A tape sticking mechanism
By designing an automated tape sticking mechanism, the inefficiency problem caused by manual tape sticking in linear motor assembly is solved, and the automatic supply and adhesion of tape is realized, and the assembly efficiency is improved.
Patent Information
- Application Number
- CN202210884452.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-25
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2042-07-25
AI Technical Summary
During the assembly process of linear motors, tape is required to be applied manually before filling, resulting in wasting manpower and affecting assembly efficiency.
A tape sticking mechanism is designed, including a feeding module, a tape tie-up module, a tape sticking module and a tape cut module. Through the coordinated work of automated modules, the tape is supplied, cut and attached, instead of manual operation.
It realizes automatic adhesion of tape, saves manpower, and improves the assembly efficiency of linear motors.
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Figure CN115385158B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of linear motor manufacturing equipment, and in particular to a tape applying mechanism. Background Art
[0002] With the development of various high-precision machining platforms, the demand for linear drive modules is increasing. Linear motors, in particular, offer high precision and a compact footprint, making them suitable for use in a wide range of precision equipment. Consequently, demand for linear motors continues to grow year by year.
[0003] In the related art, when assembling a linear motor, after laying the magnets in the mounting seat, glue needs to be poured into the mounting seat to further fix the magnets. The glue filled between the magnets can limit the installation position of the magnets to prevent the magnets from being displaced later. Since the glue pouring depth is generally slightly lower than the height of the magnets, and the end plates at both ends of the mounting seat have not yet been assembled, the glue is likely to overflow from both ends of the mounting seat. A common treatment method is to manually apply tape to both ends of the mounting seat before pouring the glue, and use the tape to cover the openings at both ends of the mounting seat to prevent the glue from overflowing from the mounting seat.
[0004] However, the assembly of linear motors is gradually developing towards automation, and the assembly, glue filling and other operations of linear motors are all carried out sequentially on the assembly line. If manual glue is still required on the mounting base before glue filling, the assembly line workstations need to reserve manual operation stations, which affects the automation process of linear motor assembly and wastes manpower. At the same time, the assembly efficiency of linear motors is low. Summary of the Invention
[0005] The embodiment of the present application provides a tape applying mechanism to solve the technical problem in the related art that manual glue applying is required before the glue filling process of assembling the linear motor, which wastes manpower and affects the assembly efficiency of the linear motor.
[0006] A tape applying mechanism, comprising:
[0007] A feeding module, which is used to supply the adhesive tape;
[0008] The adhesive pulling module comprises a clamping member and an adhesive pulling linear module, wherein the adhesive pulling linear module is drivingly connected to the clamping member, and the clamping member is used to clamp the adhesive tape to pull the adhesive tape to unwind;
[0009] The glue sticking module includes an adsorption member and a glue sticking linear module, wherein the glue sticking linear module is drivingly connected to the adsorption member;
[0010] The rubber cutting module comprises a cutting piece and a cutting linear module, wherein the cutting linear module is drivingly connected to the cutting piece; wherein,
[0011] The rubber cutting module and the rubber pasting module are arranged in sequence along the unwinding direction of the tape, and the movement trajectories of the suction attachment and the cutting member and the movement trajectory of the clamping member all have intersection points.
[0012] In some embodiments, the movement trajectories of the suction attachment and the cutting member are perpendicular to the movement trajectory of the clamping member.
[0013] In some embodiments, the tape pasting mechanism further includes a rubber clamping module. The rubber clamping module and the rubber cutting module are arranged in sequence along the unwinding direction of the tape, and the rubber clamping module is used for clamping or loosening the tape.
[0014] In some embodiments, the rubber clamping module includes a movable clamping block, a fixed clamping block, and a rubber clamping linear module. The rubber clamping linear module is drivingly connected to the movable clamping block to drive the movable clamping block to move closer to or away from the fixed clamping block.
