High-speed balanced-tension grid-connected machine convenient to install

By using components such as slide rails, sliders and plugs in high-speed tension grid connection machines, the equipment is easily installed, and the problem of finding bolt holes when fixing equipment in the existing technology is solved, and the installation efficiency and accuracy are improved.

CN119797055APending Publication Date: 2025-04-11WUJIANG XINMIN HIGH FIBER CO LTD
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Patent Information

Application Number
CN202510027349.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

When the existing high-speed tension grid connection machine is fixed, it takes time to find the corresponding bolt holes, which is more troublesome.

Method used

The combination of slide rail, slider, positioning hole, installation hole, installation groove, insertion block, spring, threaded hole and reset assembly is adopted. After sliding through the slider to the fit position, the insertion block enters the positioning hole to achieve temporary fixation, ensuring that the threaded hole and the installation hole are in the same vertical position, which is convenient for staff to locate and install.

Benefits of technology

The installation process of the equipment is simplified, the time and difficulty for staff to find bolt holes is reduced, and the installation efficiency and accuracy is improved.

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Abstract

The invention relates to the field of composite materials, and discloses a convenient-to-install high-speed balanced-tension grid-connected machine which comprises a bottom plate, a grid-connected assembly is arranged on the upper surface of the bottom plate, a yarn guide wheel is arranged above the bottom plate, a network device is arranged above the bottom plate, and a supporting column is fixedly connected to the bottom end of the network device. The supporting column is detachably connected with the bottom plate through an installation mechanism, the installation mechanism comprises a sliding rail, the bottom end of the sliding rail is fixedly connected with the top end of the bottom plate, a sliding block is arranged on the outer wall of the sliding rail in a sliding mode, an installation groove is formed in the inner wall of the bottom plate, and an insertion block is connected to the inner wall of the installation groove in a sliding mode. According to the invention, through the arrangement of the mounting mechanism, when the sliding block slides to a matched position, the sliding block can be temporarily fixed due to the fact that the insertion block enters the positioning hole, and the threaded hole and the mounting hole are just located at the same vertical position, so that the effect of facilitating positioning and mounting by a worker is achieved.
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Description

Technical Field

[0001] The invention relates to the field of composite materials, and in particular to a high-speed tension-balanced grid-connecting machine which is easy to install. Background Art

[0002] High-speed constant-tension meshing machine is a professional equipment that integrates high-speed operation and precise tension control technology. It is mainly used to efficiently mesh fiber materials such as short fibers and filaments under constant tension to produce high-quality special yarns.

[0003] At present, most of the existing grid-connected machines are composed of multiple parts, such as a high-speed grid-connected machine that is easy to install disclosed in announcement number CN218147134U, which includes a base, a No. 1 slide rail installed on the upper end of the base, a door frame installed on the upper end of the base and arranged on the right side of the No. 1 slide rail, and a network device arranged on the right side of the door frame. The high-speed grid-connected machine adopts assembled yarn guide wheel assembly, tension wheel assembly and network device assembly to form the main structure of the grid-connected machine. Each part of the assembly can be freely installed and disassembled. The sliding connection assembly on the base is relatively fast, easy to repair and replace, and flexible to use. The network device is supported by the horizontal lateral function of the movable frame through the card connection of the slide seat and the slide groove. The pressure generated by the high-speed airflow pumped into the air compressor is not easy to cause the network device to shake, and it is more stable during operation.

