Ceramic blank processing and manufacturing device

Abstract

The invention relates to the technical field of ceramic green body processing, in particular to a ceramic green body processing and manufacturing device which comprises a processing table, a rotating column is rotationally arranged on the processing table, a plurality of fixing frames are fixedly connected to the rotating column, a turnover frame is rotationally connected to the fixing frames, and a limiting mechanism is rotationally connected to the turnover frame. The drilling mechanism is fixedly installed on one side of the machining table, the impeller seat is fixedly connected to the other side of the machining table, and the drilling cutting removing mechanism is rotatably connected to the impeller seat. The multi-direction air flow is used for conducting alternate blowing, it can be guaranteed that drilling cuttings are blown out from different angles, the risk that the drilling cuttings are pressed into deeper positions is reduced, it is guaranteed that the drilling cuttings can be thoroughly cleaned, damage to a blank body is avoided, improvement of the quality and efficiency of ceramic blank machining is facilitated, and it is guaranteed that the production process is conducted smoothly.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic green embryo processing, in particular to a ceramic green embryo processing and manufacturing device. Background Art

[0002] Ceramic embryos refer to ceramic objects that have been initially formed but not yet fired during the ceramic production process. Simply put, embryos are the "semi-finished" state of ceramic products. The embryos are usually formed after the clay has been formed (such as throwing, kneading, mold forming, etc.). At this point, the basic shape of the ceramic object has been completed, but it has not yet been subjected to high-temperature firing.

[0003] Ceramic embryo is an important stage in the production of ceramics. It is the transitional state from clay to the final ceramic product. Control of the embryo stage is crucial to the quality and stability of the final product. At this stage, the ceramic artist can not only adjust and carve the shape, but also needs to carefully control the drying process to ensure smooth completion during firing.

[0004] When the existing drilling equipment is drilling holes in the dry ceramic green embryo, drill cuttings will fall into the ceramic green embryo. Since the existing drilling equipment is not convenient for handling the drill cuttings that fall into the ceramic green embryo, as the drill cuttings accumulate in the embryo body, it may cause uncleaned foreign matter inside, thereby affecting the subsequent firing quality of the ceramic or causing uneven internal stress of the finished product, thereby affecting the strength and durability of the ceramic.

[0005] In summary, the prior art lacks a technology for treating inner cavity drill cuttings after the ceramic green body is punched. Summary of the invention

[0006] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a ceramic green embryo processing and manufacturing device.

[0007] To achieve the above purpose, the technical solution adopted by the present invention is: a ceramic green embryo processing and manufacturing device, including a processing table, a rotating column is rotatably arranged on the processing table, a plurality of fixed frames are connected and fixed to the rotating column, a flip frame is rotatably connected to the fixed frame, a limiting mechanism is rotatably connected to the flip frame, a drilling mechanism is installed and fixed on one side of the processing table, an impeller seat is connected and fixed on the other side of the processing table, and a drill chip removal mechanism is rotatably connected to the impeller seat.

[0008] Preferably, the bottom end of the rotating column passes through the processing table and is connected and fixedly provided with a motor A, and the motor A is connected and fixedly provided with the processing table.

[0009] Preferably, an adjustment frame is slidably provided on the fixed frame, and adjustment racks are fixedly provided at both ends of one side of the adjustment frame, and a guide head is fixedly provided at one end of the adjustment frame close to the rotating column.

[0010] Preferably, both ends of the flip frame connected to the fixed frame are connected and fixed with adjustment wheels, the adjustment wheels are meshed with adjustment racks for transmission, a placement seat is rotatably connected on the bottom end of the flip frame, and an annular rack is fixedly connected to the outer circle of the placement seat.

[0011] Preferably, the limiting mechanism includes a reciprocating screw, one end of the reciprocating screw is rotatably connected to the flip frame, the bottom end of the reciprocating screw is connected and fixedly provided with a transmission wheel, the reciprocating screw is slidably provided with a connecting frame, the top of the connecting frame is connected and fixedly provided with a limiting ring, and a plurality of balls are embedded in the inner wall of the limiting ring.

[0012] Preferably, the drilling mechanism includes an equipment frame, which is fixedly connected to the processing table, on which a drilling device is installed, on which a motor B is fixedly connected, on which a driving wheel is fixed, and which is meshingly connected to an annular rack for transmission.

