Composite conveying belt slurry cleaning device

By designing a composite conveyor belt slurry cleaning device, including a collector box, scraper, adsorption head and suction pump, the problem of slurry sticking on the conveyor belt is solved, and the effect of effectively removing the slurry, improving yield and reducing production costs is achieved.

CN119796854AInactive Publication Date: 2025-04-11BEIJING NEW BUILDING MATERIALS PLC
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Patent Information

Application Number
CN202510066108.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-04-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the production process of gypsum board, the slurry sprinkled from the head of the gypsum board is easily stuck to the surface of the flat belt in the second control section, causing the slurry to stick to the lower paper surface of the next section of the incoming gypsum board, resulting in unqualified products, increasing production costs and reducing production efficiency.

Method used

A composite conveyor belt slurry cleaning device is designed, including a collector box, a scraper, an adsorption head and a suction pump. The scraper is rotatably installed in the aggregate box through a rotating shaft. The blade head of the scraper remains in conflict with the conveyor belt. The adsorption head and suction pump are used to suction the residual slurry on the conveyor belt.

Benefits of technology

Through this device, the slurry on the conveyor belt can be effectively removed, and the slurry can be prevented from sticking to the lower paper surface of the next section of gypsum board, improving yield and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a composite type conveying belt slurry cleaning device in the technical field of gypsum board production, and the composite type conveying belt slurry cleaning device comprises a material collecting box which is arranged below a conveying belt and is used for collecting cleaned slurry; the scraper is rotationally installed in the material collecting box through a rotating shaft and used for scraping slurry on the surface of the conveying belt, and the two side faces of a scraper head of the scraper are connected with the inner wall of the material collecting box through tensioning springs so that the scraper head of the scraper can abut against the conveying belt; the scraper is arranged in the material collecting box, the adsorption head and the suction pump are both fixedly installed in the material collecting box, and the adsorption head is located on the downstream portion of the scraper and used for sucking residual slurry on the conveying belt.
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Description

Technical Field

[0001] The invention relates to the technical field, and in particular to a composite conveyor belt slurry cleaning device. Background Art

[0002] In the actual production process of gypsum board, there is a phenomenon of slurry leakage from the board head, especially when the gypsum board is transported to the cutting device between the first control section and the second control section. The slurry leaked from the gypsum board head is easy to stick to the surface of the flat belt of the second control section. After the flat belt rotates one circle, the slurry on the surface of the flat belt will stick to the lower paper surface of the next section of incoming gypsum board, thus producing defective gypsum board, increasing production costs and reducing production efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide a composite conveyor belt slurry cleaning device to solve the technical problem in the prior art that slurry leaked from the head of the gypsum board is easy to stick to the surface of the flat belt of the second control section, and when the flat belt rotates one circle, the slurry on the surface of the flat belt will stick to the lower paper surface of the next section of incoming gypsum board.

[0004] In order to solve the above technical problems, the present invention specifically provides a composite conveyor belt slurry cleaning device, comprising:

[0005] A collection box is provided below the conveyor belt to collect the cleaned slurry;

[0006] A scraper, which is rotatably installed in the collecting box through a rotating shaft and is used to scrape the slurry on the surface of the conveyor belt, and the two side surfaces of the scraper head are connected to the inner wall of the collecting box through a tension spring so that the scraper head keeps in contact with the conveyor belt;

[0007] A suction head and a suction pump, wherein the suction head and the suction pump are fixedly installed in the collecting box, and the suction head is located downstream of the scraper to suck the residual slurry on the conveyor belt.

[0008] As a preferred solution of the present invention, rotating rods are installed on both sides of the adsorption head in the moving direction of the conveyor belt to separate the adsorption head and the adsorption surface from the conveyor belt and maintain a fixed distance.

[0009] As a preferred solution of the present invention, a first nozzle is fixedly installed in the material collection box, and the first nozzle is connected to a water pump arranged outside the material collection box through a water pipe and a water pipe joint;

[0010] The first nozzle is arranged upstream of the scraper, and the nozzle is inclined toward the blade head of the scraper to wet the slurry and clean the scraper.

