Patting and neatening device

Abstract

The invention relates to the field of printing post-processing, and discloses a patting and neatening device which comprises a rack mechanism used for supporting all the other mechanisms; the conveying mechanism is arranged on the top of the rack mechanism and used for conveying products according to requirements. The vibration mechanism is arranged on the outer side of the conveying mechanism and used for shaking and arranging products. The beating and aligning mechanism is arranged on the outer side of the vibration mechanism and used for beating and aligning the products left and right for many times; the overturning and clamping mechanism is arranged on the outer side of the conveying mechanism and used for clamping and loosening the products and achieving overturning of the products. Preferably, the machine frame mechanism comprises a machine frame. The device is applied to the paper feeding procedure of the post-printing perfect binding machine, the four core mechanisms of conveying, vibrating, beating and aligning and overturning and clamping cooperate ingeniously, books are conveyed accurately, the quality is stably guaranteed through intelligent regulation and precise construction, manpower input is deeply reduced through an automatic feeding mechanism, heavy loads are relieved for enterprises, and intelligent transformation of the industry is driven.

Description

Technical Field

[0001] The invention relates to the field of post-printing processing, and in particular to a collating and finishing device. Background Art

[0002] Since its birth, printing has profoundly changed the pattern of information dissemination in the world. In the commercial field, printed materials such as advertising brochures and product packaging are everywhere. They attract consumers' attention with exquisite patterns and texts, helping companies expand their markets. In terms of cultural communication, books and newspapers are widely circulated due to printing, allowing knowledge and ideas to transcend geographical limitations. From ancient woodblock printing to today's digital printing, technology is constantly innovating and has always played an irreplaceable role in the progress of human civilization.

[0003] Place the book sticker on the platform, use the baffle as the reference, align it manually, observe the arrangement status with eyes, apply force with hands or with the help of a push plate, and operate in a specific direction based on experience to arrange the book spine and top neatly. The whole process relies on mechanical and manual skills.

[0004] This device is used for paper loading equipment of the post-printing glue binder to solve the quality problems of disorderly and uneven paper loading. At present, the loading of glue binders is completely done manually, that is, after being manually taken from the pallet, they are loaded one by one to the glue binder station, which consumes labor and cannot be loaded by automatic or semi-automatic equipment. Summary of the invention

[0005] In view of the deficiencies of the prior art, the present invention provides a collating and sorting device, which solves the problem of feeding equipment technology of glue binding and collating machines after printing and solves the problem of manual feeding of glue binding and collating machines.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a collating and sorting device, comprising:

[0007] The frame mechanism is used to support all other mechanisms;

[0008] The conveying mechanism is arranged on the top of the frame mechanism and is used to convey the products as required;

[0009] The vibration mechanism is arranged outside the conveying mechanism to shake and arrange the products;

[0010] The aligning mechanism is arranged outside the vibration mechanism and is used to align the product left and right multiple times;

[0011] The flipping and clamping mechanism is arranged on the outside of the conveying mechanism and is used for clamping and releasing the product and realizing the flipping of the product.

[0012] Preferably, the frame mechanism comprises a frame, the four bottom corners of the frame are provided with foot cups, a connecting plate is provided inside the frame, the connecting plate is provided with a fixed end of the cylinder, and a triple joint is provided outside the frame.

[0013] Preferably, the conveying mechanism includes a base plate, which is arranged on the top of the frame, and limit screws and buffers are equidistantly arranged on the top of the base plate, and two wall panels are arranged on the top of the base plate through a connecting rod, and bearing covers are arranged on the inner sides of the wall panels, and bearing 1 is arranged inside the bearing covers, and a passive shaft is arranged between the bearings, and short drum wheels are engaged at both ends of the passive shaft, and a long drum wheel is arranged in the middle of the passive shaft, and adjusting blocks are arranged on the outer sides of the wall panels, and a tensioning shaft is arranged between the adjusting blocks, and tensioning wheels are arranged at both ends of the tensioning shaft, and fixing rings are arranged on the outer sides of the tensioning wheels, and a supporting plate is arranged between the tops of the wall panels, and an electric roller and a connecting shaft are respectively arranged between the wall panels, and connecting blocks are arranged at both ends of the connecting shaft, and wide belts are arranged between the short drum wheel, the fixing ring and the electric roller, and narrow belts are arranged between the long drum wheel, the tensioning shaft and the electric roller.