[0015] In some embodiments, the tape pulling module further includes a buffer assembly, and the buffer assembly includes:
[0016] A buffer member, which is connected to the clamping member, and the buffer direction of the buffer member is the same as the movement direction of the clamping member;
[0017] A buffer block, which is located on the movement path of the buffer member, and the buffer block is located between the buffer member and the rubber clamping module.
[0018] In some embodiments, the clamping member includes:
[0019] A jaw cylinder;
[0020] Two jaws, the two jaws are respectively connected to the two driving ends of the jaw cylinder, and the clamping surfaces of the jaws are provided with anti-slip structures.
[0021] In some embodiments, the suction attachment includes:
[0022] A suction block, on the suction surface of which a suction structure is provided;
[0023] A negative pressure device, which is communicated with the suction structure.
[0024] In some embodiments, the tape pasting linear module includes at least two linear driving members. The driving directions of the multiple linear driving members are the same, and the multiple linear driving members are drivingly connected in sequence. The linear driving member located at the front end is drivingly connected to the suction attachment.
[0025] In some embodiments, the tape pasting mechanism further includes a plurality of guide rollers. The guide rollers are arranged between the feeding module and the rubber cutting module, and the tape bypasses the plurality of guide rollers in sequence.
[0026] In some embodiments, the feeding module includes a reel, and the tape is wound around the reel.
[0027] The beneficial effects brought by the technical solution provided in this application include:
[0028] An embodiment of this application provides a tape pasting mechanism. This tape pasting mechanism can paste tape at the end of the mounting base of a linear motor instead of manual labor. Specifically, the tape is supplied by a feeding module, and the tape is pulled by a tape pulling module to unwind. The unwound tape passes through a tape cutting module and a tape pasting module in sequence. After the cutting piece cuts the tape, the cut part of the tape is adsorbed by an adsorbing member, and the adsorbing member pastes the tape under the drive of a tape pasting linear module, so as to realize automatic tape pasting, support the automatic assembly of the linear motor, save manpower, and improve the assembly efficiency of the linear motor. Description of the Drawings
[0029] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of this application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0030] Figure 1 Schematic diagram of the tape pasting mechanism provided in the embodiment of this application;
[0031] Figure 2 Top view of the tape pasting mechanism provided in the embodiment of this application;
[0032] Figure 3 Partial schematic diagram of the tape pasting mechanism provided in the embodiment of this application;
[0033] Figure 4 Schematic diagram of the tape pulling module provided in the embodiment of this application;
[0034] Figure 5 Schematic diagram of the tape pasting module provided in the embodiment of this application.
[0035] In the figure: 1. Feeding module; 2. Tape pulling module; 201. Clamping member; 2011. Claw cylinder; 2012. Claw; 202. Tape pulling linear module; 203. Buffer assembly; 2031. Buffer member; 2032. Buffer block; 204. Tape pulling seat; 3. Tape pasting module; 301. Adsorbing member; 301a. Adsorption structure; 302. Tape pasting linear module; 4. Tape cutting module; 401. Cutting piece; 402. Cutting linear module; 5. Tape clamping module; 501. Movable clamping block; 502. Fixed clamping block; 503. Tape clamping linear module; 6. Guide roller; 7. Carrier plate; 701. Cutting groove. Detailed Embodiments
[0036] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of this application. Apparently, the described embodiments are some, but not all, of the embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of this application without creative efforts shall fall within the scope of protection of this application.
[0037] The embodiment of this application provides a tape sticking mechanism, which drives the tape to unwind through a tape pulling module, cuts the unwound tape by using a tape cutting module, adsorbs the cut tape by using a tape sticking module, and drives the tape to adhere. This application solves the technical problem that before the potting process of assembling a linear motor in the related art, manual tape sticking is required, which wastes manpower and affects the assembly efficiency of the linear motor.