[0011] As a preferred solution of the present invention, a second nozzle is fixedly installed in the aggregate box, and the second nozzle is connected to the water pump through a water pipe and a water pipe joint;

[0012] The second nozzle is arranged upstream of the adsorption head, and the spraying direction of the second nozzle is perpendicular to the surface of the conveyor belt to wet the slurry adhered to the surface of the conveyor belt.

[0013] As a preferred solution of the present invention, a box cover is provided at the upper end of the material collection box, and the box cover is fixedly installed on the equipment frame. A notch is provided on the upper part of the material collection box for the conveyor belt to pass through;

[0014] The material collecting box is fixedly mounted on the cylinder and can be raised or lowered under the drive of the cylinder.

[0015] As a preferred solution of the present invention, a stabilizing component is provided downstream of the aggregate box, and the stabilizing component can generate elastic resistance to the vibrating or shaking conveyor belt to reduce the vibration amplitude of the conveyor belt;

[0016] As a preferred solution of the present invention, multiple stabilizing components are arranged downstream of the aggregate box, the distances between the multiple stabilizing components and the conveyor belt are equal, and the elastic coefficients of the multiple stabilizing components gradually decrease in the direction away from the aggregate box, so that the vibration amplitude of the conveyor belt gradually decreases.

[0017] As a preferred solution of the present invention, the stabilizing assembly includes two rollers arranged on the upper and lower sides of the conveyor belt, the rollers are in contact with the conveyor belt, the rollers are mounted on a roller frame, and the roller frame is mounted on a stand through an elastic telescopic member;

[0018] Furthermore, the elastic coefficients of the elastic telescopic parts in the plurality of stabilizing components gradually decrease in a direction away from the cleaning mechanism.

[0019] As a preferred solution of the present invention, the elastic telescopic member comprises a telescopic rod with two ends respectively fixedly connected to the roller frame and the vertical frame, and a compression spring is disposed on the outer sleeve of the telescopic rod.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] When the slurry leaks onto the conveyor belt, as the conveyor belt runs, the scraper in contact with the surface of the conveyor belt will scrape off most of the slurry. When the conveyor belt passes through the adsorption head, a small amount of slurry remaining on the conveyor belt that cannot be scraped off by the scraper and adheres to the surface of the conveyor belt will separate from the conveyor belt under the action of the strong suction force of the adsorption head, thereby achieving the purpose of completely removing the slurry on the conveyor belt, avoiding the slurry sticking to the paper surface under the gypsum board from a controlled flow, improving the yield rate and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0023] Figure 1 It is a schematic diagram of the overall structure of the composite conveyor belt slurry cleaning device;

[0024] Figure 2 for Figure 1 A schematic diagram of the right side of the middle stabilizing assembly;

[0025] Figure 3 for Figure 1 Schematic diagram of the left side view of the central aggregate box and box cover.

[0026] The numbers in the figure represent the following:

[0027] 1-collecting box, 2-conveyor belt, 3-gypsum board, 4-slurry, 5-scraper, 6-tensioning spring, 7-adsorption head, 8-suction pump, 9-rotating rod, 10-first nozzle, 11-second nozzle, 12-box cover, 13-notch, 14-cylinder, 15-stabilizing component, 16-roller, 17-roller frame, 18-stand, 19-telescopic rod, 20-compression spring. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] The present invention specifically provides a composite conveyor belt slurry cleaning device, comprising:

[0030] A collection box 1 is arranged below the conveyor belt 2 and is used to collect the cleaned slurry 4;

[0031] The scraper 5 is rotatably installed in the collecting box 1 through a rotating shaft, and is used to scrape the slurry 4 on the surface of the conveyor belt 2, and the two side surfaces of the blade head of the scraper 5 are connected to the inner wall of the collecting box 1 through a tension spring 6, so that the blade head of the scraper 5 keeps in contact with the conveyor belt 2;

[0032] The adsorption head 7 and the suction pump 8 are both fixedly installed in the collecting box 1 , and the adsorption head 7 is located downstream of the scraper 5 to suck the residual slurry on the conveyor belt 2 .