[0013] Preferably, an arc-shaped rack is fixedly provided on the processing table, and the arc-shaped rack is meshed with a transmission wheel for transmission. The processing table is connected and fixedly provided with a fixed sleeve at the rotating column, and a concave-convex annular groove is provided on the fixed sleeve. The inner wall of the concave-convex annular groove is slidably matched with the outer wall of the guide head.

[0014] Preferably, the input end of the impeller seat is connected and fixedly provided with a high-pressure air pump, the inner wall of the impeller seat is rotatably connected with an impeller, and one end of the impeller passes through the inner wall of the impeller seat to extend to the outside and is connected and fixedly provided with a gear shaft.

[0015] Preferably, the drill cuttings removal mechanism includes a rotating tube, one end of the rotating tube is slidingly matched with the outer wall of the impeller seat output end, the bottom end of the rotating tube is connected and fixedly provided with a gear, the gear is meshing and transmission arranged with a gear shaft, the outer wall of the upper end of the rotating tube is rotatably connected with a movable seat, one end of the movable seat is connected and fixedly provided with an electric push rod, the other end of the electric push rod is connected and fixedly provided with the impeller seat, the top of the rotating tube is rotatably connected with an injection pipe, one end of the injection pipe is connected and fixedly provided with a universal joint, one end of the universal joint is rotatably connected to the rotating tube, the end of the universal joint connected to the rotating tube is connected and fixedly provided with a movable gear, the movable seat is connected and fixedly provided with a fixed gear, and the fixed gear is meshing and transmission arranged with the movable gear.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. After the ceramic green embryo is punched, the jet tube is inserted into the ceramic green embryo. When the high-pressure gas pump is used to blow out the drill cuttings inside the ceramic green embryo, the impeller drives the jet tube to rotate while rotating. The multi-directional airflow is used for alternate blowing, which can ensure that the drill cuttings are blown out from different angles, reduce the risk of the drill cuttings being pressed deeper, ensure that the drill cuttings can be thoroughly cleaned, and avoid damage to the embryo body, which helps to improve the quality and efficiency of ceramic green embryo processing and ensure the smooth progress of the production process;

[0018] 2. By setting a turning frame, when the fixed frame rotates to the top of the drill cuttings removal mechanism, the turning frame can be automatically turned over by the concave-convex ring groove on the fixed sleeve without manual intervention, which reduces the labor intensity. The opening of the ceramic embryo is located at the bottom, and gravity can be fully utilized to help discharge the drill cuttings, which reduces the possibility of drill cuttings remaining in the embryo, ensures the cleanliness of the ceramic finished product, and further improves the processing efficiency and the quality of the finished product.

[0019] 3. By setting a limit mechanism, under the action of the arc-shaped rack, the limit ring can move up and down reciprocatingly, thereby automatically limiting the ceramic embryo to ensure the stability of the drilling process. At the same time, when the limit ring is automatically moved away, it is convenient to quickly remove the ceramic embryo after drilling, saving production time and improving the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the ceramic green embryo processing and manufacturing device of the present invention;

[0021] Figure 2 It is a partial cross-sectional schematic diagram of the structure of the processing table and other parts of the ceramic green embryo processing and manufacturing device of the present invention;

[0022] Figure 3 It is a schematic diagram of the structure of the fixing frame of the ceramic green embryo processing and manufacturing device of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of the overturning frame of the ceramic embryo processing and manufacturing device of the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of the limiting mechanism of the ceramic green embryo processing and manufacturing device of the present invention;

[0025] Figure 6 It is a structural schematic diagram of the drilling mechanism of the ceramic green embryo processing and manufacturing device of the present invention;

[0026] Figure 7 It is a partial cross-sectional schematic diagram of the impeller seat structure of the ceramic green embryo processing and manufacturing device of the present invention;

[0027] Figure 8The present invention is a schematic diagram of the structure of the drill cuttings removal mechanism of the ceramic green embryo processing and manufacturing device.