[0004] Although the above application document realizes the flexible replacement of accessories by cooperating with the slide and bolts, in actual use, since the equipment can often slide to different positions on the slide, it is troublesome for the staff to find the corresponding bolt holes. Therefore, a high-speed tension-balancing grid-connected machine that is easy to install is proposed to solve the above problem. Summary of the invention

[0005] In order to make up for the above shortcomings, the present invention provides a high-speed tension-balanced grid-connected machine that is easy to install, aiming to improve the problem in the prior art that it takes time to find corresponding bolt holes when fixing the equipment, which is relatively troublesome.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a high-speed tension-balanced grid-connecting machine that is easy to install, comprising a base plate, a grid-connecting assembly is arranged on the upper surface of the base plate, a yarn guide wheel is arranged above the base plate, a network device is arranged above the base plate, the bottom end of the network device is fixedly connected to a support column, the support column and the base plate are detachably connected through a mounting mechanism, the mounting mechanism comprises a slide rail, the bottom end of the slide rail is fixedly connected to the top end of the base plate, a sliding block is slidably provided on the outer wall of the slide rail, a mounting groove is provided on the inner wall of the base plate, a plug block is slidably connected to the inner wall of the mounting groove, the bottom end of the plug block is elastically connected to the inner wall of the mounting groove through a spring, a threaded hole is provided on the top end of the base plate, a reset assembly is jointly provided on the outer wall of the plug block and the interior of the base plate, a screw is provided inside the threaded hole, a tension wheel is provided on the top end of the base plate, and the tension wheel and the base plate are detachably connected through a connecting mechanism.

[0007] As a further description of the above technical solution: A positioning hole is provided at the bottom end of the sliding block, and a mounting hole is provided on the inner wall of the sliding block.

[0008] As a further description of the above technical solution: The number of the yarn guide wheels is set to two, the number of the mounting mechanisms is set to three groups, and the two yarn guide wheels are detachably connected to the bottom plate through the other two groups of mounting mechanisms.

[0009] As a further description of the above technical solution: The grid-connected component includes a conductive wire reel, the bottom end of which is fixedly connected to the top end of the bottom plate at the left front, and a filament reel is fixedly connected to the top end of the bottom plate at the rear side of the conductive wire reel. The grid-connected component also includes an air compressor, the bottom end of which is fixedly connected to the top end of the bottom plate, and the air compressor is arranged on the right side of the bottom plate, and a wiring reel is fixedly connected to the top end of the bottom plate at the right side of the air compressor.

[0010] As a further description of the above technical solution: A nozzle is installed at the right end of the network device, and a pump air pipe is installed at the upper side of the air compressor.

[0011] As a further description of the above technical solution: The connecting mechanism includes a mounting frame, the bottom end of the mounting frame is fixedly connected to the top end of the base plate, the top end of the mounting frame is provided with a guide groove, the inner wall of the mounting frame is slidably connected with a connecting block, the bottom end of the tension wheel is fixedly connected with the mounting block, and the inner wall of the mounting block is provided with a connecting hole.

[0012] As a further description of the above technical solution: The reset assembly includes a pull rope, the end of which is fixedly connected to the outer wall of the plug block, the end of the pull rope away from the plug block is fixedly connected to a slide, the outer wall of the base plate is provided with a control groove, the outer wall of the slide is slidably connected to the inner wall of the control groove, the end of the slide away from the pull rope is rotatably connected to the control block, the outer wall of the control block is fixedly connected to a limiting block, and the end of the slide close to the control block is elastically connected to the inner wall of the control groove via spring 2.

[0013] As a further description of the above technical solution: The positioning hole is in a square shape, and the diameter of the mounting hole is smaller than the side length of the positioning hole. The plug block is in a rectangular shape, and a cut corner is provided on one side of the plug block above and away from the middle of the bottom plate.

[0014] The present invention has the following beneficial effects: 1. In the present invention, by setting the slide rail, the slider, the positioning hole, the mounting hole, the mounting groove, the plug-in block, the spring, the threaded hole, the reset assembly, and the screw rod, when the slider slides to the fitting position, the plug-in block can enter the positioning hole to achieve temporary fixation, and the threaded hole is exactly in the same vertical position as the mounting hole, thereby achieving the effect of facilitating positioning and installation by the staff.