[0014] Preferably, the vibration mechanism includes a fixed seat, which is arranged on a base plate, and linear guide rails 1 are arranged on both sides of the fixed seat. The upper side of the fixed seat connects the vibration plate, rubber sleeve 2 and rubber sleeve 3 through screws, a vibrator is arranged at the bottom of the vibration plate, and the top of the fixed seat is connected to the photoelectric panel through rubber sleeve 1, and sensors are arranged on the top of the photoelectric panel.

[0015] Preferably, the alignment mechanism includes a slider, the slider is slidably connected to a linear guide rail, a connecting plate is arranged between the sliders, a linear guide rail is arranged on the top of each slider, an alignment plate is slidably arranged on the top of each linear guide rail, a wire rope fixing part 1 and a wire rope fixing part 2 are respectively arranged on the outer sides of each alignment plate, a wire rope is arranged between each wire rope fixing part 1 and a wire rope fixing part 2, four sets of wheels are arranged at two outer corners of the top of each slider, the wire ropes are connected to four sets of wheels, and the connecting plate is arranged on the top of each slider. A linear guide rail three is arranged on the outside of each of the linear guide rails three, a nut seat is slidingly arranged on the outside of the linear guide rail three, a nut one is arranged on the top of the nut seat, a bearing plate is arranged on the front side of the connecting plate one, a bearing two is arranged on the inner side of the bearing plate, a motor seat is arranged on the outside of the connecting plate one, a screw rod is arranged between the bearing two, the nut one and the motor seat, a sprocket one is arranged on the outer end of the screw rod, a motor one is arranged on the inner side of the motor seat, the output end of the motor one is connected with the sprocket one through a chain one, and a wire rope is arranged on the outside of the nut seat.

[0016] Preferably, the flipping and clamping mechanism includes a swing shaft, which is arranged between the wall panels on both sides of the conveying mechanism, a swing plate is arranged on the outer side of the swing shaft, a motor plate is arranged on the outer side of the swing plate, a clamping assembly is arranged on the outer side of the swing plate, and motor 2 is arranged on the inner side of the wall panel.

[0017] Preferably, the clamping assembly includes motor three, which is arranged on the outer side of the swing plate, a fixed plate is arranged on the outer side of the swing plate, linear bearings are equidistantly arranged on the outer side of the fixed plate, a nut two is arranged on the outer side of the fixed plate, a sprocket four is arranged on the outer side of the nut two, a sprocket three is arranged on the output end of the motor three, a chain three is arranged between the sprocket four and the sprocket three, a ball screw is arranged inside the nut two, the inner end of the ball screw is rotatably connected with the connecting plate two, guide rods are equidistantly arranged on the outer side of the connecting plate two, the guide rods are connected to linear bearings, clips are equidistantly arranged on the outer side of the connecting plate two, sprocket two are arranged on the output end of the motor two and the outer end of the swing shaft, and chain two is arranged between the sprockets two.

[0018] Preferably, the inner diameter of the square hole of the swing plate is consistent with the outer diameter of the vibration plate, and the bottom of the swing plate is in contact with the top of the rubber sleeve 1.

[0019] Preferably, the buffer is higher than the limit screw, the buffer and the limit screw are both arranged at the bottom of the slider, and the width between the buffer and the limit screw does not exceed the width of the slider.

[0020] Preferably, a spherical bearing is provided on the front side of the connecting plate 1, and the spherical bearing is connected to the piston rod of the cylinder.

[0021] The present invention provides a device for aligning and sorting. It has the following beneficial effects:

[0022] 1. The present invention applies the device to the paper loading link of the post-printing glue binder, which fundamentally changes the traditional manual loading mode; its integrated conveying, vibration, aligning and flipping clamping mechanisms work together to form a smooth and efficient loading process; the conveying mechanism starts accurately immediately after receiving the command, and smoothly and quickly transfers the product to the specified position, seamlessly connecting with the subsequent process; the vibration mechanism accurately fine-tunes the product posture, the aligning mechanism regularizes the edge with micron-level accuracy, and the flipping clamping mechanism performs the operation steadily and accurately. All links are closely coordinated and connected with zero delay, which greatly shortens the loading cycle, and the amount of products processed per unit time far exceeds that of manual labor, which effectively promotes production acceleration and lays a solid foundation for improving production capacity and efficiency.

