plurality of air outlet pipes for improving the cooling efficiency of the fireproof mud are fixedly connected in the workbench, and each air outlet pipe is connected to an external pump.
[0015] The mineral insulated cable fireproof mud preparation device includes the following working steps:
[0016] S1: Conveying, the conveyor belt transports the fireproof mud to the workbench;
[0017] S2: Extrusion and shaping: moving the pressing plate, the longitudinal extrusion block and the transverse extrusion block to extrude the fireproof mud to shape the fireproof mud;
[0018] S3: Weighing: the fireproof mud after shaping is weighed through the intelligent weighing system inside the support plate;
[0019] S4: feeding and packaging, the push plate pushes the weighed fireproof mud to make the fireproof mud enter the packaging mechanism for packaging.
[0020] Beneficial effects: The present invention realizes extrusion of the fireproof mud by the cooperation of the pressing plate, the longitudinal extrusion block and the transverse extrusion block, thereby realizing the extrusion and shaping of the fireproof mud by the device, ensuring the consistency of the shape and size of the fireproof mud, facilitating standardized production and packaging, and at the same time, the fireproof mud with consistent shape will be more convenient to use, and the construction personnel can quickly take and use it, thereby improving the construction efficiency;
[0021] Through the intelligent weighing system inside the support plate, the fireproof mud is weighed after the shaping is completed, so there is no need to manually pick up and weigh one by one, which improves product production efficiency;
[0022] The adjacent pressing plates are squeezed by the bending blocks respectively, so that the pressing plates are gradually deformed into a set shape, meeting the needs of product diversification and improving the adaptability and convenience of the device;
[0023] The fireproof mud is squeezed by the thin plate to form several exhaust channels inside the fireproof mud, so that the gas inside the fireproof mud can directly overflow to the outside through the exhaust channels, thereby improving the gas exhaust effect;
[0024] Air is blown toward one side of the fireproof mud through the air outlet pipe to accelerate the flow of air and enhance the cooling effect of the fireproof mud, thereby improving the curing efficiency of the fireproof mud. At the same time, it prevents the push plate from damaging the shaped fireproof mud when pushing the fireproof mud, thereby improving the aesthetics of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the mineral insulated cable fireproof mud preparation device and production process of the present invention;
[0026] Figure 2 It is a schematic diagram of the three-dimensional structure of the power component and the touch screen combination of the present invention;
[0027] Figure 3 It is a schematic diagram of the combined three-dimensional structure of the pressing plate and the longitudinal extrusion block of the present invention;
[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the combination of the fixed block and the second slide rail of the present invention;
[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the first driving member and the bending block combination of the present invention;
[0030] Figure 6It is a schematic diagram of the combined three-dimensional structure of the push plate and the driving assembly of the present invention;
[0031] Figure 7 It is a schematic diagram of the combined three-dimensional structure of the lateral extrusion block and the linkage assembly of the present invention;
[0032] Figure 8 It is a deformation state diagram of the pressing plate of the present invention;
[0033] Fig. 9 It is a diagram showing the closed state of the pressing plate, the longitudinal extrusion block and the transverse extrusion block of the present invention;
[0034] Fig.10 It is a schematic diagram of a three-dimensional structure of a second driving member and a connecting bar combination of the present invention;
[0035] Fig.11 It is a schematic diagram of the three-dimensional structure of the air outlet pipe of the present invention.
[0036] Names in the figure: 1- conveyor belt, 2- packaging mechanism, 2001- winding roller, 3- workbench, 3001- support plate, 3002- feed port, 3003- discharge port, 4- fixed block, 5- pressing plate, 6- longitudinal extrusion block, 7- transverse extrusion block, 7001- round plate, 101- first slide rail, 102- first electric slider, 201- power member, 301- second slide rail, 302- second electric slider, 40 1-connecting block, 402-support block, 403-spring telescopic rod, 501-support plate, 502-support table, 503-push plate, 504-touch screen, 601-third slide rail, 602-third electric slider, 603-fourth slide rail, 604-fourth electric slider, 701-first driving member, 702-bending block, 801-second driving member, 802-connecting strip, 80201-thin plate, 901-air outlet pipe. DETAILED DESCRIPTION
[0037] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the present application and are not limited to the scope of the present application. The implementation conditions adopted in the examples can be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are usually the conditions in conventional experiments.