[0028] The following are marked in the figure: 1, processing table; 2, rotating column; 3, fixed frame; 4, turning frame; 5, limiting mechanism; 6, drilling mechanism; 7, impeller seat; 8, drilling chip removal mechanism; 201, motor A; 301, adjustment frame; 302, adjustment rack; 303, guide head; 401, adjustment wheel; 402, placement seat; 403, annular rack; 501, reciprocating screw; 502, transmission wheel; 503, connecting frame; 504, limiting mechanism Ring; 505, ball bearing; 601, equipment frame; 602, motor B; 603, driving wheel; 101, arc-shaped rack; 102, fixed sleeve; 103, concave and convex ring groove; 701, high-pressure air pump; 702, impeller; 703, gear shaft; 801, rotating tube; 802, gear; 803, moving seat; 804, electric push rod; 805, jet tube; 806, universal joint; 807, movable gear; 808, fixed gear. DETAILED DESCRIPTION

[0029] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0030] like Figure 1-Figure 8 The ceramic green embryo processing and manufacturing device shown comprises a processing table 1, on which a rotating column 2 is rotatably provided, on which a plurality of fixed frames 3 are connected and fixed, on which a turning frame 4 is rotatably provided, on which the turning frame 4 is rotatably provided, and on which a limiting mechanism 5 is rotatably provided, a drilling mechanism 6 is fixedly installed on one side of the processing table 1, and on which an impeller seat 7 is fixedly provided on the other side of the processing table 1, and on which a drill cuttings removing mechanism 8 is rotatably provided.

[0031] like Figure 2 As shown, the bottom end of the rotating column 2 passes through the processing table 1 and is connected and fixedly provided with a motor A201, and the motor A201 is connected and fixedly provided with the processing table 1.

[0032] like Figure 3 As shown, an adjustment frame 301 is slidably provided on the fixed frame 3, and an adjustment rack 302 is connected and fixedly provided at both ends of one side of the adjustment frame 301, and a guide head 303 is connected and fixedly provided at one end of the adjustment frame 301 close to the rotating column 2. The guide head 303 at one end of the adjustment frame 301 will move to the convex part of the concave-convex ring groove 103, thereby driving the adjustment rack 302 connected to the adjustment frame 301 to move upward, so that the adjustment rack 302 can drive the adjustment wheel 401 to rotate.

[0033] like Figure 4As shown, both ends of the turning frame 4 connected to the fixed frame 3 are connected and fixed with adjusting wheels 401, and the adjusting wheels 401 are meshed with the adjusting rack 302 for transmission. A placement seat 402 is rotatably connected to the bottom end of the turning frame 4, and an annular rack 403 is connected and fixed at the outer circle of the placement seat 402.

[0034] like Figure 5 As shown, the limiting mechanism 5 includes a reciprocating screw rod 501, one end of which is connected to the turning frame 4 for rotation, a transmission wheel 502 is fixedly connected to the bottom end of the reciprocating screw rod 501, a connecting frame 503 is slidably arranged on the reciprocating screw rod 501, a limiting ring 504 is fixedly connected to the top end of the connecting frame 503, and a plurality of balls 505 are embedded in the inner wall of the limiting ring 504. The transmission wheel 502 will mesh with the arc-shaped rack 101, thereby driving the transmission wheel 502 to rotate, so that the transmission wheel 502 drives the connected reciprocating screw rod 501 to rotate, so that the reciprocating screw rod 501 drives the limiting ring 504 connected to the connecting frame 503 to move downward, so that the balls 505 in the limiting ring 504 limit the ceramic green body.

[0035] like Figure 6 As shown, the drilling mechanism 6 includes an equipment frame 601, which is connected and fixedly arranged with the processing table 1, and a drilling device is installed on the equipment frame 601. A motor B602 is connected and fixedly arranged with the equipment frame 601, and a driving wheel 603 is connected and fixedly arranged with the motor B602. The driving wheel 603 is meshed and driven with the annular rack 403. The driving wheel 603 is driven to rotate by the motor B602, so that the driving wheel 603 can drive the placement seat 402 connected to the annular rack 403 to rotate, thereby driving the ceramic green body to rotate.

[0036] like Figure 2 As shown, an arc-shaped rack 101 is connected and fixedly provided on the processing table 1, and the arc-shaped rack 101 is meshed with the transmission wheel 502 for transmission. The processing table 1 is located at the rotating column 2 and is connected and fixedly provided with a fixed sleeve 102. A concave-convex annular groove 103 is opened on the fixed sleeve 102, and the inner wall of the concave-convex annular groove 103 is slidably matched with the outer wall of the guide head 303.