[0023] 2. The present invention uses advanced technical means to overcome quality problems through this device; the vibration mechanism uses real-time feedback from high-precision sensors to intelligently adapt vibration parameters, deeply optimize the internal structure and book distribution of the product, resolve agglomeration defects, eliminate stress hazards, and improve physical properties and processing adaptability; the alignment mechanism relies on exquisite mechanical design and precise drive system to accurately align product edges and dimensions in multiple dimensions to ensure compliance with strict process standards; the entire process is automated to avoid human operating errors and improper external force interference, and product quality stability and consistency reach a new level, with a significantly reduced defective rate, thereby consolidating the company's quality reputation and enhancing the brand's market credibility.

[0024] 3. The device of the present invention realizes automatic or semi-automatic loading in a breakthrough way; in the long-term production process, the scale of labor input is greatly reduced, and the labor cost expenditure such as recruitment, training, salary and benefits is reduced; one operator can easily control multiple devices, the per capita output efficiency is greatly improved, and the proportion of labor costs is greatly optimized; the enterprise thus gets rid of the shackles of labor-intensive production, and releases funds for key areas such as cutting-edge technology research and development innovation, iterative upgrades of high-end equipment, and expansion of market territory, accelerates the pace of industrial technological innovation and structural upgrading, and leads the printing post-processing industry to stride forward towards intelligent, efficient, and sustainable development. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is an overall stereogram of the present invention;

[0026] Figure 2 It is a schematic diagram of the use of the product of the present invention;

[0027] Figure 3 It is a structural schematic diagram of the present invention;

[0028] Figure 4 For the present invention Figure 1 An enlarged schematic diagram of the middle frame mechanism;

[0029] Figure 5 For the present invention Figure 1 An enlarged schematic diagram of the conveying mechanism;

[0030] Figure 6 For the present invention Figure 1 Exploded diagram of the conveying mechanism;

[0031] Figure 7 For the present invention Figure 1 An enlarged schematic diagram of the vibration mechanism;

[0032] Figure 8 For the present invention Figure 1 Schematic diagram of explosion of the medium vibration mechanism;

[0033] Fig. 9 For the present invention Figure 1An enlarged schematic diagram of the middle-snap mechanism;

[0034] Fig.10 For the present invention Figure 1 Schematic diagram of the explosion of the Zhongpaiqi mechanism;

[0035] Fig.11 For the present invention Figure 1 Schematic diagram of the use of the flip clamping mechanism.

[0036] Among them, 1. frame mechanism; 101. cylinder; 102. foot cup; 103. triple piece; 104. frame; 105. connecting plate; 2. conveying mechanism; 201. bottom plate; 202. wide belt; 203. narrow belt; 204. electric roller; 205. connecting rod; 206. wall panel; 207. limit screw; 208. bearing gland; 209. bearing 1; 2010. tension wheel; 2011. fixing ring; 2012. short drum wheel; 2013. support plate; 2014, long drum wheel; 2015, passive shaft; 2016, tensioning shaft; 2017, connecting shaft; 2018, connecting block; 2019, adjusting block; 2020, buffer; 3, vibration mechanism; 301, fixed seat; 302, vibration plate; 303, vibrator; 304, linear guide rail 1; 305, rubber sleeve 1; 306, photoelectric panel; 307, sensor; 308, rubber sleeve 2; 309, rubber sleeve 3; 4, aligning mechanism; 401, slider; 402, joint bearing; 403, motor 1; 404, lead screw; 405, wire rope; 406, slap plate; 407, sprocket 1; 408, chain 1; 409, motor seat; 4010, four sets of wheels; 4011, linear guide 2; 4012, connecting plate 1; 4013, wire rope fixing part 1; 4014, wire rope fixing part 2; 4015, linear guide 3; 4016, bearing plate; 4017, bearing 2; 4018, nut 1; 40 19. Nut seat; 5. Flip clamping mechanism; 501. Swing shaft; 502. Motor 2; 503. Sprocket 2; 504. Chain 2; 505. Swing plate; 506. Motor 3; 507. Chain 3; 508. Ball screw; 509. Clip; 5010. Connecting plate 2; 5011. Sprocket 3; 5012. Motor plate; 5013. Fixed plate; 5014. Linear bearing; 5015. Guide rod; 5016. Sprocket 4; 5017. Nut 2. DETAILED DESCRIPTION

[0037] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Please refer to the attached Figure 1 -Attached Figure 4 The embodiment of the present invention provides a device for aligning and sorting, comprising:

[0039] The frame mechanism 1 is used to support all the other mechanisms. The frame mechanism 1 includes a frame 104. The four bottom corners of the frame 104 are provided with foot cups 102. The interior of the frame 104 is provided with a connecting plate 105. The connecting plate 105 is provided with a fixed end of the cylinder 101. The outer side of the frame 104 is provided with a triple piece 103. The frame 104 is the main frame. The foot cups 102 at the four bottom corners provide stable support force, disperse the overall weight of the device, ensure smooth operation without shaking, and adapt to vibrations and impacts in different working environments. The internal connecting plate 105 of the frame 104 accurately fixes the fixed end of the cylinder 101 to ensure that the cylinder is stable and does not deviate during operation, and transmits stable power for the subsequent component movements. The outer triple piece 103 adjusts the air pressure, filters impurities, and lubricates the elements to maintain a stable air pressure environment inside the device, prevent impurities from damaging components, reduce friction losses, and ensure that the various mechanisms work together for a long time, laying the foundation for overall stable operation.

[0040] Please refer to the attached Figure 5 -Attached Figure 6The conveying mechanism 2 is arranged on the top of the frame mechanism 1 for conveying products as required. The conveying mechanism 2 comprises a bottom plate 201, which is arranged on the top of the frame 104. The top of the bottom plate 201 is provided with limit screws 207 and buffers 2020 at equal intervals. The top of the bottom plate 201 is provided with two wall plates 206 through a connecting rod 205. The inner sides of the wall plates 206 are provided with bearing covers 208. The inner sides of the bearing covers 208 are provided with bearings 209. A passive shaft 2015 is provided between the bearings 209. The passive shaft 2015 Both ends of the wall panels 206 are engaged with short drum wheels 2012, the middle of the passive shaft 2015 is provided with a long drum wheel 2014, the outer side of the wall panels 206 is provided with an adjustment block 2019, a tensioning shaft 2016 is provided between the adjustment blocks 2019, both ends of the tensioning shaft 2016 are provided with a tensioning wheel 2010, and the outer side of the tensioning wheel 2010 is provided with a fixing ring 2011, a support plate 2013 is provided between the tops of the wall panels 206, and an electric roller 204 and a connecting shaft 2017 are respectively provided between the wall panels 206, and connecting blocks are provided at both ends of the connecting shaft 2017. 2018, wide belts 202 are arranged between the short drum 2012, the fixed ring 2011 and the electric roller 204, and narrow belts 203 are arranged between the long drum 2014, the tensioning shaft 2016 and the electric roller 204. The bottom plate 201 is used as a bearing base and is placed flat on the top of the frame 104 to bear the weight of the conveying components and the product. The limit screws 207 and the buffer 2020 are equidistantly distributed on the top of the bottom plate 201 to limit the product conveying path and range, buffer the collision force, ensure the product is accurately conveyed in a straight line, accurately positioned without deviation, and avoid damage caused by edge collision The wall panel 206 connected by the connecting rod 205 is used to protect the internal components. The inner bearing cover 208 and bearing 1 209 support the passive shaft 2015 to rotate stably. The short drum wheel 2012 and the long drum wheel 2014 of the passive shaft 2015 cooperate with the tensioning shaft 216 and its components, and work together with the electric roller 204 and the connecting shaft 2017. When the electric roller 204 rotates, the friction and tension between the belt and the drum wheel, the shaft and the wheel are adapted to drive the wide belt 202 and the narrow belt 203 to circulate, accurately transport the products to the designated place, and connect the subsequent processing flow.

[0041] Please refer to the attached Figure 7 -Attached Figure 8The vibration mechanism 3 is arranged on the outside of the conveying mechanism 2, and is used for shaking and sorting the products. The vibration mechanism 3 includes a fixed seat 301, and the fixed seat 301 is arranged on the bottom plate 201. Linear guide rails 304 are arranged on both sides of the fixed seat 301. The upper side of the fixed seat 301 connects the vibration plate 302, the rubber sleeve 2 308 and the rubber sleeve 3 309 by screws. The bottom of the vibration plate 302 is provided with a vibrator 303. The top of the fixed seat 301 is connected to the photoelectric panel 306 through the rubber sleeve 1 305. The top of the photoelectric panel 306 is provided with a sensor 307. The fixed seat 301 is fixed to the bottom plate 201. The vibration component is the foundation, and the linear guide rails 304 on both sides guide the vibration plate 302 to limit the vibration direction, ensure vertical stable vibration, and improve vibration efficiency and accuracy. The vibration plate 302 is fixed to the upper end of the fixing seat 301 by screws and rubber sleeves 2 308 and 309. The bottom vibrator 303 is energized to drive the vibration plate 302. The rubber sleeve provides buffer support to protect the components and stabilize the vibration frequency and amplitude. The rubber sleeve 305 on the top of the fixing seat 301 is connected to the photoelectric panel 306 and the sensor 307 to monitor the product position status in real time, intelligently adjust the vibration parameters, optimize the internal structure and book distribution of the product, and improve the processing quality.