[0038] Example 1
[0039] Mineral insulated cable fireproof mud preparation device, such as Figure 1-Figure 9 As shown, it includes a conveyor belt 1 and a packaging mechanism 2; the packaging mechanism 2 is arranged on the right side of the conveyor belt 1;
[0040] It also includes a workbench 3, a lifting component, a fixed block 4, a pressing plate 5, a translation component, a longitudinal extrusion block 6, a linkage component and a transverse extrusion block 7; a workbench 3 is installed between the conveyor belt 1 and the packaging mechanism 2; two front-to-back symmetrical support plates 3001 are arranged on the workbench 3; a lifting component is installed on the support plate 3001; a fixed block 4 is arranged between two adjacent support plates 3001, and the fixed block 4 is connected to the lifting component, and the fixed block 4 is driven by the lifting component to move up and down, so as to extrude the upper and lower sides of the fireproof mud to achieve shaping; the upper surface of the workbench 3 and the lower surface of the fixed block 4 are both provided with pressing The pressing plate 5; a translation component is installed on the fixed block 4; each support plate 3001 is provided with a longitudinal extrusion block 6 on one side close to the pressing plate 5, and each longitudinal extrusion block 6 is connected to the translation component, and the longitudinal extrusion block 6 is driven by the translation component to move forward and backward, thereby squeezing the front and rear sides of the fireproof mud to achieve shaping; a linkage component is installed on the fixed block 4; two left-right symmetrical transverse extrusion blocks 7 are arranged on the fixed block 4, and each transverse extrusion block 7 is connected to the translation component, and the transverse extrusion block 7 is driven by the translation component to move left and right, thereby squeezing the left and right ends of the fireproof mud to achieve shaping.
[0041] The lifting assembly includes a first slide rail 101 and a first electric slider 102; two first slide rails 101 are fixedly connected to each support plate 3001 of the workbench 3, and each first slide rail 101 is slidably connected to a first electric slider 102, and the fixed block 4 is fixedly connected to all the first electric sliders 102. The fixed block 4 and the pressing plate 5 are driven by the first electric slider 102 to move up and down, thereby extruding and shaping the upper side of the fireproof mud.
[0042] The translation assembly includes a power piece 201, a second slide rail 301 and a second electric slider 302; each support plate 3001 is fixedly connected to a power piece 201, the power piece 201 is an electric push rod, and each longitudinal extrusion block 6 is fixedly connected to the output end of the adjacent power piece 201, and the two longitudinal extrusion blocks 6 are driven by the power piece 201 to move toward each other, thereby extruding and shaping the front and rear sides of the fireproof mud; two front-to-back symmetrical second slide rails 301 are fixedly connected to the lower side of the fixed block 4; each second slide rail 301 is slidably connected to two second electric sliders 302, and each transverse extrusion block 7 is fixedly connected to the two front-to-back adjacent second electric sliders 302, and the two transverse extrusion blocks 7 are driven by the second electric slider 302 to move toward each other, thereby extruding and shaping the left and right ends of the fireproof mud.
[0043] The linkage assembly includes a connecting block 401, a supporting block 402 and a spring telescopic rod 403; a connecting block 401 is fixedly connected between the two adjacent second electric sliders 302 located on the left and the right; a supporting block 402 is fixedly connected to each connecting block 401; each supporting block 402 is fixedly connected to two front-to-back symmetrical spring telescopic rods 403, and the telescopic end of each spring telescopic rod 403 is fixedly connected to the adjacent lateral extrusion block 7.
[0044] It also includes a feeding assembly; the feeding assembly includes a supporting plate 501, a support platform 502, a push plate 503 and a driving assembly; a feed port 3002 is provided on the workbench 3; a discharge port 3003 is provided on the right side of the workbench 3; a driving assembly is installed in the workbench 3; a supporting plate 501 is provided in the workbench 3; a supporting platform 502 is fixedly connected to the supporting plate 501, the supporting platform 502 is connected to the middle part of the adjacent pressing plate 5, and the supporting plate 501 is connected to the driving assembly, and the supporting plate 501, the supporting platform 502 and the pressing plate 5 are driven up and down by the driving assembly; a push plate 503 is installed in the workbench 3, and the push plate 503 is connected to the driving assembly, and the push plate 503 is driven to move left and right by the driving assembly, thereby realizing the discharge of fireproof mud.