[0015] 2. In the present invention, by setting the mounting frame, guide groove, connecting block, mounting block and connecting hole, the mounting block can accurately reach the vertical position of the bottom end of the guide groove under the action of the inclined surface of the guide groove, and after the installation is completed, the connecting block can be further fixed by fixing the connecting block and the connecting hole. The operation is simple and does not require manual alignment by the staff, which speeds up the work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of a three-dimensional cross-sectional view of the overall structure of the present invention; Figure 3 For the present invention Figure 2 A magnified schematic diagram of the three-dimensional structure of part A; Figure 4 It is a schematic diagram of the three-dimensional structure section of the bottom plate, the slider and the mounting mechanism in the present invention; Figure 5 It is a schematic diagram of a three-dimensional structural cross-section of the connecting mechanism of the present invention; Figure 6 For the present invention Figure 5 Schematic diagram of the enlarged three-dimensional structure of part B.

[0017] Legend: 1. Bottom plate; 2. Grid-connected assembly; 3. Yarn guide wheel; 4. Conductive yarn reel; 5. Filament reel; 6. Air compressor; 7. Network device; 8. Support column; 10. Installation mechanism; 101. Slide rail; 102. Slider; 103. Positioning hole; 104. Installation hole; 105. Installation slot; 106. Insert block; 107. Spring 1; 108. Threaded hole; 109. Reset assembly; 110. Screw; 9. Tension wheel; 11. Connection mechanism; 111. Mounting frame; 112. Guide slot; 113. Connection block; 114. Installation block; 115. Connection hole; 191. Pull rope; 192. Slide; 193. Control slot; 194. Control block; 195. Limit block; 196. Spring 2; 12. Wire-connected reel. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Reference Figure 1 and Figure 2 An embodiment of the present invention is as follows: a high-speed tension-balanced grid-connected machine that is easy to install, comprising a base plate 1, a grid-connected component 2 is arranged on the upper surface of the base plate 1, the grid-connected component 2 is used to merge the filament and the conductive wire, the grid-connected component 2 comprises a conductive wire drum 4, the conductive wire drum 4 is used to wind the conductive wire, the silk thread wound outside thereof is an important component of the low-carbon antistatic environmentally friendly yarn, the bottom end of the conductive wire drum 4 is fixedly connected to the top end of the base plate 1 at the left front, the top end of the base plate 1 at the rear side of the conductive wire drum 4 is fixedly connected with a filament drum 5, the filament drum 5 is used to wind the filament, the silk thread wound outside thereof is a continuous fiber with high strength and stability.

[0020] Reference Figure 1 and Figure 2The grid-connected component 2 also includes an air compressor 6. A network device 7 is arranged above the base plate 1. The air compressor 6 can compress the atmosphere in the air, thereby increasing the pressure and providing a power source for the equipment. The bottom end of the air compressor 6 is fixedly connected to the top of the base plate 1. A nozzle is installed at the right end of the network device 7. A pump air pipe is installed on the upper side of the air compressor 6. The conductive wire and the filament are entangled and grid-connected after being sprayed by the nozzle of the network device 7 and the high-speed airflow pumped out by the air compressor 6. The specific grid-connected process of the conductive wire and the filament is a prior art and can be implemented by technicians in this field. Therefore, no further description will be made in this case. The air compressor 6 is arranged on the right side of the base plate 1. The top of the base plate 1 on the right side of the air compressor 6 is fixedly connected with a wire-connecting reel 12. The wire-connecting reel 12 is used to store the wires after the wire connection is completed.