[0037] like Figure 7 As shown, the input end of the impeller seat 7 is connected and fixedly provided with a high-pressure gas pump 701, the inner wall of the impeller seat 7 is rotatably connected and provided with an impeller 702, one end of the impeller 702 passes through the inner wall of the impeller seat 7 and extends to the outside and is connected and fixedly provided with a gear shaft 703. The high-pressure gas drives the impeller 702 to rotate, so that the impeller 702 can drive the connected gear shaft 703 to rotate.

[0038] like Figure 8As shown, the drill cuttings removal mechanism 8 includes a rotating tube 801, one end of which is slidably matched with the outer wall of the output end of the impeller seat 7, the bottom end of the rotating tube 801 is connected and fixedly provided with a gear 802, the gear 802 is meshed and transmitted with the gear shaft 703, the outer wall of the upper end of the rotating tube 801 is rotatably connected with a moving seat 803, one end of the moving seat 803 is connected and fixedly provided with an electric push rod 804, the other end of the electric push rod 804 is connected and fixedly provided with the impeller seat 7, the top of the rotating tube 801 is rotatably connected with an injection pipe 805, one end of the injection pipe 805 is connected and fixedly provided with a universal joint 806, one end of the universal joint 806 is rotatably connected with the rotating tube 801, the end of the universal joint 806 connected to the rotating tube 801 is connected and fixedly provided with a movable gear 807, the movable seat 803 is connected and fixedly provided with a fixed gear 808, and the fixed gear 808 is meshed and transmitted with the movable gear 807. The gear shaft 703 drives the rotating tube 801 connected to the gear 802 to rotate, thereby driving the jet tube 805 to rotate horizontally. At this time, the movable gear 807 will revolve around the fixed gear 808, so that the movable gear 807 rotates under the action of the fixed gear 808, thereby driving the jet tube 805 connected to the universal joint 806 to rotate vertically.

[0039] Working principle: when drilling is required for the dried ceramic embryo, the ceramic embryo is first placed on the placement seat 402, and then the motor A201 is used to drive the rotating column 2 to rotate, at which time the transmission wheel 502 will mesh with the arc-shaped rack 101, thereby driving the transmission wheel 502 to rotate, so that the transmission wheel 502 drives the connected reciprocating screw 501 to rotate, so that the reciprocating screw 501 drives the limit ring 504 connected to the connecting frame 503 to move downward, so that the ball 505 in the limit ring 504 limits the ceramic embryo;

[0040] Then, after the ceramic embryo rotates to one side of the drilling mechanism 6, the ceramic embryo is punched with the drilling device, and then the motor B602 is used to drive the driving wheel 603 to rotate, so that the driving wheel 603 can drive the placement seat 402 connected to the annular rack 403 to rotate, thereby driving the ceramic embryo to rotate, and performing multi-position punching processing;

[0041] After the drilling is completed, the rotating column 2 continues to rotate, so that the ceramic embryo rotates to the top of the drilling cuttings removal mechanism 8. At this time, the guide head 303 at one end of the adjusting frame 301 will move to the convex part of the concave-convex ring groove 103, thereby driving the adjusting rack 302 connected to the adjusting frame 301 to move upward, so that the adjusting rack 302 can drive the adjusting wheel 401 to rotate, so that the adjusting wheel 401 can drive the flip frame 4 to flip, so that the opening of the ceramic embryo rotates to the lower side;

[0042] Then, the electric push rod 804 is used to drive the moving seat 803 to move upward, so that the jet pipe 805 is placed in the ceramic embryo, and then the high-pressure gas pump 701 is used to inject high-pressure gas into the impeller seat 7, and then the high-pressure gas is injected into the jet pipe 805 through the rotating tube 801 and ejected from the jet pipe 805;

[0043] At this time, the high-pressure gas will drive the impeller 702 to rotate, so that the impeller 702 can drive the connected gear shaft 703 to rotate, so that the gear shaft 703 drives the rotating tube 801 connected to the gear 802 to rotate, thereby driving the air injection tube 805 to rotate horizontally. At this time, the movable gear 807 will revolve around the fixed gear 808, so that the movable gear 807 rotates under the action of the fixed gear 808, thereby driving the air injection tube 805 connected to the universal joint 806 to rotate vertically, so as to blow out the drill cuttings in the ceramic green body;

[0044] Then, when the rotating column 2 continues to rotate, the transmission wheel 502 will mesh with the arc-shaped rack 101, and will continue to drive the reciprocating screw rod 501 to rotate, so that the reciprocating screw rod 501 can drive the limiting ring 504 to move upward, so as to facilitate the removal of the ceramic green body.