[0045] It also includes a touch screen 504; an intelligent weighing system is arranged inside the supporting plate 501; a touch screen 504 is installed on the front side of the workbench 3, and the intelligent weighing system inside the supporting plate 501 is connected to the touch screen 504 through electrical signals.
[0046] The driving assembly includes a third slide rail 601, a third electric slider 602, a fourth slide rail 603 and a fourth electric slider 604; four third slide rails 601 with rectangular distribution are fixedly connected in the workbench 3; each third slide rail 601 is slidably connected with a third electric slider 602, and the supporting plate 501 is fixedly connected to the third electric slider 602, and the supporting plate 501 is driven to move up and down by the third electric slider 602; two front-to-back symmetrical fourth slide rails 603 are fixedly connected in the workbench 3; each fourth slide rail 603 is slidably connected with a fourth electric slider 604, and the push plate 503 is fixedly connected to the fourth electric slider 604, and the push plate 503 is driven to move left and right by the fourth electric slider 604, thereby pushing the fireproof mud from the pressing plate 5 to the packaging mechanism 2.
[0047] It also includes a first driving member 701 and a bending block 702; each pressing plate 5 is made of elastic deformable material; two left-right symmetrical first driving members 701 are fixedly connected to the workbench 3 and the fixed block 4, and the first driving member 701 is an electric push rod; the telescopic end of each first driving member 701 is fixedly connected to the bending block 702; each horizontal extrusion block 7 is slidably connected to a circular plate 7001 in the middle, and each circular plate 7001 is fixedly connected to the adjacent support block 402 through a round rod.
[0048] The mineral insulated cable fireproof mud preparation device includes the following working steps:
[0049] S1: conveying, the conveyor belt 1 transports the fireproof mud to the workbench 3;
[0050] S2: Extrusion and shaping: moving the pressing plate 5, the longitudinal extrusion block 6 and the transverse extrusion block 7 to extrude the fireproof mud to shape the fireproof mud;
[0051] S3: weighing, the fireproof mud after shaping is weighed by the intelligent weighing system inside the supporting plate 501;
[0052] S4: feeding and packaging, the push plate 503 pushes the weighed fireproof mud to make the fireproof mud enter the packaging mechanism 2 for packaging.
[0053] The working steps of this embodiment are:
[0054] After the fireproof mud is extruded from the existing extrusion device, the fireproof mud extruded into long strips is cut according to the set length by the existing cutting device, and the cut fireproof mud is placed flat on the conveyor belt 1 and transported to the workbench 3 by the conveyor belt 1.
[0055] As the conveyor belt 1 is transported, the right end of the fireproof mud will gradually rest on the pressing plate 5 of the workbench 3 until the fireproof mud can no longer be pushed by the conveyor belt 1. At this time, most of the right side of the fireproof mud is located on the workbench 3, while another small part rests on the conveyor belt 1, and the fireproof mud as a whole is located at the lower right of the left transverse extrusion block 7. The first electric slider 102 is controlled to drive the fixed block 4, the second slide rail 301, the second electric slider 302, the connecting block 401, the supporting block 402 and the transverse extrusion block 7 to move downward together until the transverse extrusion block 7 on the left is located on the left side of the fireproof mud. The second electric slider 302 is then controlled to drive the transverse extrusion block 7 to move to the right, so that the transverse extrusion block 7 slowly approaches the left end of the fireproof mud, and gradually pushes the fireproof mud to the right until the fireproof mud is located in the middle of the pressing plate 5.