[0021] Reference Figure 2 - Figure 4 A yarn guide wheel 3 is arranged above the bottom plate 1, and the number of the yarn guide wheels 3 is set to two. The two yarn guide wheels 3 are in contact with the conductive wire and the filament respectively. A support column 8 is fixedly connected to the bottom end of the network device 7. The support column 8 is detachably connected to the bottom plate 1 through a mounting mechanism 10. The number of the mounting mechanisms 10 is set to three groups. The two yarn guide wheels 3 are detachably connected to the bottom plate 1 through another two groups of mounting mechanisms 10. The overall directions of the insides of the mounting mechanisms 10 for fixing the two yarn guide wheels 3 are opposite. The mounting mechanism 10 includes a slide rail 101. The slide rails 101 of the two mounting mechanisms 10 for fixing the two yarn guide wheels 3 are connected end to end to form a whole. The bottom end of the slide rail 101 is fixedly connected to the top end of the bottom plate 1. A slider 102 is slidably provided on the outer wall of the slide rail 101. A groove whose shape matches the shape of the slide rail 101 is provided in the middle of the bottom end of the slider 102, and a positioning Hole 103, the inner wall of the slider 102 is provided with a mounting hole 104, the intersection of a line connecting the midpoints of the two positioning holes 103 in the same slider 102 and a line connecting the midpoints of the two mounting holes 104 just passes through the bottom center of the slider 102, the inner wall of the base plate 1 is provided with a mounting groove 105, and the inner wall of the mounting groove 105 is slidably connected with an insert block 106, the positioning hole 103 is square in shape, and the diameter of the mounting hole 104 is smaller than the side length of the positioning hole 103, and the shape of the insert block 106 is a rectangular parallelepiped. Through the shape and size settings of the insert block 106 and the positioning hole 103, it is ensured that when the positioning hole 103 moves to the position above the insert block 106, the insert block 106 cannot enter the positioning hole 103, and a cut corner is set on the upper side of the insert block 106 away from the middle of the base plate 1, and the setting of the cut corner enables the cut corner of the insert block 106 to generate a downward force after being subjected to force.

[0022] Reference Figure 2 - Figure 4The bottom end of the plug block 106 is elastically connected to the inner wall of the mounting groove 105 via a spring 107, one end of the spring 107 is fixedly connected to the bottom end of the plug block 106, and the other end of the spring 107 is fixedly connected to the inner wall of the mounting groove 105. A threaded hole 108 is provided at the top of the base plate 1, and the maximum diameter of the threaded hole 108 is smaller than the inner diameter of the mounting hole 104.

[0023] Reference Figure 2 - Figure 4 The outer wall of the plug block 106 and the interior of the bottom plate 1 are jointly provided with a reset assembly 109, the reset assembly 109 includes a pull rope 191, the pull rope 191 is inelastic, the end of the pull rope 191 is fixedly connected to the outer wall of the plug block 106, the end of the pull rope 191 away from the plug block 106 is fixedly connected to a slide 192, the shape of the slide 192 is a rectangular parallelepiped, and the length of the slide 192 is longer than the distance between the two plug blocks 106, the outer wall of the bottom plate 1 is provided with a control groove 193, the outer wall of the slide 192 is slidably connected to the inner wall of the control groove 193, and the end of the slide 192 away from the pull rope 191 is rotatably connected to the control block 194 The control block 194 is in the shape of a cylinder, and the outer wall of the control block 194 is fixedly connected to the limit block 195, and the limit block 195 is in the shape of a cuboid. One end of the slide 192 close to the control block 194 is elastically connected to the inner wall of the control groove 193 through a spring 196, and one end of the spring 196 is fixedly connected to one end of the slide 192 close to the control block 194, and the other end of the spring 196 is fixedly connected to the inner wall of the control groove 193. A screw 110 is arranged inside the threaded hole 108, and the thread outside the screw 110 matches the thread shape inside the threaded hole 108. A tension wheel 9 is arranged at the top of the bottom plate 1.