[0042] Please refer to the attached Fig. 9 -Attached Fig.10, the aligning mechanism 4 is arranged on the outside of the vibration mechanism 3, and is used for aligning the product left and right for multiple times. The aligning mechanism 4 includes a slider 401, the slider 401 is slidably connected to the linear guide rail 1 304, a connecting plate 1 4012 is arranged between the sliders 401, a linear guide rail 2 4011 is arranged on the top of the sliders 401, and an aligning plate 406 is slidably arranged on the top of the linear guide rail 2 4011, and a wire rope fixing part 1 4013 and a wire rope fixing part 2 4014 are respectively arranged on the outside of the aligning plate 406, and a wire rope 4 is arranged between the wire rope fixing part 1 4013 and the wire rope fixing part 2 4014. 05, four sets of wheels 4010 are arranged at the two outer corners of the top of the slider 401, and the wire rope 405 is connected to the four sets of wheels 4010. A linear guide rail 3 4015 is arranged on the outer side of the connecting plate 1 4012, and a nut seat 4019 is slidably arranged on the outer side of the linear guide rail 3 4015, and a nut 1 4018 is arranged on the top of the nut seat 4019. A bearing plate 4016 is arranged on the front side of the connecting plate 1 4012, and a bearing 2 4017 is arranged on the inner side of the bearing plate 4016. A motor seat 409 is arranged on the outer side of the connecting plate 1 4012, and the bearing 2 4017, the nut 1 4018 and the motor seat A lead screw 404 is arranged between the two ends of the lead screw 404, a sprocket 407 is arranged at the outer end of the lead screw 404, a motor 403 is arranged on the inner side of the motor seat 409, and the output end of the motor 403 is connected to the sprocket 407 through a chain 408, a wire rope 405 is arranged on the outer side of the nut seat 4019, and a joint bearing 402 is arranged on the front side of the connecting plate 4012, and the joint bearing 402 is connected to the piston rod of the cylinder 101; the slider 401 is slidably connected to the linear guide rail 304, and the position is flexibly changed according to the instruction. The connecting plate 4012 between the sliders 401 cooperates with each other, and the top linear guide rail 4011 guides The guide alignment plate 406 moves, and the outer side steel wire rope fixing parts 1 4013 and 2 4014 of the alignment plate 406 cooperate with the steel wire rope 405 to build a tension adjustment system through four sets of wheels 4010. The tension is adjusted according to the accuracy requirements of product specifications to control the alignment force and frequency. The outer side components of the connecting plate 4012 work together, and the motor 403 drives the screw rod 404 to rotate through the sprocket 407 and the chain 408, and the nut seat 4019 moves and links the alignment plate 406 to achieve precise alignment. The front side joint bearing 402 is connected to the piston rod of the cylinder 101 to control the lifting height and speed of the alignment plate 406 according to the rhythm to meet the alignment tasks of various products.

[0043] Please refer to the attached Fig.11The flip clamping mechanism 5 is arranged on the outside of the conveying mechanism 2, and is used to clamp and release the product and realize the product flipping. The flip clamping mechanism 5 includes a swing shaft 501, and the swing shaft 501 is arranged between the wall panels 206 on both sides of the conveying mechanism 2. A swing plate 505 is arranged on the outside of the swing shaft 501, and a motor plate 5012 is arranged on the outside of the swing plate 505. A clamping assembly is arranged on the outside of the swing plate 505, and a motor 2 502 is arranged on the inner side of the wall panel 206; the clamping assembly includes a motor 3 506, and the motor 3 506 is arranged on the outside of the swing plate 505. The swing plate A fixing plate 5013 is arranged on the outside of 505, and linear bearings 5014 are arranged equidistantly on the outside of the fixing plate 5013, a nut 2 5017 is arranged on the outside of the fixing plate 5013, a sprocket 4 5016 is arranged on the outside of the nut 2 5017, a sprocket 3 5011 is arranged on the output end of the motor 3 506, a chain 3 507 is arranged between the sprocket 4 5016 and the sprocket 3 5011, a ball screw 508 is arranged inside the nut 2 5017, and the inner end of the ball screw 508 is rotatably connected to the connecting plate 2 5010, and the outer side of the connecting plate 2 5010 is equidistantly arranged. A guide rod 5015 is provided, and the guide rods 5015 are connected to the linear bearing 5014. Clips 509 are equidistantly provided on the outer side of the second connecting plate 5010. The output end of the second motor 502 and the outer end of the swing shaft 501 are provided with a second sprocket 503, and a second chain 504 is provided between the second sprockets 503. The inner diameter of the square hole of the swing plate 505 is consistent with the outer diameter of the vibration plate 302, and the bottom of the swing plate 505 is in contact with the top of the rubber sleeve 305; the swing shaft 501 is embedded between the wall panels 206 on both sides of the conveying mechanism 2 to form a turning axis, and the second motor 502 is connected to the outer end of the second sprocket 503, Chain 2 504 drives the swing shaft 501 to rotate, and the swing plate 505 rotates 90 degrees with the product to realize the work station conversion. The motor 3 506 outside the swing plate 505 drives the sprocket 3 5011, and the power is transmitted to the ball screw 508 through the chain 3 507, changing the rotation into linear motion. The belt connecting plate 2 5010 and the clamping piece 509 accurately clamp and loosen the product under the guidance of the linear bearing 5014 and the guide rod 5015. The bottom of the swing plate 505 contacts the rubber sleeve 305, and the inner diameter of the square hole adapts to the outer diameter of the vibration plate 302, so as to ensure the coordination of the mechanisms and avoid interference and collision, so as to stably and efficiently process the products and adapt to the requirements of each link of the processing flow.