[0056] When the fireproof mud is located in the middle of the pressing plate 5, the first electric slider 102 is continuously controlled to drive the fixed block 4 and the pressing plate 5 located above to move downward, and squeeze the upper side of the fireproof mud below, until the upper pressing plate 5 reaches the set position, the pressing plate 5 stops moving downward, and then the two power parts 201 are controlled to respectively drive the adjacent longitudinal extrusion blocks 6 to move toward one side of the fireproof mud, and squeeze the front and rear sides of the fireproof mud respectively, until the longitudinal extrusion block 6 moves to the set distance, the longitudinal extrusion block 6 stops moving, at this time, the pressing plate 5 and the longitudinal extrusion block 6 are pressed. The upper and lower sides and the front and rear sides of the fireproof mud are squeezed respectively to deform the fireproof mud. It should be noted that at this time, the two longitudinal extrusion blocks 6 are located between the upper and lower pressing plates 5. Finally, the second electric slider 302 is controlled to drive the adjacent connecting blocks 401 and the transverse extrusion blocks 7 to move to one side of the fireproof mud, and the left and right sides of the fireproof mud are squeezed. At this time, the two transverse extrusion blocks 7 are located between the front and rear longitudinal extrusion blocks 6 and the upper and lower pressing plates 5, and the fireproof mud is located in the rectangular cavity formed by the pressing plates 5, the longitudinal extrusion blocks 6 and the transverse extrusion blocks 7, as shown in FIG. Fig. 9 As shown, the device can extrude and shape the fireproof mud into a rectangular shape, ensuring that the shape and size of the fireproof mud are consistent, which is convenient for standardized production and packaging. At the same time, fireproof mud with consistent shape will be more convenient to use, and construction workers can quickly take and use it without the need for trimming and other operations, thereby improving construction efficiency.
[0057] When the fireproof mud is shaped, it is manually placed on the packaging mechanism 2 for packaging, thereby realizing the packaging of the fireproof mud. At the same time, the first electric slider 102, the power part 201 and the second electric slider 302 are controlled to drive the pressing plate 5, the longitudinal extrusion block 6 and the transverse extrusion block 7 back to the initial position respectively. Then, with the transportation of the conveyor belt 1, the right end of the next fireproof mud will gradually rest on the pressing plate 5 of the workbench 3, and then repeat the above operation to shape the fireproof mud in turn.
[0058] In the above process, after the fireproof mud is shaped, since the temperature of the fireproof mud is high when it is extruded from the extrusion device, there is a risk of burns when the shaped fireproof mud is manually placed in the packaging mechanism 2. At the same time, the shaped fireproof mud has not been completely solidified and still has the ability to deform. It is difficult to control the strength during the manual picking process, so it is easy to damage the shaped fireproof mud and affect the overall appearance. In order to solve the above problem, when the fireproof mud is shaped, the third electric slider 602 is controlled to drive the support plate 501, the support table 502 and the fireproof mud on the pressing plate 5 to move downward, so that the fireproof mud enters the feed port 3 of the workbench 3. 002, until the upper surface of the pressing plate 5 is flush with the lower side of the discharge port 3003 on the right side of the workbench 3, and then the fourth electric slider 604 is controlled to drive the push plate 503 to move toward the side of the discharge port 3003, thereby pushing the fireproof mud to move toward the discharge port 3003, until the fireproof mud is pushed out of the workbench 3, the fireproof mud will be placed on the packaging mechanism 2 on the right, and the packaging shaping paper wrapped on the winding roller 2001 on the packaging mechanism 2 drives the fireproof mud to continue to move to the right to the packaging area, and finally completes the packaging, so that there is no need for manual labor to personally pick up the fireproof mud that has just been shaped, which reduces the risk of scalding and reduces the workload of manual labor.
[0059] It should be noted that before the fireproof mud is packaged, it is usually necessary to manually place the fireproof mud on an electronic scale and weigh the fireproof mud to ensure that the weight of each piece of fireproof mud is consistent and to ensure the standardization and consistency of the product. However, manual weighing is inefficient and the fireproof mud is easily damaged during the picking process. To solve the above situation, the fireproof mud is weighed through the intelligent weighing system inside the support plate 501 after the fireproof mud is shaped, and the weight data of the fireproof mud is transmitted to the touch screen 504 for display. The fireproof mud is manually judged based on the data on the touch screen 504 to see whether it meets the standards. If it does not meet the standards, it will be taken out and placed in a special recycling device for unified processing. The fireproof mud that meets the standards will be transported to the packaging mechanism 2, so there is no need to manually pick up and weigh them one by one, thereby improving product production efficiency.