[0045] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A ceramic green embryo processing and manufacturing device, comprising a processing table (1), characterized in that: A rotating column (2) is rotatably provided on the processing table (1), a plurality of fixed frames (3) are connected and fixed to the rotating column (2), a turning frame (4) is rotatably provided on the fixed frame (3), a limiting mechanism (5) is rotatably provided on the turning frame (4), a drilling mechanism (6) is fixedly installed on one side of the processing table (1), an impeller seat (7) is connected and fixedly provided on the other side of the processing table (1), and a drill cuttings removal mechanism (8) is rotatably provided on the impeller seat (7).

2. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: The bottom end of the rotating column (2) passes through the processing table (1) and is connected and fixedly provided with a motor A (201); the motor A (201) is connected and fixedly provided with the processing table (1).

3. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: An adjustment frame (301) is slidably provided on the fixed frame (3), and adjustment racks (302) are fixedly provided at both ends of one side of the adjustment frame (301), and a guide head (303) is fixedly provided at one end of the adjustment frame (301) close to the rotating column (2).

4. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: Both ends of the turning frame (4) connected to the fixed frame (3) are connected and fixedly provided with adjustment wheels (401), the adjustment wheels (401) are meshed and transmission-arranged with the adjustment rack (302), a placement seat (402) is rotatably connected and provided on the bottom end of the turning frame (4), and an annular rack (403) is connected and fixedly provided on the outer circumference of the placement seat (402).

5. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: The limiting mechanism (5) comprises a reciprocating screw rod (501), one end of the reciprocating screw rod (501) is rotatably connected to the turning frame (4), the bottom end of the reciprocating screw rod (501) is connected and fixedly provided with a transmission wheel (502), the reciprocating screw rod (501) is slidably provided with a connecting frame (503), the top end of the connecting frame (503) is connected and fixedly provided with a limiting ring (504), and the inner wall of the limiting ring (504) is embedded with a plurality of balls (505).

6. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: The drilling mechanism (6) comprises an equipment frame (601), the equipment frame (601) is connected and fixedly arranged with the processing table (1), a drilling device is installed on the equipment frame (601), a motor B (602) is connected and fixedly arranged with the equipment frame (601), a driving wheel (603) is connected and fixedly arranged with the motor B (602), and the driving wheel (603) is meshed and driven with the annular rack (403).

7. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: An arc-shaped rack (101) is fixedly connected to the processing table (1), and the arc-shaped rack (101) is meshed with a transmission wheel (502) for transmission. A fixing sleeve (102) is fixedly connected to the processing table (1) at the rotating column (2), and a concave-convex annular groove (103) is formed on the fixing sleeve (102). The inner wall of the concave-convex annular groove (103) is slidably matched with the outer wall of the guide head (303).

8. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: The input end of the impeller seat (7) is connected and fixedly provided with a high-pressure air pump (701), the inner wall of the impeller seat (7) is rotatably connected and provided with an impeller (702), one end of the impeller (702) passes through the inner wall of the impeller seat (7) and extends to the outside and is connected and fixedly provided with a gear shaft (703).

9. The ceramic green body processing and manufacturing device according to claim 1, characterized in that: The drill cuttings removal mechanism (8) comprises a rotating tube (801), one end of which is slidably matched with the outer wall of the output end of the impeller seat (7), the bottom end of the rotating tube (801) is connected and fixedly provided with a gear (802), the gear (802) is meshed and transmission-arranged with the gear shaft (703), the upper end outer wall of the rotating tube (801) is rotatably connected with a moving seat (803), one end of the moving seat (803) is connected and fixedly provided with an electric push rod (804), the other end of the electric push rod (804) is connected to the impeller seat (7) The rotating tube (801) is fixedly arranged, the top end of which is rotatably connected to an air jet pipe (805), one end of which is connected and fixedly arranged to a universal joint (806), one end of which is rotatably connected to the rotating tube (801), one end of which is connected and fixedly arranged to the rotating tube (801), a movable gear (807) is connected and fixedly arranged to the end of the universal joint (806) connected to the rotating tube (801), a fixed gear (808) is connected and fixedly arranged to the movable seat (803), and the fixed gear (808) is meshed with the movable gear (807) for transmission.

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