[0044] Working principle: When the aligning and sorting device is in operation, the frame mechanism 1 plays a key basic supporting role. Its core component, the frame 104, provides a stable and reliable supporting structure for the entire device with the stable foot cups 102 at the four corners of the bottom; the connecting plate 105 arranged inside the frame 104 firmly installs the fixed end of the cylinder 101 to ensure that the cylinder can exert force stably in the subsequent operation, and the triple joint 103 arranged outside the frame 104 adjusts the air pressure in the device, and cooperates to ensure the smooth and efficient operation of all components of the entire device, laying a solid foundation for the orderly operation of subsequent mechanisms;

[0045] The conveying mechanism 2 works closely on the platform built by the frame 104. The bottom plate 201 is stably located on the top of the frame 104, providing a solid bearing surface for the entire conveying process. The upper limit screw 207 cooperates with the buffer 2020 to strictly limit the product conveying range and path, ensuring accurate positioning and stable transmission of the product. The electric roller 204, as the power core, rotates under the drive of electric energy, driving the wide belt 202 and the narrow belt 203 to circulate. The short drum wheel 2012, the long drum wheel 2014, the passive shaft 2015, the tensioning shaft 2016 and the connecting shaft 2017 and other components work closely and accurately. According to the principle of mechanics, the power is cleverly distributed, the tension is accurately adjusted, and the transmission is seamlessly connected, so that the product can be accurately and correctly conveyed from the starting point to the designated position along the preset route, providing book circulation guarantee for the smooth development of subsequent processes;

[0046] The vibration mechanism 3 plays a unique role at the key nodes of the conveying process; the fixed seat 301 is firmly rooted on the bottom plate 201. After the vibrator 303 is powered on and started, it releases high-frequency vibration energy and strongly drives the vibration plate 302 closely connected to it. Under the precise guidance of the linear guide rails 304 on both sides, the vibration plate 302 stably reciprocates along the predetermined direction. The elastic buffering and stable supporting performance of the rubber sleeve 2 308 and the rubber sleeve 3 309 ensure that the vibration plate 302 maintains structural integrity and runs smoothly in high-intensity vibration. The photoelectric panel 306 and its matching sensor 307 on the rubber sleeve 1 305 monitor the product position and status in real time, intelligently control the vibration rhythm and amplitude, and perform all-round and deep shaking sorting on the product, effectively breaking up the agglomerated books, eliminating internal stress, and optimizing the book distribution, laying a good foundation for subsequent precise processing;

[0047] The slider 401 of the aligning mechanism 4 fits tightly and smoothly with the linear guide rail 304, slides flexibly according to the working instructions, and adjusts the position accurately. After receiving the control signal, the motor 403 starts to operate immediately, and its output shaft drives the sprocket wheel 407 to rotate, and transmits the power to the screw rod 404 through the accurately transmitted chain 408. Under the action of the rotation torque, the screw rod 404 drives the nut seat 4019 to move smoothly and linearly along the linear guide rail 3 4015, and at the same time drives the aligning plate 406 to move accurately under the precise guidance of the linear guide rail 2 4011. The wire rope 405 cleverly runs through the four sets of wheels. Between 4010, in coordination with the wire rope fixing part 1 4013 and the wire rope fixing part 2 4014, an elastic tension adjustment system is constructed. When the product is aligned, the tension of the wire rope 405 is accurately adjusted according to the product specifications and the alignment accuracy requirements, so that the aligning plate 406 can align the product left and right for multiple times to ensure that the product edges are neat and uniform. The joint bearing 402 at the key position on the front side of the connecting plate 1 4012 is closely matched with the piston rod of the cylinder 101. According to the work rhythm requirements, the lifting height and speed of the aligning plate 406 are accurately controlled to fully meet the alignment operation requirements of different products.