[0038] Refer to Figures 1 - 3 , a tape sticking mechanism includes a carrier plate 7 and a feeding module 1, a tape pulling module 2, a tape sticking module 3, a tape clamping module 5, and a tape cutting module 4 provided on the carrier plate 7. Each module is independently installed on the carrier plate 7 to facilitate the assembly of each module. In addition, multiple modules cooperate with each other to achieve automatic tape sticking.
[0039] Refer to Figure 1 , wherein, the feeding module 1 is used for supplying the tape. The feeding module 1 includes a reel, the reel is rotatably installed on the carrier plate 7, and the tape is wound around the reel, or the tape roll can also be sleeved on the reel.
[0040] Refer to Figure 1 , Figure 2 and Figure 4 , the tape pulling module 2 includes a tape pulling seat 204, a clamping member 201, and a tape pulling linear module 202. The clamping member 201 is slidably arranged on the tape pulling seat 204 through a guide rail group, and the clamping member 201 is used for clamping the tape. The fixed end of the tape pulling linear module 202 is fixed on the tape pulling seat 204 by bolts, and the driving end of the tape pulling linear module 202 is connected to the clamping member 201. Therefore, the tape pulling linear module 202 drives the clamping member 201 to slide to pull the tape to unwind.
[0041] Refer to Figure 1 and Figure 4, specifically, the clamping member 201 includes a jaw cylinder 2011 and two jaws 2012. The jaw cylinder 2011 is slidably disposed on the glue pulling base 204, and the two jaws 2012 are respectively fixed to the two driving ends of the jaw cylinder 2011 by bolts. The two jaws 2012 are driven by the jaw cylinder 2011 to open or close. Among them, the clamping surface of the jaw 2012 is provided with an anti-slip structure, and the anti-slip structure may include anti-slip grooves to reduce the possibility of the tape slipping between the two jaws 2012. The glue pulling linear module 202 includes a cylinder. In other embodiments, the glue pulling linear module 202 may also include a lead screw mechanism or a linear motor.
[0042] In some embodiments, the clamping member 201 may also include a bidirectional lead screw mechanism and two jaws 2012, or the clamping member 201 may also include two cylinders and two jaws 2012, and the two jaws 2012 are driven to open and close by the bidirectional lead screw mechanism or the cylinder.
[0043] The glue pulling linear module 202 drives the clamping member 201 to move to the end of the tape, and the clamping member 201 clamps the end of the tape. Then the glue pulling linear module 202 drives the clamping member 201 to move away from the feeding module 1 to drive the tape to unwind. As the tape unwinds, the tape sequentially passes through the glue clamping module 5, the glue cutting module 4, and the glue pasting module 3. The unwound tape is clamped by the glue clamping module 5, adsorbed by the glue pasting module 3, and cut by the glue cutting module 4. The cut tape is pasted to the required position as the glue pasting module 3 moves.
[0044] Refer to Figure 1 and Figure 2 , among which, the glue clamping module 5 includes a movable clamping block 501, a fixed clamping block 502, and a glue clamping linear module 503. The tape passes through between the movable clamping block 501 and the fixed clamping block 502. The fixed clamping block 502 is connected to the carrier plate 7. The movable clamping block 501 is slidably disposed on the carrier plate 7 through a guide rail group. The fixed end of the glue clamping linear module 503 is fixed to the carrier plate 7 by bolts, and the driving end of the glue clamping linear module 503 is connected to the movable clamping block 501 to drive the movable clamping block 501 to move closer to or away from the fixed clamping block 502. Among them, the glue clamping linear module 503 includes a cylinder. In other embodiments, the glue clamping linear module 503 may also include a lead screw mechanism or a linear motor.
