Automatic film rolling rear section production and processing equipment

Abstract

The invention provides automatic film rolling rear section production and processing equipment, and belongs to the technical field of film rolling preparation devices. Comprising a mounting platform, and a feeding mechanism, a cutting mechanism, a stub bar removing mechanism, a sealing ring adding mechanism, an air tightness detection mechanism, a label pasting mechanism, a leather cup sleeving mechanism, an adhesive tape winding mechanism and a screening mechanism which are sequentially arranged on the mounting platform, and all machining mechanisms are dynamically connected through a horizontal conveying device and a vertical lifting device; the machine further comprises a protection device, the protection device comprises a lower cabinet body and an upper protection cover which are combined up and down, the upper top face of the lower cabinet body is a mounting platform, and all the machining mechanisms are arranged in the upper protection cover. According to the invention, the automation of production and processing of a workshop section after film rolling is improved, and the functions of film rolling feeding, cutting, material head shifting, sealing ring sleeving, air tightness inspection (including screening), labeling, leather cup sleeving, adhesive tape winding, final screening and the like are realized; and the whole equipment is more beautiful.

Description

Technical Field

[0001] The present invention relates to the technical field of roll film preparation devices, and in particular to automated film roll post-production and processing equipment. Background Art

[0002] In the water treatment industry, roll membranes are very common water treatment application components. After the roll membrane is rolled into a cylindrical membrane, it needs multiple process steps to be completed before it can be used as a finished product, such as roll film cutting, removing the material head, adding sealing rings, air tightness testing, labeling, leather cups, and tape winding.

[0003] Chinese invention patent CN 209140286U discloses a filter element assembly system, which includes a waste cutting mechanism, a waste removal mechanism, an O-ring module, an airtightness testing mechanism, a rubber ring assembly mechanism, a tape sticking mechanism and a labeling mechanism, and can realize various basic processes of the post-film rolling section. However, this technology has shortcomings in terms of overall protection of the equipment, protection of staff and overall aesthetics. Summary of the invention

[0004] The object of the present invention is to provide an automated film rolling post-stage production and processing equipment to solve at least one technical problem existing in the above-mentioned background technology.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] The present invention provides an automated film rolling post-section production and processing equipment, comprising an installation platform and a processing mechanism arranged on the installation platform, wherein the processing mechanism comprises a loading mechanism, a cutting mechanism, a material head removal mechanism, a sealing ring installation mechanism, an airtightness detection mechanism, a label pasting mechanism, a leather cup mechanism, a tape winding mechanism and a screening mechanism which are arranged in sequence, and each processing mechanism is dynamically connected through a horizontal conveying device and a vertical lifting device; the horizontal conveying device comprises a horizontal conveyor belt and a horizontal conveyor belt driving device connected thereto, and the vertical lifting device comprises a vertical conveyor belt and a vertical conveyor belt driving device connected thereto; and the characteristic is that: it also comprises a protective device, and the protective device comprises a lower cabinet body and an upper protective cover which are combined in an upper and lower manner, and the upper top surface of the lower cabinet body is the installation platform, and each processing mechanism is arranged in the upper protective cover, and the upper protective cover has a plurality of side-opening cabinet doors.

[0007] Furthermore, the side-opening cabinet door on the upper protective cover is made of transparent material.

[0008] Furthermore, a side door is provided on one side of the lower cabinet.

[0009] Furthermore, casters are provided at the bottom of the lower cabinet.

[0010] Furthermore, it also includes a control system and an electrically controlled display screen connected to the control system, and the control system is electrically connected to the horizontal conveying device and the vertical lifting device respectively.

[0011] Furthermore, it also includes a rocker arm connected to the upper protective cover, and the electronically controlled display screen is arranged on the rocker arm.

[0012] The beneficial effects of the present invention are as follows: the automation of the production and processing of the post-film rolling stage is improved, and the functions including film rolling loading, cutting, material shifting head, sealing ring installation, air tightness inspection (including screening), labeling, leather cup installation, tape wrapping and final screening are realized; the equipment as a whole is more beautiful.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description, which will become obvious from the following description, or may be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0015] Figure 1 This is a main structural diagram of the automated film rolling post-section production and processing equipment described in an embodiment of the present invention.

[0016] Figure 2 It is a side structural diagram of the automated film rolling post-section production and processing equipment described in an embodiment of the present invention.

[0017] Figure 3 This is a top view of the structure of the automated film rolling post-section production and processing equipment described in an embodiment of the present invention.

[0018] Figure 4 This is the main view of the internal structure of the post-film rolling production and processing equipment in the prior art.