[0048] The swing shaft 501 in the flip clamping mechanism 5 is firmly embedded between the solid wall panels 206 on both sides of the conveying mechanism 2. The motor 2 502 receives the command to start, and the output shaft drives the sprocket 2 503 to rotate. The power is smoothly transmitted to the swing shaft 501 through the chain 2 504, so that the swing plate 505 carrying the product rotates 90 degrees with the swing shaft 501 as the center, so as to realize the smooth conversion of the product between different processing stations. After the motor 3 506 on the swing plate 505 is started, the sprocket 3 5011 is driven to rotate, and the power is transmitted to the ball screw 508 through the chain 3 507. 8 The rotary motion is efficiently converted into linear motion, driving the connecting plate 2 5010 and the closely arranged clips 509 to smoothly and accurately achieve the action of clamping or releasing the product under the coordinated guidance of the linear bearing 5014 and the guide rod 5015. In this process, the bottom of the swing plate 505 is always tightly fitted with the rubber sleeve 305, and the inner diameter of the square hole is perfectly matched with the outer diameter of the vibration plate 302, ensuring that when the product is turned over and clamped and released, the various mechanisms are seamlessly connected and coordinated without error to avoid interference and collision, thereby ensuring the continuous, stable and efficient operation of the device and fully meeting the precise processing requirements of all links in product processing.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A collating and arranging device, characterized in that: include: A frame mechanism (1), used to support all other mechanisms; The conveying mechanism (2) is arranged on the top of the frame mechanism (1) and is used to convey products as required; The vibration mechanism (3) is arranged outside the conveying mechanism (2) and is used for shaking and arranging the products; The aligning mechanism (4) is arranged outside the vibration mechanism (3) and is used to align the product left and right multiple times; The flipping and clamping mechanism (5) is arranged on the outside of the conveying mechanism (2) and is used for clamping and releasing the product and realizing product flipping.

2. The aligning and sorting device according to claim 1, characterized in that: The frame mechanism (1) comprises a frame (104), the bottom four corners of the frame (104) are provided with foot cups (102), a connecting plate (105) is provided inside the frame (104), the connecting plate (105) is provided with a fixed end of the cylinder (101), and a triple joint (103) is provided on the outside of the frame (104).

3. The aligning and sorting device according to claim 1, characterized in that: The conveying mechanism (2) comprises a bottom plate (201), the bottom plate (201) being arranged on the top of the frame (104), the top of the bottom plate (201) being equidistantly provided with limit screws (207) and buffers (2020), the top of the bottom plate (201) being provided with two wall plates (206) via a connecting rod (205), the inner sides of the wall plates (206) being provided with bearing covers (208), the interiors of the bearing covers (208) being provided with bearings one (209), a passive shaft (2015) being provided between the bearings one (209), both ends of the passive shaft (2015) being engaged with short drum wheels (2012), the middle of the passive shaft (2015) being provided with long drum wheels (2014), and the outer sides of the wall plates (206) being provided with adjustment blocks. (2019), a tensioning shaft (2016) is arranged between the adjustment blocks (2019), tensioning wheels (2010) are arranged at both ends of the tensioning shaft (2016), and fixing rings (2011) are arranged on the outer sides of the tensioning wheels (2010), a support plate (2013) is arranged between the tops of the wall panels (206), an electric roller (204) and a connecting shaft (2017) are arranged between the wall panels (206), and connecting blocks (2018) are arranged at both ends of the connecting shaft (2017), a wide belt (202) is arranged between the short drum wheel (2012), the fixing ring (2011) and the electric roller (204), and a narrow belt (203) is arranged between the long drum wheel (2014), the tensioning shaft (2016) and the electric roller (204).