[0045] Refer to Figure 1 and Figure 2, specifically, the moving direction of the movable clamping block 501 is perpendicular to that of the clamping member 201. After the tape is unrolled from the feeding module 1, it is clamped by the tape clamping module 5, and the clamping member 201 moves to the tape clamping module 5 to clamp the tape. When the tape pulling module 2 drives the tape to be unrolled, the tape clamping module 5 does not clamp the tape. When the tape cutting module 4 cuts the tape, the tape clamping module 5 clamps the tape, and the clamping member 201 also clamps the tape. The tape between the tape clamping module 5 and the clamping member 201 is in a taut state. When the tape cutting module 4 cuts the tape between the tape clamping module 5 and the clamping member 201, the tape is more easily cut. Additionally, since the tape clamping module 5 and the tape cutting module 4 are arranged in sequence along the tape unrolling direction, after the tape is cut, the end of the tape is located at the tape clamping module 5 and is in a clamped state. At this time, when the clamping member 201 moves to the tape clamping module 5, it can clamp the end of the tape, facilitating the pulling of the tape for unrolling.
[0046] Referring to Figure 1 and Figure 2 , further, a nylon block is fixed on the clamping surface of the movable clamping block 501 to contact the tape through the nylon block. The fixed clamping block 502 is arranged in a roller shape and is rotatably arranged on the bearing plate 7. When the tape bypasses the fixed clamping block 502, the fixed clamping block 502 guides the tape and also reduces the possibility of the tape being scratched when it is unrolled through the fixed clamping block 502.
[0047] Referring to Figure 1 , Figure 2 and Figure 4 , further, the tape pulling module 2 further includes a buffer assembly 203. The buffer assembly 203 includes a buffer member 2031 and a buffer block 2032. The buffer member 2031 is fixed on the clamping member 201 by bolts, moves together with the clamping member 201, and the buffer direction of the buffer member 2031 is the same as the moving direction of the clamping member 201. The buffer block 2032 is fixed on the tape pulling seat 204 by bolts. The buffer block 2032 is located between the buffer member 2031 and the tape clamping module 5, and the buffer block 2032 is on the moving path of the buffer member 2031. It can be understood that when the clamping member 201 moves towards the tape clamping module 5 to clamp the tape, the buffer member 2031 collides with the buffer block 2032, and under the buffering effect of the buffer block 2032, the clamping member 201 is not likely to collide with the tape clamping module 5. Especially when the linear tape pulling module 202 selects a cylinder, it is difficult to control the moving speed of the clamping member 201, and it is easy to hit the tape clamping module 5, causing damage to both sides. At this time, the buffer member 2031 can slow down the moving speed of the clamping member 201 and prevent the clamping member 201 from hitting the tape clamping module 5. In this embodiment, the buffer member 2031 includes a hydraulic buffer. In other embodiments, the buffer member 2031 may also include a spring.
[0048] Referring to Figures 1 - 3, wherein, the glue cutting module 4 includes a cutting member 401 and a linear cutting module 402. The fixed end of the linear cutting module 402 is fixed to the carrier plate 7 by bolts, and the driving end of the linear cutting module 402 is connected to the cutting member 401 to drive the cutting member 401 to move. The movement trajectory of the cutting member 401 and the movement trajectory of the clamping member 201 have an intersection point. Therefore, after the clamping member 201 pulls the tape to unwind, the unwound tape is located on the movement trajectory of the cutting member 401 and can be cut by the cutting member 401. Preferably, the movement direction of the cutting member 401 is perpendicular to the movement direction of the clamping member 201, so that the cutting member 401 can cut the tape vertically, and the cutting effect is better. Among them, the linear cutting module 402 includes a cylinder, the cutting member 401 includes a cutter, and the cutter is connected to the piston rod of the cylinder through a cutting frame. The cutting frame is slidably arranged on the carrier plate 7 through a guide rail group.
[0049] Refer to Figures 1 - 3 , further, the cutting position of the cutting member 401 on the tape is adjacent to the glue clamping module 5, and there is a distance of 1-3 cm between the cutting position of the cutting member 401 on the tape and the glue clamping module 5. Preferably, there is a distance of 2 cm between the cutting position of the cutting member 401 on the tape and the glue clamping module 5. After the cutting member 401 cuts the tape, 2 cm of the tape is left to facilitate the clamping member 201 to clamp the end of the tape.