[0060] At the same time, different construction scenarios and needs require fireproof mud of different shapes. For example, rectangular fireproof mud is suitable for scenarios such as cable trenches and cable wells. The regular shape is convenient for filling irregular spaces to ensure the sealing effect. The cylindrical fireproof mud is suitable for scenarios such as cable pipes and cable joints. It matches the circular cross-section and will provide good sealing and fire protection. In order to improve the adaptability of the device, when the user needs to shape the fireproof mud into a cylindrical shape, when the fireproof mud is located in the middle of the pressing plate 5, the first electric slider 102 is controlled to drive the fixed block 4 and the pressing plate 5 located above to move downward to the set position, so that the pressing plate 5 located above squeezes the upper side of the fireproof mud, and then all the first driving members 701 are controlled to drive the bending blocks 702 to move toward one side of the fireproof mud, so that the bending blocks 702 squeeze the adjacent pressing plates 5 respectively, so that the pressing plates 5 gradually deform, and finally the pressing plates 5 are bent into a semi-ring shape. At this time, the two pressing plates 5 are attached to each other and form a complete cylindrical tube, such as Figure 8 As shown, the fireproof mud between the two pressing plates 5 is squeezed and shaped into a regular long strip.
[0061] At this time, the left and right ends of the fireproof mud are still irregular shapes, and the second electric sliders 302 on the left and right sides are controlled to drive the connecting block 401, the supporting block 402, the spring telescopic rod 403 and the transverse extrusion block 7 to move toward one side of the fireproof mud. Taking the transverse extrusion block 7 on the right as an example, the transverse extrusion block 7 will gradually approach the right side of the cylindrical pressing plate 5 until the transverse extrusion block 7 is squeezed by the right sides of the two pressing plates 5. It should be noted that the diameter of each circular plate 7001 is consistent with the inner diameter of the cylinder composed of the upper and lower pressing plates 5. At this time, the second electric slider 302 continues to drive the supporting block 402 to move to the left. 7001 is slidably connected to the transverse extrusion block 7, and the circular plate 7001 is fixedly connected to the support block 402 through a round rod. Therefore, after the transverse extrusion block 7 is squeezed by the right side of the pressing plate 5 combined in a cylindrical shape, it will drive the spring telescopic rod 403 to contract, so that the transverse extrusion block 7 and the telescopic end of the spring telescopic rod 403 move to the right together, and the circular plate 7001 enters the interior of the cylinder composed of the two pressing plates 5, so that the two circular plates 7001 squeeze the left and right sides of the fireproof mud respectively, so that the fireproof mud is shaped into a cylinder, thereby meeting the needs of product diversification and improving the adaptability and convenience of the device.
[0062] At the same time, it should be noted that the pressing plate 5, the longitudinal extrusion block 6 and the transverse extrusion block 7 are all detachable, and their sizes can be changed according to user needs, thereby further improving the adaptability and convenience of the device.
[0063] When the fireproof mud is shaped, the first driving member 701 is controlled to drive the bending block 702 to return to the initial position, so that the pressing plate 5 returns to a straight state, and then the above-mentioned feeding steps are repeated to transport the shaped fireproof mud to the packaging mechanism 2.
[0064] Example 2
[0065] On the basis of Example 1, Figure 1 , Figure 2 , Fig.10 and Fig.11 As shown, it also includes a second driving member 801 and a connecting strip 802; each support block 402 is fixedly connected to two front-to-back symmetrical second driving members 801, and the second driving member 801 is an electric push rod; each circular plate 7001 is slidably connected to a connecting strip 802 through a round rod, and each connecting strip 802 is fixedly connected to the telescopic end of the adjacent second driving member 801; each connecting strip 802 is provided with four thin plates 80201, and each thin plate 80201 passes through the adjacent circular plates 7001.
[0066] Each thin plate 80201 on the connecting bar 802 is distributed in a vertical state.
[0067] Each thin plate 80201 is made of stainless steel.
[0068] It also includes an air outlet pipe 901; a plurality of air outlet pipes 901 are fixedly connected to the workbench 3, and each air outlet pipe 901 is connected to an external pump.