[0033] When the slurry 4 is spilled on the conveyor belt 2, as the conveyor belt 2 runs, the scraper 5 in contact with the surface of the conveyor belt 2 will scrape off most of the slurry 4. When the conveyor belt 2 passes through the adsorption head 7, a small amount of slurry 4 remaining on the conveyor belt 2 that cannot be scraped off by the scraper 5 and adheres to the surface of the conveyor belt 2 will be separated from the conveyor belt 2 under the action of the strong suction force of the adsorption head 7, thereby achieving the purpose of completely removing the slurry 4 on the conveyor belt 2, avoiding the slurry 4 sticking to the paper surface of the gypsum board 3 from a controlled flow, thereby improving the yield rate and reducing production costs.

[0034] A sewage outlet (not shown) is arranged at the lower end of the aggregate box 1 .

[0035] Furthermore, rotating rods 9 are installed on both sides of the adsorption head 7 in the moving direction of the conveyor belt 2 to separate the adsorption head 7 and the adsorption surface from the conveyor belt 2 and maintain a fixed distance.

[0036] The reason for maintaining a certain distance is that if the adsorption head 7 is completely covered by the conveyor belt 2 , the adsorption head 7 and the conveyor belt 2 will adhere together due to the pressure difference, affecting the operation of the conveyor belt 2 .

[0037] Furthermore, by rotating the rod 9 to contact the conveyor belt 2 , the sliding friction between the adsorption head 7 and the conveyor belt 2 can be converted into rolling friction, thereby weakening the influence of the adsorption head 7 on the operation of the conveyor belt 2 .

[0038] Furthermore, according to the principle that the more diluted the slurry 4 is, the easier it is to separate from the conveyor belt 2, a first nozzle 10 is fixedly installed in the aggregate box 1, and the first nozzle 10 is connected to a water pump arranged outside the aggregate box 1 through a water pipe and a water pipe joint;

[0039] The first nozzle 10 is disposed upstream of the scraper 5 , and the nozzle is inclined toward the blade head of the scraper 5 to wet the slurry 4 and clean the scraper 5 .

[0040] By spraying water onto the blade head of the scraper 5 through the first nozzle 10, the slurry 4 can be moistened on the one hand, so that the slurry 4 on the conveyor belt 2 can be more easily removed; on the other hand, the high-pressure water can also directly wash away a portion of the slurry 4; and the high-pressure water can also continuously rinse the blade head to prevent the slurry 4 from wrapping around the blade tip, so that the blade head maintains a strong scraping ability; the cleaned water flows down along the blade head and can also clean the blade body to prevent the slurry 4 from clogging up on the scraper 5.

[0041] Furthermore, during actual use, although the scraper 5 can scrape off most of the slurry 4, a thin layer of slurry 4 will still remain on the surface of the conveyor belt 2, and after being squeezed and applied by the scraper 5, the adsorption force between the thin layer of slurry 4 and the conveyor belt 2 is stronger, resulting in the adsorption head 7 sucking and cleaning the slurry 4 layer. The suction force required is extremely large, and the cleaning may not be thorough.

[0042] To this end, the present invention further has a second nozzle 11 fixedly installed in the aggregate box 1, and the second nozzle 11 is connected to the water pump through a water pipe and a water pipe joint;

[0043] The second nozzle 11 is disposed upstream of the adsorption head 7 , and the spraying direction of the second nozzle 11 is perpendicular to the surface of the conveyor belt 2 so as to wet the slurry 4 adhered to the surface of the conveyor belt 2 .

[0044] The water flow vertically sprayed by the second nozzle 11 toward the conveyor belt 2 can directly dilute the slurry 4 layer, so that the slurry 4 with a higher density becomes slurry 4 water, and then the slurry 4 water enters the adsorption head 7 under the suction force of the adsorption head 7, and is discharged into the collection box 1 by the suction pump 8. Among them, the vertically sprayed water flow can more easily flush out the slurry 4 embedded in the surface defects of the conveyor belt 2 (such as the small pits on the surface of the conveyor belt 2). The slurry 4 embedded in the surface defects cannot be cleaned by the scraper 5, and can only be cleaned by the adsorption head 7.