4. The aligning and sorting device according to claim 1, characterized in that: The vibration mechanism (3) comprises a fixed seat (301), the fixed seat (301) is arranged on the bottom plate (201), linear guide rails (304) are arranged on both sides of the fixed seat (301), the upper side of the fixed seat (301) connects the vibration plate (302), the second rubber sleeve (308) and the third rubber sleeve (309) by screws, the bottom of the vibration plate (302) is provided with a vibrator (303), the top of the fixed seat (301) is connected to the photoelectric panel (306) by the first rubber sleeve (305), and the top of the photoelectric panel (306) is provided with a sensor (307).

5. The aligning and sorting device according to claim 1, characterized in that: The alignment mechanism (4) comprises a slider (401), the slider (401) and the linear guide rail 1 (304) are slidably connected, a connecting plate 1 (4012) is arranged between the sliders (401), a linear guide rail 2 (4011) is arranged on the top of each slider (401), an alignment plate (406) is slidably arranged on the top of each linear guide rail 2 (4011), and a steel wire rope is respectively arranged on the outer side of each alignment plate (406) to fix the alignment plate. A first steel wire rope fixing member (4013) and a second steel wire rope fixing member (4014) are provided with steel wire ropes (405) between the first steel wire rope fixing member (4013) and the second steel wire rope fixing member (4014), four sets of wheels (4010) are provided at two outer corners of the top of the slider (401), and the steel wire ropes (405) are connected to the four sets of wheels (4010), and a linear guide rail (3) is provided on the outer side of the first connecting plate (4012). (4015), a nut seat (4019) is slidably disposed on the outer side of the linear guide rail three (4015), a nut one (4018) is disposed on the top of the nut seat (4019), a bearing plate (4016) is disposed on the front side of the connecting plate one (4012), a bearing two (4017) is disposed on the inner side of the bearing plate (4016), a motor seat (409) is disposed on the outer side of the connecting plate one (4012), and the bearing two ( A screw rod (404) is arranged between the nut one (4017), the nut one (4018) and the motor seat (409), a sprocket one (407) is arranged at the outer end of the screw rod (404), a motor one (403) is arranged on the inner side of the motor seat (409), the output end of the motor one (403) is connected to the sprocket one (407) through a chain one (408), and a steel wire rope (405) is arranged on the outer side of the nut seat (4019).

6. The aligning and sorting device according to claim 1, characterized in that: The flip clamping mechanism (5) comprises a swing shaft (501), the swing shaft (501) is arranged between the wall panels (206) on both sides of the conveying mechanism (2), a swing plate (505) is arranged on the outer side of the swing shaft (501), a motor plate (5012) is arranged on the outer side of the swing plate (505), a clamping assembly is arranged on the outer side of the swing plate (505), and a motor 2 (502) is arranged on the inner side of the wall panel (206).

7. The aligning and sorting device according to claim 6, characterized in that: The clamping assembly comprises a motor three (506), wherein the motor three (506) is arranged on the outer side of the swing plate (505), a fixed plate (5013) is arranged on the outer side of the swing plate (505), linear bearings (5014) are arranged equidistantly on the outer side of the fixed plate (5013), a nut two (5017) is arranged on the outer side of the fixed plate (5013), a sprocket four (5016) is arranged on the outer side of the nut two (5017), a sprocket three (5011) is arranged at the output end of the motor three (506), and a chain is arranged between the sprocket four (5016) and the sprocket three (5011). The third nut (507) is provided with a ball screw (508) inside, the inner end of the ball screw (508) is rotatably connected to the second connecting plate (5010), the outer side of the second connecting plate (5010) is equidistantly provided with guide rods (5015), the guide rods (5015) are connected to the linear bearing (5014), the outer side of the second connecting plate (5010) is equidistantly provided with clips (509), the output end of the second motor (502) and the outer end of the swing shaft (501) are both provided with sprockets (503), and a chain (504) is provided between the second sprockets (503).

8. The aligning and sorting device according to claim 6, characterized in that: The inner diameter of the square hole of the swing plate (505) is consistent with the outer diameter of the vibration plate (302), and the bottom of the swing plate (505) is in contact with the top of the rubber sleeve (305).

9. The aligning and sorting device according to claim 3, characterized in that: The buffer (2020) is higher than the limit screw (207), and both the buffer (2020) and the limit screw (207) are arranged at the bottom of the slider (401), and the width between the buffer (2020) and the limit screw (207) does not exceed the width of the slider (401).

10. The aligning and sorting device according to claim 5, characterized in that: A joint bearing (402) is provided on the front side of the connecting plate 1 (4012), and the joint bearing (402) is connected to the piston rod of the cylinder (101).

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