[0069] The working steps of this embodiment are:
[0070] It should be noted that in the process of preparing the fireproof mud, mixing and stirring are required. During the mixing and stirring, external gas will be brought in, resulting in bubbles inside the fireproof mud after it is extruded from the extrusion device. The presence of bubbles will affect the sealing of the fireproof mud. In order to improve the above situation, in the process of the pressing plate 5, the longitudinal extrusion block 6 and the transverse extrusion block 7 extruding and shaping the fireproof mud, the gas inside the fireproof mud after extrusion will be discharged. In order to improve the effect of discharging the gas inside the fireproof mud, when the second electric slider 302 drives the corresponding connecting block 401, the supporting block 402 and the transverse extrusion block 7 to approach the left and right sides of the fireproof mud respectively, as shown in FIG. Fig.10As shown, taking the right transverse extrusion block 7 as an example, the thin plate 80201 of the connecting strip 802 will contact the right side of the fireproof mud before the transverse extrusion block 7. Therefore, before the transverse extrusion block 7 is about to reach the set position and extrude the right side of the fireproof mud, the thin plate 80201 will gradually insert into the fireproof mud. After the transverse extrusion block 7 is about to reach the set position, the second driving member 801 is controlled to drive the connecting strip 802 to move rightward, so that the connecting strip 802 drives the thin plate 80201 to gradually detach from the fireproof mud, until the left side of each thin plate 80201 fits with the left side of the adjacent transverse extrusion block 7 and stops moving. At this time, the inside of the fireproof mud is filled with thin plates 80201 due to the thin plates 80201. 1 is inserted to form several exhaust channels, and then the power piece 201 is controlled to drive the adjacent longitudinal extrusion blocks 6 to extrude the front and rear sides of the fireproof mud, so that the gas inside the fireproof mud is directly discharged outward through the exhaust channels, thereby improving the gas exhaust effect. At the same time, with the movement of the longitudinal extrusion block 6, the exhaust channels inside the fireproof mud will also be gradually compacted, and the fine plates 80201 are distributed in a vertical state, so that the exhaust channels are also in a vertical state, and the extrusion force of the longitudinal extrusion block 6 in the front and rear directions is used to quickly compact the exhaust channels, thereby improving the compaction effect of the longitudinal extrusion block 6 on the exhaust channels, and preventing large holes from existing inside the fireproof mud and affecting subsequent use.
[0071] When the fireproof mud is shaped, since it has not been completely solidified when it is just squeezed out, it still has the ability to deform. In order to further avoid damage to the fireproof mud after shaping, when the third electric slider 602 drives the support plate 501, the support platform 502 and the fireproof mud on the pressing plate 5 to move downward, the external pump is started to make the air outlet pipe 901 blow air toward one side of the fireproof mud, accelerate the flow of air, enhance the cooling effect of the fireproof mud, thereby improving the curing efficiency of the fireproof mud, and preventing the push plate 503 from damaging the shaped fireproof mud when pushing the fireproof mud, thereby improving the aesthetics of the product.
[0072] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A device for preparing fireproof mud for mineral insulated cables, comprising a conveyor belt (1) and a packaging mechanism (2); a packaging mechanism (2) for packaging fireproof mud is arranged on the right side of the conveyor belt (1); the device is characterized in that: The device also comprises a workbench (3), a lifting assembly, a fixed block (4), a pressing plate (5), a translation assembly, a longitudinal extrusion block (6), a linkage assembly and a transverse extrusion block (7); the workbench (3) is installed between the conveyor belt (1) and the packaging mechanism (2); a plurality of support plates (3001) are arranged on the workbench (3); a lifting assembly is installed on the support plate (3001); a fixed block (4) is arranged between two adjacent support plates (3001), and the fixed block (4) is connected to the lifting assembly, and the fixed block (4) is driven by the lifting assembly to move up and down; A pressing plate (5) is provided on the workbench (3) and the fixed block (4); a translation assembly is installed on the fixed block (4); a longitudinal extrusion block (6) is provided on each support plate (3001), and each longitudinal extrusion block (6) is connected to the translation assembly, and the longitudinal extrusion block (6) is driven to move forward and backward by the translation assembly; a linkage assembly is installed on the fixed block (4); a plurality of transverse extrusion blocks (7) are provided on the fixed block (4), and each transverse extrusion block (7) is connected to the translation assembly, and the transverse extrusion block (7) is driven to move left and right by the translation assembly.