[0045] Furthermore, a box cover 12 is provided at the upper end of the aggregate box 1, and the box cover 12 is fixedly mounted on the equipment frame. A notch 13 is provided at the upper part of the aggregate box 1 for the conveyor belt 2 to pass through; when cleaning the slurry 4, the box cover 12 fits with the aggregate box 1 to prevent the water slurry from splashing outward, thereby ensuring the cleanliness of the working environment;

[0046] The material collecting box 1 is fixedly mounted on the cylinder 14 and can rise or fall under the drive of the cylinder 14. When not in operation, the cylinder 14 contracts and the material collecting box 1 is away from the conveyor belt 2, so that the conveyor belt 2 or the equipment can be adjusted and repaired easily.

[0047] During operation, the cylinder 14 extends, the collecting box 1 moves upward, and the scraper 5 and the rotating rod contact the conveyor belt 2.

[0048] Furthermore, considering that the first nozzle 10 and the second nozzle 11 spray high-pressure water to the conveyor belt 2, the conveyor belt 2 will vibrate up and down, and if the vibration is transmitted to the starting end of the conveyor belt 2, the slurry 4 newly sprinkled on the starting end of the conveyor belt 2 may spread outward, and even spread to the lower surface of the gypsum board 3 on the conveyor belt 2. For this reason, the present invention is provided with a stabilizing component 15 downstream of the collecting box 1, and the stabilizing component 15 can generate elastic resistance to the vibrating or shaking conveyor belt 2 to reduce the vibration amplitude of the conveyor belt 2.

[0049] Furthermore, a plurality of stabilizing components 15 are arranged downstream of the aggregate box 1, the plurality of stabilizing components 15 are equidistant from the conveyor belt 2, and the elastic coefficients of the plurality of stabilizing components 15 gradually decrease in the direction away from the aggregate box 1, so that the vibration amplitude of the conveyor belt 2 gradually decreases.

[0050] The stabilizing component 15 can generate elastic resistance to the vibrating or shaking conveyor belt 2, and the distances between the multiple stabilizing components 15 and the conveyor belt 2 are equal. The elastic coefficients of the multiple stabilizing components 15 gradually decrease in the direction away from the aggregate box 1, so that the vibration amplitude of the conveyor belt 2 gradually decreases to avoid the vibration from being transmitted to the starting end of the conveyor belt 2.

[0051] Furthermore, the stabilizing assembly 15 includes two rollers 16 disposed on the upper and lower sides of the conveyor belt 2, the rollers 16 are in contact with the conveyor belt 2, the rollers 16 are mounted on a roller frame 17, and the roller frame 17 is mounted on a stand 18 through an elastic telescopic member;

[0052] Furthermore, the elastic coefficients of the elastic telescopic parts in the plurality of stabilizing components 15 gradually decrease in the direction away from the cleaning mechanism.

[0053] When the conveyor belt 2 vibrates, the conveyor belt 2 will drive the roller 16 in contact with it to move synchronously, compress the elastic member through the roller 16, and use the resistance and resilience generated by the elastic member to quickly reduce the vibration amplitude.

[0054] Since the roller 16 is rotatable, the roller 16 can be made to contact the conveyor belt 2 without causing any adverse effect on the conveyor belt 2 . The contact of the roller 16 with the conveyor belt 2 can increase the response speed of the stabilizing component 15 .

[0055] Furthermore, the elastic telescopic member includes a telescopic rod 19 whose two ends are respectively fixedly connected to the roller frame 17 and the vertical frame 18 , and a compression spring 20 is disposed on the outer sleeve of the telescopic rod 19 .

[0056] The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application. The protection scope of the present application is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present application within the essence and protection scope of the present application, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present application.