[0024] Reference Figure 1 , Figure 5 and Figure 6 The tension wheel 9 is detachably connected to the base plate 1 through a connecting mechanism 11. The connecting mechanism 11 includes a mounting frame 111. The bottom end of the mounting frame 111 is fixedly connected to the top end of the base plate 1. A guide groove 112 is provided at the top end of the mounting frame 111. The top end of the guide groove 112 is rectangular, and the bottom end is a rectangle smaller than the top end rectangle. The inner wall of the guide groove 112 is smoothly rounded. A connecting block 113 is slidably connected to the inner wall of the mounting frame 111. A mounting block 114 is fixedly connected to the bottom end of the tension wheel 9. A connecting hole 115 is provided on the inner wall of the mounting block 114. The shape of the connecting hole 115 matches that of the connecting block 113.

[0025] Working principle: When in use, the staff first moves the sliders 102 corresponding to the two yarn guide wheels 3 from the front and rear sides to one end close to the inclined surface of the insert block 106, so that the bottom groove moves to the outside of the slide rail 101.

[0026] When the slider 102 contacts the inclined surface of the plug block 106, the inclined surface of the plug block 106 is subjected to force, so that it moves downward under the action of the force and enters the interior of the installation groove 105. When the slider 102 moves to the same vertical area as the positioning hole 103 and the plug block 106, the plug block 106 enters the positioning hole 103 under the elastic force of the spring 107.

[0027] When the insert block 106 enters the positioning hole 103, the staff takes out the screw rod 110 and makes it enter the threaded hole 108. After entering the threaded hole 108, the top of the slider 102 is limited by the raised part at the top. Since the number of insert blocks 106 is set to two, the slider 102 has two fixed positions during the rotation of the screw rod 110. Therefore, even if a slight error occurs between the slide rail 101 and the slider 102, it can be ensured that the screw rod 110 will not drive the slider 102 to rotate due to friction.

[0028] At the same time, because the two screw rods 110 are in a diagonal position after installation, the fixing effect of the slider 102 can be better guaranteed. After the two yarn guide wheels 3 are fixed, the staff fixes the support column 8 and the network device 7 in the same way. When both are fixed, the staff first moves the connecting block 113 outward, and then moves the installation block 114 and the tension wheel 9 toward the direction of entering the guide groove 112, so that the installation block 114 can move along the inclined surface of the guide groove 112 to the bottom vertical area after entering the guide groove 112, thereby ensuring the accuracy of the installation position of the installation block 114.

[0029] After the installation of the installation block 114 is completed, the staff pushes the connection block 113 so that the connection block 113 enters the connection hole 115 to limit the installation block 114 .

[0030] When the staff needs to remove the equipment, when it is necessary to remove the installation block 114 and the tension wheel 9 as a whole, it is only necessary to pull the connecting block 113 outwards and then take out the installation block 114.

[0031] When the staff needs to remove the network device 7 or the yarn guide wheel 3, the staff first takes out the screw 110, and then pulls the control block 194 outward. When it is pulled until the limit block 195 is outside the base plate 1, the staff rotates the control block 194 so that the limit block 195 and the front end opening of the control slot 193 are not in the same plane.

[0032] At this time, since the control block 194 drives the slide 192 to move during the movement, the slide 192 pulls the plug block 106 through the pull rope 191, so the plug block 106 is at the lower side of the positioning hole 103 at this time. At this time, the staff can smoothly slide the slider 102 to take out the network device 7 or the yarn guide wheel 3.

[0033] After taking out, the staff rotates the control block 194 again. When the control block 194 rotates to the position where the limit block 195 and the front end opening of the control groove 193 are in the same plane, the slide 192 is reset under the elastic force of the spring 196, so it can be reused.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-speed tension-balanced grid-connected machine that is easy to install, comprising a bottom plate (1), characterized in that: The upper surface of the bottom plate (1) is provided with a grid-connecting assembly (2), a yarn guide wheel (3) is provided above the bottom plate (1), a network device (7) is provided above the bottom plate (1), a support column (8) is fixedly connected to the bottom end of the network device (7), the support column (8) and the bottom plate (1) are detachably connected via a mounting mechanism (10), the mounting mechanism (10) comprising a slide rail (101), the bottom end of the slide rail (101) is fixedly connected to the top end of the bottom plate (1), a slider (102) is slidably provided on the outer wall of the slide rail (101), and a mounting groove (102) is provided on the inner wall of the bottom plate (1). 105), the inner wall of the installation groove (105) is slidably connected to an insert block (106), the bottom end of the insert block (106) is elastically connected to the inner wall of the installation groove (105) via a spring (107), a threaded hole (108) is provided at the top end of the base plate (1), a reset assembly (109) is provided on the outer wall of the insert block (106) and the inside of the base plate (1), a screw (110) is provided inside the threaded hole (108), a tension wheel (9) is provided at the top end of the base plate (1), and the tension wheel (9) is detachably connected to the base plate (1) via a connecting mechanism (11).