[0019] Figure 5 This is a top view of the internal structure of the post-film rolling production and processing equipment in the prior art.

[0020] Among them: 1-lower cabinet; 2-upper protective cover; 3-electrically controlled display screen; 41-feeding mechanism; 42-cutting mechanism; 43-material head removal mechanism; 44-sealing ring installation mechanism; 45-air tightness detection mechanism; 46-label pasting mechanism; 47-leather cup mechanism; 48-tape winding mechanism; 49-screening mechanism; 410-horizontal conveying device; 411-vertical lifting device. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below by the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be interpreted as limiting the present invention.

[0022] It should be understood by those skilled in the art that unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those skilled in the art to which this invention belongs.

[0023] It should also be understood that terms, such as those defined in commonly used dictionaries, should be understood to have a meaning consistent with that in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless as defined herein.

[0024] Those skilled in the art will appreciate that, unless otherwise stated, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the specification of the present invention refers to the presence of the features, integers, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements and / or groups thereof.

[0025] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0026] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0027] In the description of this specification, the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present technology and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present technology.

[0028] Unless otherwise clearly specified or limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in this technology can be understood according to specific circumstances.

[0029] To facilitate understanding of the present invention, the present invention is further explained below with reference to specific embodiments in conjunction with the accompanying drawings, and the specific embodiments do not constitute a limitation on the embodiments of the present invention.

[0030] Those skilled in the art should understand that the drawings are merely schematic diagrams of embodiments, and the components in the drawings are not necessarily necessary for implementing the present invention.

[0031] Example 1

[0032] like Figures 1 to 5 As shown, in this embodiment 1, there is provided an automated film rolling post-stage production and processing equipment, the automated film rolling post-stage production and processing equipment comprises an installation platform and a processing mechanism arranged on the installation platform, the processing mechanism comprises a loading mechanism 41, a cutting mechanism 42, a material head removal mechanism 43, a sealing ring installation mechanism 44, an airtightness detection mechanism 45, a label pasting mechanism 46, a leather cup mechanism 47, a tape winding mechanism 48 and a screening mechanism 49 which are arranged in sequence, and each mechanism is dynamically connected by a horizontal conveying device 410 and a vertical lifting device 411, the horizontal conveying device comprises a horizontal conveyor belt and a horizontal conveyor belt driving device connected thereto, and the vertical lifting device comprises a vertical conveyor belt and a vertical conveyor belt driving device connected thereto; wherein, the equipment also comprises a protective device, the protective device comprises a lower cabinet 1 and an upper protective cover 2 which are combined in an upper and lower manner, the upper top surface of the lower cabinet 1 is the installation platform, the various processing mechanisms are arranged in the upper protective cover 2, the upper protective cover 2 has a plurality of side-opening cabinet doors, and the side-opening cabinet doors of the upper protective cover are made of transparent material.

[0033] In this embodiment, the various processing mechanisms 4 of the post-automatic film rolling section belong to the existing equipment in this field, such as referring to the Chinese invention patent CN 209140286U to realize the loading mechanism, cutting mechanism, material head removal mechanism, sealing ring installation mechanism, air tightness detection mechanism, label pasting mechanism, leather cup mechanism, tape winding mechanism and screening mechanism, and realize the horizontal conveying device and vertical lifting device.

[0034] The legs of the lower cabinet 101 are provided with casters.

[0035] The automated film rolling post-processing equipment also includes a control system and an electric control display screen 3 electrically connected to the control system, and the control system is electrically connected to each processing mechanism and the horizontal conveying device and the vertical lifting device. The setting of the control system and the electric control display screen belongs to the prior art in this field and will not be described in detail here.

[0036] For the convenience of operation, the automated film rolling post-section production and processing equipment further comprises a rocker arm arranged on the upper protective cover 2, and the electronically controlled display screen 3 is arranged on the rocker arm.

[0037] When in use, the film roll is manually placed in the hopper, the vertical lifting device lifts the film roll to a fixed workstation, the pneumatic device automatically centers the film roll, the vertical lifting device drops the film roll, and the horizontal conveyor transfers the film roll to the next workstation.

[0038] The vertical lifting device lifts the roll film to a fixed workstation, the tightening devices on both sides tighten the roll film, the left and right and upper and lower modules move to the specified positions according to the set program, the cutter and the tightening device on one side rotate to cut off the excess parts at both ends of the roll film, the vertical lifting device drops the roll film, and the horizontal conveying device transfers the roll film to the next workstation.