Claims

1. A composite conveyor belt slurry cleaning device, characterized in that: include: A collection box (1) is arranged below the conveyor belt (2) and is used to collect the cleaned slurry (4); A scraper (5), the scraper (5) is rotatably installed in the collecting box (1) via a rotating shaft, and is used to scrape the slurry (4) on the surface of the conveyor belt (2), and the two side surfaces of the blade head of the scraper (5) are connected to the inner wall of the collecting box (1) via a tensioning spring (6) so that the blade head of the scraper (5) maintains contact with the conveyor belt (2); A suction head (7) and a suction pump (8), wherein the suction head (7) and the suction pump (8) are both fixedly installed in the collecting box (1), and the suction head (7) is located downstream of the scraper (5) to suck the residual slurry on the conveyor belt (2).

2. A composite conveyor belt slurry cleaning device according to claim 1, characterized in that: Rotating rods (9) are installed on both sides of the adsorption head (7) in the moving direction of the conveyor belt (2) to separate the adsorption head (7) and the adsorption surface from the conveyor belt (2) and maintain a fixed distance.

3. A composite conveyor belt slurry cleaning device according to claim 1, characterized in that: A first nozzle (10) is also fixedly installed in the material collection box (1), and the first nozzle (10) is connected to a water pump arranged outside the material collection box (1) through a water pipe and a water pipe joint; The first nozzle (10) is arranged upstream of the scraper (5), and the nozzle is inclined toward the blade head of the scraper (5) to wet the slurry (4) and clean the scraper (5).

4. A composite conveyor belt slurry cleaning device according to claim 3, characterized in that: A second nozzle (11) is also fixedly installed in the collecting box (1), and the second nozzle (11) is connected to the water pump through a water pipe and a water pipe joint; The second nozzle (11) is arranged upstream of the adsorption head (7), and the spraying direction of the second nozzle (11) is perpendicular to the surface of the conveyor belt (2) so as to wet the slurry (4) adhered to the surface of the conveyor belt (2).

5. A composite conveyor belt slurry cleaning device according to claim 4, characterized in that: The upper end of the material collecting box (1) is provided with a box cover (12), and the box cover (12) is fixedly mounted on the equipment frame. The upper part of the material collecting box (1) is provided with a notch (13) for the conveyor belt (2) to pass through; The material collecting box (1) is fixedly mounted on the cylinder (14) and can be raised or lowered under the drive of the cylinder (14).

6. A composite conveyor belt slurry cleaning device according to claim 4, characterized in that: A stabilizing component (15) is provided downstream of the aggregate box (1), and the stabilizing component (15) is capable of generating elastic resistance to the vibrating or shaking conveyor belt (2) so as to reduce the vibration amplitude of the conveyor belt (2).

7. A composite conveyor belt slurry cleaning device according to claim 6, characterized in that: A plurality of stabilizing components (15) are arranged downstream of the aggregate box (1), and the distances between the plurality of stabilizing components (15) and the conveyor belt (2) are equal. The elastic coefficients of the plurality of stabilizing components (15) gradually decrease in a direction away from the aggregate box (1), so that the vibration amplitude of the conveyor belt (2) gradually decreases.

8. A composite conveyor belt slurry cleaning device according to claim 6 or 7, characterized in that: The stabilizing assembly (15) comprises two rollers (16) arranged on the upper and lower sides of the conveyor belt (2), the rollers (16) abutting against the conveyor belt (2), the rollers (16) being mounted on a roller frame (17), and the roller frame (17) being mounted on a stand (18) via an elastic telescopic member; Furthermore, the elastic coefficients of the elastic telescopic parts in the plurality of stabilizing components (15) gradually decrease in a direction away from the cleaning mechanism.

9. A composite conveyor belt slurry cleaning device according to claim 8, characterized in that: The elastic telescopic member comprises a telescopic rod (19) with two ends respectively fixedly connected to the roller frame (17) and the vertical frame (18); a compression spring (20) is disposed on the outer sleeve of the telescopic rod (19).

Citation Information

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