2. The high-speed tension-balanced grid-connecting machine that is easy to install according to claim 1, characterized in that: A positioning hole (103) is provided at the bottom end of the sliding block (102), and a mounting hole (104) is provided on the inner wall of the sliding block (102).

3. The high-speed tension-balanced grid-connecting machine that is easy to install according to claim 1, characterized in that: The number of the yarn guide wheels (3) is set to two, the number of the mounting mechanisms (10) is set to three groups, and the two yarn guide wheels (3) are detachably connected to the bottom plate (1) via another two groups of mounting mechanisms (10).

4. The high-speed tension-balanced grid-connecting machine that is easy to install according to claim 1, characterized in that: The grid-connected component (2) comprises a conductive wire reel (4), the bottom end of the conductive wire reel (4) being fixedly connected to the top end of the bottom plate (1) at the left front, and the top end of the bottom plate (1) at the rear side of the conductive wire reel (4) being fixedly connected to a filament reel (5). The grid-connected component (2) further comprises an air compressor (6), the bottom end of the air compressor (6) being fixedly connected to the top end of the bottom plate (1), the air compressor (6) being arranged at the right side of the bottom plate (1), and the top end of the bottom plate (1) at the right side of the air compressor (6) being fixedly connected to a connecting wire reel (12).

5. The high-speed tension-balanced grid-connecting machine that is easy to install according to claim 4, characterized in that: A nozzle is installed at the right end of the network device (7), and a pump air pipe is installed on the upper side of the air compressor (6).

6. The high-speed tension-balanced grid-connecting machine that is easy to install according to claim 1, characterized in that: The connecting mechanism (11) comprises a mounting frame (111), the bottom end of the mounting frame (111) is fixedly connected to the top end of the bottom plate (1), the top end of the mounting frame (111) is provided with a guide groove (112), the inner wall of the mounting frame (111) is slidably connected with a connecting block (113), the bottom end of the tension wheel (9) is fixedly connected with a mounting block (114), and the inner wall of the mounting block (114) is provided with a connecting hole (115).

7. The high-speed tension-balanced grid-connecting machine that is easy to install according to claim 1, characterized in that: The reset assembly (109) comprises a pull rope (191), an end of the pull rope (191) is fixedly connected to the outer wall of the plug block (106), one end of the pull rope (191) away from the plug block (106) is fixedly connected to a slide plate (192), the outer wall of the bottom plate (1) is provided with a control groove (193), the outer wall of the slide plate (192) is slidably connected to the inner wall of the control groove (193), one end of the slide plate (192) away from the pull rope (191) is rotatably connected to a control block (194), the outer wall of the control block (194) is fixedly connected to a limit block (195), and one end of the slide plate (192) close to the control block (194) is elastically connected to the inner wall of the control groove (193) via a second spring (196).

8. The high-speed tension-balanced grid-connecting machine that is easy to install according to claim 2, characterized in that: The positioning hole (103) is in the shape of a square, and the diameter of the mounting hole (104) is smaller than the side length of the positioning hole (103). The plug block (106) is in the shape of a rectangular parallelepiped, and a cut corner is provided on one side of the plug block (106) away from the middle of the bottom plate (1).

Citation Information

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