[0050] Refer to Figures 1 - 3 , specifically, the linear cutting module 402 and the glue clamping module 5 are respectively located on opposite sides of the carrier plate 7, and a cutting groove 701 is formed on the carrier plate 7. The length direction of the cutting groove 701 is consistent with the movement direction of the cutting member 401, and the cutting member 401 extends from the cutting groove 701 to the other side of the carrier plate 7 to cut the tape.
[0051] With such a setting, the linear cutting module 402 of the glue cutting module 4 is arranged on the other side of the carrier plate 7 to reasonably utilize the space of the carrier plate 7, and the linear cutting module 402 is not likely to interfere with the glue clamping module 5 in terms of position.
[0052] Refer to Figure 1 , Figure 2 and Figure 5, wherein the gluing module 3 includes an adsorption component 301 and a gluing linear module 302. The adsorption component 301 is slidably set on the supporting plate 7 through a guide rail group, and the gluing linear module 302 is used to drive the adsorption component 301 to slide. The movement trajectory of the adsorption component 301 and the movement trajectory of the clamping component 201 have an intersection. It can be understood that after the tape is pulled and unwound by the clamping component 201, the unwound tape is located on the movement trajectory of the adsorption component 301 and can be adsorbed by the adsorption component 301, and the adsorption component 301 is in contact with the adhesive backing surface of the tape. Preferably, the movement direction of the adsorption component 301 is set perpendicular to the movement direction of the clamping component 201, and the adsorption component 301 can vertically adsorb the tape, so that the tape is adsorbed more firmly and is less likely to wrinkle.
[0053] Reference Figure 1 and Figure 2 , wherein, after the adhesive pulling module 2 drives the tape to unwind, the adsorption component 301 is located between the cutting component 401 and the clamping component 201, and before the tape is cut, the adsorption component 301 moves to adsorb the tape. After the tape is cut, the clamping component 201 releases the tape, and the cut tape is adsorbed on the adsorption component 301, and as the adsorption component 301 moves further, it is attached to the desired position.
[0054] Reference Figure 1 、 Figure 2 and Figure 5 The suction component 301 includes a suction block and a negative pressure device. The suction block is connected to the drive end of the adhesive linear module 302. The suction surface of the suction block is provided with a suction structure 301a. In this embodiment, the suction structure 301a includes multiple suction holes. The negative pressure device is connected to the suction structure 301a to apply negative pressure to the tape.
[0055] Reference Figure 1 、 Figure 2 and Figure 5 The rubberized linear module 302 includes at least two linear drive components, all of which have the same driving direction and are connected in sequence. Specifically, the fixed end of the linear drive component at the rear end is fixed to the carrier plate 7, while the fixed ends of the remaining linear drive components are slidably mounted on the carrier plate 7 via a guide rail assembly. The driving end of the linear drive component at the front end is connected to the adsorption component 301. This allows the adsorption component 301 to move in multiple stages through the multiple linear drive components, thereby increasing the range of motion of the adsorption component 301. In this embodiment, the rubberized linear module 302 includes two linear drive components.
[0056] With this arrangement, since the movement stroke of the adsorption part 301 becomes larger, the adsorption part 301 is not easy to interfere with the movement of the clamping part 201, and the adsorption part 301 can be extended to a farther position to apply glue at a farther position, which facilitates the arrangement of the tape applying mechanism in actual use.
[0057] Reference Figures 1 - 3
[0057]
[0058] An embodiment of the present application provides a tape sticking mechanism, which can replace manual labor to stick tape at the end of the mounting base of a linear motor. Specifically, the tape is supplied by a feeding module 1 and pulled by a tape pulling module 2 to unwind. The tape unwinds and passes through a tape cutting module 4 and a tape sticking module 3 in sequence. After the cutting member 401 cuts the tape, the cut part of the tape is adsorbed by the adsorbing member 301, and the adsorbing member 301 sticks the tape under the drive of the tape sticking linear module 302 to achieve automatic tape sticking, so as to support the automatic assembly of the linear motor, save manpower and improve the assembly efficiency of the linear motor.