2. The mineral insulated cable fireproof mud preparation device according to claim 1 is characterized in that: The linkage assembly comprises a connecting block (401), a supporting block (402) and a spring telescopic rod (403); a plurality of connecting blocks (401) are installed on the translation assembly; each connecting block (401) is fixedly connected to a supporting block (402); each supporting block (402) is fixedly connected to a plurality of spring telescopic rods (403), and the telescopic end of each spring telescopic rod (403) is fixedly connected to an adjacent transverse extrusion block (7).
3. The mineral insulated cable fireproof mud preparation device according to claim 1 is characterized in that: The invention also comprises a feeding assembly; the feeding assembly comprises a supporting plate (501), a supporting platform (502), a pushing plate (503) and a driving assembly; a feeding port (3002) is arranged on the workbench (3); a discharging port (3003) is opened on the right side of the workbench (3); a driving assembly is installed in the workbench (3); a supporting plate (501) is arranged in the workbench (3); a supporting platform (502) is fixedly connected to the supporting plate (501), the supporting platform (502) is connected to the middle part of the adjacent pressing plate (5), and the supporting plate (501) is connected to the driving assembly, and the supporting plate (501), the supporting platform (502) and the pressing plate (5) are driven to move up and down by the driving assembly; a pushing plate (503) for pushing materials is installed in the workbench (3), and the pushing plate (503) is connected to the driving assembly, and the pushing plate (503) is driven to move left and right by the driving assembly.
4. The mineral insulated cable fireproof mud preparation device according to claim 3 is characterized in that: The invention also comprises a touch screen (504); an intelligent weighing system is arranged inside the supporting plate (501); a touch screen (504) for displaying the weight of the fireproof mud is installed on the front side of the workbench (3), and the intelligent weighing system inside the supporting plate (501) is connected to the touch screen (504) through an electrical signal.
5. The mineral insulated cable fireproof mud preparation device according to claim 1, characterized in that: It also includes a first driving member (701) and a bending block (702); each pressing plate (5) is made of elastic deformable material; a plurality of first driving members (701) are fixedly connected in the workbench (3) and the fixed block (4); the telescopic end of each first driving member (701) is fixedly connected to a bending block (702) for deforming the pressing plate (5); a circular plate (7001) is slidably connected to the middle part of each transverse extrusion block (7), and each circular plate (7001) is fixedly connected to an adjacent support block (402) via a round rod.
6. The mineral insulated cable fireproof mud preparation device according to claim 5, characterized in that: It also includes a second driving member (801) and a connecting bar (802); each supporting block (402) is fixedly connected to a plurality of second driving members (801); each circular plate (7001) is slidably connected to a connecting bar (802) via a round rod, and each connecting bar (802) is fixedly connected to the telescopic end of an adjacent second driving member (801); each connecting bar (802) is provided with a plurality of thin plates (80201), and each thin plate (80201) penetrates an adjacent circular plate (7001).
7. The mineral insulated cable fireproof mud preparation device according to claim 6 is characterized in that: Each thin plate (80201) on the connecting strip (802) is distributed in a vertical state.
8. The mineral insulated cable fireproof mud preparation device according to claim 7, characterized in that: Each thin plate (80201) is made of stainless steel.
9. The mineral insulated cable fireproof mud preparation device according to claim 1, characterized in that: It also includes an air outlet pipe (901); a plurality of air outlet pipes (901) for improving the cooling efficiency of the fireproof mud are fixedly connected inside the workbench (3), and each air outlet pipe (901) is connected to an external pump.
10. The production process of a mineral insulated cable fireproof mud preparation device is characterized by: The operation method uses the mineral insulated cable fireproof mud preparation device according to claims 1-9, and comprises the following working steps: S1: transporting, the conveyor belt (1) transports the fireproof mud to the workbench (3); S2: Extrusion shaping, moving the pressing plate (5), the longitudinal extrusion block (6) and the transverse extrusion block (7) to extrude the fireproof mud to achieve shaping of the fireproof mud; S3: weighing, the fireproof mud after shaping is weighed by the intelligent weighing system inside the supporting plate (501); S4: feeding and packaging, the push plate (503) pushes the weighed fireproof mud to enter the packaging mechanism (2) for packaging.