[0039] Then, when the material head is removed, the vertical lifting device lifts the roll film to a fixed position, the two side tightening devices tighten the roll film, the left and right moving modules move to the specified position, the up and down moving cylinder drives the knife to insert into the cut of the roll film, and the left and right moving modules move to both sides under the control of the program to remove the excess material heads at both ends of the roll film, so as to obtain a flat cross section. The material heads automatically fall into the material baskets on both sides of the equipment along the chute. The vertical lifting device drops the roll film, and the horizontal conveyor transfers the roll film to the next station.

[0040] Then, in the sealing ring installation part, the vertical lifting device lifts the film roll to a fixed position, the gripping cylinders on both sides grip the inner tube of the film roll, the sealing ring installation device automatically inserts the sealing ring into the end of the inner tube, and the gripping cylinder releases the inner tube of the film roll. The vertical lifting device drops the film roll, and the horizontal conveyor transfers the film roll to the next station.

[0041] Then the air tightness test (including screening) part is executed. The vertical lifting device lifts the film roll to a fixed position. The suspended horizontal module and the upper and lower cylinder grippers move the film roll to the corresponding air tightness test position for ventilation test. The module and gripper place the qualified film roll to the last position of this part. The vertical lifting device drops the film roll, and the horizontal conveyor transfers the film roll to the next position. The module and gripper place the unqualified film roll to the unqualified product position, and the horizontal throwing cylinder throws the unqualified products out of this position.

[0042] Then labeling is carried out: the vertical lifting device lifts the roll film to a fixed station, the pressure roller drives the label conveyed by the labeling machine to rotate and press it tightly on the surface of the roll film, the vertical lifting device drops the roll film, and the horizontal conveyor transfers the roll film to the next station.

[0043] Then the leather cup is put on: the vertical lifting device lifts the roll film to a fixed position, the centering cylinder centers the roll film, and the next set of vertical lifting devices lifts the roll film to a fixed leather cup putting position. The leather cup putting equipment automatically puts the leather cup on one end of the roll film, the vertical lifting device drops the roll film, and the horizontal conveying device transfers the roll film to the next position.

[0044] After that, tape is wrapped around the film roll: the vertical lifting device lifts the film roll to a fixed position, the two side tightening devices tighten the film roll, and the tape wrapping device, driven by the motor at one side of the tightening device, wraps the leather cup and the film roll tightly with tape. The vertical lifting device drops the film roll, and the horizontal conveyor transfers the film roll to the next station.

[0045] In the final screening section, the vertical lifting device lifts the film roll to a fixed workstation, and the screening equipment finally screens and identifies the film roll. Qualified and unqualified products enter different blanking ports respectively, completing the final processing and production.

[0046] Example 2

[0047] In this embodiment, Figures 1 to 3 As shown, the automated film rolling post-section production and processing equipment provided includes a protective cabinet and an installation platform located inside the protective cabinet. A loading mechanism 41, a cutting mechanism 42, a material head removal mechanism 43, a sealing ring installation mechanism 44, an airtightness detection mechanism 45, a label pasting mechanism 46, a leather cup mechanism 47, a tape winding mechanism 48 and a screening mechanism 49 are arranged on the installation platform, and each mechanism is dynamically connected through a horizontal conveying device 410 and a vertical lifting device 411. The upper protective cover 2 of the protective cabinet has multiple transparent side-opening doors, and the lower part of the lower cabinet body 1 has casters and load-bearing fixed feet, so the whole set of equipment can be easily moved or fixed. A rocker arm is installed on the upper protective cover 2, and the electric control display screen 3 and the electric control system are both arranged on the rocker arm.

[0048] The automated film-rolling post-stage production and processing equipment described in this embodiment, during use, the specific operation process of each step is as follows.

[0049] Loading: The film roll is manually placed into the hopper, the vertical lifting device 411 lifts the film roll to a fixed station, the pneumatic device automatically centers the film roll, the vertical lifting device 411 drops the film roll, and the horizontal conveying device 410 transfers the film roll to the next station.

[0050] Cutting: The vertical lifting device 411 lifts the film roll to a fixed workstation, the tightening devices on both sides tighten the film roll, the left and right and upper and lower modules move to the specified positions according to the set program, the cutter and the tightening device on one side rotate to cut off the excess parts at both ends of the film roll, the vertical lifting device 411 drops the film roll, and the horizontal conveying device 410 transfers the film roll to the next workstation.

[0051] Material head: The vertical lifting device 411 lifts the film roll to a fixed position, the two side tightening devices tighten the film roll, the left and right moving modules move to the specified position, the up and down moving cylinder drives the knife to insert into the cut of the film roll, and the left and right moving modules move to both sides under the control of the program to remove the excess material heads at both ends of the film roll, so as to obtain a flat cross section. The material heads automatically fall into the material baskets on both sides of the equipment along the inclined slot. The vertical lifting device 411 drops the film roll, and the horizontal conveyor 410 transfers the film roll to the next station.