[0059] In the description of the present application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present application. Unless otherwise clearly specified and defined, the terms "mounted", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0060] It should be noted that in the present application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover a non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.
[0061] The above are only specific embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but rather will be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A tape sticking mechanism, characterized in that, It includes a carrier plate and the following components provided on the carrier plate: A feeding module for supplying the tape; A tape pulling module, which includes a tape pulling seat, a clamping member, and a tape pulling linear module. The fixed end of the tape pulling linear module is fixed on the tape pulling seat, and the tape pulling linear module is drivingly connected to the clamping member. The clamping member is used to clamp the tape to pull the tape for unwinding; A tape pasting module, which includes an adsorbing member and a tape pasting linear module. The tape pasting linear module is drivingly connected to the adsorbing member; A tape cutting module, which includes a cutting member and a tape cutting linear module. The tape cutting linear module is drivingly connected to the cutting member; A tape clamping module, which is arranged in sequence with the tape cutting module along the unwinding direction of the tape. The tape clamping module is used to clamp or release the tape; wherein, The distance between the cutting position of the cutting member on the tape and the tape clamping module is 1-3 cm; the tape cutting linear module and the tape clamping module are respectively located on opposite sides of the carrier plate. A cutting groove is formed on the carrier plate, and the length direction of the cutting groove is consistent with the moving direction of the cutting member. The cutting member extends from the cutting groove to the other side of the carrier plate; The tape cutting module and the tape pasting module are arranged in sequence along the unwinding direction of the tape, and the moving trajectories of the adsorbing member and the cutting member and the moving trajectory of the clamping member all have intersection points; The tape pulling module further includes a buffer assembly, and the buffer assembly includes: A buffer member fixed on the clamping member, and the buffer direction of the buffer member is consistent with the moving direction of the clamping member; A buffer block fixed on the tape pulling seat. The buffer block is located on the moving path of the buffer member, and the buffer block is located between the buffer member and the tape clamping module.
2. The tape pasting mechanism according to claim 1, wherein The moving trajectories of the adsorbing member and the cutting member are arranged perpendicular to the moving trajectory of the clamping member.
3. The tape pasting mechanism according to claim 1, wherein The tape clamping module includes a movable clamping block, a fixed clamping block, and a tape clamping linear module. The tape clamping linear module is drivingly connected to the movable clamping block to drive the movable clamping block to move closer to or away from the fixed clamping block.
4. The tape pasting mechanism according to claim 1, wherein The clamping member includes A clamping jaw cylinder; Two clamping jaws, which are respectively connected to the two driving ends of the clamping jaw cylinder, and the clamping surfaces of the clamping jaws are provided with anti-slip structures.
5. The tape pasting mechanism according to claim 1, wherein The adsorbing member includes An adsorption block, on the adsorption surface of which an adsorption structure is formed; A negative pressure device communicated with the adsorption structure.
6. The tape pasting mechanism according to claim 1, wherein The tape pasting linear module includes at least two linear driving members, the driving directions of the plurality of linear driving members are the same, and the plurality of linear driving members are drivingly connected in sequence. The linear driving member at the front end is drivingly connected to the adsorbing member.
7. The tape pasting mechanism according to claim 1, wherein It further includes a plurality of guide rollers, which are arranged between the feeding module and the tape cutting module, and the tape bypasses the plurality of guide rollers in sequence.
8. The taping mechanism according to claim 1, characterized in that the feeding module includes a reel, and the tape is wound around the reel.
Citation Information
Patent Citations
Automatic adhesive pasting machine
CN106532130A
Adhesive tape sticking device
CN211125871U
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