[0052] Sealing ring: The vertical lifting device 411 lifts the film roll to a fixed position, the gripping cylinders on both sides grip the inner tube of the film roll, the sealing ring fitting device automatically inserts the sealing ring into the end of the inner tube, and the gripping cylinder releases the inner tube of the film roll. The vertical lifting device 411 drops the film roll, and the horizontal conveying device 410 transfers the film roll to the next position.

[0053] Air tightness inspection (including screening): The vertical lifting device 411 lifts the film roll to a fixed station, and the suspended horizontal module and the upper and lower cylinder grippers move the film roll to the corresponding air tightness inspection station for ventilation inspection. The module and grippers place the qualified film roll to the last station of this part, the vertical lifting device 411 drops the film roll, and the horizontal conveyor 410 transfers the film roll to the next station. The module and grippers place the unqualified film roll to the unqualified product station, and the horizontal throwing cylinder throws the unqualified products out of this station.

[0054] Labeling: The vertical lifting device 411 lifts the roll film to a fixed station, the pressure roller drives the label conveyed by the labeling machine to rotate and press on the surface of the roll film, the vertical lifting device 411 drops the roll film, and the horizontal conveying device 410 transfers the roll film to the next station.

[0055] Leather cup fitting: the vertical lifting device 411 lifts the film roll to a fixed station, the centering cylinder centers the film roll, the next set of vertical lifting devices 411 lifts the film roll to a fixed leather cup fitting station, the leather cup fitting equipment automatically fits the leather cup onto one end of the film roll, the vertical lifting device 411 drops the film roll, and the horizontal conveying device 410 transfers the film roll to the next station.

[0056] Tape wrapping: The vertical lifting device 411 lifts the film roll to a fixed station, and the two side tightening devices tighten the film roll. Driven by the motor at one side of the tightening device, the tape wrapping device wraps the leather cup and the film roll tightly with tape. The vertical lifting device 411 drops the film roll, and the horizontal conveying device 410 transfers the film roll to the next station.

[0057] Final screening: The vertical lifting device 411 lifts the roll film to a fixed workstation, and the screening equipment finally screens and identifies the roll film. Qualified products and unqualified products enter different blanking ports respectively to complete the final processing and production.

[0058] Although the above describes the specific implementation mode of the present invention in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without creative work on the basis of the technical solution disclosed in the present invention should be included in the scope of protection of the present invention.

Claims

1. An automated film rolling post-processing equipment, comprising an installation platform and a processing mechanism arranged on the installation platform, wherein the processing mechanism comprises a feeding mechanism (41), a cutting mechanism (42), a material head removal mechanism (43), a sealing ring installation mechanism (44), an airtightness detection mechanism (45), a label pasting mechanism (46), a leather cup mechanism (47), a tape winding mechanism (48) and a screening mechanism (49) arranged in sequence, and each processing mechanism is dynamically connected through a horizontal conveying device (410) and a vertical lifting device (411); the horizontal conveying device comprises a horizontal conveyor belt and a horizontal conveyor belt driving device connected thereto, and the vertical lifting device comprises a vertical conveyor belt and a vertical conveyor belt driving device connected thereto; characterized in that: The invention also comprises a protective device, which comprises a lower cabinet (1) and an upper protective cover (2) which are combined in an upper and lower manner. The upper top surface of the lower cabinet (1) is a mounting platform. Each processing mechanism is arranged in the upper protective cover (2). The upper protective cover (2) has a plurality of side-opening cabinet doors.

2. The automated film rolling post-processing equipment according to claim 1 is characterized in that: The side-opening cabinet door on the upper protective cover is made of transparent material.

3. The automated film rolling post-processing equipment according to claim 1 is characterized in that: A side door is provided on one side of the lower cabinet (1).

4. The automated film rolling post-production and processing equipment according to claim 1 is characterized in that: The bottom of the lower cabinet (1) is provided with casters.

5. The automated film rolling post-production and processing equipment according to claim 1 is characterized in that: It also includes a control system and an electrically controlled display screen (3) connected to the control system. The control system is electrically connected to the horizontal conveying device (410) and the vertical lifting device (411) respectively.

6. The automated film rolling post-processing equipment according to claim 5 is characterized in that: It also comprises a rocker arm connected to the upper protective cover (2), and the electric control display screen (3) is arranged on the rocker arm.

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